Ingersoll-Rand Xe-145M Instruction Manual

Name: Ingersoll-Rand XE-145M
Brand: Ingersoll-Rand
SKU: 21116904
Rating: 4 (1 reviews)

4 (1)

80448905

Revision A

January 2016

Save These Instructions

Compressor Control System

Instruction Manual

Model Xe-145M Reciprocating Compressors

Anleitungshandbuch

Manuel d’instructions

Käyttöopas

Kasutusjuhend

Instructiehandleiding

Instruktionsmanual

Návod k obsluze

Ръководство за употреба

Instruction Manual

Εγχειρίδιο Οδηγιών

Kezelői kézikönyv

Ekspluatācijas rokasgrāmata

Instruktionsmanual

Manual de instrucciones

Priročnik z navodili

Návod na použitie

Manual de utilizare

Manual de Instruções

Instrukcja obsługi

Instruksjonsmanual

Instrukcijų vadovas

Kullanım Kılavuzu

说明手册

Manuale di istruzioni

Инструкция по эксплуатации

2 80448905 Rev A

SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

EXPLANATION OF SAFETY SIGNAL WORDS. . . . . . . . . . . . . . .4

GENERAL WORKPLACE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . 4

DOCUMENTATION, DECALS & TAGS . . . . . . . . . . . . . . . . . . . . . .4

PERSONAL PROTECTIVE EQUIPMENT & ATTIRE . . . . . . . . . . . 4

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SERVICE, MAINTENANCE, AND REPAIR . . . . . . . . . . . . . . . . . . . 5

INTERFACE DATA & KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Xe-145M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

LED STATUS ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

COMMAND KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

NAVIGATION KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

DISPLAY LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

FOLDER NAVIGATION & ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . .7

PAGE NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

INTERFACE DATA & KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

ACCESSING PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

DASHBOARD ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

DASHBOARD STATUS MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . .8

HOME FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

SYSTEM OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

INTERFACE DATA & KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

COUNTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

ANALOG INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

RECIPROCATING COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . 9

OPERATOR SETTINGS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . .10

OPERATOR SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

OPERATOR OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

CALIBRATE SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

EVENTS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Change Inlet Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Over Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Sensor Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Invalid Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Main Motor Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Starter Fault 1SL (2SL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Remote Start Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

•

Remote Stop Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Trip Events List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Sensor Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Start Inhibit List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Check SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

TRIP HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

PAGES 1 TO A MAX OF 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

GRAPHING FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

PAGES 1 THRU 5 – INDIVIDUAL GRAPHS . . . . . . . . . . . . . . . . 18

PAGE 6 – GRAPHING SELECTIONS . . . . . . . . . . . . . . . . . . . . . . 19

MAINTENANCE FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

PAGE 1 – FILTER STATUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

PAGE 2 – MAINTENANCE STATUS . . . . . . . . . . . . . . . . . . . . . . . 19

PAGE 3 - MAINTENANCE CONFIGURATION . . . . . . . . . . . . . . 19

GENERAL SETTINGS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . .19

PAGE 1 – LANGUAGE SELECTION . . . . . . . . . . . . . . . . . . . . . . . 19

PAGE 2 – UNITS OF MEASURE SETTINGS . . . . . . . . . . . . . . . . 20

PAGE 3 – HOME PAGE SELECTION . . . . . . . . . . . . . . . . . . . . . . 20

PAGE 4 – TIME & DATE SETTINGS . . . . . . . . . . . . . . . . . . . . . . . 20

PAGE 5 – BACKLIGHT SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . 20

PAGE 6 - SERIAL PORT ADDRESS SETTINGS . . . . . . . . . . . . . 21

PAGES 7 AND 8 – ETHERNET SETTINGS . . . . . . . . . . . . . . . . . 21

PAGES 9 AND 10 OPTION MODULE INFORMATION . . . . . . 21

INTEGRAL SEQUENCING FOLDER . . . . . . . . . . . . . . . . . . . . . . .21

STATUS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

PAGES 1 AND 2 – ANALOG INPUTS . . . . . . . . . . . . . . . . . . . . . 22

PAGE 3 – COMPRESSOR DATA . . . . . . . . . . . . . . . . . . . . . . . . . . 23

PAGES 4 THRU 5 – DIGITAL INPUTS . . . . . . . . . . . . . . . . . . . . . 23

PAGES 6 AND 7 – DIGITAL OUTPUTS . . . . . . . . . . . . . . . . . . . . 23

FACTORY SETTINGS FOLDER . . . . . . . . . . . . . . . . . . . . . . . . . . .24

PAGE 1 – PASSWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

PAGES 2 THRU 3 – FACTORY SETTINGS . . . . . . . . . . . . . . . . . . 24

PAGES 4 – FACTORY SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . 24

COMMISSIONING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . .25

WEB ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

CONNECTING TO A PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

ETHERNET CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . .30

DEFAULT ACCOUNTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

•

CONTENTS

80448905 Rev A 3

NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

TAB NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

COMMAND BUTTONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

DASHBOARD ICONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

HOME PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

EVENT LOG UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

PERFORMANCE LOG UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . .39

GRAPHING UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

INSPECTION LOG UTILITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

COMPRESSOR INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . .46

COMPRESSOR IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . .46

EMAIL (SMTP) SETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

COMPRESSOR DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

UNIT TYPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

ACCOUNT MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49

MODBUS CONNECTION AND CONTROL . . . . . . . . . . . . . . . 53

MODBUS TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

CONTENTS CONTD..

4 80448905 Rev A

Only allow Ingersoll Rand trained technicians to perform maintenance on these products. For additional information contact Ingersoll Rand or nearest Distributor.

The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance,

and increased maintenance and will invalidate all warranties.

“Original instructions are in English. Other languages are a translation of the original instructions.”

Refer all communications to the nearest Ingersoll Rand Oce or Distributor.

SAFETY INFORMATION

EXPLANATION OF SAFETY SIGNAL WORDS

Throughout this manual there are steps and procedures which, if not followed, may result in a hazard. The following signal words are used to identify the level of potential hazard.

DANGER

Indicates an imminently hazardous situation which, if not avoided, will resulting death or serious injury.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property damage.

NOTICE

Indicates information or a company policy that relates directly or indirectly to the safety of personnel or protection of property.

Note: Important Information

GENERAL WORKPLACE SAFETY

The information presented in this manual should be used in conjunction with your workplace safety program.

It is the responsibility of each individual to ensure that they work in a safe manner and in compliance with any local law or site regulations.

Keep the work area clear of hazards.

Assess hazards, make a list, and discuss with appropriate personnel.

Know how to quickly contact emergency assistance.

DOCUMENTATION, DECALS & TAGS

Read and understand this manual before handling and installing this product.

Locate, read and understand all hazard alert symbols, text decals and tags which point out items of extreme importance to personal safety.

It is your responsibility to make this information available to others.

Failure to observe these safety guidelines could expose personnel to potentially hazardous situations which, if not avoided, could result in death or serious injury.

If you have any questions about safety or procedures not included in this manual, ask your supervisor or contact any Ingersoll Rand oce or qualied Ingersoll Rand distributor.

•

PERSONAL PROTECTIVE EQUIPMENT & ATTIRE

Wear personal protective equipment that is appropriate for the task (i.e. safety glasses with side shields, respirator, hearing protection, cut resistant gloves and safety shoes) at all times.

Long hair must be tied back or otherwise secured.

Clothing must be close-tting.

Do not wear jewelry.

OPERATION

This product must only be operated by trained (or qualied) personnel.

Never remove or tamper with safety devices, guards or insulation materials tted to the unit.

The product must only be operated at the supply voltage and frequency for which it is designed.

If the user employs an operating procedure, an item of equipment, or a method of working which is not specically recommended, the user must ensure the product will not be damaged or made unsafe and that there is no risk to persons or property.

When the main power is switched on, lethal voltages are present in the electrical circuits and extreme caution must be exercised whenever it is necessary to carry out any work on the unit.

Do not open access panels or touch electrical components while voltage is applied unless it is necessary for measurements, tests or adjustments. This work must only be carried out by a qualied electrician or technician equipped with the correct tools and appropriate protection against electrical hazards.

•

80448905 Rev A 5

SAFETY INFORMATION

SERVICE, MAINTENANCE, AND REPAIR

Repairs should be made only by authorized trained personnel. Consult your nearest Ingersoll Rand authorized service provider.

Lethal voltages are used within the product. Use extreme caution when carrying out electrical checks. Isolate the power supply before starting any maintenance work.

If replacement parts are required, use only genuine Ingersoll Rand parts.

Ensure that all instructions concerning operation and maintenance are strictly followed and that the complete product, with all accessories and safety devices, is kept in good working order.

The accuracy of sensing devices must be checked on a regular basis. They must be calibrated or replaced when acceptable tolerances are exceeded. Always ensure any pressure within a compressed air system is safely vented to atmosphere before attempting to remove or install a sensing device.

•

The product must only be cleaned with a damp cloth, using mild detergents if necessary. Avoid the use of any substances containing corrosive acids or alkalis.

Do not paint any of the Xe-145M modules or obscure any indicators, instructions, warnings, or data labels.

Battery may explode if mistreated. Do not recharge, disassemble, or subject to re.

The battery used in controller model Xe-145M must be replaced at an Ingersoll Rand service center or by an authorized Ingersoll Rand service technician.

•

6 80448905 Rev A

INTERFACE DATA & KEYS

Xe-145M

The standard user interface conguration of the controller consists of the membrane and the LCD display. The membrane consists of ve command keys (Start, Stop, Load, Unload, and Reset), four navigation keys (Up, Right, Left and Down), and an Edit mode selection key (Enter). These keys, in conjunction with the color graphics display and the LED icons, make up the user interface to the compressor.

Figure : Xe-145M

LED STATUS ICONS

Three LED icons are used to indicate the current status of the control system from a distance and are located on the upper left side of the user interface.

Icon Name Function

Illuminates when no Warnings or Trips are sensed. Can be in a Ready or Not Ready state. This icon will ash when the machine is Running Unloaded

Alert

Illuminates when an Warning (ashes) or Trip (constant on) is sensed. Can be in a Ready (Warning) or Tripped state.

Auto

Illuminates when the compressor stops in auto restart.

COMMAND KEYS

These keys command the controller to perform actions as specied in the following table. When any of these keys are pressed the action below will be initiated and logged in the event log.

Key Name Function

--- None

Load

Puts the compressor into the selected mode of operation. Unit will load if the pressure conditions are right.

Unload

Puts the compressor into an unloaded state. Unit will run unloaded indenitely.

Reset

Clears Warnings and Trips once the condition is corrected.

Start Starts the compressor.

Stop

Stops the compressor. This button should be pressed instead of the E-Stop for normal stopping operation.

Enter

Toggles the display between the Navigation mode and the Edit mode.

Xe-145M Command Keys

80448905 Rev A 7

NAVIGATION KEYS

There are four navigation keys (UP, RIGHT, DOWN and LEFT). While the ENTER key is not considered a navigation key, it is used in conjunction with the navigation keys to make or conrm a selection.

Xe-145M Navigation Keys

The navigation keys roll over. Pressing one of the navigation keys will lead the user down a navigation path. Each time the key is pressed, another step in the path is taken. Once the end of a navigation path is reached, pressing the key one more time will bring the user back to the beginning of the path. Pressing the opposite key will move the user through the navigation path in the opposite direction. Once the beginning is reached, pressing the opposite key will take the user to the end of the path.

DISPLAY LAYOUT

Xe-145M Display Layout

Folder Bar: Uses tabs to graphically identify each

folder.

Title Bar: Identies current folder and page

(underlined).

Page Content:

Content of the current page.

Dashboard: Displays system status.

FOLDER NAVIGATION & ICONS

To move among the tabbed folders shown on the LCD display, press the RIGHT and LEFT keys. The navigation rolls over from the last to the rst folder and vice-versa.

Folder

Name

Icon Description

Home

System performance and status main information. The rst page of this folder is the default page when the controller rst powers up.

Operator

Settings

System options and conguration settings.

Events System events log.

Trip History Details on the most recent trips.

Graphing

On-board graphing of system data. (Xe-145M Only)

Maintenance

Status and notication setup for compressor maintenance items.

General

Settings

General settings such as Language, Time, and Units of Measure.

Integral

Sequencing

Intergral Sequencing communication status and conguration.

Status

Measurements or status from/of all analog and digital I/O.

Factory

Settings

Compressor tuning parameters. Also displays hardware and software versions.

Folder Bar Icons

PAGE NAVIGATION

Once the desired folder is selected, press the DOWN key to move to the page selection area and then use the RIGHT and LEFT keys to select the desired page. Use the UP key to get back to the folder tabs.

Icon Description

Start of the page selection area.

Indicates that there are more pages available by navigating right.

Indicates that there are more pages available by navigating left.

Title Bar Page Icons

•

INTERFACE DATA & KEYS

8 80448905 Rev A

ACCESSING PARAMETERS

After the desired page is selected, the page’s parameters can be selected by using the DOWN key. The cursor will move to the next parameter each time the DOWN key is pressed. Use the UP key to go back to the previous one.

The cursor rolls over, so once the last parameter is selected, pressing the DOWN key will navigate the cursor to the Folder Bar. If the rst parameter is selected, pressing the UP key will move the cursor to the page selection area.

Once selected, access parameters by pressing the ENTER key. Make changes using the NAVIGATION keys and then enter the setting by pressing the ENTER key again. Note that the LEFT ARROW key is used to select a digit to adjust. The UP ARROW and DOWN ARROW keys are used to set the digit higher and lower. Pressing the RIGHT ARROW key will highlight the cancel button.

When the cursor is on a parameter that has an enabled/ disabled box, pressing the ENTER key will cause the setting to toggle.

The icon appears on numeric entry windows (see gure below). Placing the cursor on it and then pressing the ENTER key will cancel the entry and any changes that were made.

Not all pages have adjustable parameters. Some just have read-only information.

DASHBOARD ICONS

The dashboard is intended to be a quick at-a-glance view of system status. The following table lists standard dashboard icons and their denition. Note that the color of these icons changes based on the state set by the application while running.

Name Icon Description

Remote Control

Remote control is enabled. This can be Remote Start/Stop, COM Control, Integral Sequencing or Web Control.

Service Required

A service reminder is nearing or has expired (i.e.: an air or oil lter needs to be changed).

Unloaded

Loaded

Compressor is in the unloaded state.

Compressor is in the loaded state.

Xe-145M Dashboard Icons

•

DASHBOARD STATUS MESSAGES

The dashboard also displays the current operating state of the compressor. The following states can be encountered during machine operation:

Ready to Start - – The compressor currently has no trip or start inhibit conditions present. The machine can be started by pressing the start button at any time

Starting – A start command has been given to the compressor and the start sequence is being performed. The time period for this state can vary depending on the starter type of the machine.

Load Delay – The compressor is waiting for a small period of time after starting before allowing the machine to load. This ensures the machine is at operating conditions before loading

Running Loaded – The compressor is operating and producing air. The inlet valve is open and the blowo valve is closed.

Running Unloaded – The compressor is operating, but not producing air. The inlet valve is closed and the blowo valve is open.

Auto-Restart – The compressor has stopped due to pressure rising above the oine or auto-stop setpoints and auto-restart being enabled. The compressor will automatically restart when pressure falls to the online or target pressure setpoint.

Stopping – The compressor has received a stop command and the stop sequence is being performed.

Blowdown – The compressor must wait for a brief period of time after stopping its motor before it is allowed to start again.

Not Ready – The compressor has detected a condition that will not allow the compressor to start. The condition must be cleared before a start is allowed, but does not need to be acknowledged.

Tripped – The compressor has detected an abnormal operational condition that has stopped the machine. A trip must be acknowledged by hitting the reset button before the compressor can start.

Processor Init – The controller is being initialized.

HOME FOLDER

SYSTEM OVERVIEW

This is the factory default display after powering up the system.

•

INTERFACE DATA & KEYS

80448905 Rev A 9

Load Pressure - indicated in the white box and by the white arrow, which is always left of center on the gauge. The compressor will load when package discharge pressure falls below this value.

Unload Pressure - indicated in the white box and by the white arrow, which is always right of center on the gauge. The compressor will unload when package discharge pressure rises above this value.

Package Discharge Pressure - indicated by the large numbers centred below the gauge and by the red arrow. This is the air pressure that the compressor is supplying to the plant.

Pressure Unit of Measure - indicated below the Package Discharge Pressure. This is selectable from the GENERAL SETTINGS folder.

Package Discharge Temperature - indicated by the numbers in the lower right of the display. This is the temperature of the compressed air/at the discharge of the compression module. The Package Discharge Temperature is only displayed if the Hot Discharge option is disabled.

Temperature Unit of Measure - indicated to the right of the Airend Discharge Temperature. This is selectable from the GENERAL SETTINGS folder.

Percent Load - Indicates the current capacity being delivered by the compressor. Note that this will vary based on the load control method of the compressor. Two step control will show only 0% or 100%. Three step control will show 0%, 50%, and 100%. Five step control will show 0%, 25%, 50%, 75%, and 100%

Run Hours indicate the number of hours the compressor has been running.

All information on this page is read only.

COUNTERS

Hour Meters - Indicates the hours that: the controller has

been powered up, the compressor has been running, and the compressor has running loaded. at 100%, loaded at 75%, loaded at 50%, or loaded at 25% capacity. Note that the number of counters will vary depending on the compressor type. Compressors with two step control will only display 100% Loaded Hours. Compressors with three step control will display 100% and 50% Loaded Hours. Compressors with ve step control will display 100%, 75%, 50%, and 25% Loaded Hours.

•

Starts - Indicates the number of times a start is attempted on

the compressor.

Date & Time – Indicates the current date and time. This is adjustable and congurable in the GENERAL SETTINGS folder.

All information on this page is read only.

ANALOG INPUTS

Pressure is indicated by this icon.

Temperature is indicated by this icon.

Any sensor that is not installed or is reporting a failure will show an X symbol.

All information on these pages is read only.

The following analog inputs are displayed in this section.

Frame Oil Pressure – The pressure of the oil being delivered to the cylinder.

Water Inlet Pressure - The pressure of the cooling water at the intake to the cooling system

Water Outlet Pressure - The pressure of the cooling water at the discharge of the cooling system

Package Discharge Pressure - The pressure the compressor is delivering to the plant

1st Stage Discharge Pressure - The pressure of the air at the discharge of the rst stage of the compression module

2nd Stage Discharge Pressure - The pressure of the air at the discharge of the second stage of the compression module

Suction Pressure - The pressure if the intake air to the compressor when boosted from another compressor.

Inlet vacuum - The vacuum reading at the inlet valve

Frame Oil Temperature - The temperature of oil being

delivered to the cylinder

Water Inlet Temperature - The temperature of the cooling water at the intake of the machine

2nd Stage Inlet Temperature - The temperature of the air at the intake of the second stage of the airend.

3rd Stage Inlet Temperature - The temperature of the air at the intake of the third stage of the airend.

•

RECIPROCATING COMPRESSORS

10 80448905 Rev A

Package Discharge Temperature - The temperature of the air as delivered to the plant.

1st Stage Discharge Temperature - The temperature of the air as it leaves the rst stage of the compression module.

2nd Stage Discharge Temperature- The temperature of the air as it leaves the second stage of the compression module.

3rd Stage Discharge Temperature - The temperature of the air as it leaves the third stage of the compression module.

1st Cylinder Discharge Temperature - The temperature of the air as it leaves the rst compression module of a two airend compressor

2nd Cylinder Discharge Temperature - The temperature of the air as it leaves the second compression module of a two airend compressor

OPERATOR SETTINGS FOLDER

OPERATOR SETTINGS

The below values are all setpoints.

Oine Pressure – The compressor will unload when package discharge pressure rises above this value. Range (in PSI): 30 to Rated Pressure

Online Pressure – The compressor will load when the package discharge pressure falls below this value Range (in PSI): 20 to Oine Pressure - 2

Starter Time – Time period that the compressor needs in order to come up to operating speed after a start command before being able to produce air. Range (in seconds): 5 - 30.

Load Delay Time - Determines how long after the compressor starts the machine must wait prior to compressing air.

Range (in seconds): 15 - 60

High 1st Stage Discharge Temperature Trip - Determines the trip point for the 1st Stage Discharge Temperature reading.

Range (in degF): 150 - 500

Compressors Present: ESV Atmospheric, Two Stage Atmospheric, Three Stage Atmospheric, ESV Booster

High 2nd Stage Discharge Temperature Trip - Determines the trip point for the 2nd Stage Discharge Temperature reading.

•

Range (in degF): 150 - 500

Compressors Present: Two Stage Atmospheric, Three Stage Atmospheric

High 3rd Stage Discharge Temperature Trip - Determines the trip point for the 3rd Stage Discharge Temperature reading.

Range (in degF): 150 - 500

Compressors Present: Three Stage Atmospheric

High 1st Cylinder Discharge Temperature Trip - Determines

the trip point for the 1st Cylinder Discharge Temperature reading

Range (in degF): 150 - 500

Compressors Present: Two Airend Booster

High 2nd Cylinder Discharge Temperature Trip -

Determines the trip point for the 1st Cylinder Discharge Temperature reading

Range (in degF): 150 - 500

Compressors Present: Two Airend Booster

High Frame Oil Temperature Trip - Determines the trip point

for the Frame Oil Temperature reading

Range (in degF): 120 - 210

Compressors Present: ALL

Low Water Inlet Temperature Trip - Determines the trip

point for the Water Inlet Temperature reading

Range (in degF): 20 - 50

Compressors Present: ALL

High Water Inlet Temperature Trip - Determines the trip

point for the Water Inlet Temperature reading

Range (in degF): 50 - 150

Compressors Present: ALL

High 2nd Stage Inlet Temperature Trip- Determines the trip

point for the 2nd Stage Inlet Temperature reading

Range (in degF): 80 - 160

Compressors Present: Two Stage Atmospheric, Three Stage Atmospheric, Two Stage Booster

High 3rd Stage Inlet Temperature Trip - Determines the trip point for the 3rd Stage Inlet Temperature reading

Range (in degF): 80 - 160

Compressors Present: Three Stage Atmospheric

High Package Discharge Temperature Trip - Determines the

trip point for the Package Discharge Temperature reading

Range (in degF): 80 - 500

Compressors Present: ALL

High 1st Stage Discharge Pressure Trip - Determines the

trip point for the 1st Stage Discharge Pressure reading

Range (in psi): 25 - 100

RECIPROCATING COMPRESSORS

80448905 Rev A 11

Compressors Present: Two Stage Atmospheric, Three Stage Atmospheric, Two Stage Booster

High 2nd Stage Discharge Pressure Trip - Determines the trip point for the 2nd Stage Discharge Pressure reading

Range (in psi): 100 - 400

Compressors Present: Three Stage Atmospheric

Low Frame Oil Presure Trip - Determines the trip point for

the Frame Oil Pressure reading

Range (in psi): 8 - 60

Compressors Present: ALL

Low Water Inlet Pressure Trip - Determines the trip point for

the Water Inlet Pressure reading

Range (in psi): 10 - 40

Compressors Present: ALL

High Water Inlet Pressure Trip - Determines the trip point

for the Water Inlet Pressure reading

Range (in psi): 50 - 76

Compressors Present: ALL

Package Water Pressure Loss Trip - Determines the trip

point for the the water pressure drop reading

Range (in psi): 0 - 40

Compressors Present: ALL

Condensate Release Time - Time period that determines

how long the condensate drain valve will remain open every cycle.

Range 3 - 60 seconds

Condensate Interval Time - Time period that determines how long the condensate drain will remain closed every cycle

Range 60 - 300 seconds

Mode of Operation - Selects whether the compressor is allowed to shut o the motor after a minimum running time (Auto-Dual) or will remain running in an unloaded state until air is required.

The parameters on these pages are adjustable any time

Auto-Restart Time – The time period the compressor must run unloaded before stopping in auto-restart. This time period begins the moment that package discharge pressure rises above the oine setpoint. Both this time period and the minimum motor run timer (10 minutes) must be satised before the compressor will stop in auto restart. Range (in seconds) 120 - 900

OPERATOR OPTIONS

The below values are all setpoints

Auto-Restart Delay – The time period after the package discharge pressure has fallen below the online setpoint before the compressor can automatically restart Range (in seconds): 0 - 60

Remote Start/Stop – Enabling this setpoint allows the compressor to be started and stopped using the digital inputs on the controller.

COM Control – Enabling this setpoint allows the compressor to be controlled by a serial or Ethernet device, such as an X8I. This is equivalent to the “Sequencer” option on older Intellisys controllers.

Closed Loop Water System - Enabling this setpoint will ensure that the compressor allows water to ow through the cooling system for two minutes prior to starting the machine

Enable PORO – Enabling this setpoint will allow the compressor to automatically restart after a power outage has been restored if the compressor was running loaded at the time of the outage. PORO is an option and the option module must be purchased and installed before this feature can be turned on.

PORO Time – Time after the controller power has been restored and controller has nished booting before the compressor will perform a PORO start. During this time the PORO Horn will sound. Range (in seconds): 10 - 600

Enable Inlet Filter Monitoring - Enabling this setting will turn on the optional inlet lter monitoring function. This function will alert the user if the air lter is in need of replacement. Note that this requires an optional inlet vacuum sensor to be installed in the compressor

Compressors Present: ESV Atmospheric, Two Stage Atmospheric, Three Stage Atmospheric

Air Filter Pressure Drop Value - Determines at what inlet vacuum reading the controller will issue a change inlet lter warning

Range (in psi): 0.2 - 1.0

Compressors Present: ESV Atmospheric, Two Stage Atmospheric, Three Stage Atmospheric

•

RECIPROCATING COMPRESSORS

12 80448905 Rev A

CALIBRATE SENSORS

Sensor calibration can only take place when the machine is stopped and there is no pressure on the sensor. Calibration only needs to take place after a sensor is replaced, the controller is replaced, the controller software is upgraded, or the operator suspects the sensor reading is in error. Calibrate a sensor by selecting the checkbox beside the sensor name.

Each of the sensors listed below can be calibrated.

Frame Oil Pressure

Water Inlet Pressure

Water Outlet Pressure

Package Discharge Pressure

1st Stage Discharge Pressure

2nd Stage Discharge Pressure

Inlet Vacuum Optional - Atmospheric Machines Only)

Suction Pressure - Booster Machines Only

Please note that if a sensor is currently reading a value that is +/- 10% of its range from zero, the sensor will not be able to be calibrated and an warning will be logged in the event log. Please make sure the sensor is being exposed to atmosphere before attempting calibration.

EVENTS FOLDER

The pages in the Events folder document up to the last 250 events that the controller has experienced, with the time and date of the occurrence. The events are recorded in sequence, with number one being the newest and 250 being the oldest. When a new event occurs, it becomes number one and all others are shifted up in number.

The page numbers in the Title Bar are used to scroll through the events, with each page displaying up to seven.

The following items will generate an event

•

Power On

Power O

Press the Start Key

Press the Stop Key

Press the Load Key

Press the Unload Key

Starting the compressor remotely

Stopping the compressor remotely

Warning

Trip

Start Inhibit

Active Warnings will be highlighted in amber while acknowledged Warnings will have amber text.

Active Trips will be highlighted in red while acknowledged Trips will have red text.

Active Start Inhibits will be listed in the Event log. The display will highlight the start inhibit in blue and indicate the compressor is not ready to start if a start inhibit is active.

Warning Events List

Motor Not Synchronized

On Screen Text: Motor Not Synchronized

Compressors Present: ALL

Will occur if the compressor is congured with a synchronized motor starter, has been running for a time period equal or greater than the load delay time setting, and the 2SL contact input opens. This warning has a 3 second delay before being recorded. Note that once this warning occurs, the compressor will go into an unloaded mode. The compressor will not be allowed to load again until the 2SL contact input closes, the user resets the warning, and the load button is pressed to reenable compressor loading.

Change Inlet Filter

On-Screen Text: Change Inlet Filter

Compressors Present: ESV Atmospheric, Two Stage

Atmospheric, Three Stage Atmospheric.

Will occur if the Enable Inlet Filter Monitoring function is enabled, the compressor has been in a loaded state for at least 10 seconds and the inlet vacuum (3AVPT) reading is greater than the air lter pressure drop value for at least 3 seconds.

Low Suction Pressure

On Screen Text: Low Suction Pressure

Compressors Present: ESV Booster, Two Stage Booster,

Two Airend Booster

Will occur if the compressor has been running for a time period equal of greater than the load delay time setting and the suction pressure is less than or equal to the low suction pressure set point plus 5%. This warning has a 3 second delay

•

RECIPROCATING COMPRESSORS

80448905 Rev A 13

before being recorded

High Suction Pressure

On Screen Text: High Suction Pressure

Compressors Present: ESV Booster, Two Stage Booster, Two Airend Booster

Will occur if the compressor has been running for a time period equal of greater than the load delay time setting and the suction pressure is greater than or equal to the high suction pressure set point minus 5%. This warning has a 3 second delay before being recorded

High 1st Stage Discharge Pressure

On Screen Text: High 1st Stage Discharge

Compressors Present: Two Stage Atmospheric, Three Stage

Atmospheric, Two Airend Booster

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types), is in a loaded state, and the 1st Stage Discharge Pressure reading is greater than or equal to the 1st Stage Discharge Pressure trip set point minus 5%. This warning has a 3 second delay before being recorded

High 2nd Stage Discharge Pressure

On Screen Text: High 2nd Stage Discharge

Compressors Present: Three Stage Atmospheric

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types), is in a loaded state, and the 2nd Stage Discharge Pressure reading is greater than or equal to the 2nd Stage Discharge Pressure trip set point minus 5%. This warning has a 3 second delay before being recorded

High Package Discharge Pressure

On Screen Text: High Package Discharge

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the Package Discharge Pressure reading is greater than rated pressure + 3%. This warning has a 3 second delay before being recorded

Over Pressure

On-Screen Text: Over Pressure

Compressor Present: ALL

Will occur if the unit is using a remote sensor or is under the control of an external device, such as an X8I, is loaded, and the discharge pressure (2APT) is greater than the maximum oine pressure. This condition must exist for 3 seconds before the warning is issued. If this condition occurs, the compressor will automatically unload. The unit will be available to reload once the discharge pressure falls to the maximum online pressure.

•

High Frame Oil Temperature

On Screen Text: High Frame Oil Temperature

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the Frame Oil temperature reading is greater than or equal to the High Frame Oil Temperature Trip set point - 5%. This warning has a 3 second delay before being recorded

Low Package Water Inlet Temperature

On Screen Text: TBD

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the Water Inlet Temperature reading is less than or equal to the Low Water Inlet Temperature Trip set point plus 7%. This warning has a 3 second delay before being recorded

High Package Water Inlet Temperature

On Screen Text: TBD

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the Water Inlet Temperature reading is greater than or equal to the High Water Inlet Temperature Trip set point minus 7%. This warning has a 3 second delay before being recorded

High 2nd Stage Inlet Temperature

On Screen Text: TBD

Compressors Present: Two Stage Atmospheric, Three Stage

Atmospheric, Two Stage Booster

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the 2nd Stage Inlet Temperature reading is greater than or equal to the High 2nd Stage Inlet Temperature set point minus 7%. This warning has a 3 second delay before being recorded

High 3rd Stage Inlet Temperature

On Screen Text: TBD

Compressors Present: Three Stage Atmospheric

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the 3rd Stage Inlet Temperature reading is greater than or equal to the High 3rd Stage Inlet Temperature Trip set point minus 7%. This warning has a 3 second delay before being recorded

RECIPROCATING COMPRESSORS

14 80448905 Rev A

High 1st Cylinder Discharge Temperature

On Screen Text: TBD

Compressors Present: Two Airend Booster

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) for 15 seconds (Other starter types) and the 1st Cylinder Discharge Temperature reading is greater than or equal to the High 1st Cylinder Discharge Temperature Trip set point minus 3%. This warning has a 3 second delay before being recorded

High 2nd Cylinder Discharge Temperature

On Screen Text: TBD

Compressors Present: Two Airend Booster

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the 2nd Cylinder Discharge Temperature reading is greater than or equal to the High 2nd Cylinder Discharge Temperature Trip set point minus 3%. This warning has a 3 second delay before being recorded

High 1st Stage Discharge Temperature

On Screen Text: TBD

Compressors Present: ESV Atmospheric, Two Stage

Atmospheric, Three Stage Atmospheric, ESV Booster, Two Stage Booster

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the 1st Stage Discharge Temperature reading is greater than the High 1st Stage Discharge Temperature Trip set point minus 3%. This warning has a 3 second delay before being recorded

High 2nd Stage Discharge Temperature

On Screen Text: TBD

Compressors Present: Two Stage Atmospheric, Three Stage

Atmospheric, Two Stage Booster

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) orfor 15 seconds (Other starter types) and the 2nd Stage Discharge Temperature reading is greater than the High 2nd Stage Discharge Temperature Trip set point minus 3%. This warning has a 3 second delay before being recorded

High 3rd Stage Discharge temperature

On Screen Text: TBD

Compressors Present: Three Stage Atmospheric

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the 3rd Stage Discharge Temperature reading is greater than the High 3rd Stage Discharge Temperature Trip set point minus 3%. This warning has a 3 second delay before being recorded

High Package Discharge Temperature

On Screen Text: TBD

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the Package Discharge Temperature reading is greater than or equal to the High Package Discharge Temperature Trip set point minus 7%. This warning has a 3 second delay before being recorded

Low Frame Oil Pressure

On Screen Text: TBD

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the Frame Oil Pressure reading is less than or equal to the Low Frame Oil Pressure Trip set point plus 20%. This warning has a 3 second delay before being recorded

Low Water Inlet Pressure

On Screen Text: TBD

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the Water Inlet Pressure reading is less than or equal to the Low Water Inlet Pressure Trip set point plus 20%. This warning will be ignored if the Closed Loop Water System function is enabled. This warning has a 3 second delay before being recorded

High Water Inlet Pressure

On Screen Text: TBD

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the Water Inlet Pressure reading is greater than or equal to the High Water Inlet Pressure Trip set point minus 5%. This warning has a 3 second delay before being recorded

Low Water Pressure Drop

On Screen Text: TBD

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types), The Water Inlet Pressure reading is greater than the Water Outlet Pressure reading, and the pressure drop between the inlet and outlet is less than or equal to the Low Water Pressure Drop Trip set point plus 20%. This warning has a 3 second delay before being recorded

RECIPROCATING COMPRESSORS

80448905 Rev A 15

Sensor Failure

On-Screen Text: 3AVPT Failure

Compressors Present: ESV Atmospheric, Two Stage Atmospheric, Three Stage Atmospheric. This will occur whenever sensors 3AVPT are recognized as missing or broken. The sensor failure message shall follow the following format: 3AVPT FAILURE. This condition must exist for 3 seconds before the warning is issued.

Invalid Calibration

On-Screen Text: Invalid Cal

Compressor Present: ALL

Will occur if the sensor zero value is +/- 10% of its scale. See Sensor Calibration.

Emergency Stop

On-Screen Text: Emergency Stop

Emergency Stop is rst in the trip list

This will occur when the EMERGENCY STOP button is engaged.

Main Motor Overload

On-Screen Text: Main Motor OL

Compressors Present: ALL

This will occur if the motor overload relay opens. The contact must be open for at least 3 seconds before the trip will occur.

Starter Fault 1SL (2SL)

Compressors Present: ALL

On-Screen Text: Starter Fault 1SL, Starter Fault 2SL

Will occur if the unit tries to start and either of the starter auxiliary contacts are already closed.

Will also occur if the unit is in a running condition and the starter auxiliary contacts open.

Remote Start Failure

On-Screen Text: Rem Start Fail

Compressors Present: ALL

Will occur if the remote start/stop option is enabled, the unit is started by the remote start button, and the button stays closed for 7 seconds after the unit starts.

Remote Stop Failure

On-Screen Text: Rem Stop Fail

Compressors Present: ALL

Will occur if the remote start/stop option is enabled, the remote stop button remains open and either start button is pressed.

High Vibration:

On Screen Text: High Vibration

Compressors Present: ALL

•

Will occur if the compressor is running and the high vibration switch opens for at least three seconds

High Package Discharge Pressure

On-Screen Text: High Pkg Discharge Press

Compressors Present: ALL

Will occur if the compressor is running or stopped and the package discharge pressure is greater than the rated pressure plus 8%.

High 1st Stage Discharge Pressure

On-Screen Text: High 1st Stage Disch P

Compressors Present: Two Stage Atmospheric, Three Stage

Atmospheric, Two Stage Booster

High 2nd Stage Discharge Pressure

On-Screen Text: High 2nd Stage Disch P

Compressors Present: Three Stage Atmospheric,

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types), is in a loaded state, and the wnd Stage Discharge Pressure reading is greater than or equal to the 2nd Stage Discharge Pressure trip set point.

Low Suction Pressure

On-Screen Text: Low Suction

Compressors Present: ESV Booster, Two Stage Booster, Two

Airend Booster

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the suction pressure is less than or equal to the low suction pressure setpoint

High Suction Pressure

On-Screen Text: High Suction

Compressors Present: ESV Booster, Two Stage Booster, Two

Airend Booster

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the suction pressure is greater than or equal to the high suction pressure setpoint

Trip Events List

High Package Inlet Temperature

On Screen Text: High Package Inlet

Compressors Present: ESV Booster, Two Stage Booster, Two

Airend Booster

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other

RECIPROCATING COMPRESSORS

16 80448905 Rev A

starter types) and the high package inlet temperature switch opens for at least three seconds

High 1st Stage Discharge Temperature

On Screen text: High 1st Stg DischT

Compressors present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the 1st stage discharge temperature is greater than or equal to the high 1st stage discharge temperature setpoint

High 1st Cylinder Discharge Temperature

On Screen text: High 1st Cyl DischT

Compressors present: Two Airend Booster

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the 1st cylinder discharge temperature is greater than or equal to the high 1st cylinder discharge temperature setpoint

High 2nd Cylinder Discharge Temperature

On Screen text: High 2nd Cyl DischT

Compressors present: Two Airend Booster

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the 2nd cylinder discharge temperature is greater than or equal to the high 2nd cylinder discharge temperature setpoint

High 2nd Stage Inlet Temperature

On Screen text: High 2nd Stg InletT

Compressors present: Two Stage Atmospheric, Three Stage

Atmospheric, Two Stage Booster

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the 2nd Stage Inlet temperature is greater than or equal to the high 2nd stage inlet temperature setpoint

High 2nd Stage Discharge Temperature

On Screen text: High 2nd Stg DischT

Compressors present: Two Stage Atmospheric, Three Stage

Atmospheric, Two Stage Booster

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the 2nd stage discharge temperature is greater than or equal to the high 2nd stage discharge temperature setpoint

High 3rd Stage Inlet Temperature

On Screen text: High 3rd Stg InletT

Compressors present: Three Stage Atmospheric

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other

starter types) and the 3rd Stage Inlet temperature is greater than or equal to the high 3rd stage inlet temperature setpoint

High 3rd Stage Discharge Temperature

On Screen text: High 3rd Stg DischT

Compressors present: Three Stage Atmospheric

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the 3rd stage discharge temperature is greater than or equal to the high 3rd stage discharge temperature setpoint

High Package Discharge Temperature

On Screen text: High Pkg DischT

Compressors present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the package discharge temperature is greater than or equal to the high package discharge temperature setpoint

Lubricator Line Alert

On Screen text: Lubricator Line Alert

Compressors Present: ALL

Will occur if the compressors has been running for at least 90 seconds and the lubricator line alert switch opens for at least three seconds.

Low Lubricator Oil Level

On Screen text: Low Lubricator Oil Level

Compressors Present: ALL

Will occur if the compressor has been running for at least 90 seconds and the low lubricator oil level switch closes for at least three seconds

Low Frame Oil Level

On Screen text: Low Frame Oil Level

Compressors Present: ALL

Will occur if the compressor is running and the frame oil level switch closes for at least three seconds.

Low Frame Oil Pressure

On Screen text: Low Frame Oil Pressure

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the frame oil pressure is less than or equal to the low frame oil pressure setpoint.

Low Water Inlet Pressure

On Screen text: Low Water Inlet Pressure

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other

RECIPROCATING COMPRESSORS

80448905 Rev A 17

starter types) and the water inlet pressure is less than or equal to the low water inlet pressure setpoint. Note that this trip is ignored if a closed loop water system is selected.

High Water Inlet Pressure

On Screen text: High Water Inlet Pressure

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the water inlet pressure is greater than or equal to the high water inlet pressure setpoint.

Low Water Pressure Drop

On Screen text: Low Water Pressure Drop

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types), the water inlet pressure is greater than the water outlet pressure, and the package water pressure loss (Water Inlet Pressure - Water Outlet Pressure) is greater than or equal to the package water pressure loss setpoint

Low Package Water Inlet Temperature

On Screen text: Low Water Inlet Temperature

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the package water inlet temperature is less than or equal to the low package water inlet temperature setpoint.

High Package Water Inlet Temperature

On Screen text: High Water Inlet Temperature

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the package water inlet temperature is greater than or equal to the high package water inlet temperature setpoint.

High Package Water Outlet Temperature

On Screen text: High Water Outlet Temperature

Compressors Present: ALL

Will occur if the compressor has been running for at least Start Time + 10 seconds (Star/Delta) or for 15 seconds (Other starter types) and the package water outlet temperature is greater than or equal to the high package water outlet temperature setpoint.

High Intercooler Condensate Level

On Screen text: High Intercooler Condensate

Compressors Present: ALL

Will occur if the compressor is running and the intercooler

condensate level switch opens for at least three seconds.

High Aftercooler Condensate Level

On Screen text: High Aftercooler Condensate

Compressors Present: ALL

Will occur if the compressor is running and the aftercooler condensate level switch opens for at least three seconds.

High 1st Stage Temperature

On Screen Text: High 1st Stage Temp

Will occur if the compressor is running and the 1st stage discharge temperature sensor reads a value greater than the High 1st Stage Temperature setpoint

High 2nd Stage Temperature

On Screen Text: High 2nd Stage Temp

Will occur if the compressor is running and the 2nd stage discharge temperature sensor reads a value greater than the High 2nd Stage Temperature setpoint

Sensor Failure

On-Screen Text: Sensor 1APT Failure, Sensor 2APT Failure, Sensor 4OPT Failure, Sensor 5WPT Failure, Sensor 6WPT Failure, SEnsor 7APT Failure, Sensor 1ATT Failure, Sensor 2ATT Failure, Sensor 3OTT Failure, Sensor 4ATT Failure, Sensor 5ATT Failure, Sensor 6ATT Failure, Sensor 7WTT Failure, Sensor 8ATT Failure.

This will occur when a sensor is recognized as missing or broken. The sensors aected by this trip are 1APT, 2APT, 4OPT, 5WPT, 6WPT, 7APT, 1ATT, 2ATT, 3OTT, 4ATT, 5ATT, 6ATT, 7WTT, 8ATT. The sensor should be displayed along with the sensor failure message. The sensor failure message shall follow the following format: Sensor 1AVPT Failure.

•

RECIPROCATING COMPRESSORS

18 80448905 Rev A

Start Inhibit List

High 1st Stage Discharge Temperature

On Screen text: High 1st Stg DischT

Compressors Present: ALL

Will occur if the compressor is in a Ready to Start state and the 1st stage discharge temperature is greater than or equal to 97% of the high 1st stage discharge temperature setpoint

High 1st Cylinder Discharge Temperature

On Screen text: High 1st Cyl DischT

Compressors Present: Two Airend Booster

Will occur if the compressor is in a Ready to Start state and the 1st cylinder discharge temperature is greater than or equal to 97% of the high 1st cylinder discharge temperature setpoint

High 2nd Cylinder Discharge Temperature

On Screen text: High 2nd Cyl DischT

Compressors Present: Two Airend Booster

Will occur if the compressor is in a Ready to Start state and the 2nd cylinder discharge temperature is greater than or equal to 97% of the high 2nd cylinder discharge temperature setpoint

High 2nd Stage Discharge Temperature

On Screen text: High 2nd Stg DischT

Compressors Present: Two Stage Atmospheric, Three Stage

Atmospheric, Two Stage Booster

Will occur if the compressor is in a Ready to Start state and the 2nd stage discharge temperature is greater than or equal to 97% of the high 2nd stage discharge temperature setpoint

High 3rd Stage Discharge Temperature

On Screen text: High 3rd Stg DischT

Compressors Present: Three Stage Atmospheric

Will occur if the compressor is in a Ready to Start state and the 3rd stage discharge temperature is greater than or equal to 97% of the high 3rd stage discharge temperature setpoint

Closed Loop Water System

On Screen text: Closed Loop Water System

Compressors Present: ALL

Will occur for two minutes after the compressor starts if equipped with a closed loop water system. During this time, water will circulate through the compressor’s coolers to prepare for operation

Check SD Card

On-Screen Text: Check SD Card

The controller has detected a problem with the SD card during the last boot cycle and is using les from internal memory. The controller will function normally, but web page access may not work properly.

•

TRIP HISTORY

PAGES 1 TO A MAX OF 3

The pages in the Trips History folder document up to the last 15 trips that the controller has experienced, and time stamps each. The trips are recorded in sequence, with number one being the newest and 15 being the oldest. When a new trip occurs, it becomes number one and all others are shifted up in number.

The page numbers in the Title Bar are used to scroll through the events, with each page displaying up to seven. Page one displays events one through ve, page two displays six through ten, and so on.

The following items will generate an entry in the trip history.

Trips

Active Trips will be highlighted in red while cleared Trips will have red text.

The trip history also records compressor data at the time of the trip to assist in diagnostics and troubleshooting. Navigating to the trip entry and hitting the enter button will bring up the trip history dialog box.

While the dialog box is active, press the left and right keys in order to scroll through the displayed data. The name of the trip will always be shown in the title bar of the dialog box. Press enter when nished viewing the data to return to the trip history screen

GRAPHING FOLDER

PAGES 1 THRU 5 – INDIVIDUAL GRAPHS

Variable (Read Only) Each page graphs one variable,

displaying the variable name and unit of measure in the top center of the page. The variables that will be graphed on each of the ve pages are selectable from page six. The units of measure are selectable from the GENERAL SETTINGS folder.

Y-Axis (Read Only) is auto-scaling.

•

RECIPROCATING COMPRESSORS

80448905 Rev A 19

X-Axis (Read Only - The time duration is selectable from page six. The sample rate varies, based on the selected duration.

The graph plots a minimum of 255 readings

PAGE 6 – GRAPHING SELECTIONS

The selections for page one through ve are organized sequentially in rows. The top row has page one selections and the bottom row has page ve selections.

Variables - include all analog inputs as well as some calculated variables. The amount of variables will vary depending on the compressor type and the options it has.

Duration - selectable from the following ve times

10 minutes

30 minutes

60 minutes

12 hours

24 hours

These times are xed and cannot be changed.

MAINTENANCE FOLDER

PAGE 1 – FILTER STATUS

This page displays the status of the lters. The lter status will either be “OK” or “Change” depending on the compressor’s diagnostic readings. If a lter reaches the “change’ status, a warning will be issued and the service indicator will light up yellow to notify the user. Please note that the compressor must be in a “Running Loaded” state to check these maintenance items. If the compressor is not in a running state – the status will display “Load,” unless a maintenance indicator has been issued when the machine was running and has not yet been reset.

The following lters are displayed:

Air Filter

•

PAGE 2 – MAINTENANCE STATUS

This page displays the time until the unit should be serviced. The service meter will deplete as the hours count down closer to a service appointment. Once the counter reaches the yellow zone, the service indicator will light up yellow. Once the counter reaches the red zone the service indicator will light up red and maintenance must be performed.

PAGE 3 - MAINTENANCE CONFIGURATION

This page allows the user to set the service interval and to reset the counter after the service has been performed. The service interval may be set to any value between 1000 and 8000 hours, but must be set in accordance with the factory maintenance schedule. After maintenance has been performed, the user can reset the counter by navigating to the Reset button and pressing the enter key.

GENERAL SETTINGS FOLDER

All parameters in the general settings folder are adjustable.

PAGE 1 – LANGUAGE SELECTION

•

RECIPROCATING COMPRESSORS

+ 42 hidden pages