Mitsubishi FR-A8NC User Manual

4 (2)

INVERTER

Plug-in option

FR-A8NC

INSTRUCTION MANUAL

communication function

PRE-OPERATION INSTRUCTIONS

1

 

 

 

 

 

INSTALLATION

2

 

 

 

 

 

WIRING

3

 

 

 

 

 

INVERTER SETTING

4

 

 

 

 

 

FUNCTION OVERVIEW

5

 

 

 

 

 

I/O SIGNAL LIST

6

 

 

 

DETAILS OF INPUT AND OUTPUT

7

SIGNALS

 

 

PROGRAMMING EXAMPLES

8

 

 

 

HOW TO CHECK FOR ERROR USING

9

THE LEDS

Thank you for choosing this Mitsubishi Electric inverter plug-in option.

This Instruction Manual provides handling information and precautions for use of this product. Incorrect handling might cause an unexpected fault. Before using this product, read all relevant instruction manuals carefully to ensure proper use.

Please forward this Instruction Manual to the end user.

Safety instructions

Do not attempt to install, operate, maintain or inspect this product until you have read this Instruction Manual and appended documents carefully. Do not use this product until you have a full knowledge of this product mechanism, safety information and instructions. In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

WARNING

Incorrect handling may cause hazardous conditions, resulting in death or severe injury.

 

 

Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only

CAUTION

material damage.

 

 

 

 

Note that even the

 

CAUTION

level may lead to a serious consequence depending on conditions. Be sure to follow the

instructions of both levels as they are critical to personnel safety.

Electric shock prevention

WARNING

Do not remove the front cover or the wiring cover of the inverter while the inverter power is ON. Do not operate the inverter with any cover or wiring cover removed, as accidental contact with exposed high-voltage terminals and internal components may occur, resulting in an electrical shock.

Even if power is OFF, do not remove the front cover of the inverter except for wiring or periodic inspection as you may accidentally touch the charged circuits and get an electric shock.

Before wiring or inspection, check that the display of the inverter operation panel is OFF. Any person who is involved in wiring or inspection shall wait for 10 minutes or longer after power OFF and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after power OFF, and it is dangerous.

Any person who is involved in wiring or inspection of this product shall be fully competent to do the work.

This product must be installed before wiring. Otherwise you may get an electric shock or be injured.

Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Doing so may cause an electric shock.

Do not touch this product or handle the cables with wet hands. Doing so may cause an electric shock.

Injury prevention

CAUTION

The voltage applied to each terminal must be as specified in the Instruction Manual. Otherwise a burst, damage, etc. may occur.

The cables must be connected to the correct terminals. Otherwise a burst, damage, etc. may occur.

The polarity (+ and -) must be correct. Otherwise a burst, damage, etc. may occur.

While power is ON or for some time after power OFF, do not touch the inverter as it will be extremely hot. Doing so may cause a burn.

1

Additional instructions

The following instructions must be also followed. If this product is handled incorrectly, it may cause unexpected fault, an injury, or an electric shock.

CAUTION

Transportation and installation

Do not stand or place heavy objects on this product.

The installing orientation of this product must be correct.

Do not install or operate this product if it is damaged or has parts missing.

Foreign conductive objects must be prevented from entering the inverter. That includes screws and metal fragments or other flammable substance such as oil.

If halogen-based materials (fluorine, chlorine, bromine, iodine, etc.), included in fumigants to sterilize or disinfect wooden packages, infiltrate into this product, the product may be damaged. Prevent residual fumigant components from being infiltrated into the product when packaging, or use an alternative sterilization or disinfection method (heat disinfection, etc.). Note that sterilization or disinfection of wooden package should also be performed before packing the product.

Test operation

Before starting operation, confirm or adjust the parameter settings. Failure to do so may cause some machines to make unexpected motions.

WARNING

Usage

Do not modify this product.

Do not remove any part which is not instructed to be removed in the Instruction Manuals. Doing so may lead to a failure or damage of this product.

CAUTION

Usage

As all parameters return to their initial values after Parameter clear or All parameter clear is performed, the needed parameters for operation of the inverter and this product must be set again before the operation is started.

To avoid damage to this product due to static electricity, static electricity in your body must be discharged before you touch this product.

Maintenance, inspection and parts replacement

Do not carry out a megger (insulation resistance) test.

Disposal

This product must be treated as industrial waste.

General instruction

For clarity purpose, illustrations in this Instruction Manual may be drawn with covers or safety guards removed. Ensure all covers and safety guards are properly installed prior to starting operation.

2

— CONTENTS —

1

PRE-OPERATION INSTRUCTIONS

6

 

 

 

1.1

Unpacking and product confirmation............................................................................................................................

6

1.2

Component names ..........................................................................................................................................................

7

1.3

Inverter option specifications.........................................................................................................................................

8

1.4

CC-Link version ...............................................................................................................................................................

9

1.4.1

CC-Link Ver. 1.10 .................................................................................................................................................................

9

1.4.2

CC-Link Ver. 2 ......................................................................................................................................................................

9

2

INSTALLATION

10

 

 

 

2.1

Pre-installation instructions .........................................................................................................................................

10

2.2

Installation procedure ...................................................................................................................................................

11

2.3

Setting of the terminating resistor selection switch ..................................................................................................

15

3

WIRING

16

 

 

 

3.1

Connecting the CC-Link dedicated cable....................................................................................................................

16

3.1.1 Fabricating the connection cable ........................................................................................................................................

16

3.1.2 Connection to the connector ...............................................................................................................................................

20

3.1.3 Unit replacement while online .............................................................................................................................................

21

3.2

System configuration example.....................................................................................................................................

23

3.3

Connection of several inverters...................................................................................................................................

24

4

INVERTER SETTING

26

 

 

 

4.1

Parameter list.................................................................................................................................................................

26

4.2

Operation mode setting ................................................................................................................................................

28

4.2.1 Operation mode switching and communication startup mode (Pr.79, Pr.340)....................................................................

28

4.3

Operation at communication error occurrence ..........................................................................................................

31

4.3.1 Operation selection at communication error occurrence (Pr.500 to Pr.502, Pr.779) ..........................................................

31

4.3.2

Fault and measures ............................................................................................................................................................

36

 

 

 

 

3

 

 

 

 

4.4

Inverter reset..................................................................................................................................................................

37

4.5

CC-Link function setting...............................................................................................................................................

39

4.5.1

Station number setting (Pr.542) ..........................................................................................................................................

39

4.5.2

Baud rate setting (Pr.543)...................................................................................................................................................

40

4.5.3

Frequency command with sign (Pr.541) .............................................................................................................................

41

5

FUNCTION OVERVIEW

43

 

 

 

5.1

Function block diagram ................................................................................................................................................

43

5.2

Output from the inverter to the network......................................................................................................................

44

5.3

Input to the inverter from the network.........................................................................................................................

45

6

I/O SIGNAL LIST

46

 

 

 

6.1

CC-Link extended setting (Pr.544) ...............................................................................................................................

46

6.2

I/O signal list ..................................................................................................................................................................

47

6.2.1

I/O signal when CC-Link Ver.1 one station (FR-A5NC compatible) is occupied (Pr.544 = 0).............................................

47

6.2.2

I/O signal when CC-Link Ver.1 one station is occupied (Pr.544 = 1) ..................................................................................

50

6.2.3

I/O signal when CC-Link Ver.2 double setting is selected (Pr.544 = 12) ............................................................................

51

6.2.4

I/O signal when CC-Link Ver.2 quadruple setting is selected (Pr.544 = 14, 24) .................................................................

52

6.2.5

I/O signal when CC-Link Ver.2 octuple setting is selected (Pr.544 = 18, 28) .....................................................................

54

7 DETAILS OF INPUT AND OUTPUT SIGNALS

56

7.1

Details of remote input and output signals.................................................................................................................

56

7.1.1

Output signals (master module to inverter (FR-A8NC))......................................................................................................

56

7.1.2

Input signals (inverter (FR-A8NC) to master module).........................................................................................................

59

7.2

Details of remote register .............................................................................................................................................

61

7.2.1

Remote register (master module to inverter (FR-A8NC)) ...................................................................................................

61

7.2.2

Remote register (inverter (FR-A8NC) to master module) ...................................................................................................

64

7.2.3

Instruction codes.................................................................................................................................................................

68

7.2.4

Monitor codes .....................................................................................................................................................................

72

7.3Torque command / torque limit by CC-Link communication

(only for the FR-A800 series)........................................................................................................................................

73

4

8

PROGRAMMING EXAMPLES

77

8.1

Program example for reading the inverter status.......................................................................................................

80

8.2

Program example for setting the operation mode......................................................................................................

81

8.3

Program example for setting the operation commands ............................................................................................

82

8.4

Program example for monitoring the output frequency ............................................................................................

83

8.5

Program example for parameter reading ....................................................................................................................

84

8.6

Program example for parameter writing......................................................................................................................

85

8.7

Program example for setting the running frequency .................................................................................................

86

8.8

Program example for fault record reading..................................................................................................................

88

8.9

Program example for resetting the inverter at inverter error ....................................................................................

89

8.10

Instructions ....................................................................................................................................................................

90

9 HOW TO CHECK FOR ERROR USING THE LEDS

92

9.1

When one inverter is connected ..................................................................................................................................

92

9.2

When two or more inverters are connected................................................................................................................

94

9.3

Communication stops during operation .....................................................................................................................

96

APPENDIX

98

5

Mitsubishi FR-A8NC User Manual

1 PRE-OPERATION INSTRUCTIONS

1.1Unpacking and product confirmation

Take the plug-in option out of the package, check the product name, and confirm that the product is as you ordered and intact. This product is a plug-in option made for the FR-A800/F800 series.

Product confirmation

Check the enclosed items.

Plug-in option

Mounting screw (M3 8 mm)

Spacer

 

Communication option

........................................... 1

............. 3 (Refer to page 12.)

.............

2 (Refer to page 12.)

LED display cover

............. 1 (Refer to page 11.)

O N

 

SD L.RUN

 

RD L.ERR

 

RUN

 

ON

2

1

Earth plate

CC-Link communication one-

............. 1 (Refer to page 12.)

touch connector plug

 

............. 2 (Refer to page 18.)

6

 

PRE-OPERATION INSTRUCTIONS

 

1.2Component names

 

 

 

 

Front view

 

(a)

Rear view

(e)

Pin assignment

 

 

O N

 

 

 

 

 

 

 

 

 

(c)

 

 

 

 

SLD

DG DB DA

SD

L.RUN

 

(f)

 

 

1

 

 

 

RD

L.ERR

 

 

 

 

 

 

 

 

 

 

(a)

 

Connector 1

 

(a)

RUN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connector 2

 

 

 

 

 

 

 

 

 

 

 

 

ON

1 2

(d)

 

 

 

 

 

 

 

 

 

(a)

 

 

 

 

 

 

 

(b)

 

 

 

 

Symbol

Name

 

Description

 

Refer to page

a

Mounting hole

 

Used to fix this product to the inverter by inserting a mounting screw or

12

 

 

a spacer.

 

 

 

 

 

 

 

 

 

 

 

 

b

CC-Link communication connector

CC-Link communication can be performed with the CC-Link

21

communication connector.

 

 

 

 

 

 

 

 

 

 

c

Switch for manufacturer setting

Switch for manufacturer setting. Do not change the switch setting from

 

 

the initial setting (OFF

 

NO

).

 

 

 

 

 

 

 

 

d

Terminating resistor selection switch

Select the resistor value of the terminating resistor.

15

 

 

 

 

 

 

 

e

Connector

Connects to the inverter option connector.

12

 

 

 

 

 

 

 

f

LED (operation status indicator)

Stays ON or flickers to indicate the operating status.

8

PRE-OPERATION INSTRUCTIONS

 

7

 

Operation status indication LED

L.RUN

Lit when refresh data is properly received. Turns off when a data transmission is stopped for a certain period of time.

 

• Lit when a communication error occurs in the own station and flickers when settings of switch, etc. are changed while power is on.

L.ERR

• Flickers when the Pr.542 or Pr.543 setting is changed.

 

Turn the power on again or turn the RES signal on. (Refer to page 39, 40.)

RUN

Lit during normal operation (5V is supplied in the board) (Lit even in the non-communication status.)

Flickers when the master station is CC-Link Ver.1 and the FR-A8NC is CC-Link Ver.2 compatible. (Refer to page 9.)

 

SD

Turns off when no data is transmitted.

RD

Lit when the received data carrier is detected.

 

 

NOTE

Set the station number using Pr.542 Communication station number (CC-Link). (Refer to page 39.)

Set transmission baud rate using Pr.543 Baud rate selection (CC-Link). (Refer to page 40.)

1.3Inverter option specifications

Type

Inverter plug-in option type, one-touch connector connection, online connector (T type (2 to 1)) supported

Power supply

Supplied from the inverter

Number of units

42 units max. (Refer to page 46 for the number of stations occupied), May be used with other equipment.

connected

 

Station type

Remote device station

Number of

CC-Link Ver.1: occupies one station, CC-Link Ver.2: occupies one station (selectable from among double, quadruple and

stations occupied

octuple)

Communication

CC-Link dedicated cable, CC-Link Ver. 1.10 compatible CC-Link dedicated cable

cable

 

 

 

8

 

PRE-OPERATION INSTRUCTIONS

 

1.4CC-Link version

1.4.1

CC-Link Ver. 1.10

 

The conventional CC-Link products, whose inter-station cable lengths have equally been changed to 20 cm or more to improve

 

the inter-station cable length restriction, are defined as CC-Link Ver. 1.10. In comparison, the conventional products are

 

defined as CC-Link Ver. 1.00.

 

Refer to the CC-Link Master Module Manual for the maximum overall cable lengths and inter-station cable lengths of CC-Link

 

Ver. 1.00 and Ver. 1.10.

1

 

 

 

 

CC-Link Ver. 1.10 compatibility conditions

 

 

 

 

 

All modules that comprise a CC-Link system should be compatible with CC-Link Ver. 1.10.

All data link cables should be CC-Link Ver. 1.10 compatible, CC-Link dedicated cables. (CC-Link Ver. 1.10 compatible cables have alogo or Ver. 1.10 indication.)

NOTE

In a system that uses the CC-Link Ver. 1.00 and Ver. 1.10 modules and cables together, the maximum overall cable length and inter-station cable length are as specified for CC-Link Ver. 1.00.

1.4.2CC-Link Ver. 2

The FR-A8NC is compatible with CC-Link Ver.2. When using the CC-Link Ver.2 setting with the FR-A8NC, the master station needs to be compatible with the CC-Link Ver.2.

For CC-Link Ver.2, double, quadruple and octuple settings can be used to increase the remote register (RWr/w) points.

Master station (CC-Link Ver.1)

Master station (CC-Link Ver.2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CC-Link Ver.1

CC-Link Ver.2

setting

setting

Communication Communication enabled disabled

("RUN" LED flickers)

CC-Link Ver.1

CC-Link Ver.2

setting

setting

Communication Communication

enabled enabled

PRE-OPERATION INSTRUCTIONS

 

9

 

2 INSTALLATION

2.1Pre-installation instructions

Check that the inverter's input power and the control circuit power are both OFF.

CAUTION

Do not install or remove this product while the inverter power is ON. Doing so may damage the inverter or this product.

To avoid damage due to static electricity, static electricity in your body must be discharged before you touch this product.

10 INSTALLATION

2.2Installation procedure

Installing the communication option LED display cover

(1)Remove the inverter front cover. (Refer to Chapter 2 of the Instruction Manual (Detailed) of the inverter for instructions for removing the front cover.)

Follow instructions for mounting the communication option LED display cover to the inverter front cover.

(2)Cut off the tabs on the rear of the inverter front cover with nipper, etc. and

remove the separate part to make space for fitting the LED display cover.

Cut off the tabs with a nipper, etc.

2

Cut off the tabs with a nipper, etc.

(3) Fit the communication option LED display cover to the front side of the front cover. Align the LED display cover with the LED position on the circuit board of the option. Push the LED display cover until it is fixed with the clips.

Communication option LED display cover

CAUTION

Take care not to hurt your hand and such with portions left by cutting tabs of the rear of the front cover.

INSTALLATION

 

11

 

Installing the option

(1)Insert two spacers into the mounting holes that will not be filled with mounting screws (see the diagrams on the next page to identify the holes).

(2)Fit the board mounted option connector on this product to the guide of the option connector on the inverter and insert the plug-in option as far as it goes. (Select option connector 1 on the inverter.)

(3)Fasten the earth plate to the inverter using the one mounting screw through the hole on the left side (see the diagrams on the next page to identify the hole) (tightening torque 0.33 N·m to 0.40 N·m).

(4)Fasten this product to the inverter using the one mounting screw through the hole on the left side. Fasten the earth plate and this product to the inverter using the last screw through the hole on the right side of the earth plate and this product (tightening torque 0.33 N·m to 0.40 N·m). If the screw holes do not line up, the connector may not be inserted deep enough. Check the connector.

Option connector on the inverter

Spacer

Spacer

Earth plate

Example: Attachment of this product to connector 1 on the FR-A800

NOTE

When a communication option is installed to the FR-A800-E/FR-F800-E series inverter, use the earthing (grounding) cable supplied with the inverter instead of the earth plate supplied with the communication option. (For details of the installation method, refer to the Instruction Manual of the inverter.)

12 INSTALLATION

Connector 3

2

Do not insert the plug-in option to the connector 2 or 3.

 

Mounting screw

 

Spacer

Connector 2

Connector 1

 

Spacer

 

Mounting screw

Mounting screw

Earth plate

 

Insertion positions for screws and spacers

INSTALLATION

 

13

 

NOTE

When installing/removing the plug-in option, hold the sides of the option. Do not press on the parts on the option circuit board. Stress applied to the parts by pressing, etc. may cause a failure.

Be careful not to drop mounting screws during the installation or removal of the plug-in option.

Attach this product to option connector 1 on the inverter. If it is attached to option connector 2 or 3, the protective function (E.2 or E.3) is activated and the inverter will not operate.

Even if this product is attached to option connector 1, when the inverter cannot recognize that the option is mounted due to improper installation, etc., the protective function (E.1) is activated.

Mounted position

Fault indication

 

 

Option connector 1

Option connector 2

Option connector 3

When removing the plug-in option, remove the two screws on either side, and then pull it straight out. Pressure applied to the option connector and to the option board may break the option.

Always attach the earth plate because a malfunction due to noises may occur without it.

14 INSTALLATION

2.3Setting of the terminating resistor selection switch

Always set the terminating resistor selection switch (refer to page 7) or connect the one-touch connector plug with terminating resistor (refer to page 21) to the inverter that is the end station (FR-A8NC) in advance.

The following table lists the specifications of the terminating resistor selection switch. (In the initial setting, no terminating resistor is set (1: OFF and 2: OFF).)

Setting

ON

2

1

ON

2

1

ON

2

1

ON

2

1

1

2

Description

 

 

OFF

OFF

Without terminating resistor (initial setting)

 

 

 

 

 

 

 

ON

OFF

Do not use.

 

2

OFF

ON

130 (resistance value with the CC-Link Ver. 1.00 dedicated high performance cable)

 

 

ON

ON

110

 

 

 

 

 

 

 

INSTALLATION

 

15

 

3 WIRING

3.1Connecting the CC-Link dedicated cable

3.1.1Fabricating the connection cable

In the CC-Link system, use CC-Link dedicated cables. If the cable used is other than the CC-Link dedicated cable, the performance of the CC-Link system is not guaranteed. Refer to the following list for CC-Link dedicated cables that can be used with one-touch connector plugs.

• CC-Link dedicated cable (as of October 2018) (The product may be changed without notice.)

Model

Manufacturer

FANC-110SBH

Kuramo Electric Co., Ltd.

 

 

CS-110

Dyden Corporation

 

 

FA-CBL200PSBH

Mitsubishi Electric Engineering Co., Ltd.

 

 

NOTE

For the specifications of the CC-Link dedicated cable, refer to the website of the CC-Link Partner Association. (Website of the CC-Link Partner Association http://www.cc-link.org/)

16 WIRING

(1) Cable-end treatment

Apply the following treatment at wire end of the CC-Link dedicated cable that is inserted to a CC-Link communication onetouch connector plug (accessory).

1. Cut the sheath

2. Separate shielding wires from the drain wire. Cut the shielding wires.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Drain wire

 

 

Shielding wires

 

3. Cut the aluminum tape and braid.

4. Straighten the drain wire and twist it from the root.

 

 

(Twist seven times or more per 3 cm.)

 

DA (Blue)

DA (Blue)

 

DB (White)

DB (White)

3

DG (Yellow)

DG (Yellow)

Drain wire

3 cm

Drain wire (AWG20)

 

 

NOTE

Where possible, round the cable tip that is cut off with a tool such as nippers. If the cable is not rounded, it may get caught in the middle of a plug, without fully entering into the plug.

If required, apply an insulation treatment to the shielding wire area where it is not covered by the CC-Link communication one-touch connector plug.

WIRING

 

17

 

(2) Plug cover check

Check that the plug cover is snapped into the CC-Link communication one-touch connector plug.

Plug

Plug cover

NOTE

Do not push the plug cover onto the plug before inserting a cable. Once crimped, the plug cover cannot be reused.

CC-Link communication one-touch connector plug (as of October 2018) (The product may be changed without notice.) If purchasing a CC-Link communication one-touch connector plug separately, refer to the plugs in the following list.

Model

Manufacturer

A6CON-L5P

Mitsubishi Electric Corporation

 

 

35505-6000-B0M GF

3M Japan Limited

 

 

18 WIRING

(3) Cable insertion

Lift up the tail of the plug cover. Fully insert each signal cable into the CC-Link communication one-touch connector plug as shown in the right figure.

NOTE

5 4 3 2 1

Signal name

DA (Blue)

 

DB (White)

3

DG (Yellow)

Not used

 

SLD (Drain wire)

 

Insert the cable fully. Failure to do so may cause a crimping failure.

A cable sometimes comes out of the head of the cover. In that case, pull the cable a little so that the cable stays under the plug cover.

(4)Crimping the plug cover

Push the plug cover onto the plug with a tool such as pliers. After crimping, check that the plug cover is securely snapped into the plug as shown in the right figure.

NOTE

Misaligned latches between the plug cover and the plug may keep the cover lifted. The plug cover is not sufficiently crimped in this condition. Push the plug cover until it snaps into the plug.

WIRING

 

19

 

3.1.2Connection to the connector

Connect the CC-Link dedicated cable to the CC-Link communication connector.

CC-Link communication connector

CC-Link dedicated cable

NOTE

When wiring cables to the inverter's RS-485 terminals while a plug-in option is mounted, take caution not to let the cables touch the circuit board of the option or of the inverter. Otherwise, electromagnetic noises may cause malfunctions.

Caution

Take caution not to subject the cables to stress.

After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction.

20 WIRING

3.1.3Unit replacement while online

Connect an online communication connector to the CC-Link communication connector. The online communication connector enables a unit replacement without interrupting the communication. Always connect the online communication connector to connector 1 (front side) of the CC-Link communication connector. (Do not connect it to connector 2 (back side) of the CC-Link communication connector. Doing so will cause a failure or breakage of the inverter and the connectors.)

Also connect a one-touch connector plug with terminating resistor to the CC-Link communication connector of FR-A8NC at the end.

(A replacement while online is not available for the units, which are using the built-in terminating resistor selection switches. (Refer to page 15.))

 

At the end

Connector 1

3

Connector 2

 

Online communication connector

One-touch connector plug with terminating resistor

WIRING

 

21

 

Use the following online communication connector and one-touch connector plug with terminating resistor.

• Online communication connector (as of October 2018) (The product may be changed without notice.)

Model

Manufacturer

35715-L010-B00 AK

3M Japan Limited

 

 

• One-touch connector plug with terminating resistor (as of October 2018) (The product may be changed without notice.)

Model

Manufacturer

A6CON-TR11N

Mitsubishi Electric Corporation

 

 

NOTE

Do not use the online communication connector A6CON-LJ5P (Mitsubishi Electric Corporation) and 35720-L200-B00 AK (3M Japan Limited) for this product. Doing so will cause a failure or breakage of the inverter and the connectors.

22 WIRING

3.2System configuration example

(1)Programmable controller side

Load the "RJ61BT11", "QJ61BT11N", "L26CPU-BT", "L26CPU-PBT", "LJ61BT11", "A1SJ61QBT11" or "A1SJ61BT11" type CC-Link system master/local module on the main or extension base unit having the programmable controller CPU used as the master station.

(2)Inverter side

Mount the plug-in option (FR-A8NC) on the inverter.

(3)Connect the master station of the CC-Link programmable controller unit to the CC-Link communication connector of FRA8NC with the CC-Link dedicated cable.

Manual of the CC-Link master station

RJ61BT11 type

CC-Link System Master/Local Module User's Manual ...SH-081270ENG QJ61BT11N type

CC-Link System Master/Local Module User's Manual ...SH-080394E

L26CPU-BT type/L26CPU-PBT type/LJ61BT11 type CC-Link System Master/Local Module

User's Manual ...SH-080895ENG A1SJ61QBT11 type

CC-Link System Master/Local Module User's Manual ...IB-66722 A1SJ61BT11 type

CC-Link System Master/Local Module User's Manual ...IB-66721

 

Master

Inverter

Inverter

 

station

Up to 42

 

 

QJ61BT11N,

units can be

 

 

connected

3

 

etc.

when only

 

 

 

 

inverters are

 

 

connected

Terminating

Terminating

 

 

resistor

resistor

Power

Power

 

 

supply

Motor supply

Motor

CC-Link dedicated cable

Remote device station

 

 

NOTE

When the CPU has automatic refresh function (example: QnA series CPU)

When the END instruction is executed by the programmable controller CPU, the buffer memory is automatically refreshed to enable communication with a remote device.

When the CPU does not have automatic refresh function (example: AnA series CPU)

Sequence ladder logic is configured to perform direct communication with the buffer memory of the master station and to enable communication with a remote device

WIRING

 

23

 

3.3Connection of several inverters

An inverter can join the link system as a CC-Link remote device station, and such device stations can be controlled and monitored with a user program of a programmable controller. These devices can be useful components of an automated factory.

Connect shielding wires of the CC-Link dedicated cable to "SLD" of each unit.

Master module

FR-A8NC 2

FR-A8NC

 

Terminating

DA

Blue

DA

Blue

DA

Terminating resistor

White

White

resistor 1

DB

 

DB

 

DB

selection switch 3

 

DG Yellow

DG Yellow

DG

 

 

SLD

Shielded

SLD

Shielded

SLD

 

 

 

 

 

 

 

 

twisted cable

 

twisted cable

 

 

Use the terminating resistors supplied with the programmable controller.

Set "1" and "2" of the terminating resistor selection switch to OFF (without terminating resistor) in the middle units. (Refer to page 15.)Set the terminating resistor selection switch. (Refer to page 15.)

Do not use the built-in terminating resistor selection switch when using a one-touch connecter plug with terminating resistor. (1-OFF, 2- OFF) (Refer to page 21 for the details of the one-touch connector plug with terminating resistor.)

Maximum number of units connected to one master station (CC-Link Ver.1.10) 42 units (when connections are inverters only)

24 WIRING

Maximum number of units connected to one master station (CC-Link Ver.2.00) 42 units (when connections are inverter only)

 

 

 

 

 

 

If any other units are included, the number of stations occupied depends on the unit and therefore the following

 

 

 

conditions must be satisfied:

 

{(a + a2 + a4 + a8) + (b + b2 + b4 + b8) 2 + (c + c2 + c4 + c8) 3 + (d + d2 + d4 + d8) 4} 64

 

{(a 32 + a2 32 + a4 64 + a8 128) + (b 64 + b2 96 + b4 192 + b8 384) + (c 96 + c2 160 + c4 320 +

 

 

c8 640) + (d 128 + d2 224 + d4 448 + d8 896)} 8192

 

{(a 4 + a2 8 + a4 16 + a8 32) + (b 8 + b2 16 + b4 32 + b8 64) + (c 12 + c2 24 + c4 48 + c8 96) +

 

 

(d 16 + d2 32 + d4 64 + d8 128)} 2048

 

 

a: Number of single setting devices occupying one station

 

 

b: Number of single setting devices occupying two stations

 

 

c: Number of single setting devices occupying three stations

 

 

d: Number of single setting devices occupying four stations

3

 

a2: Number of double setting devices occupying one station

b2: Number of double setting devices occupying two stations c2: Number of double setting devices occupying three stations d2: Number of double setting devices occupying four stations a4: Number of quadruple setting devices occupying one station b4: Number of quadruple setting devices occupying two stations

c4: Number of quadruple setting devices occupying three stations d4: Number of quadruple setting devices occupying four stations a8: Number of octuple setting devices occupying one station

b8: Number of octuple setting devices occupying two stations c8: Number of octuple setting devices occupying three stations d8: Number of octuple setting devices occupying four stations

16 A + 54 B + 88 C 2304

A:Numbers of remote I/O 64

B:Number of remote device stations 42

C:Number of local and intelligent device stations 26

 

 

 

 

WIRING

 

25

 

4 INVERTER SETTING

4.1Parameter list

The following parameters are used for the plug-in option (FR-A8NC).

Set the values according to need. For the parameter details, which depend on the applicable model of the inverter, refer to the Instruction Manual (Detailed) of the inverter.

 

 

 

 

 

 

Minimum

Initial

Refer to

Pr.

Pr. group

Name

Setting range

setting

value

page

 

 

 

 

 

 

increments

 

 

 

 

 

 

 

 

79

D000

Operation mode selection

0 to 4, 6, 7

1

0

28

 

 

 

 

 

 

 

313

M410

DO0 output selection

 

 

 

 

 

 

 

 

 

The setting range depends on the

 

 

 

314

M411

DO1 output selection

1

9999

59

inverter.

 

 

 

 

 

 

 

 

315

M412

DO2 output selection

 

 

 

 

 

 

 

 

 

 

 

 

 

338

D010

Communication operation command

0, 1

1

0

 

source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

339

D011

Communication speed command source

0, 1, 2

1

0

 

 

 

 

 

 

 

 

340

D001

Communication startup mode selection

0, 1, 2, 10, 12

1

0

28

 

 

 

 

 

 

 

342

N001

Communication EEPROM write selection

0, 1

1

0

 

 

 

 

 

 

 

 

 

 

349

N010

Communication reset selection/Ready bit

0, 1, 100, 101

1

0

38

status selection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

500

N011

Communication error execution waiting

0 to 999.8 s

0.1 s

0 s

31

time

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

501

N012

Communication error occurrence count

0

1

0

32

display

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

 

 

INVERTER SETTING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum

Initial

Refer to

 

 

Pr.

 

Pr. group

Name

Setting range

setting

 

 

 

value

page

 

 

 

 

 

 

 

increments

 

 

 

 

 

 

 

 

 

 

 

502

 

N013

Stop mode selection at communication

0 to 4, 11, 12

1

0

32

 

 

 

error

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

541

 

N100

Frequency command sign selection

0, 1

1

0

41

 

 

 

 

 

 

 

 

 

 

 

542 ,

N101 , ,

Communication station number (CC-Link)

1 to 64

1

1

39

 

 

,

 

 

 

 

 

 

 

 

 

 

 

 

543 ,

N102 , ,

Baud rate selection (CC-Link)

0 to 4

1

0

40

 

 

,

 

 

 

 

 

 

 

 

 

 

 

 

 

,

 

 

0, 1, 12, 14, 18, 24, 28, 100, 112,

 

 

 

 

 

544

N103 ,

CC-Link extended setting

114, 118, 128

1

0

46

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

550

 

D012

NET mode operation command source

0, 1, 9999

1

9999

 

 

 

 

selection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operation frequency during

 

 

 

 

 

 

779

 

N014

0 to 590 Hz, 9999

0.01 Hz

9999

32

 

4

 

communication error

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

804

 

D400

Torque command source selection

0, 1, 3 to 6

1

0

73

 

 

 

 

 

 

 

 

 

 

 

 

 

 

810

 

H700

Torque limit input method selection

0 to 2

1

0

73

 

 

 

 

 

 

 

 

 

 

 

 

Parameters which can be displayed when the plug-in option (FR-A8NC) is mounted.The setting is reflected after inverter reset or at the next power-on.

"L.ERR" LED flickers if the setting is changed. If the inverter is reset, the setting is reflected and the LED turns off.Refer to the Instruction Manual (Detailed) of the inverter for the parameter details.

The setting is available only for the FR-A800 series.

The settings of Pr.544="24, 28, or 128" and Pr.810="2" can be set only when the inverter supports this function. (Refer to page 73.)

INVERTER SETTING

 

27

 

4.2Operation mode setting

4.2.1Operation mode switching and communication startup mode (Pr.79, Pr.340)

Operation mode switching conditions

Check the following before switching the operation mode.

• The inverter is at a stop;

• Both the STF and STR signals are off; and

• The Pr.79 Operation mode selection setting is correct. (Check the setting on the operation panel of the inverter.)

Operation mode selection at power ON and at restoration from instantaneous power failure

The operation mode at power ON and at restoration from instantaneous power failure can be selected.

Set a value other than "0" in Pr.340 Communication startup mode selection to select the network operation mode. After started in network operation mode, parameter write from the network is enabled.

(Refer to page 85 for a program example for parameter write.)

NOTE

Change of the Pr.340 setting is valid when powering on or resetting the inverter.

Pr.340 can be changed with the operation panel independently of the operation mode.

Ensure that the communication setting of the inverter is completed before setting Pr.340 "0".

Refer to the Instruction Manual (Detailed) of the inverter for details of Pr.79, Pr.340.

28 INVERTER SETTING

Pr.340

Pr.79

Operation mode at power ON or power

Operation mode switchover

 

 

setting

setting

restoration

 

 

 

 

 

 

0 (initial

External operation mode

Switching among the External, PU, and NET operation

 

 

 

value)

mode is enabled. ,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

PU operation mode

PU operation mode fixed

 

 

 

 

 

 

 

 

 

 

 

 

 

Switching between the External and Net operation mode is

 

 

 

2

 

External operation mode

enabled.

 

 

0

 

 

 

Switching to the PU operation mode is disallowed.

 

 

 

 

 

 

 

 

(initial

3, 4

 

External/PU combined operation mode

Operation mode switching is disallowed.

 

 

value)

 

 

 

 

 

 

6

 

External operation mode

Switching among the External, PU, and NET operation

 

 

 

 

 

 

 

 

mode is enabled while running.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X12 (MRS) signal ON: external operation mode

Switching among the External, PU, and NET operation

 

 

 

 

 

mode is enabled. ,

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

X12 (MRS) signal OFF: external operation mode

External operation mode fixed (Forcibly switched to

 

 

 

 

 

 

 

 

 

 

4

 

 

 

External operation mode.)

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

NET operation mode

 

 

 

1

 

PU operation mode

 

 

 

 

 

 

 

 

 

 

 

2

 

NET operation mode

 

 

 

1, 2

3, 4

 

External/PU combined operation mode

Same as when Pr.340 = "0"

 

 

 

 

 

 

 

 

 

 

6

 

NET operation mode

 

 

 

 

7

 

X12 (MRS) signal ON........ NET operation mode

 

 

 

 

 

X12 (MRS) signal OFF........external operation mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

INVERTER SETTING

 

29

 

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