Nokia 5030, RM-524, RM-525 Service Manual

5030 RM-524, RM-525

Service Manual Level 1&2

SERVICE MANUAL

Level 1&2

Transceiver characteristics Band:

RM-524: EGSM900/GSM1800 RM-525: GSM 850/1900

Display:

128x160 (TFT), 65k color display, active area size 28.42mm x 35.52mm

Operating System: S30 Connections:

2.5 mm AV connector, 2.0 mm charger, Easy Flash II connector

Transceiver with BL-5C (BL-5CA for China) battery pack

Talk time

best case

With BL5C battery (1020 mAh) With BL5CA battery (700 mAh)

Note: These values depend on network parameters and phone settings

Up to 10h 15 min

Up to 6h 40 min

Talk time Ectel

Up to 5 h Up to 525

Up to 3.5 h Up to 360

Standby time

h, up to 22 days

h, up to 15 days

1 CONFIDENTIAL

5030 RM-524, RM-525

Change history ................................................................................................................................3

2. Copyright ........................................................................................................................................4

3. Warnings and cautions....................................................................................................................5

3.1 Warnings ..................................................................................................................................5

3.2 Cautions ...................................................................................................................................5

4. ESD protection.................................................................................................................................6

5. Care and maintenance..................................................................................................................... 7

6. Battery information.........................................................................................................................8

7. Exploded view.................................................................................................................................9

8. Service devices ..............................................................................................................................10

9. SW-update ....................................................................................................................................12

10. Disassembly instructions.........................................................................................................14

11. Disassembly/assembly hints.................................................................................................... 19

12. Solder components .................................................................................................................20

Service Manual Level 1&2

2 CONFIDENTIAL

5030 RM-524, RM-525

1. CHANGE HISTORY

Status Version No. Date Comments

Draft 0.1 30.01.2009 First draft

Approved 1.0 06.04.2009 First approved version

Approved 2.0 21.04.2009 Exploded view updated

The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions.

While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below:

Service Manual Level 1&2

CMO Operation & Logistics Training and Vendor Development Multimedia Creation & Support

mailto:Service.Manuals@nokia.com

Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version.

3 CONFIDENTIAL

5030 RM-524, RM-525

2. COPYRIGHT

Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.

Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.

The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

Service Manual Level 1&2

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

4 CONFIDENTIAL

5030 RM-524, RM-525

3. WARNINGS AND CAUTIONS

Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following:

3.1 Warnings

1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE

MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN

POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES,

MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.

Service Manual Level 1&2

3.2 Cautions

1. Servicing and alignment must be undertaken by qualified personnel only.

2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist

strap is worn.

3. Use only approved components as specified in the parts list.

4. Ensure all components, modules screws and insulators are correctly re–fitted after

servicing and alignment.

5. Ensure all cables and wires are repositioned correctly.

5 CONFIDENTIAL

5030 RM-524, RM-525

4. ESD PROTECTION

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.

Service Manual Level 1&2

6 CONFIDENTIAL

+ 14 hidden pages