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Nokia Customer Care
Service Manual
RM-512; RM-513; RM-514; RM-515; RM-543
(Nokia 2330/2320 /2323 Classic)
Mobile Terminal
Part No: 9212952 (Issue 1)
COMPANY CONFIDENTIAL
Copyright © 2009 Nokia. All rights reserved.
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RM-512; RM-513; RM-514; RM-515; RM-543 |
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Amendment Record Sheet |
Amendment Record Sheet |
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Amendment No |
Date |
Inserted By |
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Comments |
Issue 1 |
02/2009 |
Jeff Zhao |
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Page ii |
COMPANY CONFIDENTIAL |
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Copyright © 2009 Nokia. All rights reserved. |
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RM-512; RM-513; RM-514; RM-515; RM-543
Copyright
Copyright
Copyright © 2008 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
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RM-512; RM-513; RM-514; RM-515; RM-543
Warnings and cautions
Warnings and cautions
Warnings
•IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
•THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
•OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
•BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.
Cautions
•Servicing and alignment must be undertaken by qualified personnel only.
•Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.
•Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
•Use only approved components as specified in the parts list.
•Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.
•Ensure all cables and wires are repositioned correctly.
•Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.
•During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.
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Copyright © 2009 Nokia. All rights reserved. |
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RM-512; RM-513; RM-514; RM-515; RM-543
For your safety
For your safety
QUALIFIED SERVICE
Only qualified personnel may install or repair phone equipment.
ACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect incompatible products.
CONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.
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COMPANY CONFIDENTIAL |
Page v |
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Copyright © 2009 Nokia. All rights reserved. |
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RM-512; RM-513; RM-514; RM-515; RM-543
Care and maintenance
Care and maintenance
This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.
•Keep the phone and all its parts and accessories out of the reach of small children.
•Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
•Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
•Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.
•Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.
•Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.
•Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
•Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
•Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
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Copyright © 2009 Nokia. All rights reserved. |
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RM-512; RM-513; RM-514; RM-515; RM-543
ESD protection
ESD protection
Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.
For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.
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Copyright © 2009 Nokia. All rights reserved. |
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RM-512; RM-513; RM-514; RM-515; RM-543
Battery information
Battery information
Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.
Temperature extremes can affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.
Use the battery only for its intended purpose. Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged.
Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire!
Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.
Page viii |
COMPANY CONFIDENTIAL |
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Copyright © 2009 Nokia. All rights reserved. |
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RM-512; RM-513; RM-514; RM-515; RM-543
Company policy
Company policy
Our policy is of continuous development; details of all technical modifications will be included with service bulletins.
While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e- mail.
Please state:
•Title of the Document + Issue Number/Date of publication
•Latest Amendment Number (if applicable)
•Page(s) and/or Figure(s) in error
Please send to:
NOKIA CORPORATION
Nokia Mobile Phones Business Group
Nokia Customer Care
PO Box 86
FIN-24101 SALO
Finland
E-mail: Service.Manuals@nokia.com
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Company policy
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COMPANY CONFIDENTIAL |
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RM-512; RM-513; RM-514; RM-515; RM-543
Nokia 2330/2320 /2323 Classic Service Manual
Structure
Nokia 2330/2320 /2323 Classic Service Manual Structure
1 General Information
2 Service Devices and Service Concepts
3 Baseband Troubleshooting Instructions
4 RF Troubleshooting Instructions
5 Camera Module Troubleshooting
6 System Module
Glossary
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COMPANY CONFIDENTIAL |
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RM-512; RM-513; RM-514; RM-515; RM-543
Nokia 2330/2320 /2323 Classic Service Manual
Structure
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Page xii |
COMPANY CONFIDENTIAL |
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Copyright © 2009 Nokia. All rights reserved. |
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Nokia Customer Care
1 — General Information
Issue 1 |
COMPANY CONFIDENTIAL |
Page 1 –1 |
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RM-512; RM-513; RM-514; RM-515; RM-543
General Information
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COMPANY CONFIDENTIAL |
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RM-512; RM-513; RM-514; RM-515; RM-543
General Information
Table of Contents
RM-512/RM-513/RM-514/RM-515/RM-543 product selection ............................................................................ |
1–5 |
Features................................................................................................................................................................... |
1–6 |
Hardware features ............................................................................................................................................ |
1–6 |
Software features.............................................................................................................................................. |
1–6 |
UI features.......................................................................................................................................................... |
1–7 |
Mobile enhancements....................................................................................................................................... |
1–7 |
List of Tables |
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Table 1 Power ......................................................................................................................................................... |
1–7 |
Table 2 Car............................................................................................................................................................... |
1–7 |
Table 3 Audio .......................................................................................................................................................... |
1–7 |
List of Figures |
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Figure 1 RM-512/RM-513 product picture............................................................................................................ |
1–5 |
Figure 2 RM-514/RM-515/RM-543 product picture ............................................................................................. |
1–6 |
Issue 1 |
COMPANY CONFIDENTIAL |
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RM-512; RM-513; RM-514; RM-515; RM-543
General Information
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Page 1 –4 |
COMPANY CONFIDENTIAL |
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RM-512; RM-513; RM-514; RM-515; RM-543
General Information
RM-512/RM-513/RM-514/RM-515/RM-543 product selection
The RM-512, RM-514 and RM-543 are the EU versions of the telephone with a dual band transceiver unit designed for the GSM900 and GSM1800 networks.
The RM-513 and RM-515 are the US versions of the telephone with a dual band transceiver unit designed for the GSM850 and GSM1900 networks.
Figure 1 RM-512/RM-513 product picture
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COMPANY CONFIDENTIAL |
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RM-512; RM-513; RM-514; RM-515; RM-543
General Information
Figure 2 RM-514/RM-515/RM-543 product picture
Features
Hardware features
•EGSM dualband 900/1800
•GSM dualband 850/1900
•Display: 160x128 TFT color display
•Codecs: HR, FR, EFR and AMR
•IHF Slim Malt 16mm Speaker
•Internal antenna
•Easy flash II system connector
•BT combined with FM radio (only RM-512/513/543)
•0.3 MPix camera (only RM-512/513)
•Built-in Vibra
•GPRS: Class 6
Software features
•OS: ISA
•UI Style: S40
•MIDP 2.0 Java, with latest APIs
•Browser: XHTML over TCP/IP (WAP 2.0 compliant)
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General Information
•Video capture and playback (7.5fps, H.263; MPEG4)
•MMS 1.2
•English-Chinese dictionary for China/APAC
•E-mail Client 4
•Nokia Xpress audio messaging
UI features
•Douglas 8 UI style with 3 soft keys
•Nokia Series 40 user interface
•MP3&AAC ringing tones & 24 polyphonic ringing tones
•Themes, colour games and wall papers
•Java games (downloadable)
•To-do list and Notes
•Countdown timer
•Phonebook image
•Menu with animated icons
•2 font sizes are supported in the editor
•Calendar in day/week/month view
•Chinese lunar Calendar II (not for all regions)
•“Pulsating light” indicating missed call, unread messages, etc.
Mobile enhancements
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Table 1 Power |
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Type |
Name |
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BL-5C/BL-5CA |
Battery 1020/700 mAh Li-Ion |
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AC-3 |
Compact charger |
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AC-6C |
USB charger |
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CA-100C |
NOKIA charger via USB port |
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DC-8 |
NOKIA extra power |
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DC-4 |
Mobile charger |
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Table 2 Car |
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Type |
Name |
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CR-39 |
NOKIA universal holder |
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Table 3 Audio |
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Type |
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Name |
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WH-101 |
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Stereo headset |
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BH-102 |
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Bluetooth headset |
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COMPANY CONFIDENTIAL |
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RM-512; RM-513; RM-514; RM-515; RM-543 |
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General Information |
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Type |
Name |
HH-17 |
NOKIA car kit |
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HF-200 |
Car handsfree |
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Page 1 –8 |
COMPANY CONFIDENTIAL |
Issue 1 |
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Copyright © 2009 Nokia. All rights reserved. |
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Nokia Customer Care
2 — Service Devices and
Service Concepts
Issue 1 |
COMPANY CONFIDENTIAL |
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Service Devices and Service Concepts
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COMPANY CONFIDENTIAL |
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Service Devices and Service Concepts
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Table of Contents |
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Service devices........................................................................................................................................................ |
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2–5 |
CA-106DS ............................................................................................................................................................ |
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2–5 |
CA-111DS ............................................................................................................................................................ |
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2–5 |
CA-112DS ............................................................................................................................................................ |
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2–5 |
CA-128RS ............................................................................................................................................................ |
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2–6 |
CA-41PS............................................................................................................................................................... |
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2–6 |
CA-52PS............................................................................................................................................................... |
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2–6 |
DA-76 .................................................................................................................................................................. |
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2–6 |
DAU-9S ................................................................................................................................................................ |
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2–7 |
FLS-4S.................................................................................................................................................................. |
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2–7 |
FLS-5 ................................................................................................................................................................... |
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2–7 |
FPS-10................................................................................................................................................................. |
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2–8 |
JBV-1 ................................................................................................................................................................... |
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2–8 |
MJ-219................................................................................................................................................................. |
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2–9 |
PCS-1 ................................................................................................................................................................... |
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2–9 |
PK-1.................................................................................................................................................................. |
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2–10 |
PKD-1 ............................................................................................................................................................... |
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2–10 |
RJ-230 .............................................................................................................................................................. |
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2–10 |
RJ-51 ................................................................................................................................................................ |
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2–10 |
RJ-72 ................................................................................................................................................................ |
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2–10 |
SA-93................................................................................................................................................................ |
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2–11 |
SS-108.............................................................................................................................................................. |
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2–11 |
SS-93 ................................................................................................................................................................ |
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2–11 |
ST-28................................................................................................................................................................ |
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2–12 |
ST-30................................................................................................................................................................ |
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2–12 |
SX-4.................................................................................................................................................................. |
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2–12 |
XCS-4 ................................................................................................................................................................ |
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2–12 |
XRS-6................................................................................................................................................................ |
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2–12 |
Service concepts .................................................................................................................................................. |
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2–13 |
POS flash concept with FLS-4S....................................................................................................................... |
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2–13 |
POS flash concept with FLS-5 ........................................................................................................................ |
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2–14 |
Flash concept with FPS-10............................................................................................................................. |
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2–15 |
Flash concept with FPS-21............................................................................................................................. |
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2–16 |
RF-test/BB-tune concept with JBV-1............................................................................................................. |
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2–17 |
EM calibration concept with JBV-1................................................................................................................ |
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2–18 |
RF-test/BB-tune & flash concept with JBV-1, FPS-10................................................................................... |
2–19 |
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RF-test/BB-tune & flash concept with JBV-1, FPS-21................................................................................... |
2–20 |
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RF/BB tune & flash concept with MJ-219, FPS-10 ........................................................................................ |
2–21 |
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RF/BB tune& flash concept with MJ-xxx, FPS-21.......................................................................................... |
2–22 |
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List of Figures |
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Figure 3 POS flash concept with FLS-4S............................................................................................................. |
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2–13 |
Figure 4 POS flash concept with FLS-5............................................................................................................... |
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2–14 |
Figure 5 Flash concept with FPS-10................................................................................................................... |
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2–15 |
Figure 6 Flash concept with FPS-21................................................................................................................... |
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2–16 |
Figure 7 RF-test/BB-tune concept with JBV-1 ................................................................................................... |
2–17 |
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Figure 8 EM calibration concept with JBV-1...................................................................................................... |
2–18 |
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Figure 9 RF-test/BB-tune & flash concept with JBV-1, FPS-10......................................................................... |
2–19 |
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Figure 10 RF-test/BB-tune & flash concept with JBV-1, FPS-21....................................................................... |
2–20 |
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COMPANY CONFIDENTIAL |
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Copyright © 2009 Nokia. All rights reserved.
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RM - 512; RM - 513; RM - 514; RM - 515; RM-543 |
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Service Devices and Service Concepts |
Figure 11 |
RF/BB tune & flash concept with MJ-219, FPS-10 |
............................................................................ 2–21 |
Figure 12 |
RF/BB tune& flash concept with MJ-xxx, FPS-21.............................................................................. |
2–22 |
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COMPANY CONFIDENTIAL |
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RM-512; RM-513; RM-514; RM-515; RM-543
Service Devices and Service Concepts
Service devices
The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-512; RM-513; RM-514; RM-515; RM-543. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.
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CA-106DS |
Easy flash II cable |
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The cable is used for connecting phone DC port to the flash prommer
FPS-10.
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CA-111DS |
Easy flash II cable |
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The cable is used for connecting phone DC port to either POS flashing device FLS-4S or to the PROMMER box FPS-11.
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CA-112DS |
Easy flash II cable |
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The CA-112DS easy flash II cable is used for connecting phone DC port to the PROMMER facilities (FLS-5, FPS-20).
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COMPANY CONFIDENTIAL |
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RM-512; RM-513; RM-514; RM-515; RM-543
Service Devices and Service Concepts
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CA-128RS |
RF Cable |
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This RF cable is used together with MJ-219 to connect to RF measurement equipment.
CA-41PS |
Power cable |
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Power cable for connection of e.g. the JBV-1 docking station to the
FPS-10 prommer box.
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CA-52PS |
DC Cable |
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The cable is used to connect JBV-1 docking station to the phone charger jack for ADC/VCHAR/ICHAR calibration.
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DA-76 |
Docking station |
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adapter |
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The docking station adapter is used for this phone in combination with JBV-1. The adapter supports flashing and energy management calibration,
Features include:
•compatible with JBV-1
•easy phone attachment and detachment
•reliable phone locking
•switch for detecting phone
•replaceable SIM interface
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COMPANY CONFIDENTIAL |
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RM-512; RM-513; RM-514; RM-515; RM-543
Service Devices and Service Concepts
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DAU-9S |
MBUS cable |
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The MBUS cable DAU-9S has a modular connector and is used, for example, between the PC's serial port and module jigs, flash adapters or docking station adapters.
Note: Docking station adapters valid for DCT4 products.
FLS-4S |
Flash device |
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FLS-4S is a dongle and flash device incorporated into one package, developed specifically for POS use.
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FLS-5 |
Flash device |
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FLS-5 is a dongle and flash device incorporated into one package, developed specifically for POS use.
Note: FLS-5 can be used as an alternative to PKD-1.
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COMPANY CONFIDENTIAL |
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RM-512; RM-513; RM-514; RM-515; RM-543
Service Devices and Service Concepts
FPS-10 |
Flash prommer |
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FPS-10 interfaces with:
•PC
•Control unit
•Flash adapter
•Smart card
FPS-10 flash prommer features:
•Flash functionality for BB5 and DCT-4 terminals
•Smart Card reader for SX-2 or SX-4
•USB traffic forwarding
•USB to FBUS/Flashbus conversion
•LAN to FBUS/Flashbus and USB conversion
•Vusb output switchable by PC command
FPS-10 sales package includes:
•FPS-10 prommer
•Power Supply with 5 country specific cords
•USB cable
Note: FPS-21 is substitute FPS-10 if FPS-10 has not been set up.
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JBV-1 |
Docking station |
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The JBV-1 docking station is a general tool that has been designed for calibration and software update use. The JBV-1 is used together with a docking station adapter as one unit
In calibration mode the JBV-1 is powered by an external power supply: 11-16V DC. When flashing the power for the phone must be taken from the flash prommer.
Note: JBV-1 main electrical functions are:
•adjustable VBATT calibration voltage, current measurement limit voltage: VCHAR, current measurement: ICHAR
•adjustable ADC calibration voltage via BTEM and the BSI signal
•BTEMP and BSI calibration resistor
•signal from FBUS to the phone via the parallel jig
•control via FBUS or USB
•Flash OK/FAIL indication
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RM-512; RM-513; RM-514; RM-515; RM-543
Service Devices and Service Concepts
MJ-219 |
Module jig |
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MJ-219 is meant for component level troubleshooting.
The jig includes an RF interface for GSM and Bluetooth. in addition, it has the following features:
•Provides mechanical interface with the engine and UI module
•Provides galvanic connection to all needed test pads in module
•Duplicated SIM connector
•Audio components: IHF, MIC
•Connector for control unit
Note: CA-128RS (RF cable) is used together with MJ-219. CA-128RS is not a part of the MJ-219 sales package and has to be ordered separately.
Note: Please remove the shield frame before audio testing by Easy Flash II connector.
The following table shows the attenuation values for MJ-219:
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Frequency (Hz) |
Loss (dB) |
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836600000 |
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0.3 |
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|
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|
881600000 |
|
0.3 |
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|
897400000 |
|
0.3 |
|
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|
942400000 |
|
0.3 |
|
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|
1747800000 |
|
0.5 |
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|
1842800000 |
|
0.5 |
|
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|
1880000000 |
|
0.5 |
|
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|
1950000000 |
|
0.5 |
|
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|
1960000000 |
|
0.5 |
|
|
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|
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|
2140000000 |
|
0.5 |
|
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|
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|
PCS-1 |
|
Power cable |
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||
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The PCS-1 power cable (DC) is used with a docking station, a module jig or a control unit to supply a controlled voltage.
Issue 1 |
COMPANY CONFIDENTIAL |
Page 2 –9 |
|
Copyright © 2009 Nokia. All rights reserved. |
|
|
|
|
RM-512; RM-513; RM-514; RM-515; RM-543 |
|
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|
Service Devices and Service Concepts |
|
|
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|
|
|
|
PK-1 |
|
Software protection |
|
|
|
|
key |
|
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|
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|
PK-1 is a hardware protection key with a USB interface. It has the same |
|||
|
functionality as the PKD-1 series dongle. |
|||
|
PK-1 is meant for use with a PC that does not have a series interface. |
|||
|
To use this USB dongle for security service functions please register |
|||
|
the dongle in the same way as the PKD-1 series dongle. |
|||
|
|
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|
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|
PKD-1 |
|
SW security device |
|
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|
|
|
SW security device is a piece of hardware enabling the use of the |
|||
|
service software when connected to the parallel (LPT) port of the PC. |
|||
|
Without the device, it is not possible to use the service software. |
|||
|
Printer or any such device can be connected to the PC through the |
|||
|
device if needed. |
|
|
|
|
|
|
||
|
RJ-230 |
|
Soldering jig |
|
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|
RJ-230 is a soldering jig used for soldering and as a rework jig for the |
|||
|
engine module. |
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||
|
RJ-51 |
|
Rework jig |
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|
To be used with ST-30! |
|
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||
|
RJ-72 |
|
Rework jig |
|
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|
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|
To be used with rework stencil ST-28. |
|||
|
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|
|
|
Page 2 –10 |
COMPANY CONFIDENTIAL |
Issue 1 |
|
Copyright © 2009 Nokia. All rights reserved. |
|
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