Iveco Euro 4, Euro 5 User Manual

4.6 (11)

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Iveco Trakker Euro 4/5 Fault Codes List

See also:

Iveco Stralis Fault Codes List

Iveco Workshop Manuals PDF

DTC

FMI

Failing

Type of

Visible failure

Possible Cause

Repair action

 

component

Failure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

113

 

Accelerator

 

Vehicle acceleration

Accelerator pedal

Check the accelerator pedal

 

 

pedal/ brake

 

very slow. Engine

and brake pressed

signal and pedal mechanical

 

 

pedal suspect

 

idle speed: 500 rpm.

simultaneously (for

movement.

 

 

 

 

 

 

 

 

too long);

 

 

 

 

 

 

 

 

 

 

Accelerator pedal

 

 

 

 

 

 

 

 

 

blocked or faulty;

 

 

 

 

 

 

 

 

 

Incorrect use of

 

 

 

 

 

 

 

 

 

vehicle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

116

 

Clutch

 

The

parameter

Clutch switch faulty

Check

clutch

pedal

 

 

signal

 

reading

shows that

or wiring problems in

switch and wiring.

 

 

 

suspect

 

the clutch is pressed.

pedal.

 

 

 

 

 

 

 

 

 

 

 

 

117

 

Brake pedal

 

Slight power re-

Main

and

Check the synchronisation of

 

 

signal error

 

duction

 

secondary

brake

both switches (signal) and

 

 

 

 

 

 

switch

not

wiring.

 

 

 

 

 

 

 

 

synchronised.

One

 

 

 

 

 

 

 

 

 

of the two

brake

 

 

 

 

 

 

 

 

 

pedal switches may

 

 

 

 

 

 

 

 

 

be stuck.

 

 

 

 

 

 

 

 

 

 

 

 

 

119

 

Plausibility +

 

 

 

Possible mechanical

Check wiring.

 

 

 

15

 

 

 

problem (in pawl)or

 

 

 

 

 

 

 

 

 

electrical problem.

 

 

 

 

 

 

 

 

 

 

 

 

121

 

Speed limiter w

 

Warning light

Short circuit or

 

Check wiring.

 

 

 

/ light

 

permanently off.

defective wiring.

 

 

 

 

 

 

 

 

 

 

 

 

122

 

Warning light

 

Warning light

Short circuit or

 

Check wiring.

 

 

 

ODB

 

permanently off.

defective wiring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DTC

FMI

Failing

Type of

Visible failure

Possible Cause

Repair action

 

component

Failure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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123

 

Edc lamp

 

 

Warning light

Short circuit or

Check wiring.

 

 

 

 

 

 

permanently off.

defective wiring.

 

 

 

 

 

 

 

 

 

 

 

124

 

Cold start

 

 

Warning light

Short circuit or

Check wiring.

 

 

 

lamp

 

 

permanently off.

defective wiring.

 

 

 

 

 

 

 

 

 

 

125

 

Main relay

 

 

Possible problems

Relay short circuit

Check wiring between ECM

 

 

defect

 

 

during after-run.

to battery positive or

and battery.

 

 

 

 

 

 

 

ground.

Replace relay if necessary.

 

 

 

 

 

 

 

 

126

 

Battery voltage

 

Possible problems

Alternator or battery

Check wiring.

 

 

 

 

 

 

during after-run.

defective. Possible

Replace

alternator

 

 

 

 

 

 

wiring problem.

regulator or battery

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the alternatorif

 

 

 

 

 

 

 

necessary.

 

 

 

 

 

 

 

 

 

 

127

 

Engine brake

 

 

Engine brake not

Relay or wiring

Check wiring.

 

 

 

electro valve

 

 

operational.

short-circuited or

Replace relay if necessary.

 

 

 

 

 

 

interrupted.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

128

 

Main relay

-

 

Possible problems

Relay short circuit

Check wiring between ECM

 

 

short circuit to

 

during after-run.

to battery positive or

and battery.

 

 

 

battery

 

 

ground.

Replace relay if necessary.

 

 

 

 

 

 

Relay may be faulty.

 

 

 

 

 

 

 

 

 

 

129

 

Air

 

 

Possible problems

Relay short circuit

Check wiring between ECM

 

 

conditioner

 

 

during after run.

to battery positive or

and battery.

 

 

 

compressor

 

 

 

ground.

Replace relay if necessary.

 

 

relay

 

 

 

Relay may be

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

faulty.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DTC

FMI

Failing

 

Type of

Visible failure

Possible Cause

Repair action

component

 

Failure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12A

 

Relays for

 

 

Possible problems

Relay short circuit

Check wiring between ECM

 

 

engine brake

 

 

during after run.

to battery positive or

and battery.

 

 

 

valve

 

 

 

ground.

Replace relay if necessary.

 

 

 

 

 

 

Relay may be faulty.

 

 

 

 

 

 

 

 

 

 

12B

 

Thermostarter

 

Heater not working.

Relay or wiring

Check wiring.

 

 

 

relay

1

 

 

short circuited or

Replace relay if necessary.

 

 

(heater)

 

 

 

interrupted.

 

 

 

 

 

 

 

 

 

 

 

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12C

 

Thermostarter

 

Heater not working.

Relay or wiring

 

Check wiring.

 

 

 

relay 2

 

 

 

 

 

short circuited or

 

Replace relay if necessary.

 

 

 

 

 

 

 

 

interrupted.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12E

 

Management

 

Grid

heater

Grid heater

short

Check wiring and

 

 

 

system

pre/

 

permanently

 

 

circuited to ground.

component.

 

 

 

 

post heating

 

operating.

 

 

 

 

 

 

 

 

 

 

 

 

(active)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

131

 

Coolant

 

No reaction noticeable

Sensor

short

-

Check

the

wiring.

Replace

 

 

temperature

 

on behalf

of

the

circuited

or

value

sensor if necessary.

 

 

 

sensor

 

 

driver.

 

 

implausible.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

132

 

Coolant

 

Slight power

 

 

Operation in extreme

Ensure the engine is not

 

 

temperature

 

reduction.

 

 

environmental

 

 

working

 

in

extreme

 

 

sensor (test)

 

 

 

 

conditions

or

sensor

environmental conditions.

 

 

 

 

 

 

 

 

inaccurate.

 

 

 

Check the wiring and the

 

 

 

 

 

 

 

 

 

 

 

 

sensor accuracy.

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace sensor if necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DTC

FMI

Failing

Type of

Visible failure

 

Possible Cause

 

Repair action

 

component

Failure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

133

 

Air

 

 

Slight power re-

 

Sensor

 

short

Check the wiring. Replace

 

 

temperature

 

duction.

 

 

circuited

or

value

sensor if necessary.

 

 

 

sensor boost

 

 

 

 

implausible.

 

 

 

 

 

 

 

 

air

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

134

 

Boost pressure

 

No

reaction

Sensor short

 

 

Check

the

wiring. Also

 

 

sensor

 

 

perceivable

by

the

circuited or

 

 

check the environmental

 

 

 

 

 

driver.

 

 

difference between

 

pressure sensor.

Replace

 

 

 

 

 

Parameter recovery

environmental

 

sensor if necessary.

 

 

 

 

 

 

pressure and turbo

 

 

 

 

 

 

 

 

 

 

value: 2700 mbar.

 

 

 

 

 

 

 

 

 

 

 

 

pressure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

implausible.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

135

 

Fuel

 

 

Slight power re-

 

Sensor

 

short-

Check the wiring. Replace

 

 

temperature

 

duction.

 

 

circuited

or

value

sensor if necessary.

 

 

 

sensor

 

 

 

 

 

implausible.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

138

 

Oil

pressure

 

No

reaction

Sensor

 

short-

Check the wiring and oil level.

 

 

sensor

 

 

perceivable

by

the

circuited

or

value

Replace

 

sensor

if

 

 

 

 

 

driver.

 

 

implausible.

 

 

necessary.

 

 

 

 

 

 

 

Parameter recovery

 

 

 

 

 

 

 

 

 

 

 

 

 

value: 3000 mbar.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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13A

 

Oil temperature

 

No

 

reaction

Sensor

 

short-

Check

the

wiring.

Replace

 

 

sensor

 

perceivable

by

the

circuited

or

value

sensor if necessary.

 

 

 

 

 

driver.

 

 

implausible.

 

 

 

 

 

 

 

 

 

Parameter recovery

 

 

 

 

 

 

 

 

 

 

 

value: coolant

 

 

 

 

 

 

 

 

 

 

 

 

temperature

value

 

 

 

 

 

 

 

 

 

 

 

(if intact) otherwise

 

 

 

 

 

 

 

 

 

 

 

120 C).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13C

 

Atmospheric

 

No

 

reaction

Sensor

 

short-

Check

the

wiring.

Replace

 

 

temperature

 

perceivable

by

the

circuited

or

value

sensor if necessary.

 

 

 

sensor

 

driver.

 

 

implausible.

 

 

 

 

 

 

 

(humidtiy?)

 

Parameter

recovery

 

 

 

 

 

 

 

 

 

 

 

value: 40 C.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DTC

FMI

Failing

Type of

Visible failure

 

Possible Cause

Repair action

 

component

Failure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

141

 

Crankshaft

 

No reaction noticeable

Signal interrupted or

Check wiring and installation.

 

 

speed

 

on

behalf

of

the

wiring problem.

Replace

 

sensor

if

 

 

 

 

driver.

 

 

Sensor installation

necessary.

 

 

 

 

 

 

 

 

 

 

may not be correct.

 

 

 

 

 

 

 

 

 

 

 

 

 

142

 

Engine

 

No

 

reaction

Signal interrupted or

Check wiring and installation.

 

 

working only

 

perceivable

by

the

wiring problem.

Replace

 

sensor

if

 

 

With

 

driver.

 

 

Sensor

installation

necessary.

 

 

 

 

camshaft

 

 

 

 

 

may not be correct.

 

 

 

 

 

 

sensor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

143

 

Camshaft

 

No

 

reaction

Signal interrupted or

Check wiring and installation.

 

 

sensor

 

perceivable

by

the

wiring problem.

Replace

 

sensor

if

 

 

 

 

driver.

 

 

Sensor

installation

necessary.

 

 

 

 

 

 

 

 

 

 

may not be correct.

 

 

 

 

 

 

 

 

 

 

 

144

 

Fault between

 

No reaction noticeable

Signal interrupted or

Check wiring and installation

 

 

fly-Wheel

 

on

behalf

of

the

wiring problem.

of both sensors.

 

 

 

sensor and

 

driver.

 

 

Flywheel and timing

 

 

 

 

 

 

camshaft

 

 

 

 

 

sensor

installation

 

 

 

 

 

 

 

 

 

 

 

 

may be incorrect.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

145

 

Fan relay

 

No

 

reaction

Short circuit

or fan

Check the wiring and the

 

 

 

 

perceivable

by

the

actuator faulty.

fan actuator.

 

 

 

 

 

 

driver.

 

 

 

 

 

Replace the actuator if

 

 

 

 

Fan off.

 

 

 

 

 

necessary.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

148

 

Air

 

Air

conditioner

 

Wiring or relay

Check the wiring. Replace

 

 

conditioner

 

permanently

off.

 

short-circuited.

relay if necessary.

 

 

 

compressor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

relay

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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DTC

FMI

Failing

Type of

Visible failure

Possible Cause

Repair action

 

component

Failure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

149

 

Preheating relay

 

Filter heater not

Wiring or

filter

Check the wiring. Replace

 

 

fuel

 

working.

heater

short-

the filter heater if necessary.

 

 

Filter

 

 

circuited.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

151

 

Injector

 

The engine runs on 5

Injector

no.1

Check

correct

tightness to

 

 

cylinder 1

 

cylinders.

electric trouble.

torque of the connectors on

 

 

 

 

 

 

 

the solenoid valve of the

 

 

 

 

 

 

 

injector (1.36 - 1.92 Nm).

 

 

 

 

 

 

 

Check the integrity of the

 

 

 

 

 

 

 

injector coil and replace the

 

 

 

 

 

 

 

injector if defective. If the coil is

 

 

 

 

 

 

 

integral,

check

the

wiring

 

 

 

 

 

 

 

between the solenoid valve and

 

 

 

 

 

 

 

EDC-connector.

 

 

 

 

 

 

 

 

 

 

 

 

152

 

Injector

 

The engine runs on 5

Injector

no.2

Check

correct

tightness to

 

 

cylinder 2

 

cylinders.

electric trouble.

torque of the connectors on

 

 

 

 

 

 

 

the solenoid valve of the

 

 

 

 

 

 

 

injector (1.36 - 1.92 Nm).

 

 

 

 

 

 

 

Check the integrity of the

 

 

 

 

 

 

 

injector coil and replace the

 

 

 

 

 

 

 

injector

if defective.

If the

 

 

 

 

 

 

 

coil is integral, check the

 

 

 

 

 

 

 

wiring between the solenoid

 

 

 

 

 

 

 

valve and EDC connector.

 

 

 

 

 

 

 

 

 

153

 

Injector

 

The engine runs on 5

Injector

no.3

Check

correct tightness to

 

 

cylinder 3

 

cylinders.

electric trouble

torque of the connectors on

 

 

 

 

 

 

 

the solenoid valve of the

 

 

 

 

 

 

 

injector

(1.36 - 1.92 Nm).

 

 

 

 

 

 

 

Check the integrity of the

 

 

 

 

 

 

 

injector coil and replace the

 

 

 

 

 

 

 

injector if defective. If the coil

 

 

 

 

 

 

 

is integral, check the wiring

 

 

 

 

 

 

 

between

the solenoid

valve

 

 

 

 

 

 

 

and EDC connector.

 

 

 

 

 

 

 

 

 

 

 

 

DTC

FMI

Failing

Type of

Visible failure

Possible Cause

Repair action

component

Failure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

149

 

Pre-heating

 

Filter heater not

Wiring or

filter

Check the wiring. Replace the

 

 

relay fuel

 

working.

heater

short-

filter heater if necessary.

 

 

Filter

 

 

circuited.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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151

 

Injector

 

The engine runs on 5

Injector

no.1

Check

correct

tightness to

 

 

cylinder 1

 

cylinders.

electric trouble.

torque of the

connectors on

 

 

 

 

 

 

 

the solenoid valve of the

 

 

 

 

 

 

 

injector (1.36 - 1.92 Nm).

 

 

 

 

 

 

 

Check the integrity of the

 

 

 

 

 

 

 

injector coil and replace the

 

 

 

 

 

 

 

injector if defective. If the coil is

 

 

 

 

 

 

 

integral,

check

the

wiring

 

 

 

 

 

 

 

between the solenoid valve and

 

 

 

 

 

 

 

EDC-connector.

 

 

 

 

 

 

 

 

 

 

 

 

152

 

Injector

 

The engine runs on 5

Injector

no.2

Check

correct

tightness to

 

 

cylinder 2

 

cylinders.

electric trouble.

torque of the connectors on

 

 

 

 

 

 

 

the solenoid valve of the

 

 

 

 

 

 

 

injector (1.36 - 1.92 Nm).

 

 

 

 

 

 

 

Check the integrity of the

 

 

 

 

 

 

 

injector coil and replace the

 

 

 

 

 

 

 

injector

if defective.

If the

 

 

 

 

 

 

 

coil is integral, check the

 

 

 

 

 

 

 

wiring between the

 

 

 

 

 

 

 

solenoid valve and EDC-

 

 

 

 

 

 

 

connector.

 

 

 

 

 

 

 

 

 

 

 

 

153

 

Injector

 

The engine runs on 5

Injector

no.3

Check

correct tightness to

 

 

cylinder 3

 

cylinders.

electric trouble

torque of the connectors on

 

 

 

 

 

 

 

the solenoid valve of the

 

 

 

 

 

 

 

injector

(1.36 - 1.92 Nm).

 

 

 

 

 

 

 

Check the integrity of the

 

 

 

 

 

 

 

injector coil and replace the

 

 

 

 

 

 

 

injector if defective. If the coil

 

 

 

 

 

 

 

is integral, check the wiring

 

 

 

 

 

 

 

between

the

solenoid

valve

 

 

 

 

 

 

 

and EDC-connector.

 

 

 

 

 

 

 

 

 

 

 

 

 

DTC

FMI

Failing

Type of

Visible failure

Possible Cause

Repair action

component

Failure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

154

 

Injecto r

 

The engine runs

Injector

no.4

Check correct tightness to

 

 

Cylinder 4

 

on 5 cylinders

electric trouble

 

torque of the connectors on

 

 

 

 

 

 

 

the solenoid valve of the

 

 

 

 

 

 

 

injector (1.36 - 1.92 Nm).

 

 

 

 

 

 

 

Check the integrity of the

 

 

 

 

 

 

 

injector coil and replace the

 

 

 

 

 

 

 

injector if defective. If the coil

 

 

 

 

 

 

 

is integral, check the wiring

 

 

 

 

 

 

 

between the solenoid

 

 

 

 

 

 

 

valve and EDC connector.

 

 

 

 

 

 

 

 

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