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Nokia Customer Care
Service Manual
RM-590; RM-591 (Nokia 2220 slide)
Mobile Terminal
Part No: 9217841 (Issue 1)
COMPANY CONFIDENTIAL
Copyright © 2009 Nokia. All rights reserved.
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RM-590; RM-591 |
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Amendment Record Sheet |
Amendment Record Sheet |
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Amendment No |
Date |
Inserted By |
Comments |
Issue 1 |
11/2009 |
Jeff Zhao |
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COMPANY CONFIDENTIAL |
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Copyright
Copyright
Copyright © 2009 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided "as is". Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
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Warnings and cautions
Warnings and cautions
Warnings
•IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/ MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.
•THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.
•OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
•BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.
Cautions
•Servicing and alignment must be undertaken by qualified personnel only.
•Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.
•Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.
•Use only approved components as specified in the parts list.
•Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and alignment.
•Ensure all cables and wires are repositioned correctly.
•Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.
•During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged.
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For your safety
For your safety
QUALIFIED SERVICE
Only qualified personnel may install or repair phone equipment.
ACCESSORIES AND BATTERIES
Use only approved accessories and batteries. Do not connect incompatible products.
CONNECTING TO OTHER DEVICES
When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products.
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Care and maintenance
Care and maintenance
This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years.
•Keep the phone and all its parts and accessories out of the reach of small children.
•Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits.
•Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.
•Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics.
•Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards.
•Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.
•Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.
•Do not paint the phone. Paint can clog the moving parts and prevent proper operation.
•Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
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ESD protection
ESD protection
Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.
For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative.
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RM-590; RM-591
Battery information
Battery information
Note: A new battery's full performance is achieved only after two or three complete charge and discharge cycles!
The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.
Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time.
Temperature extremes can affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means.
Use the battery only for its intended purpose. Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77° F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged.
Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire!
Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.
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RM-590; RM-591
Company policy
Company policy
Our policy is of continuous development; details of all technical modifications will be included with service bulletins.
While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e- mail.
Please state:
•Title of the Document + Issue Number/Date of publication
•Latest Amendment Number (if applicable)
•Page(s) and/or Figure(s) in error
Please send to:
NOKIA CORPORATION
Nokia Mobile Phones Business Group
Nokia Customer Care
PO Box 86
FIN-24101 SALO
Finland
E-mail: Service.Manuals@nokia.com
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Company policy
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Nokia 2220 slide Service Manual Structure
Nokia 2220 slide Service Manual Structure
1 General Information
2 Service Devices and Service Concepts
3 Baseband Troubleshooting Instructions
4 RF Troubleshooting Instructions
5 Camera Module Troubleshooting
6 System Module Glossary
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Nokia 2220 slide Service Manual Structure
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COMPANY CONFIDENTIAL |
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Nokia Customer Care
1 — General Information
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COMPANY CONFIDENTIAL |
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General Information
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General Information
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Table of Contents |
RM-590/RM-591 product selection ....................................................................................................................... |
1–5 |
Features................................................................................................................................................................... |
1–5 |
Hardware features ............................................................................................................................................ |
1–5 |
Software features.............................................................................................................................................. |
1–6 |
Mobile enhancements....................................................................................................................................... |
1–6 |
List of Figures |
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Figure 1 RM-590/RM-591 product picture............................................................................................................ |
1–5 |
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General Information
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COMPANY CONFIDENTIAL |
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General Information
RM-590/RM-591 product selection
The RM-590 is the EU version of the telephone with a dual band transceiver unit designed for the GSM900 and GSM1800 networks.
The RM-591 is the US version of the telephone with a dual band transceiver unit designed for the GSM850 and GSM1900 networks.
Figure 1 RM-590/RM-591 product picture
Features
Hardware features
•UPP8 v6.4, Dual-band variants: EGSM 900/1800 & GSM850/1900 – Edge down link only
•Combo 32 MB Flash, 4 MB SDRAM
•Codes supported: FR, EFR, HR, AMR
•SIM support: 3volt, 1.8volt
•128x160 TFT 65K color display
•Long battery life time (BL-4C; 860mAh)
•EFIII, 2.0mm charging connector
•3.5mm AV connector
•VGA Camera
•FM Radio & Radio recording
•SMD Vibra
•16mm speaker
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General Information
•7x11mm ear-piece
•Ramone microphone
•Ringing volume: Min 95 - Max.105 phones at 10 cm distance in free-field
•No Separate ON/OFF key
•No separate volume up/down key
•No HAC
•No FOTA
•NA RF a nice to have (PD1 confirmed No Sales)
Software features
Key features of ISA S40 SPR7.2
•128x160 TFT 65k Color display
•FM radio
•Mono FM radio Recording
•Douglas 5 with 3 soft keys
•MP3 ringing tones
•GPRS rel-4, class B, with GPRS Multi-slot Class10 (and EGPRS MSC6)
•Java MIDP 2.0
•DRM 1.0
•WAP 2.0
•MMS 1.3
•New Connect UI
•Email Client
•EMS client
•Nokia Xpress Audio messaging
•Theme Style ‘09
•Organizer with local calendar
•Expense manager
•Advanced calculator
•Converter II
•Pre-paid Tracker
•English-Chinese dictionary (China, APAC only)
•1000 phone book entries
•250 SMS entries
•Mini opera browser available (based on regional selection)
•Chinese Lunar Calendar
Mobile enhancements
In-box:
• Battery: BL-4C (860mAh)
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General Information
•Charger: AC-3, AC-8C +CA-100C for China (mainland)
•Headset: WH-102
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General Information
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COMPANY CONFIDENTIAL |
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Nokia Customer Care
2 — Service Devices and
Service Concepts
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Service Devices and Service Concepts
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Service Devices and Service Concepts
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Table of Contents |
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Service devices........................................................................................................................................................ |
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2–5 |
CA-128RS ............................................................................................................................................................ |
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2–5 |
CA-148DS ............................................................................................................................................................ |
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2–5 |
CA-149DS ............................................................................................................................................................ |
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2–5 |
CA-41PS............................................................................................................................................................... |
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2–5 |
CA-52PS............................................................................................................................................................... |
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2–6 |
DA-81 .................................................................................................................................................................. |
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2–6 |
DAU-9S ................................................................................................................................................................ |
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2–6 |
FLS-4S.................................................................................................................................................................. |
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2–6 |
FLS-5 ................................................................................................................................................................... |
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2–7 |
FPS-10................................................................................................................................................................. |
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2–7 |
FPS-21................................................................................................................................................................. |
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2–8 |
JBV-1 ................................................................................................................................................................... |
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2–9 |
MJ-261.............................................................................................................................................................. |
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2–10 |
PCS-1 ................................................................................................................................................................ |
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2–10 |
PK-1.................................................................................................................................................................. |
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2–11 |
PKD-1 ............................................................................................................................................................... |
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2–11 |
RJ-230 .............................................................................................................................................................. |
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2–11 |
RJ-51 ................................................................................................................................................................ |
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2–11 |
RJ-72 ................................................................................................................................................................ |
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2–11 |
SS-108.............................................................................................................................................................. |
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2–12 |
SS-93 ................................................................................................................................................................ |
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2–12 |
ST-28................................................................................................................................................................ |
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2–12 |
ST-30................................................................................................................................................................ |
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2–12 |
SX-4.................................................................................................................................................................. |
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2–12 |
XCS-4 ................................................................................................................................................................ |
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2–13 |
XRS-6................................................................................................................................................................ |
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2–13 |
Service concepts .................................................................................................................................................. |
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2–14 |
POS flash concept with FLS-4S....................................................................................................................... |
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2–14 |
POS flash concept with FLS-5 ........................................................................................................................ |
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2–15 |
Flash concept with FPS-10............................................................................................................................. |
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2–16 |
Flash concept with FPS-21............................................................................................................................. |
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2–17 |
RF-test/BB-tune concept with JBV-1............................................................................................................. |
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2–18 |
EM calibration concept with JBV-1................................................................................................................ |
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2–19 |
RF-test/BB-tune & flash concept with JBV-1, FPS-10................................................................................... |
2–20 |
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RF-test/BB-tune & flash concept with JBV-1, FPS-21................................................................................... |
2–21 |
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RF/BB tune & flash concept with MJ-261, FPS-10 ........................................................................................ |
2–22 |
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RF/BB tune& flash concept with MJ-xxx, FPS-21.......................................................................................... |
2–23 |
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List of Figures |
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Figure 2 POS flash concept with FLS-4S............................................................................................................. |
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2–14 |
Figure 3 POS flash concept with FLS-5............................................................................................................... |
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2–15 |
Figure 4 Flash concept with FPS-10................................................................................................................... |
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2–16 |
Figure 5 Flash concept with FPS-21................................................................................................................... |
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2–17 |
Figure 6 RF-test/BB-tune concept with JBV-1 ................................................................................................... |
2–18 |
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Figure 7 EM calibration concept with JBV-1...................................................................................................... |
2–19 |
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Figure 8 RF-test/BB-tune & flash concept with JBV-1, FPS-10......................................................................... |
2–20 |
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Figure 9 RF-test/BB-tune & flash concept with JBV-1, FPS-21......................................................................... |
2–21 |
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Figure 10 RF/BB tune & flash concept with MJ-261, FPS-10 ............................................................................ |
2–22 |
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RM-590; RM-591
Service Devices and Service Concepts
Figure 11 RF/BB tune& flash concept with MJ-xxx, FPS-21.............................................................................. |
2–23 |
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Service Devices and Service Concepts
Service devices
The table below gives a short overview of service devices that can be used for testing, error analysis, and repair of product RM-590; RM-591. For the correct use of the service devices, and the best effort of workbench setup, please refer to various concepts.
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CA-128RS |
RF Cable |
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This RF cable is used together with MJ-261 to connect to RF measurement equipment.
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CA-148DS |
Easy flash III cable |
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The cable is used for connecting phone DC port to the PROMMER box
FPS-10.
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CA-149DS |
Easy flash III cable |
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The CA-149DS easy flash III cable is used for connecting phone DC port to the PROMMER facilities such as FLS-5.
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CA-41PS |
Power cable |
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Power cable for connection of e.g. the JBV-1 docking station to the
FPS-10 prommer box.
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Service Devices and Service Concepts |
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CA-52PS |
DC Cable |
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The cable is used to connect JBV-1 docking station to the phone |
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charger jack for ADC/VCHAR/ICHAR calibration. |
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DA-81 |
Docking station |
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adapter |
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The docking station adapter is used for this phone in combination with |
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JBV-1. The adapter supports flashing and energy management |
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calibration, |
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Features include: |
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• compatible with JBV-1 |
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• easy phone attachment and detachment |
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reliable phone locking |
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• switch for detecting phone |
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replaceable SIM interface |
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DAU-9S |
MBUS cable |
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The MBUS cable DAU-9S has a modular connector and is used, for |
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example, between the PC's serial port and module jigs, flash adapters |
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or docking station adapters. |
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Note: Docking station adapters valid for DCT4 products. |
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FLS-4S |
Flash device |
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FLS-4S is a dongle and flash device incorporated into one package, |
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developed specifically for POS use. |
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Service Devices and Service Concepts
FLS-5 |
Flash device |
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FLS-5 is a dongle and flash device incorporated into one package, developed specifically for POS use.
Note: FLS-5 can be used as an alternative to PK-1.
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FPS-10 |
Flash prommer |
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FPS-10 interfaces with:
•PC
•Control unit
•Flash adapter
•Smart card
FPS-10 flash prommer features:
•Flash functionality for BB5 and DCT-4 terminals
•Smart Card reader for SX-2 or SX-4
•USB traffic forwarding
•USB to FBUS/Flashbus conversion
•LAN to FBUS/Flashbus and USB conversion
•Vusb output switchable by PC command
FPS-10 sales package includes:
•FPS-10 prommer
•Power Supply with 5 country specific cords
•USB cable
Note: FPS-21 is substitute FPS-10 if FPS-10 has not been set up.
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Service Devices and Service Concepts
FPS-21 |
Flash prommer |
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FPS-21 sales package:
•FPS-21 prommer
•AC-35 power supply
•CA-31D USB cable
FPS-21 interfaces:
Front
•Service cable connector
Provides Flashbus, USB and VBAT connections to a mobile device.
•SmartCard socket
A SmartCard is needed to allow DCT-4 generation mobile device programming.
Rear
•DC power input
For connecting the external power supply (AC-35).
•Two USB A type ports (USB1/USB3)
Can be used, for example, for connecting external storage memory devices or mobile devices
•One USB B type device connector (USB2) For connecting a PC.
•Phone connector
Service cable connection for connecting Flashbus/FLA.
•Ethernet RJ45 type socket (LAN) For connecting the FPS-21 to LAN.
Inside
•Four SD card memory slots For internal storage memory.
Note: In order to access the SD memory card slots inside FPS-21, the prommer needs to be opened by removing the front panel, rear panel and heatsink from the prommer body.
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Service Devices and Service Concepts
JBV-1 |
Docking station |
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The JBV-1 docking station is a general tool that has been designed for calibration and software update use. The JBV-1 is used together with a docking station adapter as one unit
In calibration mode the JBV-1 is powered by an external power supply: 11-16V DC. When flashing the power for the phone must be taken from the flash prommer.
Note: JBV-1 main electrical functions are:
•adjustable VBATT calibration voltage, current measurement limit voltage: VCHAR, current measurement: ICHAR
•adjustable ADC calibration voltage via BTEM and the BSI signal
•BTEMP and BSI calibration resistor
•signal from FBUS to the phone via the parallel jig
•control via FBUS or USB
•Flash OK/FAIL indication
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Service Devices and Service Concepts
MJ-261 |
Module jig |
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MJ-261 is meant for component level troubleshooting.
The jig includes an RF interface for GSM. in addition, it has the following features:
•Provides mechanical interface with the engine and UI module
•Provides galvanic connection to all needed test pads in module
•Duplicated SIM connector
•Audio components: IHF, MIC
•Connector for control unit
Note: CA-128RS (RF cable) is used together with MJ-261. CA-128RS is not a part of the MJ-261 sales package and has to be ordered separately.
The following table shows the attenuation values for MJ-261:
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Frequency (Hz) |
Loss (dB) |
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836600000 |
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0.3 |
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881600000 |
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0.3 |
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897400000 |
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0.3 |
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942400000 |
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0.3 |
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1747800000 |
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0.5 |
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1842800000 |
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0.5 |
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1880000000 |
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0.5 |
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1950000000 |
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0.5 |
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1960000000 |
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0.5 |
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2140000000 |
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0.5 |
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PCS-1 |
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Power cable |
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The PCS-1 power cable (DC) is used with a docking station, a module jig or a control unit to supply a controlled voltage.
Page 2 –10 |
COMPANY CONFIDENTIAL |
Issue 1 |
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Copyright © 2009 Nokia. All rights reserved. |
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