Failure tree
IVECO
1328 754 105
Subject to technical changes
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Printed in Germany
ZF Friedrichshafen AG
Competence Contents LKS-T / Editing MC-C
Edition: 2004-02
SW31_13e
1328 754 105
Abbreviation |
Meaning |
|
ABS |
Anti-locking system |
|
ADVP |
Digital output power supply (+) |
|
alpha_fp |
Accelerator pedal position (value in %) |
|
AL |
Insufficient air (air deficiency) |
|
ASR |
Anti-slip control |
|
aux_stat_zbr |
CAN message |
|
BN |
Vehicle power supply |
|
Buka |
Terminal tester |
|
CAN |
Controller Area Network (CAN) |
|
ECU |
Electronic control unit (Transmission control) |
|
EDC |
Electronic-diesel-control (EDC) (engine electronics) |
|
|
|
|
Eol_Parameter |
End of line (entry of vehicle parameter e.g. rear axle ratio) |
|
|
|
|
ERC1_DR |
CAN message |
|
EST |
Electronic control (e.g. Intarder control EST 48) |
|
FFR |
Vehicle controller |
|
Fzg |
Vehicle |
|
GA |
Gate |
|
GB |
Transmission brake |
|
GV |
Splitter group |
|
GVL |
Splitter group, low |
|
GVS |
Splitter group, high |
|
GP |
Range change group (planetary group) |
|
GPL |
Range change group, low |
|
GPS |
Range change group, high |
|
GS |
Transmission actuator |
|
HG |
Main transmission |
|
i_HA |
Rear axle ratio |
|
i.O |
OK |
|
Ink |
Incremental (step) |
|
Kitas |
Active output speed sensor for speedo |
|
K1 |
Constant 1 |
|
K2 |
Constant 2 |
|
KM |
Short circuit to earth/ground |
|
KP |
Short circuit to positive |
|
KS |
Clutch actuator |
|
m_dd_edc |
Calculated EDC injection rate (driver's request) |
|
m_mbr |
Current engine brake torque |
|
m_mot_akt |
Current injection quantity for EDC engine |
|
m_sekret |
Secondary retarder brake torque from CAN message ERC1 taken from |
|
|
Intarder (Driveline Retarder) |
|
|
|
|
n_mot |
Engine speed (rpm) |
|
n_sek |
Transmission output shaft speed |
|
OEM |
Original equipment manufacturer |
|
PTO |
Power-take-off |
|
TC1_FT |
CAN message |
|
UFB |
Faultfinding, rectification |
|
v_cc_set |
Cruise control set requested speed |
|
Valeo |
Clutch manufacturer |
|
VM |
Supply ground |
|
WSI |
Wheel speed information (CAN message) |
|
z_Fbr |
Foot brake signal |
|
z_kd |
Kickdown signal |
|
z_low_idle |
Idling switch signal |
|
z_ret_rück |
Intarder down-shifting request |
|
ZF Friedrichshafen AG |
|
LKS-T |
ZF-ASTRONIC_1328_754_105 |
Error number
ZF |
IVECO |
|
|
2 |
2 - A |
3 |
2 - A |
4 |
2 - A |
5 |
2 - A |
6 |
2 - A |
7 |
2 - A |
8 |
2 - A |
9 |
2 - A |
10 |
2 - A |
11 |
B |
12 |
C |
13 |
E |
14 |
E |
17 |
11 |
18 |
12 |
19 |
13 |
20 |
14 |
21 |
15 |
22 |
16 |
25 |
19 |
26 |
1A |
27 |
1B |
28 |
1C |
29 |
1D |
30 |
1E |
31 |
1F |
32 |
20 |
33 |
21 |
34 |
22 - 2A |
35 |
22 - 2A |
36 |
22 - 2A |
37 |
22 - 2A |
38 |
22 - 2A |
39 |
22 - 2A |
40 |
22 - 2A |
41 |
22 - 2A |
42 |
22 - 2A |
43 |
2B |
44 |
2C |
45 |
2D |
46 |
2E |
49 |
31 |
50 |
32 |
51 |
33 |
52 |
34 |
53 |
35 |
54 |
36 |
59 |
3B |
60 |
3C |
61 |
3D |
62 |
3E |
63 |
3F |
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105 |
LKS-T 2004-01 |
Error number
ZF |
IVECO |
|
|
64 |
40 |
65 |
|
66 |
42 - 4A |
67 |
42 - 4A |
68 |
42 - 4A |
69 |
42 - 4A |
70 |
42 - 4A |
71 |
42 - 4A |
72 |
42 - 4A |
73 |
42 - 4A |
74 |
42 - 4A |
75 |
4B |
76 |
4C |
77 |
4D |
78 |
4E |
81 |
51 |
82 |
52 |
83 |
53 |
84 |
54 |
85 |
55 |
86 |
56 |
89 |
59 |
90 |
59 |
91 |
5B |
92 |
5C |
93 |
5D |
94 |
5E |
95 |
5F |
96 |
60 |
97 |
61 |
98 |
62 |
99 |
63 |
100 |
64 |
101 |
65 |
102 |
66 |
103 |
67 |
104 |
68 |
105 |
69 |
107 |
6B |
108 |
6C |
110 |
6E |
113 |
71 |
114 |
72 |
117 |
75 |
118 |
76 |
119 |
77 |
120 |
78 |
121 |
79 |
122 |
7A |
123 |
7B |
124 |
7C |
126 |
7E |
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105 |
LKS-T 2004-01 |
Error number
ZF |
IVECO |
|
|
127 |
7F |
128 |
80 |
129 |
81 |
130 |
82 |
131 |
83 |
132 |
84 |
133 |
85 |
134 |
86 |
135 |
87 |
136 |
88 |
137 |
89 |
138 |
8A |
139 |
8B |
140 |
8C |
141 |
8D |
142 |
8E |
143 |
8F |
144 |
90 |
145 |
91 |
146 |
92 |
147 |
93 |
148 |
94 |
149 |
95 |
150 |
96 |
151 |
97 |
152 |
98 |
153 |
99 |
154 |
9A |
155 |
9B |
156 |
9C |
157 |
9D |
158 |
9E |
159 |
9F |
160 |
A0 |
163 |
A3 |
164 |
A4 |
165 |
A5 |
166 |
A6 |
168 |
A8 |
169 |
A9 |
170 |
AA |
171 |
AB |
174 |
AE |
175 |
AF |
177 |
B1 |
178 |
B2 |
179 |
B3 |
180 |
B4 |
181 |
B5 |
182 |
B6 |
183 |
B7 |
184 |
B8 |
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105 |
LKS-T 2004-01 |
Error number
ZF |
IVECO |
|
|
188 |
BC |
190 |
BE |
191 |
BF |
192 |
C0 |
193 |
C1 |
194 |
C2 |
197 |
C5 |
199 |
C7 |
226 |
E2 |
227 |
E3 |
|
|
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105 |
LKS-T 2004-01 |
Error number
IVECO |
ZF |
11 |
17 |
12 |
18 |
13 |
19 |
14 |
20 |
15 |
21 |
16 |
22 |
19 |
25 |
20 |
32 |
21 |
33 |
31 |
49 |
32 |
50 |
33 |
51 |
34 |
52 |
35 |
53 |
36 |
54 |
40 |
64 |
51 |
81 |
52 |
82 |
53 |
83 |
54 |
84 |
55 |
85 |
56 |
86 |
59 |
89 |
59 |
90 |
60 |
96 |
61 |
97 |
62 |
98 |
63 |
99 |
64 |
100 |
65 |
101 |
66 |
102 |
67 |
103 |
68 |
104 |
69 |
105 |
71 |
113 |
72 |
114 |
75 |
117 |
76 |
118 |
77 |
119 |
78 |
120 |
79 |
121 |
80 |
128 |
81 |
129 |
82 |
130 |
83 |
131 |
84 |
132 |
85 |
133 |
86 |
134 |
87 |
135 |
88 |
136 |
89 |
137 |
90 |
144 |
91 |
145 |
92 |
146 |
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105 |
LKS-T 2004-01 |
Error number
IVECO |
ZF |
93 |
147 |
94 |
148 |
95 |
149 |
96 |
150 |
97 |
151 |
98 |
152 |
99 |
153 |
AA |
170 |
1A |
26 |
1B |
27 |
1C |
28 |
1D |
29 |
1E |
30 |
1F |
31 |
2 - A |
2 |
2 - A |
3 |
2 - A |
4 |
2 - A |
5 |
2 - A |
6 |
2 - A |
7 |
2 - A |
8 |
2 - A |
9 |
2 - A |
10 |
22 - 2A |
34 |
22 - 2A |
35 |
22 - 2A |
36 |
22 - 2A |
37 |
22 - 2A |
38 |
22 - 2A |
39 |
22 - 2A |
40 |
22 - 2A |
41 |
22 - 2A |
42 |
2B |
43 |
2C |
44 |
2D |
45 |
2E |
46 |
3B |
59 |
3C |
60 |
3D |
61 |
3E |
62 |
3F |
63 |
42 - 4A |
66 |
42 - 4A |
67 |
42 - 4A |
68 |
42 - 4A |
69 |
42 - 4A |
70 |
42 - 4A |
71 |
42 - 4A |
72 |
42 - 4A |
73 |
42 - 4A |
74 |
4B |
75 |
4C |
76 |
4D |
77 |
4E |
78 |
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105 |
LKS-T 2004-01 |
Error number
IVECO |
ZF |
5B |
91 |
5C |
92 |
5D |
93 |
5E |
94 |
5F |
95 |
6B |
107 |
6C |
108 |
6E |
110 |
7A |
122 |
7B |
123 |
7C |
124 |
7E |
126 |
7F |
127 |
8A |
138 |
8B |
139 |
8C |
140 |
8D |
141 |
8E |
142 |
8F |
143 |
9A |
154 |
9B |
155 |
9C |
156 |
9D |
157 |
9E |
158 |
9F |
159 |
A0 |
160 |
A3 |
163 |
A4 |
164 |
A5 |
165 |
A6 |
166 |
A8 |
168 |
A9 |
169 |
AB |
171 |
AE |
174 |
AF |
175 |
B |
11 |
B1 |
177 |
B2 |
178 |
B3 |
179 |
B4 |
180 |
B5 |
181 |
B6 |
182 |
B7 |
183 |
B8 |
184 |
BC |
188 |
BE |
190 |
BF |
191 |
C |
12 |
C0 |
192 |
C1 |
193 |
C2 |
194 |
C5 |
197 |
C7 |
199 |
E |
13 |
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105 |
LKS-T 2004-01 |
Error number
IVECO |
ZF |
E |
14 |
E2 |
226 |
E3 |
227 |
|
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|
|
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105 |
LKS-T 2004-01 |
Iveco error number: |
2 – A, 22 – 2A, 42 – 4A |
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Error display: |
In vehicle display: |
Error 2 – A |
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Error 22 – 2A |
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Error 42 – 4A |
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MobiDig/ Testman: |
Error 02 |
– 10 |
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Error |
34 |
– 42 |
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Error |
66 |
– 74 |
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Error description: Error 02 – 10: Short circuit to ground at output to valve Y2 – Y10. Error 34 - 42: Interruption at output to valve Y2 – Y10.
Error 66 -74: Short circuit to plus (+) at output to valve Y2 – Y10
Error detection: By ECU hardware, if output is activated.
System response: The automatic shift unit is deactivated. If the error occurs during shifting, the selected gear remains engaged, depending on the driving condition, or the ECU tries to shift to an equivalent gear. If both options are not possible, the main transmission (HG) shifts into neutral. Engagement of selected substitute gears during standstill and driving is possible.
Short-circuited shift valve outputs are deactivated. Error present during ignition on, engine start impossible.
Follow-up error possible, ZF error number: 155 (9B), 152 (98) , 150 (96) 148 (94), 144 (90), 136 (88). If 2 errors do occur, then, the system is not available!
Error rectification: |
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Completely replace |
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Alternative solution |
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transmission actuator (in acc. |
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with rep. manual) |
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Disassemble transmission |
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actuator |
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(upper-lower section) |
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Replace transmission actuator |
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lower section |
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ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105_02, 34, 66 |
LKS-T 2004-01 |
Iveco error number: |
B, 2B, 4B |
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Error display: |
In vehicle display: |
B, 2B, 4B |
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MobiDig/ Testman: |
11, 43, 75 |
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Error description: |
Error 11: Short circuit to plus (+) at output to warning buzzer. |
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Error 43: Interruption at output to warning buzzer. |
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Error 74: Short circuit to ground at output to warning buzzer. |
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Error detection: |
By ECU hardware, by error 11 if output is activated and by error 43/75, if |
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output is not activated. |
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System response: |
In case of error 11, the warning buzzer is permanently active, and by error |
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43/75 the warning buzzer cannot be controlled. |
Error rectification:
Check output ADM pin 12 on Iveco range selector
Conduct measurements with warning buzzer connected
Conduct measurements without warning buzzer connected
Further errors related to the Iveco range selector (PTO, rear light, ZF CAN)
Check vehicle-end wiring (Iveco)!
Check warning buzzer!
ZF Friedrichshafen AG
LKS-T 2004-01
In case of vehicles with MUX (multiplex unit) ZF check is impossible! OEM task
Ignition off: Disconnect plug pin 12 from range selector. Resistance measurement line 12 to ground: as is
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Approx. < |
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> 100 KOhm |
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1 KOhm |
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Check/Replace |
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Check/Replace |
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range selector |
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wiring harness, |
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warning buzzer. |
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Ignition off: Disconnect plug pin 12 from range selector. Resistance measurement line 12 to ground. AS IS:
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> 1 MOhm |
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< 1 MOhm |
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Lines OK |
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Check/Replace |
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Check/Replace |
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wiring harness, |
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range selector |
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warning buzzer. |
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Notice:
Range selector and wiring
Display ZF scope of delivery
ZF-ASTRONIC_1328_754_005_11, 43, 75
Iveco error number: |
C, 2C, 4C |
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Error display: |
In vehicle display: |
C, 2C, 4C |
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MobiDig/ Testman: |
12, 44, 76 |
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Error description: |
Error 12: Short circuit to ground at output to rear light relay |
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Error 44: Interruption at output to rear light relay |
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Error 76: Short circuit to plus (+) at output to rear light relay |
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Error detection: |
By ECU hardware, if output is activated. |
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System response: |
ECU output is deactivating. Rear light does not function anymore. |
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No further system restrictions. |
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Error rectification:
Vehicle with MUX
Further errors related to the Iveco range selector (PTO, warning buzzer, ZF CAN)
Check output ADM pin 5 on Iveco range selector
Output ADM pin 5 on Iveco range selector defective (resistance measurement approx. 330 Ohm).
ZF check impossible!
Replace range selector
Check vehicle-end wiring!
ZF Friedrichshafen AG |
ZF_ASTRONIC_1328_754_105_12, 44, 76 |
LKS-T 2004-01 |
Iveco error number: |
D, E |
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Error display: |
In vehicle display: |
D, E |
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MobiDig/ Testman: |
13, 14 |
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Error description: |
Error 13: Short circuit to ground at output to PTO 1. |
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Error 14: Short circuit to ground at output to PTO 2. |
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Error detection: |
By ECU hardware, if output is activated. |
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System response: |
During travel, gear shifts are blocked. If the vehicle is at a standstill, the |
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clutch opens and a shift is automatically made to neutral. Other gear shifts |
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not possible. |
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Error rectification:
Vehicle with MUX
Further errors related to the Iveco range selector (PTO, warning buzzer, ZF CAN)
PTO 1: Output ADM pin 13. PTO 2: Output ADM pin 4.
Check at range selector!
Pin 4 and/or pin 13 on range selector defective (resistance measurement approx.
330 Ohm).
Check relay PTO 1 and/or PTO 2
ZF check impossible!
Replace range selector
Replace relay PTO 1 and/or PTO 2!
Check vehicle-end wiring!
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105_13, 14 |
LKS-T 2004-01 |
Iveco error number: |
11, 31, 51 |
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Error display: |
In vehicle display: |
11, 31, 51 |
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MobiDig/ Testman: |
17, 49, 81 |
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Error description: |
Error 17 |
Short circuit to ground at output to valve Y1 (GB). |
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Error 49 |
Interruption at output to valve Y1 (GB). |
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Error 81 |
Short circuit to plus (+) at output to valve Y1 (GB). |
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Error detection: |
By ECU hardware, if output is activated. |
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System response: |
During travel, upshifts are handled just as downshifts. Input speed is |
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synchronized by engine speed. |
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Upshifts are inhibited if target speed is smaller than engine idling speed. |
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Prolonged shift time. Stationary: Prolonged teach-in time. Prolonged shift |
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time when shifting out of neutral. Prolonged shift time out of PTO mode. |
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The automatic shift unit is deactivated. Driving in manual mode possible. |
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In case of ZF error 81 (51), gear shifts are inhibited. Shifting into starting |
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gears and driving off is possible. |
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Follow-up error possible: ZF error number 155 (9B). |
Error rectification: |
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Replace transmission actuator |
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Alternative solution |
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(in acc. with rep. manual) |
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Disassemble transmission actuator
(upper-lower section)
Replace transmission actuator lower section
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105_17, 49, 81 |
LKS-T 2004-01 |
Iveco error number: |
12, 32, 52 |
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Error display: |
In vehicle display: |
12, 32, 52 |
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MobiDig/ Testman: |
18, 50, 82 |
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Error description: |
Error 18: Short circuit to ground |
Y17 valve clutch slowly opening. |
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Error 50: Interruption. |
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Y17 valve clutch slowly opening. |
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Error 82: Short circuit to plus (+) |
Y17 valve clutch slowly opening. |
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Error detection: |
By ECU hardware, if output is activated. |
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System response: |
ECU output is deactivating. Two valves are responsible for opening and two |
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valves are responsible for closing (fast, slow). If one Close/Open valve fails, |
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this function is adopted by the other Close/Open valve. Reduced comfort |
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when maneuvering and starting. If both closing and opening valve fail, the |
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system is not available. The automatic shift unit is deactivated. Driving in |
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manual mode possible. |
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In case of error 82 gear shifting is completely inhibited. The system is not |
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available. If the error occurs during travel, attempts are made to keep the |
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clutch engaged. As soon as the vehicle comes to a standstill and the clutch |
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opens, the system automatically shifts to neutral. |
Error rectification:
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Measurements at cable connector to |
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Ignition OFF |
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transmission actuator or in terminal tester. |
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Disconnect clutch actuator from |
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Resistance measurement Y17 valve clutch |
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transmission actuator and connect it to |
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slowly opening: Pin 9 (A) to Pin 16/17 (J) |
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terminal tester. |
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Bypass ground |
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Short circuit |
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to plus (+) |
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Short circuit |
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Interruption |
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to ground |
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- |
Disconnect clutch actuator. |
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Ignition on |
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- Abort diagnosis and new start. |
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AS IS approx. |
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AS IS > 22 Ohm |
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- |
Read out the error memory. |
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< 10 Ohm or |
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Replace clutch |
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0 Ohm |
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actuator |
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Replace clutch |
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Error interruption in error |
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actuator |
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memory |
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Replace clutch actuator |
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AS IS approx. |
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AS IS approx. |
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10 -20 Ohm |
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10 -22 Ohm |
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Error short circuit to plus (+) in |
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Contact ZF |
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Contact ZF |
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the error memory |
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Replace transmission actuator |
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Note
Correct value = 15.6 Ohm. However, to take proper account of temperature-related factors and measurement errors and/or measurement conditions, ensure system stays within the above-mentioned tolerance limits!
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105_018,50,82 |
LKS-T 2003-06-25 |
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Iveco error number: |
13, 33, 53 |
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Error display: |
In vehicle display: |
13, 33, 53 |
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MobiDig/ Testman: |
19, 51, 83 |
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Error description: |
Error 19: Short circuit to ground Y15 valve clutch slowly closing. |
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Error 51: Interruption Y15 valve clutch slowly closing. |
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Error 83: Short circuit to plus (+) Y15 valve clutch slowly closing. |
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Error detection: |
By ECU hardware, if output is activated. |
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System response: |
ECU output is deactivating. Two valves are responsible for opening and two |
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valves are responsible for closing (fast, slow). If one Close/Open valve fails, |
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this function is adopted by the other Close/Open valve. Reduced comfort |
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when maneuvering and starting. If both closing and opening valve fail, the |
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system is not available. The automatic shift unit is deactivated. Driving in |
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manual mode possible. |
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In case of error 83 gear shifting is completely inhibited. The system is not |
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available. If the error occurs during travel, attempts are made to keep the |
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clutch engaged. As soon as the vehicle comes to a standstill and the clutch |
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opens, the system automatically shifts to neutral. |
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Error rectification: |
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Ignition OFF |
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Measurements at cable connector to |
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Disconnect clutch actuator from |
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transmission actuator or in terminal tester. |
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transmission actuator and connect it to |
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Resistance measurement Y15 valve clutch |
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terminal tester. |
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slowly closing: Pin 7 (A) to Pin 16/17 (J) |
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Bypass ground |
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Short circuit |
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to plus (+) |
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Short circuit |
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Interruption |
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to ground |
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- |
Disconnect clutch actuator. |
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- |
Ignition on |
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- Abort diagnosis and new start. |
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AS IS approx. |
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AS IS > 22 Ohm |
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- Read out the error memory. |
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< 10 Ohm or |
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Replace clutch |
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0 Ohm |
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actuator |
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Replace clutch |
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Error interruption in error |
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actuator |
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memory |
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Replace clutch actuator |
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AS IS approx. |
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AS IS approx. |
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10 -20 Ohm |
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10 - 22 Ohm |
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Error short circuit to plus (+) in |
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Contact ZF |
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Contact ZF |
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the error memory |
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Replace transmission actuator |
Note
Correct value = 15.6 Ohm. However, to take proper account of temperature-related factors and measurement errors and/or measurement conditions, ensure system stays within the above-mentioned tolerance limits!
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105_019,51,83 |
LKS-T 2003-06-25 |
|
|
Iveco error number: |
14, 34, 54 |
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Error display: |
In vehicle display: |
14, 34, 54 |
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MobiDig/ Testman: |
20, 52, 84 |
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Error description: |
Error 20: Short circuit to ground Y16 valve, fast opening clutch. |
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Error 52: Interruption. |
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Error 84: Short circuit to plus (+) |
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Error detection: |
By ECU hardware, if output is activated. |
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|||||||||||||||
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System response: |
ECU output is deactivating. Two valves are responsible for opening and two |
|||||||||||||||||||||
|
|
|
|
|
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valves are responsible for closing (fast, slow). If one Close/Open valve fails, |
|||||||||||||||||
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|
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this function is adopted by the other Close/Open valve. Reduced comfort |
|||||||||||||||||
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|
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when maneuvering and starting. If both closing and opening valve fail, the |
|||||||||||||||||
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|
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system is not available. The automatic shift unit is deactivated. Driving in |
|||||||||||||||||
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manual mode possible. |
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In case of error 84 gear shifting is completely inhibited. The system is not |
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available. If the error occurs during travel, attempts are made to keep the |
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clutch engaged. As soon as the vehicle comes to a standstill and the clutch |
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opens, the system automatically shifts to neutral. |
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Error rectification: |
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Ignition OFF |
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Measurements at cable connector to |
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Disconnect clutch actuator from |
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transmission actuator or in terminal tester. |
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transmission actuator and connect it to |
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Resistance measurement Y16 valve clutch |
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terminal tester. |
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slowly closing: Pin 12 (D) to Pin 16/17 (J) |
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Bypass ground |
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Short circuit |
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to plus (+) |
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Short circuit |
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Interruption |
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to ground |
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- |
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Disconnect clutch actuator. |
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- |
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Ignition on |
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AS IS approx. |
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|
- Abort diagnosis and new start. |
|||||||||
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AS IS > 22 Ohm |
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||||||||||||||
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< 10 Ohm or |
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- Read out the error memory. |
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Replace clutch |
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0 Ohm |
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actuator |
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Replace clutch |
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Error interruption in error |
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actuator |
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memory |
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AS IS approx. |
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AS IS approx. |
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Replace clutch actuator |
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10 - 20 Ohm |
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10 - 22 Ohm |
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Contact ZF |
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Contact ZF |
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||||||||
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Error short circuit to plus (+) in |
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the error memory |
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|
Replace transmission actuator |
Note
Correct value = 15.6 Ohm. However, to take proper account of temperature-related factors and measurement errors and/or measurement conditions, ensure system stays within the above-mentioned tolerance limits!
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105_020,52,84 |
LKS-T 2003-06-25 |
|
Iveco error number: |
15, 35, 55 |
|
|
|
|
||
Error display: |
In vehicle display: |
15, 35, 55 |
|
|
MobiDig/ Testman: |
21, 53, 85 |
|
Error description: |
Error 21: Short circuit to ground Y14 valve clutch fast closing. |
||
|
Error 53: Interruption Y14 valve clutch fast closing. |
||
|
Error 85: Short circuit to plus (+) Y14 valve clutch fast closing. |
||
Error detection: |
By ECU hardware, if output is activated. |
||
System response: |
ECU output is deactivating. Two valves are responsible for opening and two |
||
|
valves are responsible for closing (fast, slow). If one Close/Open valve fails, |
||
|
this function is adopted by the other Close/Open valve. Reduced comfort |
when maneuvering and starting. If both closing and opening valve fail, the system is not available. The automatic shift unit is deactivated. Driving in manual mode possible.
In case of error 85 gear shifting is completely inhibited. The system is not available. If the error occurs during travel, attempts are made to keep the clutch engaged. As soon as the vehicle comes to a standstill and the clutch opens, the system automatically shifts to neutral.
Error rectification:
Ignition OFF
Disconnect clutch actuator from transmission actuator and connect it to terminal tester.
Measurements at cable connector to transmission actuator or in terminal tester. Resistance measurement Y14 valve clutch slowly closing: Pin 8 (B) to pin 16/17 (J)
Bypass ground
Short circuit to ground
AS IS approx.
<10 Ohm or
0 Ohm
Replace clutch actuator
AS IS approx. 10 - 20 Ohm Contact ZF
Interruption
AS IS > 22 Ohm Replace clutch actuator
AS IS approx. 10 - 22 Ohm Contact ZF
Short circuit to plus (+)
-Disconnect clutch actuator.
-Ignition on
-Abort diagnosis and new start.
-Read out the error memory.
Error interruption in error memory
Replace clutch actuator
Error short circuit to plus (+) in the error memory
Replace transmission actuator
Note
Correct value = 15.6 Ohm. However, to take proper account of temperature-related factors and measurement errors and/or measurement conditions, ensure system stays within the above-mentioned tolerance limits!
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105_021,53,85 ZF- |
LKS-T 2003-06-25 |
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Iveco error number: |
16, 36, 56 |
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Error display: |
In vehicle display: |
16, 36, 56 |
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MobiDig/ Testman |
22, 54, 86 |
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Error description: |
Error 22: Short circuit to ground at ADVP output. |
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Error 54: Interruption at ADVP output. |
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Error 86: Short circuit to plus (+) at ADVP output. |
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Error detection: |
By ECU hardware. |
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System response: |
Error 22, 54: During driving, gear shifts are inhibited. |
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The clutch opens as soon as the vehicle comes to a standstill. When vehicle |
stops, neutral position is automatically engaged. Other gear shifts not possible. System not available.
Notice: Regardless of the location where the short circuit is produced (whether at the n_ab1 sensor, range selector, on the GS (transmission actuator) or at a location at the wiring harness), with the current system configuration in place, this will result in the vehicle being stranded.
Error 86: System still available.
Error rectification:
ADVP pin 11 after ignition ON: Nominal: approx. 24 V
Wiring/Range selector
Iveco-end OK
Check ZF output speed sensor, sensor 1 (transmission wiring GS (transmission actuator)– KS (clutch actuator) – sensor).
Replace transmission actuator (in acc. with rep. manual)
Replace transmission actuator (in acc. with rep. manual)
Repair Iveco wiring/range selector
Replace/Repair output speed sensor
Repair/Replace ZF wiring
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105_22, 54, 86 |
LKS-T 2004-01 |
Iveco error number: |
19 |
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Error display: |
In vehicle display: |
19 |
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MobiDig/ Testman |
25 |
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Error description: |
Short circuit to ground at SD output to display. |
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Error detection: |
Repeated reading of the signal to be transferred. |
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System response: |
”EE“ message flashing on display. No further system responses. |
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Error rectification:
MUX vehicles do not use this output!
Check wiring/plug transmission actuator pin 9 at vehicle-end.
Display (position/connection)
possibly check pin 1 to pin 3!
Internal defect at transmission actuator plug
Replace vehicle-end wiring.
Replace/Repair display.
Replace transmission actuator.
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105_25 |
LKS-T 2004-01 |
Iveco error number: |
1A |
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Error display: |
In vehicle display: |
1A |
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MobiDig/ Testman: |
26 |
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Error description: |
CAN engine configuration timeout. |
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Error detection: |
An error is set after the message timeout. |
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System response: |
The substitute signals saved in the control unit are used since there are no |
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CAN message signals. Reduced function possible during automatic |
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operations and starting gear calculation. |
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Connecting speed for downshifts may be too low. |
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Poor clutch opening possible when stopping. |
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Error rectification: |
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Message is generated in the EDC. |
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Check whether error is saved in |
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Error active? |
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Check fuse box |
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EDC (timeout). |
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fuses! |
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Further errors saved to |
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Error saved in |
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Replace EDC |
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transmission electronic unit? |
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EDC? |
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(OEM) |
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e.g. error 33/113/178 |
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Check EDC and/or |
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Error not saved |
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engine speed |
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in EDC |
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signal (OEM) |
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Software possibly old version; |
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program most recent version. |
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EDC |
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deactivation |
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Conduct CAN bus check as in case |
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relay defective? |
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of error 28 because this is a timeout |
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error! |
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ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105_26 |
LKS-T 2004-01 |
Iveco error number: |
1B |
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Error display: |
In vehicle display: |
1B |
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MobiDig/ Testman: |
27 |
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Error description: |
Signal error engine configuration message. |
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Error detection: |
No signal or signal defective. |
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System response: |
The substitute signals saved in the control unit are used since there are no |
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CAN message signals. Reduced function possible during automatic |
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operations and starting gear calculation. |
Connecting speed for downshifts may be too low.
Poor clutch opening possible when stopping.
Error rectification:
Message is generated in the EDC.
Check whether error is saved in
EDC (timeout).
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Further errors saved to |
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Error saved in |
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Error not saved |
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transmission electronic unit? |
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EDC? |
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in EDC! |
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e.g. error 27, 31 |
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Check EDC and/or |
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EDC |
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engine speed |
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deactivation |
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signal (OEM) |
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relay defective? |
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Replace EDC |
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(OEM) |
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Software possibly old version; |
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program most recent version. |
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CAN bus check as in the case of error 28 because this is a timeout error!
ZF Friedrichshafen AG |
ZF-ASTRONIC_1328_754_105_27 |
LKS-T 2004-01 |
Iveco error number: |
1C |
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Error display: |
In vehicle display: |
1C |
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MobiDig/ Testman |
28 |
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Error description: |
Signal error "current driveline retarder torque percentage“ |
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Error detection: |
No signal or signal defective. |
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System response: |
The automatic unit fails. Therefore, the drive resistance of the starting gear |
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cannot be calculated. If vehicle comes to a standstill, mid-starting gear is |
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selected. No other functional restrictions. |
Error rectification:
Ignition off!
Connect terminal tester between transmission actuator (GS) and vehicle wiring.
CAN H |
Pin 8 to GS |
CAN L |
Pin 12 to GS |
CAN H+ |
Pin 14 from GS |
CAN L+ |
Pin 13 from GS |
Further CAN errors present (183, 184, etc.)?
Further Intarder errors (e.g. 27, 29)?
Check/Replace Intarder
electronics.
Ignition off!
CAN bus test with digital multimeter
Resistance measurement between CAN H and CAN L - ignition off!
Nominal: |
60 Ohm |
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AS IS: |
approx. 0 Ohm |
Short circuit from CAN H to |
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CAN L |
AS IS: |
approx. 120 Ohm |
Connection to one terminator |
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damaged. |
AS IS: high ohm reading |
CAN interrupted and/or both |
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terminators damaged/not connected. |
Start vehicle again.
ZF Friedrichshafen AG
LKS-T 2004-01
Iveco error number: |
1D |
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Error display: |
In vehicle display: |
1D |
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MobiDig/ Testman |
29 |
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Error description: |
Signal error: "Engine cooling performance increase". |
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Error detection: |
No signal or signal defective. |
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System response: |
No downshift requests are issued by the Intarder so to increase the engine |
speed for improving cooling performance!
Error rectification:
Ignition off!
Connect terminal tester between transmission actuator (GS) and
vehicle wiring. |
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CAN H |
Pin 8 to GS |
CAN L |
Pin 12 to GS |
CAN H+ |
Pin 14 from GS |
CAN L+ |
Pin 13 from GS |
Further CAN errors present (183, 184, etc.)?
Further Intarder errors (e.g. 27, 28)?
Check/Replace Intarder
electronics.
Ignition off!
CAN bus test with digital multimeter
Resistance measurement between CAN H and CAN L - ignition off!
Nominal: |
60 |
Ohm |
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AS IS: approx. |
0 |
Ohm |
Short circuit from CAN H to |
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CAN L |
AS IS: approx. |
120 |
Ohm |
Connection to one terminator |
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damaged. |
AS IS: high ohm reading |
CAN interrupted and/or both |
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terminators damaged/not connected. |
Start vehicle again.
ZF Friedrichshafen AG
LKS-T 2004-01
Iveco error number: |
1E |
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Error display: |
In vehicle display: |
1E |
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MobiDig/ Testman |
30 |
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Error description: |
Signal error: "Driveline retarder configuration". |
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Error detection: |
No signal or signal defective. |
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System response: |
The automatic shift unit is deactivated. If vehicle comes to a standstill, mid- |
starting gear is selected. No other functional restrictions.
Error rectification:
Ignition off!
Connect terminal tester between transmission actuator (GS) and
vehicle wiring. |
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CAN H |
Pin 8 to GS |
CAN L |
Pin 12 to GS |
CAN H+ |
Pin 14 from GS |
CAN L+ |
Pin 13 from GS |
Further CAN errors present (183, 184, etc.)?
Further Intarder errors (e.g. 27, 28)?
Check/Replace Intarder
electronics.
Ignition off!
CAN bus test with digital multimeter
Resistance measurement between CAN H and CAN L - ignition off!
Nominal: |
60 |
Ohm |
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AS IS: approx. |
0 |
Ohm |
Short circuit from CAN H to |
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CAN L |
AS IS: approx. |
120 |
Ohm |
Connection to one terminator |
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damaged. |
AS IS: high ohm reading |
CAN interrupted and/or both |
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terminators damaged/not connected. |
Start vehicle again.
ZF Friedrichshafen AG
LKS-T 2004-01
Iveco error number: |
1F |
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Error display: |
In vehicle display: |
1F |
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MobiDig/ Testman |
31 |
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Error description: |
Signal error: "Present engine retarder torque percentage". |
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Error detection: |
No signal or signal defective. |
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System response: |
The automatic shift unit is deactivated. If vehicle comes to a standstill, mid- |
starting gear is selected. No other functional restrictions. No information about the engine braking torque. If the engine brake is active, the shift quality may be reduced. It is assumed that the engine brake is not active.
Error rectification:
Ignition off!
Connect terminal tester between transmission actuator (GS) and
vehicle wiring. |
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CAN H |
Pin 8 to GS |
CAN L |
Pin 12 to GS |
CAN H+ |
Pin 14 from GS |
CAN L+ |
Pin 13 from GS |
Further CAN errors present (183, 184, etc.)?
Further Intarder errors (e.g. 27, 28)?
Check/Replace Intarder
electronics.
Ignition off!
CAN bus test with digital multimeter
Resistance measurement between CAN H and CAN L - ignition off!
Nominal: |
60 |
Ohm |
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AS IS: approx. |
0 |
Ohm |
Short circuit from CAN H to |
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CAN L |
AS IS: approx. |
120 |
Ohm |
Connection to one terminator |
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damaged. |
AS IS: high ohm reading |
CAN interrupted and/or both |
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terminators damaged/not connected. |
Start vehicle again.
ZF Friedrichshafen AG
LKS-T 2004-01
Iveco error number: |
20 |
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Error display: |
In vehicle display: |
20 |
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MobiDig/ Testman |
32 |
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Error description: |
Signal error: "Engine retarder configuration". |
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Error detection: |
No signal or signal defective. |
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System response: |
The automatic shift unit is deactivated. If vehicle comes to a standstill, mid- |
starting gear is selected. No other functional restrictions.
Error rectification:
Ignition off!
Connect terminal tester between transmission actuator (GS) and vehicle wiring.
CAN H |
Pin 8 to GS |
CAN L |
Pin 12 to GS |
CAN H+ |
Pin 14 from GS |
CAN L+ |
Pin 13 from GS |
Further CAN errors present (183, 184, etc.)?
Further Intarder errors (e.g. 27, 28)?
Check/Replace Intarder
electronics.
Ignition off!
CAN bus test with digital multimeter
Resistance measurement between CAN H and CAN L - ignition off!
Nominal: |
60 |
Ohm |
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AS IS: approx. |
0 |
Ohm |
Short circuit from CAN H to |
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CAN L |
AS IS: approx. |
120 |
Ohm |
Connection to one terminator |
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damaged. |
AS IS: high ohm reading |
CAN interrupted and/or both |
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terminators damaged/not connected. |
Start vehicle again.
ZF Friedrichshafen AG
LKS-T 2004-01
Iveco error number: |
21 |
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Error display: |
In vehicle display: |
21 |
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MobiDig/ Testman |
33 |
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Error description: |
CAN timeout "Motor Retarder configuration". |
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Error detection: |
An error is set after the message timeout. |
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System response: |
The automatic shift unit is deactivated. If vehicle comes to a standstill, mid- |
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starting gear is selected. No other functional restrictions. |
Error rectification:
Ignition off!
Connect terminal tester between transmission actuator (GS) and vehicle wiring.
CAN H |
Pin 8 to GS |
CAN L |
Pin 12 to GS |
CAN H+ |
Pin 14 from GS |
CAN L+ |
Pin 13 from GS |
Further Intarder errors (e.g. 27, 28)?
Check/Replace Intarder
electronics.
Start vehicle again.
Check fuse box fuses!
Error active?
Further CAN errors present (26, 178, 183, 184, etc.)?
Ignition off!
CAN bus test with digital multimeter
Resistance measurement between CAN H and CAN L - ignition off!
Nominal: |
60 |
Ohm |
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AS IS: approx. |
0 |
Ohm |
Short circuit from CAN H to |
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CAN L |
AS IS: approx. |
120 |
Ohm |
Connection to one terminator |
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damaged. |
AS IS: high ohm reading |
CAN interrupted and/or both |
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terminators damaged/not connected. |
ZF Friedrichshafen AG
LKS-T 2004-01