Iveco Error Tree User Manual

4.4 (41)

Failure tree

IVECO

1328 754 105

Subject to technical changes

Copyright by ZF

This documentation is protected by copyright. Any reproduction and dissemination in whatever form – also in adapted, paraphrased or extracted form – in particular as a reprint, photomechanical or electronic reproduction or involving storage in data-processing equipment or data networks without approval by the holder of the copyright is prohibited.

Printed in Germany

ZF Friedrichshafen AG

Competence Contents LKS-T / Editing MC-C

Edition: 2004-02

SW31_13e

1328 754 105

Abbreviations - Contents

Abbreviation

Meaning

 

ABS

Anti-locking system

 

ADVP

Digital output power supply (+)

 

alpha_fp

Accelerator pedal position (value in %)

 

AL

Insufficient air (air deficiency)

 

ASR

Anti-slip control

 

aux_stat_zbr

CAN message

 

BN

Vehicle power supply

 

Buka

Terminal tester

 

CAN

Controller Area Network (CAN)

 

ECU

Electronic control unit (Transmission control)

 

EDC

Electronic-diesel-control (EDC) (engine electronics)

 

 

 

 

Eol_Parameter

End of line (entry of vehicle parameter e.g. rear axle ratio)

 

 

 

 

ERC1_DR

CAN message

 

EST

Electronic control (e.g. Intarder control EST 48)

 

FFR

Vehicle controller

 

Fzg

Vehicle

 

GA

Gate

 

GB

Transmission brake

 

GV

Splitter group

 

GVL

Splitter group, low

 

GVS

Splitter group, high

 

GP

Range change group (planetary group)

 

GPL

Range change group, low

 

GPS

Range change group, high

 

GS

Transmission actuator

 

HG

Main transmission

 

i_HA

Rear axle ratio

 

i.O

OK

 

Ink

Incremental (step)

 

Kitas

Active output speed sensor for speedo

 

K1

Constant 1

 

K2

Constant 2

 

KM

Short circuit to earth/ground

 

KP

Short circuit to positive

 

KS

Clutch actuator

 

m_dd_edc

Calculated EDC injection rate (driver's request)

 

m_mbr

Current engine brake torque

 

m_mot_akt

Current injection quantity for EDC engine

 

m_sekret

Secondary retarder brake torque from CAN message ERC1 taken from

 

 

Intarder (Driveline Retarder)

 

 

 

 

n_mot

Engine speed (rpm)

 

n_sek

Transmission output shaft speed

 

OEM

Original equipment manufacturer

 

PTO

Power-take-off

 

TC1_FT

CAN message

 

UFB

Faultfinding, rectification

 

v_cc_set

Cruise control set requested speed

 

Valeo

Clutch manufacturer

 

VM

Supply ground

 

WSI

Wheel speed information (CAN message)

 

z_Fbr

Foot brake signal

 

z_kd

Kickdown signal

 

z_low_idle

Idling switch signal

 

z_ret_rück

Intarder down-shifting request

 

ZF Friedrichshafen AG

 

LKS-T

ZF-ASTRONIC_1328_754_105

Error number

ZF

IVECO

 

 

2

2 - A

3

2 - A

4

2 - A

5

2 - A

6

2 - A

7

2 - A

8

2 - A

9

2 - A

10

2 - A

11

B

12

C

13

E

14

E

17

11

18

12

19

13

20

14

21

15

22

16

25

19

26

1A

27

1B

28

1C

29

1D

30

1E

31

1F

32

20

33

21

34

22 - 2A

35

22 - 2A

36

22 - 2A

37

22 - 2A

38

22 - 2A

39

22 - 2A

40

22 - 2A

41

22 - 2A

42

22 - 2A

43

2B

44

2C

45

2D

46

2E

49

31

50

32

51

33

52

34

53

35

54

36

59

3B

60

3C

61

3D

62

3E

63

3F

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105

LKS-T 2004-01

Error number

ZF

IVECO

 

 

64

40

65

 

66

42 - 4A

67

42 - 4A

68

42 - 4A

69

42 - 4A

70

42 - 4A

71

42 - 4A

72

42 - 4A

73

42 - 4A

74

42 - 4A

75

4B

76

4C

77

4D

78

4E

81

51

82

52

83

53

84

54

85

55

86

56

89

59

90

59

91

5B

92

5C

93

5D

94

5E

95

5F

96

60

97

61

98

62

99

63

100

64

101

65

102

66

103

67

104

68

105

69

107

6B

108

6C

110

6E

113

71

114

72

117

75

118

76

119

77

120

78

121

79

122

7A

123

7B

124

7C

126

7E

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105

LKS-T 2004-01

Error number

ZF

IVECO

 

 

127

7F

128

80

129

81

130

82

131

83

132

84

133

85

134

86

135

87

136

88

137

89

138

8A

139

8B

140

8C

141

8D

142

8E

143

8F

144

90

145

91

146

92

147

93

148

94

149

95

150

96

151

97

152

98

153

99

154

9A

155

9B

156

9C

157

9D

158

9E

159

9F

160

A0

163

A3

164

A4

165

A5

166

A6

168

A8

169

A9

170

AA

171

AB

174

AE

175

AF

177

B1

178

B2

179

B3

180

B4

181

B5

182

B6

183

B7

184

B8

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105

LKS-T 2004-01

Error number

ZF

IVECO

 

 

188

BC

190

BE

191

BF

192

C0

193

C1

194

C2

197

C5

199

C7

226

E2

227

E3

 

 

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105

LKS-T 2004-01

Error number

IVECO

ZF

11

17

12

18

13

19

14

20

15

21

16

22

19

25

20

32

21

33

31

49

32

50

33

51

34

52

35

53

36

54

40

64

51

81

52

82

53

83

54

84

55

85

56

86

59

89

59

90

60

96

61

97

62

98

63

99

64

100

65

101

66

102

67

103

68

104

69

105

71

113

72

114

75

117

76

118

77

119

78

120

79

121

80

128

81

129

82

130

83

131

84

132

85

133

86

134

87

135

88

136

89

137

90

144

91

145

92

146

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105

LKS-T 2004-01

Error number

IVECO

ZF

93

147

94

148

95

149

96

150

97

151

98

152

99

153

AA

170

1A

26

1B

27

1C

28

1D

29

1E

30

1F

31

2 - A

2

2 - A

3

2 - A

4

2 - A

5

2 - A

6

2 - A

7

2 - A

8

2 - A

9

2 - A

10

22 - 2A

34

22 - 2A

35

22 - 2A

36

22 - 2A

37

22 - 2A

38

22 - 2A

39

22 - 2A

40

22 - 2A

41

22 - 2A

42

2B

43

2C

44

2D

45

2E

46

3B

59

3C

60

3D

61

3E

62

3F

63

42 - 4A

66

42 - 4A

67

42 - 4A

68

42 - 4A

69

42 - 4A

70

42 - 4A

71

42 - 4A

72

42 - 4A

73

42 - 4A

74

4B

75

4C

76

4D

77

4E

78

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105

LKS-T 2004-01

Error number

IVECO

ZF

5B

91

5C

92

5D

93

5E

94

5F

95

6B

107

6C

108

6E

110

7A

122

7B

123

7C

124

7E

126

7F

127

8A

138

8B

139

8C

140

8D

141

8E

142

8F

143

9A

154

9B

155

9C

156

9D

157

9E

158

9F

159

A0

160

A3

163

A4

164

A5

165

A6

166

A8

168

A9

169

AB

171

AE

174

AF

175

B

11

B1

177

B2

178

B3

179

B4

180

B5

181

B6

182

B7

183

B8

184

BC

188

BE

190

BF

191

C

12

C0

192

C1

193

C2

194

C5

197

C7

199

E

13

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105

LKS-T 2004-01

Error number

IVECO

ZF

E

14

E2

226

E3

227

 

 

 

 

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105

LKS-T 2004-01

Iveco error number:

2 – A, 22 – 2A, 42 – 4A

 

 

 

 

 

 

 

 

Error display:

In vehicle display:

Error 2 – A

 

 

 

Error 22 – 2A

 

 

 

Error 42 – 4A

 

 

MobiDig/ Testman:

Error 02

– 10

 

 

 

Error

34

– 42

 

 

 

Error

66

– 74

 

Error description: Error 02 – 10: Short circuit to ground at output to valve Y2 – Y10. Error 34 - 42: Interruption at output to valve Y2 – Y10.

Error 66 -74: Short circuit to plus (+) at output to valve Y2 – Y10

Error detection: By ECU hardware, if output is activated.

System response: The automatic shift unit is deactivated. If the error occurs during shifting, the selected gear remains engaged, depending on the driving condition, or the ECU tries to shift to an equivalent gear. If both options are not possible, the main transmission (HG) shifts into neutral. Engagement of selected substitute gears during standstill and driving is possible.

Short-circuited shift valve outputs are deactivated. Error present during ignition on, engine start impossible.

Follow-up error possible, ZF error number: 155 (9B), 152 (98) , 150 (96) 148 (94), 144 (90), 136 (88). If 2 errors do occur, then, the system is not available!

Error rectification:

 

 

 

 

 

 

Completely replace

 

Alternative solution

transmission actuator (in acc.

 

 

 

 

 

 

with rep. manual)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Disassemble transmission

 

 

actuator

 

 

(upper-lower section)

 

 

 

 

 

 

 

 

 

Replace transmission actuator

 

 

lower section

 

 

 

 

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105_02, 34, 66

LKS-T 2004-01

Iveco error number:

B, 2B, 4B

 

 

 

 

Error display:

In vehicle display:

B, 2B, 4B

 

MobiDig/ Testman:

11, 43, 75

 

Error description:

Error 11: Short circuit to plus (+) at output to warning buzzer.

 

Error 43: Interruption at output to warning buzzer.

 

Error 74: Short circuit to ground at output to warning buzzer.

Error detection:

By ECU hardware, by error 11 if output is activated and by error 43/75, if

 

output is not activated.

 

 

System response:

In case of error 11, the warning buzzer is permanently active, and by error

 

43/75 the warning buzzer cannot be controlled.

Error rectification:

Check output ADM pin 12 on Iveco range selector

Conduct measurements with warning buzzer connected

Conduct measurements without warning buzzer connected

Further errors related to the Iveco range selector (PTO, rear light, ZF CAN)

Check vehicle-end wiring (Iveco)!

Check warning buzzer!

ZF Friedrichshafen AG

LKS-T 2004-01

In case of vehicles with MUX (multiplex unit) ZF check is impossible! OEM task

Ignition off: Disconnect plug pin 12 from range selector. Resistance measurement line 12 to ground: as is

 

 

 

 

 

Approx. <

 

> 100 KOhm

1 KOhm

 

Check/Replace

Check/Replace

 

range selector

wiring harness,

 

 

 

warning buzzer.

 

 

 

 

 

 

 

 

Ignition off: Disconnect plug pin 12 from range selector. Resistance measurement line 12 to ground. AS IS:

 

 

 

 

 

> 1 MOhm

 

< 1 MOhm

Lines OK

 

Check/Replace

Check/Replace

 

wiring harness,

range selector

 

warning buzzer.

 

 

 

 

 

Notice:

Range selector and wiring

Display ZF scope of delivery

ZF-ASTRONIC_1328_754_005_11, 43, 75

Iveco error number:

C, 2C, 4C

 

 

 

 

Error display:

In vehicle display:

C, 2C, 4C

 

 

MobiDig/ Testman:

12, 44, 76

 

Error description:

Error 12: Short circuit to ground at output to rear light relay

 

 

Error 44: Interruption at output to rear light relay

 

 

Error 76: Short circuit to plus (+) at output to rear light relay

 

Error detection:

By ECU hardware, if output is activated.

 

System response:

ECU output is deactivating. Rear light does not function anymore.

 

 

No further system restrictions.

 

 

Error rectification:

Vehicle with MUX

Further errors related to the Iveco range selector (PTO, warning buzzer, ZF CAN)

Check output ADM pin 5 on Iveco range selector

Output ADM pin 5 on Iveco range selector defective (resistance measurement approx. 330 Ohm).

ZF check impossible!

Replace range selector

Check vehicle-end wiring!

ZF Friedrichshafen AG

ZF_ASTRONIC_1328_754_105_12, 44, 76

LKS-T 2004-01

Iveco error number:

D, E

 

 

 

 

Error display:

In vehicle display:

D, E

 

MobiDig/ Testman:

13, 14

 

Error description:

Error 13: Short circuit to ground at output to PTO 1.

 

Error 14: Short circuit to ground at output to PTO 2.

Error detection:

By ECU hardware, if output is activated.

System response:

During travel, gear shifts are blocked. If the vehicle is at a standstill, the

 

clutch opens and a shift is automatically made to neutral. Other gear shifts

 

not possible.

 

 

Error rectification:

Vehicle with MUX

Further errors related to the Iveco range selector (PTO, warning buzzer, ZF CAN)

PTO 1: Output ADM pin 13. PTO 2: Output ADM pin 4.

Check at range selector!

Pin 4 and/or pin 13 on range selector defective (resistance measurement approx.

330 Ohm).

Check relay PTO 1 and/or PTO 2

ZF check impossible!

Replace range selector

Replace relay PTO 1 and/or PTO 2!

Check vehicle-end wiring!

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105_13, 14

LKS-T 2004-01

Iveco error number:

11, 31, 51

 

 

 

 

 

 

Error display:

In vehicle display:

11, 31, 51

 

 

MobiDig/ Testman:

17, 49, 81

 

Error description:

Error 17

Short circuit to ground at output to valve Y1 (GB).

 

Error 49

Interruption at output to valve Y1 (GB).

 

Error 81

Short circuit to plus (+) at output to valve Y1 (GB).

Error detection:

By ECU hardware, if output is activated.

System response:

During travel, upshifts are handled just as downshifts. Input speed is

 

synchronized by engine speed.

 

Upshifts are inhibited if target speed is smaller than engine idling speed.

 

Prolonged shift time. Stationary: Prolonged teach-in time. Prolonged shift

 

time when shifting out of neutral. Prolonged shift time out of PTO mode.

 

The automatic shift unit is deactivated. Driving in manual mode possible.

 

In case of ZF error 81 (51), gear shifts are inhibited. Shifting into starting

 

gears and driving off is possible.

 

Follow-up error possible: ZF error number 155 (9B).

Error rectification:

 

 

 

 

 

 

 

Replace transmission actuator

 

Alternative solution

(in acc. with rep. manual)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Disassemble transmission actuator

(upper-lower section)

Replace transmission actuator lower section

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105_17, 49, 81

LKS-T 2004-01

Iveco error number:

12, 32, 52

 

 

 

 

 

 

Error display:

In vehicle display:

12, 32, 52

 

 

MobiDig/ Testman:

18, 50, 82

 

Error description:

Error 18: Short circuit to ground

Y17 valve clutch slowly opening.

 

Error 50: Interruption.

 

Y17 valve clutch slowly opening.

 

Error 82: Short circuit to plus (+)

Y17 valve clutch slowly opening.

Error detection:

By ECU hardware, if output is activated.

System response:

ECU output is deactivating. Two valves are responsible for opening and two

 

valves are responsible for closing (fast, slow). If one Close/Open valve fails,

 

this function is adopted by the other Close/Open valve. Reduced comfort

 

when maneuvering and starting. If both closing and opening valve fail, the

 

system is not available. The automatic shift unit is deactivated. Driving in

 

manual mode possible.

 

 

 

 

In case of error 82 gear shifting is completely inhibited. The system is not

 

available. If the error occurs during travel, attempts are made to keep the

 

clutch engaged. As soon as the vehicle comes to a standstill and the clutch

 

opens, the system automatically shifts to neutral.

Error rectification:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Measurements at cable connector to

 

 

 

Ignition OFF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

transmission actuator or in terminal tester.

 

 

 

Disconnect clutch actuator from

 

 

 

 

 

 

 

Resistance measurement Y17 valve clutch

 

 

 

transmission actuator and connect it to

 

 

 

 

 

 

 

slowly opening: Pin 9 (A) to Pin 16/17 (J)

 

 

 

terminal tester.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bypass ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Short circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to plus (+)

 

 

Short circuit

 

 

Interruption

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

Disconnect clutch actuator.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

Ignition on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Abort diagnosis and new start.

 

 

 

AS IS approx.

 

 

 

 

 

 

 

 

 

 

 

 

 

AS IS > 22 Ohm

 

 

 

 

 

 

 

 

 

-

Read out the error memory.

 

 

 

< 10 Ohm or

 

 

 

 

 

 

 

 

 

 

 

Replace clutch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0 Ohm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

actuator

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace clutch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error interruption in error

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

actuator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

memory

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace clutch actuator

 

 

 

AS IS approx.

 

 

 

AS IS approx.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10 -20 Ohm

 

 

 

10 -22 Ohm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error short circuit to plus (+) in

 

 

 

 

Contact ZF

 

 

 

 

Contact ZF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the error memory

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace transmission actuator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note

Correct value = 15.6 Ohm. However, to take proper account of temperature-related factors and measurement errors and/or measurement conditions, ensure system stays within the above-mentioned tolerance limits!

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105_018,50,82

LKS-T 2003-06-25

 

Iveco error number:

13, 33, 53

 

 

 

 

Error display:

In vehicle display:

13, 33, 53

 

 

MobiDig/ Testman:

19, 51, 83

 

Error description:

Error 19: Short circuit to ground Y15 valve clutch slowly closing.

 

Error 51: Interruption Y15 valve clutch slowly closing.

 

Error 83: Short circuit to plus (+) Y15 valve clutch slowly closing.

Error detection:

By ECU hardware, if output is activated.

System response:

ECU output is deactivating. Two valves are responsible for opening and two

 

valves are responsible for closing (fast, slow). If one Close/Open valve fails,

 

this function is adopted by the other Close/Open valve. Reduced comfort

 

when maneuvering and starting. If both closing and opening valve fail, the

 

system is not available. The automatic shift unit is deactivated. Driving in

 

manual mode possible.

 

 

 

In case of error 83 gear shifting is completely inhibited. The system is not

 

available. If the error occurs during travel, attempts are made to keep the

 

clutch engaged. As soon as the vehicle comes to a standstill and the clutch

 

opens, the system automatically shifts to neutral.

 

Error rectification:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ignition OFF

 

 

 

 

 

 

Measurements at cable connector to

 

 

 

Disconnect clutch actuator from

 

 

transmission actuator or in terminal tester.

 

 

 

transmission actuator and connect it to

 

 

Resistance measurement Y15 valve clutch

 

 

 

terminal tester.

 

 

 

 

 

 

slowly closing: Pin 7 (A) to Pin 16/17 (J)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bypass ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Short circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to plus (+)

 

 

Short circuit

 

 

Interruption

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

Disconnect clutch actuator.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

Ignition on

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Abort diagnosis and new start.

 

 

 

AS IS approx.

 

 

 

AS IS > 22 Ohm

 

 

 

 

 

 

 

 

 

 

 

 

- Read out the error memory.

 

 

 

< 10 Ohm or

 

 

 

Replace clutch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0 Ohm

 

 

 

 

actuator

 

 

 

 

 

 

 

 

 

 

 

 

Replace clutch

 

 

 

 

 

 

 

 

 

 

 

 

Error interruption in error

 

 

 

 

actuator

 

 

 

 

 

 

 

 

 

 

 

 

 

memory

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace clutch actuator

 

 

 

AS IS approx.

 

 

 

AS IS approx.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10 -20 Ohm

 

 

 

 

10 - 22 Ohm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error short circuit to plus (+) in

 

 

 

 

Contact ZF

 

 

 

 

Contact ZF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the error memory

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace transmission actuator

Note

Correct value = 15.6 Ohm. However, to take proper account of temperature-related factors and measurement errors and/or measurement conditions, ensure system stays within the above-mentioned tolerance limits!

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105_019,51,83

LKS-T 2003-06-25

 

 

Iveco error number:

14, 34, 54

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error display:

In vehicle display:

14, 34, 54

 

 

 

 

 

 

 

 

 

 

 

 

MobiDig/ Testman:

20, 52, 84

 

 

 

 

 

 

 

Error description:

Error 20: Short circuit to ground Y16 valve, fast opening clutch.

 

 

 

 

 

 

Error 52: Interruption.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error 84: Short circuit to plus (+)

 

 

 

 

 

 

 

Error detection:

By ECU hardware, if output is activated.

 

 

 

 

 

 

 

System response:

ECU output is deactivating. Two valves are responsible for opening and two

 

 

 

 

 

 

valves are responsible for closing (fast, slow). If one Close/Open valve fails,

 

 

 

 

 

 

this function is adopted by the other Close/Open valve. Reduced comfort

 

 

 

 

 

 

when maneuvering and starting. If both closing and opening valve fail, the

 

 

 

 

 

 

system is not available. The automatic shift unit is deactivated. Driving in

 

 

 

 

 

 

manual mode possible.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

In case of error 84 gear shifting is completely inhibited. The system is not

 

 

 

 

 

 

available. If the error occurs during travel, attempts are made to keep the

 

 

 

 

 

 

clutch engaged. As soon as the vehicle comes to a standstill and the clutch

 

 

 

 

 

 

opens, the system automatically shifts to neutral.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error rectification:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ignition OFF

 

 

 

 

 

 

 

 

Measurements at cable connector to

 

 

 

Disconnect clutch actuator from

 

 

transmission actuator or in terminal tester.

 

 

 

transmission actuator and connect it to

 

 

Resistance measurement Y16 valve clutch

 

 

 

terminal tester.

 

 

 

 

 

 

 

 

slowly closing: Pin 12 (D) to Pin 16/17 (J)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bypass ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Short circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to plus (+)

 

 

Short circuit

 

 

 

Interruption

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

Disconnect clutch actuator.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

Ignition on

 

 

 

AS IS approx.

 

 

 

 

 

 

 

 

 

 

- Abort diagnosis and new start.

 

 

 

 

 

 

AS IS > 22 Ohm

 

 

 

 

 

 

< 10 Ohm or

 

 

 

 

 

 

- Read out the error memory.

 

 

 

 

 

 

Replace clutch

 

 

 

 

 

 

 

0 Ohm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

actuator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace clutch

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error interruption in error

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

actuator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

memory

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AS IS approx.

 

 

 

AS IS approx.

 

 

 

 

 

 

Replace clutch actuator

 

 

 

10 - 20 Ohm

 

 

 

10 - 22 Ohm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Contact ZF

 

 

 

 

Contact ZF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Error short circuit to plus (+) in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the error memory

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace transmission actuator

Note

Correct value = 15.6 Ohm. However, to take proper account of temperature-related factors and measurement errors and/or measurement conditions, ensure system stays within the above-mentioned tolerance limits!

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105_020,52,84

LKS-T 2003-06-25

 

Iveco Error Tree User Manual

Iveco error number:

15, 35, 55

 

 

 

 

Error display:

In vehicle display:

15, 35, 55

 

 

MobiDig/ Testman:

21, 53, 85

 

Error description:

Error 21: Short circuit to ground Y14 valve clutch fast closing.

 

Error 53: Interruption Y14 valve clutch fast closing.

 

Error 85: Short circuit to plus (+) Y14 valve clutch fast closing.

Error detection:

By ECU hardware, if output is activated.

System response:

ECU output is deactivating. Two valves are responsible for opening and two

 

valves are responsible for closing (fast, slow). If one Close/Open valve fails,

 

this function is adopted by the other Close/Open valve. Reduced comfort

when maneuvering and starting. If both closing and opening valve fail, the system is not available. The automatic shift unit is deactivated. Driving in manual mode possible.

In case of error 85 gear shifting is completely inhibited. The system is not available. If the error occurs during travel, attempts are made to keep the clutch engaged. As soon as the vehicle comes to a standstill and the clutch opens, the system automatically shifts to neutral.

Error rectification:

Ignition OFF

Disconnect clutch actuator from transmission actuator and connect it to terminal tester.

Measurements at cable connector to transmission actuator or in terminal tester. Resistance measurement Y14 valve clutch slowly closing: Pin 8 (B) to pin 16/17 (J)

Bypass ground

Short circuit to ground

AS IS approx.

<10 Ohm or

0 Ohm

Replace clutch actuator

AS IS approx. 10 - 20 Ohm Contact ZF

Interruption

AS IS > 22 Ohm Replace clutch actuator

AS IS approx. 10 - 22 Ohm Contact ZF

Short circuit to plus (+)

-Disconnect clutch actuator.

-Ignition on

-Abort diagnosis and new start.

-Read out the error memory.

Error interruption in error memory

Replace clutch actuator

Error short circuit to plus (+) in the error memory

Replace transmission actuator

Note

Correct value = 15.6 Ohm. However, to take proper account of temperature-related factors and measurement errors and/or measurement conditions, ensure system stays within the above-mentioned tolerance limits!

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105_021,53,85 ZF-

LKS-T 2003-06-25

 

Iveco error number:

16, 36, 56

 

 

 

 

Error display:

In vehicle display:

16, 36, 56

 

 

MobiDig/ Testman

22, 54, 86

 

Error description:

Error 22: Short circuit to ground at ADVP output.

 

Error 54: Interruption at ADVP output.

 

Error 86: Short circuit to plus (+) at ADVP output.

Error detection:

By ECU hardware.

 

 

System response:

Error 22, 54: During driving, gear shifts are inhibited.

 

The clutch opens as soon as the vehicle comes to a standstill. When vehicle

stops, neutral position is automatically engaged. Other gear shifts not possible. System not available.

Notice: Regardless of the location where the short circuit is produced (whether at the n_ab1 sensor, range selector, on the GS (transmission actuator) or at a location at the wiring harness), with the current system configuration in place, this will result in the vehicle being stranded.

Error 86: System still available.

Error rectification:

ADVP pin 11 after ignition ON: Nominal: approx. 24 V

Wiring/Range selector

Iveco-end OK

Check ZF output speed sensor, sensor 1 (transmission wiring GS (transmission actuator)– KS (clutch actuator) – sensor).

Replace transmission actuator (in acc. with rep. manual)

Replace transmission actuator (in acc. with rep. manual)

Repair Iveco wiring/range selector

Replace/Repair output speed sensor

Repair/Replace ZF wiring

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105_22, 54, 86

LKS-T 2004-01

Iveco error number:

19

 

 

 

 

Error display:

In vehicle display:

19

 

 

MobiDig/ Testman

25

 

Error description:

Short circuit to ground at SD output to display.

 

Error detection:

Repeated reading of the signal to be transferred.

 

System response:

”EE“ message flashing on display. No further system responses.

 

Error rectification:

MUX vehicles do not use this output!

Check wiring/plug transmission actuator pin 9 at vehicle-end.

Display (position/connection)

possibly check pin 1 to pin 3!

Internal defect at transmission actuator plug

Replace vehicle-end wiring.

Replace/Repair display.

Replace transmission actuator.

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105_25

LKS-T 2004-01

Iveco error number:

1A

 

 

 

 

 

 

 

 

 

 

Error display:

In vehicle display:

1A

 

 

 

 

 

MobiDig/ Testman:

26

 

 

 

 

Error description:

CAN engine configuration timeout.

 

 

 

Error detection:

An error is set after the message timeout.

 

 

 

System response:

The substitute signals saved in the control unit are used since there are no

 

 

 

CAN message signals. Reduced function possible during automatic

 

 

 

operations and starting gear calculation.

 

 

 

 

 

Connecting speed for downshifts may be too low.

 

 

 

 

 

Poor clutch opening possible when stopping.

 

 

 

 

 

 

 

 

 

 

 

 

Error rectification:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Message is generated in the EDC.

 

 

 

 

 

 

Check whether error is saved in

 

Error active?

 

Check fuse box

 

EDC (timeout).

 

 

 

fuses!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Further errors saved to

 

Error saved in

 

Replace EDC

transmission electronic unit?

 

EDC?

 

(OEM)

 

 

e.g. error 33/113/178

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check EDC and/or

 

 

 

 

 

 

 

Error not saved

 

 

 

engine speed

 

 

 

 

 

in EDC

 

 

 

signal (OEM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Software possibly old version;

 

 

 

 

 

 

program most recent version.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EDC

 

 

 

 

 

 

deactivation

Conduct CAN bus check as in case

 

 

 

 

relay defective?

of error 28 because this is a timeout

 

 

 

 

 

 

error!

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105_26

LKS-T 2004-01

Iveco error number:

1B

 

 

 

 

Error display:

In vehicle display:

1B

 

MobiDig/ Testman:

27

 

Error description:

Signal error engine configuration message.

Error detection:

No signal or signal defective.

 

 

System response:

The substitute signals saved in the control unit are used since there are no

 

CAN message signals. Reduced function possible during automatic

 

operations and starting gear calculation.

Connecting speed for downshifts may be too low.

Poor clutch opening possible when stopping.

Error rectification:

Message is generated in the EDC.

Check whether error is saved in

EDC (timeout).

 

 

 

 

 

 

 

 

Further errors saved to

 

Error saved in

 

Error not saved

transmission electronic unit?

 

EDC?

 

in EDC!

e.g. error 27, 31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check EDC and/or

 

EDC

 

 

 

engine speed

 

deactivation

 

 

 

signal (OEM)

 

relay defective?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace EDC

 

 

 

 

 

 

(OEM)

Software possibly old version;

 

 

 

 

 

 

 

 

 

 

 

 

program most recent version.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAN bus check as in the case of error 28 because this is a timeout error!

ZF Friedrichshafen AG

ZF-ASTRONIC_1328_754_105_27

LKS-T 2004-01

ZF-ASTRONIC_1328_754_105_28

Iveco error number:

1C

 

 

 

 

Error display:

In vehicle display:

1C

 

MobiDig/ Testman

28

 

Error description:

Signal error "current driveline retarder torque percentage“

Error detection:

No signal or signal defective.

 

 

System response:

The automatic unit fails. Therefore, the drive resistance of the starting gear

 

cannot be calculated. If vehicle comes to a standstill, mid-starting gear is

 

selected. No other functional restrictions.

Error rectification:

Ignition off!

Connect terminal tester between transmission actuator (GS) and vehicle wiring.

CAN H

Pin 8 to GS

CAN L

Pin 12 to GS

CAN H+

Pin 14 from GS

CAN L+

Pin 13 from GS

Further CAN errors present (183, 184, etc.)?

Further Intarder errors (e.g. 27, 29)?

Check/Replace Intarder

electronics.

Ignition off!

CAN bus test with digital multimeter

Resistance measurement between CAN H and CAN L - ignition off!

Nominal:

60 Ohm

 

AS IS:

approx. 0 Ohm

Short circuit from CAN H to

 

 

CAN L

AS IS:

approx. 120 Ohm

Connection to one terminator

 

 

damaged.

AS IS: high ohm reading

CAN interrupted and/or both

 

 

terminators damaged/not connected.

Start vehicle again.

ZF Friedrichshafen AG

LKS-T 2004-01

ZF-ASTRONIC_1328_754_105_29

Iveco error number:

1D

 

 

 

 

Error display:

In vehicle display:

1D

 

MobiDig/ Testman

29

 

Error description:

Signal error: "Engine cooling performance increase".

Error detection:

No signal or signal defective.

 

 

System response:

No downshift requests are issued by the Intarder so to increase the engine

speed for improving cooling performance!

Error rectification:

Ignition off!

Connect terminal tester between transmission actuator (GS) and

vehicle wiring.

 

CAN H

Pin 8 to GS

CAN L

Pin 12 to GS

CAN H+

Pin 14 from GS

CAN L+

Pin 13 from GS

Further CAN errors present (183, 184, etc.)?

Further Intarder errors (e.g. 27, 28)?

Check/Replace Intarder

electronics.

Ignition off!

CAN bus test with digital multimeter

Resistance measurement between CAN H and CAN L - ignition off!

Nominal:

60

Ohm

 

AS IS: approx.

0

Ohm

Short circuit from CAN H to

 

 

 

CAN L

AS IS: approx.

120

Ohm

Connection to one terminator

 

 

 

damaged.

AS IS: high ohm reading

CAN interrupted and/or both

 

 

 

terminators damaged/not connected.

Start vehicle again.

ZF Friedrichshafen AG

LKS-T 2004-01

ZF-ASTRONIC_1328_754_105_30

Iveco error number:

1E

 

 

 

 

Error display:

In vehicle display:

1E

 

MobiDig/ Testman

30

 

Error description:

Signal error: "Driveline retarder configuration".

Error detection:

No signal or signal defective.

 

 

System response:

The automatic shift unit is deactivated. If vehicle comes to a standstill, mid-

starting gear is selected. No other functional restrictions.

Error rectification:

Ignition off!

Connect terminal tester between transmission actuator (GS) and

vehicle wiring.

 

CAN H

Pin 8 to GS

CAN L

Pin 12 to GS

CAN H+

Pin 14 from GS

CAN L+

Pin 13 from GS

Further CAN errors present (183, 184, etc.)?

Further Intarder errors (e.g. 27, 28)?

Check/Replace Intarder

electronics.

Ignition off!

CAN bus test with digital multimeter

Resistance measurement between CAN H and CAN L - ignition off!

Nominal:

60

Ohm

 

AS IS: approx.

0

Ohm

Short circuit from CAN H to

 

 

 

CAN L

AS IS: approx.

120

Ohm

Connection to one terminator

 

 

 

damaged.

AS IS: high ohm reading

CAN interrupted and/or both

 

 

 

terminators damaged/not connected.

Start vehicle again.

ZF Friedrichshafen AG

LKS-T 2004-01

ZF-ASTRONIC_1328_754_105_31

Iveco error number:

1F

 

 

 

 

Error display:

In vehicle display:

1F

 

MobiDig/ Testman

31

 

Error description:

Signal error: "Present engine retarder torque percentage".

Error detection:

No signal or signal defective.

 

 

System response:

The automatic shift unit is deactivated. If vehicle comes to a standstill, mid-

starting gear is selected. No other functional restrictions. No information about the engine braking torque. If the engine brake is active, the shift quality may be reduced. It is assumed that the engine brake is not active.

Error rectification:

Ignition off!

Connect terminal tester between transmission actuator (GS) and

vehicle wiring.

 

CAN H

Pin 8 to GS

CAN L

Pin 12 to GS

CAN H+

Pin 14 from GS

CAN L+

Pin 13 from GS

Further CAN errors present (183, 184, etc.)?

Further Intarder errors (e.g. 27, 28)?

Check/Replace Intarder

electronics.

Ignition off!

CAN bus test with digital multimeter

Resistance measurement between CAN H and CAN L - ignition off!

Nominal:

60

Ohm

 

AS IS: approx.

0

Ohm

Short circuit from CAN H to

 

 

 

CAN L

AS IS: approx.

120

Ohm

Connection to one terminator

 

 

 

damaged.

AS IS: high ohm reading

CAN interrupted and/or both

 

 

 

terminators damaged/not connected.

Start vehicle again.

ZF Friedrichshafen AG

LKS-T 2004-01

ZF-ASTRONIC_1328_754_105_32

Iveco error number:

20

 

 

 

 

Error display:

In vehicle display:

20

 

 

MobiDig/ Testman

32

 

Error description:

Signal error: "Engine retarder configuration".

Error detection:

No signal or signal defective.

 

 

System response:

The automatic shift unit is deactivated. If vehicle comes to a standstill, mid-

starting gear is selected. No other functional restrictions.

Error rectification:

Ignition off!

Connect terminal tester between transmission actuator (GS) and vehicle wiring.

CAN H

Pin 8 to GS

CAN L

Pin 12 to GS

CAN H+

Pin 14 from GS

CAN L+

Pin 13 from GS

Further CAN errors present (183, 184, etc.)?

Further Intarder errors (e.g. 27, 28)?

Check/Replace Intarder

electronics.

Ignition off!

CAN bus test with digital multimeter

Resistance measurement between CAN H and CAN L - ignition off!

Nominal:

60

Ohm

 

AS IS: approx.

0

Ohm

Short circuit from CAN H to

 

 

 

CAN L

AS IS: approx.

120

Ohm

Connection to one terminator

 

 

 

damaged.

AS IS: high ohm reading

CAN interrupted and/or both

 

 

 

terminators damaged/not connected.

Start vehicle again.

ZF Friedrichshafen AG

LKS-T 2004-01

ZF-ASTRONIC_1328_754_105_33

Iveco error number:

21

 

 

 

 

Error display:

In vehicle display:

21

 

 

MobiDig/ Testman

33

 

Error description:

CAN timeout "Motor Retarder configuration".

Error detection:

An error is set after the message timeout.

System response:

The automatic shift unit is deactivated. If vehicle comes to a standstill, mid-

 

starting gear is selected. No other functional restrictions.

Error rectification:

Ignition off!

Connect terminal tester between transmission actuator (GS) and vehicle wiring.

CAN H

Pin 8 to GS

CAN L

Pin 12 to GS

CAN H+

Pin 14 from GS

CAN L+

Pin 13 from GS

Further Intarder errors (e.g. 27, 28)?

Check/Replace Intarder

electronics.

Start vehicle again.

Check fuse box fuses!

Error active?

Further CAN errors present (26, 178, 183, 184, etc.)?

Ignition off!

CAN bus test with digital multimeter

Resistance measurement between CAN H and CAN L - ignition off!

Nominal:

60

Ohm

 

AS IS: approx.

0

Ohm

Short circuit from CAN H to

 

 

 

CAN L

AS IS: approx.

120

Ohm

Connection to one terminator

 

 

 

damaged.

AS IS: high ohm reading

CAN interrupted and/or both

 

 

 

terminators damaged/not connected.

ZF Friedrichshafen AG

LKS-T 2004-01

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