Mitsubishi FX3GE User Manual

4.8 (6)

PROGRAMMABLE LOGIC CONTROLLER

MODEL

FX3GE

QUICK START MANUAL

Mitsubishi Electric Automation, Inc.

FX3GE QUICK START MANUAL

 

1. INTRODUCTION.................................................................

3

1.1 CAUTION...........................................................................

3

1.2 INCLUDED ITEMS.............................................................

3

1.3 FRONT PANEL...................................................................

3

2. DIMENSIONS.......................................................................

4

3. INSTALLATION...................................................................

4

3.1

SPECIFICATIONS.............................................................

5

3.2

MOUNTING INSTRUCTIONS...........................................

6

4. SPECIFICATIONS AND WIRING..................................

7

4.1

WIRING..............................................................................

7

4.2

GROUNDING....................................................................

8

4.3

POWER SUPPLY SPECIFICATIONS AND

 

 

WIRING DIAGRAM............................................................

8

4.4

INPUT SPECIFICATIONS AND WIRING DIAGRAM.........

8

4.5

PULSE CATCH (M8170 TO M8175)..................................

9

4.6

PULSE WIDTH/PULSE PERIOD MEASUREMENT

 

 

SPECIFICATIONS AND WIRING.......................................

9

4.7

HIGH SPEED COUNTERS SPECIFICATIONS

 

 

AND WIRING.....................................................................

9

4.8

OUTPUT SPECIFICATIONS AND WIRING.....................

10

5. BUILT-IN ETHERNET......................................................

11

5.1 ETHERNET SPECIFICATIONS AND WIRING................

11

5.2 PARAMETER SETTINGS AND DIAGNOSTICS

 

 

IN GX WORKS2...............................................................

12

6. BUILT-IN ANALOG SPECIFICATIONS

 

AND WIRING......................................................................

19

6.1 ANALOG INPUT TERMINAL BLOCK .............................

19

7. PROGRAMMING USING GX WORKS2....................

21

7.1

SYSTEM CONFIGURATION............................................

21

7.2

INSTALLING THE USB DRIVER......................................

21

7.3

INSTALLING GX WORKS2..............................................

23

7.4

STARTING AND EXITING GX WORKS2..........................

24

7.5

USING THE HELP FILES IN GX WORKS2.....................

24

8. OPERATION.......................................................................

25

9. MAINTENANCE................................................................

27

10. TROUBLESHOOTING..................................................

28

2

Mitsubishi Electric Automation, Inc.

1. INTRODUCTION

This manual describes the part names, dimensions, mounting, and specifications of the product. Before use, read this manual and the manuals of all relevant products fully to acquire proficiency in

handling and operating the product. Make sure to learn all the product information, safety information, and precautions.

Store this manual in a safe place so that it can be taken out and read whenever necessary. Always forward it to the end user.

Registration

The company name and the product name to be described in this manual are the registered trademarks or trademarks of each company.

Effective August 2013

Specifications are subject to change without notice. © 2013 Mitsubishi Electric Corporation

1.1 CAUTION

Safety Precaution (Read these precautions before use.) This manual classifies the safety precautions into two categories: DANGER and

CAUTION.

DANGER Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

CAUTION Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.

Depending on the circumstances, procedures indicated by CAUTION may also cause severe injury. It is important to follow all precautions for personal safety.

DANGER STARTUP AND MAINTENANCE PRECAUTIONS

Do not touch any terminal while the PLC’s power is on. Doing so may cause electric shock or malfunctions.

Before cleaning or retightening terminals, cut off all phases of the power supply externally. Failure to do so may cause electric shock.

Use the battery for memory backup correctly

Use the battery only for the specified purpose.Connect the battery correctly.

Do not charge, disassemble, heat, put in fire, short-circuit, connect reversely, weld, swallow or burn the battery, or apply excessive forces (vibration, impact, drop, etc.) to the battery.

Do not store or use the battery at high temperatures or expose to direct sunlight.

Do not expose to water, bring near fire or touch liquid leakage or other contents directly.

Incorrect handling of the battery may cause heat excessive generation, bursting, ignition, liquid leakage or deformation, and lead to injury, fire or failures and malfunctions of facilities and other equipment.

Before modifying or disrupting the program in operation or running the PLC, carefully read through this manual to ensure the safety of the operation. An operation error may damage the machinery or cause accidents.

CAUTION STARTUP AND MAINTENANCE PRECAUTIONS

Do not disassemble or modify the PLC. Doing so may cause fire, equipment failures, or malfunctions.

FX3GE QUICK START MANUAL

Turn off the power to the PLC before connecting or disconnecting any extension cable. Failure to do so may cause equipment failures or malfunctions.

Turn off the power to the PLC before attaching or detaching the following devices. Failure to do so may cause equipment failures or malfunctions.

Peripheral devices, display module, battery, and expansion boards

CAUTION DISPOSAL PRECAUTIONS

Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of your device. When disposing of batteries, separate them from other waste according to local regulations.

CAUTION TRANSPORT AND STORAGE PRECAUTIONS

When transporting the FX3GE Series PLC incorporating the optional battery, turn on the PLC before shipment, confirm that the battery mode is set using a parameter and the ALM LED is OFF, and check the battery life. If the PLC is transported with the ALM LED on or the battery exhausted, the battery-backed data may be unstable during transportation.

The PLC is a precision instrument. During transportation, avoid impacts larger than those specified in this manual. Failure to do so may cause failures in the PLC. After transportation, verify the operations of the PLC.

When transporting lithium batteries, follow required transportation regulations.

1.2 INCLUDED ITEMS

Check if the following product and items are included in the package:

MAIN UNIT

 

Product

1 unit

FX3GE-24MR/ES

Dust proof protection sheet

1 sheet

 

Manual [English version]

1 manual

1.3 FRONT PANEL

ν FACTORY DEFAULT CONFIGURATION (STANDARD)

[10] [1]

[2]

[3]

[4]

 

 

 

[5]

 

 

 

[6]

 

 

 

[7]

[13] [12] [11]

 

[8]

[5]

 

 

[9]

 

[1]Peripheral device connector cover The peripheral device connector, variable analog potentiometers and RUN/STOP switch are located under this cover.

[2]Terminal names The signal names for power supply, input and output terminals are shown.

[3]Top cover (S) (40 points, 60 points type only) Mount the expansion

board under this cover.

3

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FX3GE QUICK START MANUAL

[4]Terminal block covers The covers can be opened for wiring. Keep the covers closed while the PLC is running (the unit power is on).

[5]Input display LEDs (red) When an input terminal (X000 or more) is turned on, the corresponding LED lights.

[6]Operation status display LEDs The operation status of the PLC can be checked with the LEDs. The LEDs turn off, light and flash according to the following table. For details on the operation status, refer to Section 10.

LED Name

Display

Description

Color

 

 

 

 

 

POW

Green

On while power is on the PLC.

RUN

Green

On while the PLC is running.

ERR

Red

Flashing when a program error occurs.

 

Lights when a CPU error occurs.

 

 

ALM

Red

Lights when the battery voltage drops.

(When the optional battery is used)

 

 

[7]Output display LEDs (red) When an output terminal (Y000 or more) is turned on, the corresponding LED lights.

[8]Model name (abbreviation) The model name of the main unit is indicated. Check the nameplate on the right side for the model name.

[9]DIN rail mounting hooks The main unit can be installed on DIN46277 rail (35mm (1.38") wide).

[10]Analog input terminal block

[11]Analog output terminal block

[12]10BASE-T/100BASE-TX connector (RJ45)

[13]Ethernet status LEDs

ν WITH TERMINAL COVER OPEN

[1] Peripheral device connector (USB) Connect a programming tool

[1] [2] [3] [4]

[5]

[6]

[7]

 

 

 

[8]

 

 

 

[9]

[5]

[11]

[10]

(PC) to program a sequence.

[2]Peripheral device connector (RS-422) Connect a programming tool to program a sequence.

[3]RUN/STOP switch To stop writing (batch) of the sequence program or operation, set the switch to STOP (slide it downward). To start operation (run the machine), set it to RUN (slide it upward).

[4]Variable analog potentiometers Upper side: VR1,

Lower side: VR2 Two variable analog potentiometers are built in. Upper side : VR1, Lower side : VR2

[5]Terminal cover A protective terminal cover

[6]Optional equipment connector Connect the expansion board to the connector.

[7]Power supply terminal, Input (X) terminals Wire switches and sensors to the terminals.

4 [8] Battery connector Connect the optional battery to the connector.

[9]Battery holder This holder accommodates the optional battery.

[10]Power supply terminal, Output (Y) terminals Wire loads (contactors, solenoid valves, etc.) to be driven to the terminals.

[11]Optional equipment connecting screw holes These holes are designed to secure the expansion board and memory cassette with screws.

ν LED STATUS

LED

LED

Status

Description

Display

Color

 

 

POW

Green

ON

Power is on

OFF

Power is off

 

 

RUN

Green

ON

Running

OFF

Stopped

 

 

 

 

ON

When a CPU error occurs

ERR

Red

Flicker

When a program error occurs

 

 

OFF

When a normal status

 

 

ON

When the battery voltage drops

ALM

Red

(When the optional battery is installed)

 

 

 

OFF

When the battery voltage normal status

2. DIMENSIONS

 

 

 

 

 

2-ø4.5 mounting holes

Unit: mm (inches)

82 (3.23")

90 (3.55")

 

 

W1:

 

Model Number

W:

mm (inches)

Weight:

mm (inches)

Direct Mounting

kg (lbs)

 

 

 

Hole Pitches

 

 

 

 

 

FX3GE-24MR/ES

130 (5.12")

105 (4.13")

0.60 (1.32 lbs)

Installation: 35mm wide DIN rail or Direct (screw) mounting (M4)

3. INSTALLATION

CAUTION INSTALLATION PRECAUTIONS

Use the product within the generic environment specifications described in this manual. Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl2, H2S, SO2 or NO2), flammable gas, vibration or impacts, or exposed to high temperature, condensation, or rain and wind. If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.

Do not touch the conductive parts of the product directly to avoid failure or malfunctions.

Install the product securely using a DIN rail or mounting screws.

Install the product on a flat surface. If the mounting surface is rough, undue force will be applied to the PC board, thereby causing nonconformities.

When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits. Failure to do so may cause fire, equipment failures or malfunctions.

Be sure to remove the dust proof sheet from the PLC’s ventilation port when installation work is completed. Failure to do so may cause

fire, equipment failures or malfunctions.

Mitsubishi Electric Automation, Inc.

Connect the extension cables, peripheral device cables, input/output cables and battery connecting cable securely to their designated connectors. Unsecured connection may cause malfunctions.

Turn off the power before attaching or detaching the following devices. Failure to do so may cause device failures or malfunctions.Peripheral devices, display modules and battery.

When a dust proof sheet is supplied with units, keep the sheet

applied to the ventilation slits during installation and wiring work.

To prevent temperature rise, do not install the PLC on a floor, a ceiling or a vertical surface. Install it horizontally on a wall.

Keep a space of 50mm (1.97") or more between the unit main body and another device or structure (part A). Install the unit as far away as possible from highvoltage lines, high-voltage devices and power equipment.

DANGER WIRING PRECAUTIONS

Make sure to cut off all phases of the power supply externally before attempting installation or wiring work. Failure to do so may cause electric shock or damage to the product.

3.1 SPECIFICATIONS

ν COMPLIANCE WITH EC DIRECTIVE (CE MARKING )

This document does not guarantee that a mechanical system including this product will comply with the following standards. Compliance

to EMC directive and LVD directive of the entire mechanical system should be checked by the user / manufacturer.

ν REQUIREMENT FOR COMPLIANCE WITH EMC DIRECTIVE

The following products have shown compliance through direct testing (of the identified standards below) and design analysis (through the creation of a technical construction file) to the European Directive for Electromagnetic Compatibility (2004/108/EC) when used as directed by the appropriate documentation.

ATTENTION

This product is designed for use in industrial applications.

Manufactured by:

Mitsubishi Electric Corporation

2-7-3 Marunouchi, Chiyoda-ku, Tokyo, 100-8310 Japan

• Manufactured at:

Mitsubishi Electric Corporation Himeji Works

840 Chiyoda-machi, Himeji, Hyogo, 670-8677 Japan

• Authorized Representative in the European Community: Mitsubishi Electric Europe B.V.

Gothaer Str. 8, 40880 Ratingen, Germany

Type: Programmable Controller (Open Type Equipment) Models: MELSEC FX3GE series, FX3G series, FX3U series

Manufactured:

from November 1st, 2008 FX3G-232-BD FX3G-422-BD FX3G-5DM

from March 1st, 2013 FX3GE-24MR/ES

from September 1st, 2013 FX3G-485-BD-RJ

FX3GE QUICK START MANUAL

Standard

REMARK

 

Compliance with all relevant aspects of the standard.

 

EMI

 

• Radiated Emissions

EN61131-2:2007

• Conducted Emissions

EMS

Programmable controllers

• Radiated electromagnetic field

- Equipment

• Fast transient burst

requirements and tests

• Electrostatic discharge

High-energy surge

Voltage drops and interruptions

Conducted RF

Power frequency magnetic field

νREQUIREMENT FOR COMPLIANCE WITH LVD DIRECTIVE

The following products have shown compliance through direct testing (of the identified standards below) and design analysis (through the creation of a technical construction file) to the European Directive for Low Voltage (2006/95/EC) when used as directed by the appropriate documentation.

Type: Programmable Controller (Open Type Equipment) Models: MELSEC FX3GE series

Manufactured: from March 1st, 2013 FX3GE-24MR/ES

Standard

REMARK

EN61131-2:2007

The equipment has been assessed as a component

Programmable controllers

for fitting in a suitable enclosure which meets the

- Equipment requirements

requirements of EN61131-2:2007

and tests

 

ν CAUTION FOR COMPLIANCE WITH EC DIRECTIVE

Installation in Enclosure

Programmable logic controllers are open-type devices that must be installed and used within conductive control boxes. Please use the FX3GE Series programmable logic controllers while installed in

conductive shielded control boxes. Please secure the control box lid to the control box (for conduction). Installation within a control box greatly affects the safety of the system and aids in shielding noise from the programmable logic controller.

Analog input/output

The analog input/output have been found to be compliant to the European standards in the aforesaid manual and directive. However, for the very best performance from what are in fact delicate measuring and controlled output devices, Mitsubishi Electric would like to make the following points.

As analog devices are sensitive by nature, their use should be considered carefully. For users of proprietary cables (integral with sensors or actuators), these users should follow those manufacturers’ installation requirements. Mitsubishi Electric recommends that shielded cables be used. If NO other EMC protection is provided, users may experience temporary loss or accuracy between +10% / -10% in very heavy industrial areas. However, Mitsubishi Electric suggests that adequate EMC precautions be followed for the users complete control system.

Sensitive analog cables should not be laid in the same trunking or cable conduit as high voltage cabling. Where possible, users should run analog cables separately.

Good cable shielding should be used. When terminating the shield at Earth, ensure that no earth loops are accidentally created.

When reading analog values, EMC accuracy can be improved by averaging the readings. This can be achieved either through functions on the analog products or through a user’s program in

the FX3GE Series PLC main unit.

5

Mitsubishi Electric Automation, Inc.

Mitsubishi FX3GE User Manual

FX3GE QUICK START MANUAL

Item

Specification

 

 

 

 

Ambient

0 to 55°C (32 to 131°F) when operating and

 

Temperature

-25 to 75°C (-13 to 167°F) when stored

 

 

Ambient

5 to 95%RH (no condensation) when operating

 

Humidity

 

 

 

 

 

 

 

 

 

 

Frequency

Acceleration

Half ampli-

Sweep

 

 

 

(Hz)

(m/s²)

tude (mm)

 

When

 

10 to 57

-

0.035

Count for

 

 

X, Y, Z:

Vibration

installed on

 

 

 

 

 

57 to 150

4.9

-

10 times

Resistance *1

DIN rail

 

 

When

 

10 to 57

-

0.075

(80 min

 

 

in each

 

installed

 

 

 

 

direction)

 

 

57 to 150

9.8

-

 

directly

 

 

 

 

 

 

 

 

Shock

147m/s² Acceleration, Action time: 11ms, 3 times by half-sine pulse

Resistance *1

in each direction X, Y, and Z

 

 

Noise

By noise simulator at noise voltage of 1,000Vp-p, noise width of

Resistance

1μs, rise time of 1ns and period of 30 to 100Hz

 

Dielectric

1.5kVAC for one minute

 

 

 

Withstand

500VAC for one minute

Between each terminals *2 and ground

Voltage *2

 

 

 

terminal

 

 

Insulation

5MΩ or more by 500VDC

 

 

Resistance *2

megger

 

 

 

 

Grounding

Class D grounding (grounding resistance: 100Ω or less) <Common

grounding with a heavy electrical system is not allowed.> *3

 

Working

Free from corrosive or flammable gas and excessive conductive

Atmosphere

dusts

 

 

 

 

Working

<2000m *4

 

 

 

 

Altitude

 

 

 

 

 

 

 

 

 

 

Terminal

Dielectric Strength

Insulation Resistance

Main units

 

 

Between power supply terminal

1.5 kVAC for one minute

 

(AC power) and ground terminal

 

 

 

Between power supply terminal

 

 

(DC power) and ground terminal

500VAC for one minute

 

Between input terminal (24VDC)

5MΩ or more by

 

and ground terminal

 

500VDC megger

Between output terminal (relay)

1.5 kVAC for one minute

 

and ground terminal

 

 

 

10BASE-T/100BASE-TX

500VAC for one minute

 

connector and ground terminal

 

 

 

Main unit analog terminal and

Not allowed

Not allowed

ground terminal

 

 

1.The criterion is shown in IEC61131-2.

2.Dielectric withstand voltage and insulation resistance are shown above.

3.For common grounding, refer to Section 4.2.

4.The PLC cannot be used at a pressure higher than the atmospheric pressure to avoid damage.

3.2 MOUNTING INSTRUCTIONS

ν INSTALLATION LOCATION

Install the PLC in an environment conforming to the generic specifications, installation precautions and notes.

Installation location in enclosure

Space enclosure

A

A

FX3G

Series

A

 

 

 

main unit

 

 

A

A 50mm (1.97")

ν AFFIXING THE DUST PROOF SHEET

The dust proof sheet should be affixed to the ventilation port before beginning the installation and wiring work. For the affixing procedure, refer to the instructions on the dust proof sheet. Be sure to remove the dust proof sheet when the installation and wiring work is completed.

νPROCEDURES FOR INSTALLING TO AND DETACHING FROM DIN RAIL

The products can be installed on a DIN46277 rail [35mm (1.38") wide]. 1) Push out all DIN rail mounting hooks (below fig. A).

1)1)

1)

A

1)

A

 

 

2) Fit the upper edge of the DIN rail mounting groove (below fig. B) onto the DIN rail.

B

3) Lock the DIN rail mounting hooks (below fig. C) while pressing the PLC against the DIN rail.

C C

3)3)

νPROCEDURES FOR MOUNTING WITH M4 SCREWS

MOUNTING HOLE PITCHES

Refer to the External Dimensions (Section 2) for the product’s mounting hole pitch information

6

Mitsubishi Electric Automation, Inc.

ν INSTALLATION

1) Make mounting holes in the mounting surface referring to the external dimensions diagram.

B

A

B

2) Fit the main unit (A in the above figure) based on the holes, and secure it with M4 screws (B in the above figure). The mounting hole pitches and number of screws depend on the product. Refer to the external dimensions diagram.

4. SPECIFICATIONS AND WIRING

DANGER DESIGN PRECAUTIONS

Make sure to have the following safety circuits outside of the PLC to ensure safe system operation even during external power supply

problems or PLC failure. Otherwise, malfunctions may cause serious accidents.

Most importantly, have the following: an emergency stop circuit, a protection circuit, an interlock circuit for opposite movements (such as normal vs. reverse rotation), and an interlock circuit (to prevent damage to the equipment at the upper and lower positioning limits).

Note that when the PLC CPU detects an error, such as a watchdog timer error, during self-diagnosis, all outputs are turned off. Also, when an error that cannot be detected by the PLC CPU occurs in an input/output control block, output control may be disabled. External circuits and mechanisms should be designed to ensure safe machinery operation in such a case.

Note that when an error occurs in a relay the output could be held either on or off. For output signals that may lead to serious accidents, external circuits and mechanisms should be designed to ensure safe machinery operation in such a case.

Do not bundle the control line together with or lay it close to the main circuit or power line. As a guideline, lay the control line at least 100mm (3.94") or more away from the main circuit or power line. Noise may cause malfunctions.

Install module so that excessive force will not be applied to the builtin programming connectors, power connectors or I/O connectors. Failure to do so may result in wire damage/breakage or PLC failure.

Even if the AC power supply causes an instantaneous power failure for less than 10 ms, the PLC can continue to operate.

If a long-time power failure or an abnormal voltage drop occurs, the PLC stops, and output is turned off. When the power supply is restored, it will automatically restart (when the RUN input is on).

CAUTION WIRING PRECAUTIONS

Connect the AC power supply to the dedicated terminals specified in this manual. If an AC power supply is connected to a DC input/output terminal or DC power supply terminal, the PLC will burn out.

Do not wire vacant terminals externally. Doing so may damage the product.

FX3GE QUICK START MANUAL

Use class D grounding (grounding resistance of 100Ω or less) with a wire of 2mm² or thicker on the grounding terminal of the FX3GE Series main unit. However, do not connect the ground terminal at the same point as a heavy electrical system.

When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits. Failure to do so may cause fire, equipment failures or malfunctions.

Make sure to properly wire to the terminal in accordance with the following precautions. Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.

The disposal size of the cable end should follow the dimensions described in the manual.

Tightening torque should follow the specifications in the manual.

Input/output wiring 50 to 100m (164'1" to 328'1") long will cause almost no problems of noise, but, generally, the wiring length should be less than 20m (65'7") to ensure the safety.

4.1 WIRING

ν CABLE END TREATMENT AND TIGHTENING TORQUE

For the terminals of FX3GE series PLC, M3 screws are used. The electric wire ends should be treated as shown below.

Tighten the screws to a torque of 0.5 to 0.8 N•m.

Do not tighten terminal screws with a torque exceeding the regulation torque.

Failure to do so may cause equipment failures or malfunctions.

ν WHEN ONE WIRE IS CONNECTED TO ONE TERMINAL

 

φ3.2 (0.13")

Terminal

Solderless

6.2 mm (0.24")

 

screw

terminal

or less

 

 

 

 

φ3.2 (0.13")

 

 

6.2 mm (0.24")

 

Terminal

 

or less

 

 

 

 

 

Terminal Manufacturer

Type No.

Certification

Pressure

Bonding Tool

 

 

 

JAPAN SOLDERLESS

FV1.25-B3A

 

 

TERMINAL MFG CO

FV2-MS3

UL Listed

YA-1(JST)

LTD (JST)

 

 

ν WHEN TWO WIRES ARE CONNECTED TO ONE TERMINAL

φ3.2 (0.13")

6.2 mm (0.24")

 

Terminal

Solderless

 

screw

terminal

or less

 

 

 

 

 

6.3 mm(0.25")

 

 

or more

 

 

 

φ3.2 (0.13")

 

 

6.2 mm (0.24")

 

Terminal

 

or less

 

 

 

 

6.3 mm(0.25")

 

 

or more

 

 

Terminal Manufacturer

Type No.

Certification

Pressure

Bonding Tool

 

 

 

JAPAN SOLDERLESS

 

 

 

TERMINAL MFG CO

FV1.25-B3A

UL Listed

YA-1(JST)

LTD (JST)

 

 

7

 

 

 

Mitsubishi Electric Automation, Inc.

FX3GE QUICK START MANUAL

4.2 GROUNDING

Ground the PLC as stated below.

Perform class D grounding. (Grounding resistance: 100Ω or less)

Ground the PLC independently if possible.

If it cannot be grounded independently, ground it jointly as shown below.

PLC

Other

PLC

Other

PLC

Other

equipment

equipment

equipment

 

 

 

Independent grounding

Shared grounding

Common grounding

(Best condition)

(Good condition)

(Not allowed)

Use ground wires thicker than AWG14 (2 mm²).

Position the grounding point as close to the PLC as possible to decrease the length of the ground wire.

4.3POWER SUPPLY SPECIFICATIONS AND WIRING DIAGRAM

ν POWER SUPPLY SPECIFICATIONS FX3GE-24MR/ES

Item

Specification

AC Power Type

 

Supply Voltage

100 to 240VAC

Allowable Supply Voltage

85 to 264VAC

Range

 

Rated Frequency

50/60Hz

Allowable Instantaneous

Operation can be continued upon occurrence of

Power Failure Time

instantaneous power failure for 10 ms or less.

Power Fuse

250V 1A

Rush Current

30A max. 5ms or less/100 VAC 50A max. 5ms or

less/200 VAC

 

Power Consumption *1

32W

24VDC Service Power

400mA

Supply

 

*1 This item shows values when all 24VDC service power supplies are used in the maximum configuration connectable to the main unit.

ν EXAMPLE OF EXTERNAL WIRING (AC POWER TYPE)

100 to 240VAC power is supplied to the main unit and input/output extension unit.

PLC

Main unit

L

N

*Class D grounding

100 to 240V AC

 

Breaker

(*)

Power on

 

Emer-

PL

gency

MC

 

MC

 

Fuse

 

MC

MC

DC power supply

DC

AC

Power supply for loads connected to PLC output terminals

8

4.4 INPUT SPECIFICATIONS AND WIRING DIAGRAM

ν 24VDC INPUT [TYPE

Item

 

FX3GE-24MR/ES

Number of Input Points

14 points (16 points) *1

Input Connecting Type

Terminal block (M3 screw)

Input Form

 

Sink/Source

Input Signal Voltage

AC power supply type: 24V DC +10%, -10%

Input

X000 to X007

3.3kΩ

Impedance

X010 or More

4.3kΩ

Input

X000 to X007

7mA/24VDC

Signal

X010 or More

5mA/24VDC

Current

 

 

ON Input

X000 to X007

4.5mA or more

Sensitivity

X010 or More

3.5mA or more

Current

 

 

OFF Input Sensitivity Current

1.5mA or less

Input Response Time

Approx. 10ms

No-voltage contact input

Input Signal Form Sink input: NPN open collector transistor Source input: PNP open collector transistor

Input Circuit Insulation

Photocoupler insulation

Input Operation Display

LED on panel lights when photocoupler is driven

*1 Each value inside ( ) indicates the number of occupied points.

EXAMPLES OF INPUT WIRING (AC POWER TYPE)

1. Each value inside ( ) indicates the number of occupied points.

1. Sink input

2. Source input

 

 

 

 

[1]

 

[1]

 

Fuse

Fuse

L

L

(*)

(*)

N

N

100 to 240V AC

 

 

100 to 240V AC

S/S

S/S

0V

0V

24V

24V

X000

 

X000

 

X001

3-wire type

X001

3-wire type

X002

X002

sensor

sensor

X003

 

X003

 

(*) Class D grounding

 

 

ν INSTRUCTIONS FOR CONNECTING INPUT DEVICES

In the case of no-voltage contact The input current of this PLC is 5 to 7mA/24VDC. Use input devices applicable to this current. If no-voltage contacts (switches) for large current are used, contact failure may occur.

In the case of input device with built-in series diode The voltage drop of the series diode should be approx. 4V or less. When lead switches with a series LED are used, up to two switches can be connected in series. Also make sure that the input current is over the input-sensing level while the switches are ON.

In the case of input device with built-in parallel resistance Use a device with a parallel resistance of 15kΩ or more. When the resistance is less than 15kΩ, connect a bleeder resistance.

In the case of 2-wire proximity switch Use a two-wire proximity switch whose leakage current is 1.5mA or less when the switch is off. When the current is 1.5mA or more, connect a bleeder resistance.

Mitsubishi Electric Automation, Inc.

4.5 PULSE CATCH (M8170 TO M8175)

The PLC (main unit) is provided with a pulse catch function and has 6 pulse catch input points.

For details on programming, refer to the HELP section in GX Works2.

ν CAUTIONS FOR PULSE CATCH

1.Non-overlap of input numbers

The input terminals X000 to X005 can be used for high-speed counter, input interruption, pulse catch, speed detection (SPD) instructions and general-purpose input.

Take care not to overlap the input numbers.

2.Cautions in wiring

It is recommended to use shielded twisted-pair cables for connection cables.

ν EXAMPLES OF EXTERNAL WIRING

It is recommended to use shielded twisted-pair cables for connection cables. Ground the shield of each shielded cable only on the PLC side.

ν EXAMPLES OF PULSE CATCH (M8170) WIRING USING X000

When another input terminal is used, wire it according to the following diagrams.

1) When 24VDC service power supply is used

Sink wiring

L

Fuse

Class D grounding *

 

N

 

S/S

0V

24V

X000

Source wiring

L

Fuse

Class D grounding *

 

N

 

S/S

0V

24V

 

X000

Three-

 

wire

Three-wire

 

 

 

 

* The grounding resistance should be 100Ω or less.

2) When 24VDC external power supply is used

Sink wiring

 

L

Fuse

 

Class D grounding *

 

 

 

N

 

24V DC

 

 

S/S

0V

24V

X000

Three-wire

Source wiring

 

L

Fuse

 

Class D grounding *

 

 

 

N

 

24V DC

 

 

S/S

0V

24V

X000

Three-

wire

 

* The grounding resistance should be 100 or less.

4.6PULSE WIDTH/PULSE PERIOD MEASUREMENT SPECIFICATIONS AND WIRING

Four input points in the PLC (main unit) can be used for the pulse width/period measurement function which enables measurement of the pulse width or pulse frequency in units of 10 s.

For details on programming, refer to the HELP section in GX Works2.

νCAUTIONS FOR PULSE WIDTH/PERIOD MEASUREMENT FUNCTION

1.Non-overlap of input numbers

The input terminals X000, X001, X003 and X004 can be used for high-speed counter, input interruption, pulse catch, speed detection

FX3GE QUICK START MANUAL

(SPD) instructions and general-purpose input. Take care not to overlap the input numbers. However, overlap of input numbers is allowed for input interruptions.

2.When the pulse width/period measurement function and high-speed counters are used together, the overall frequency of high-speed counters is affected.

3.Make sure that the total frequency of four input channels is 50 kHz or less when using the pulse width/period measurement function. For details on programming, refer to the HELP section in GX Works2.

4.Cautions in wiring

It is recommended to use shielded twisted-pair cables for connection cables.

ν EXAMPLES OF EXTERNAL WIRING

It is recommended to use shielded twisted-pair cables for connection cables. Ground the shield of each shielded cable only on the PLC side.

νEXAMPLES OF PULSE WIDTH MEASUREMENT WIRING USING X000

When another input terminal is used, wire it according to the following diagrams.

1) When 24VDC service power supply is used

Sink wiring

L

Fuse

Class D grounding *

 

N

 

S/S

0V

24V

X000

Source wiring

L

Fuse

Class D grounding *

 

N

 

S/S

0V

24V

 

X000

Three-

Three-wire

wire

 

 

 

 

* The grounding resistance should be 100Ω or less.

2) When 24VDC external power supply is used

Sink wiring

 

L

Fuse

 

Class D grounding *

 

 

 

N

 

24V DC

 

 

S/S

0V

24V

X000

Three-wire

Source wiring

 

L

Fuse

 

Class D grounding *

 

 

 

N

 

24V DC

 

 

S/S

0V

24V

X000

Three-

wire

 

* The grounding resistance should be 100 or less.

4.7 HIGH SPEED COUNTERS SPECIFICATIONS AND WIRING

High-speed counters use input terminals X000 to X007 of the main unit for inputs, and offer counting up to 60kHz (1 phase).

Input terminals not used for high-speed counters are available for general-purpose inputs.

For details on programming, refer to the HELP section of GX Works2.

ν EXAMPLES OF EXTERNAL WIRING (ROTARY ENCODER)

 

1-phase 1-input [C235 to C245]

 

The following examples of wiring apply to the cases where C235 is

9

Mitsubishi Electric Automation, Inc.

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