Endress+Hauser W 300 Operating Manual

0 (0)

BA01918D/06/EN/01.19

71424597

2019-02-01

Valid as of version 01.01.zz (Device firmware)

Products

Solutions

Services

 

 

 

Operating Instructions

Proline Promag W 300

HART

Electromagnetic flowmeter

Keep

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Proline Promag W 300 HART

Make sure the document is stored in a safe place such that it is always available when working on or with the device.

To avoid danger to individuals or the facility, read the "Basic safety instructions" section carefully, as well as all other safety instructions in the document that are specific to working procedures.

The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser Sales Center will supply you with current information and updates to these instructions.

2

Endress+Hauser

Proline Promag W 300 HART

Table of contents

 

 

Table of contents

1

About this document . . . . . . . . . . . . . . . .

6

1.1

Document function . . . . . . . . . . . . . . . . . . . . .

6

1.2

Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . .

6

 

1.2.1

Safety symbols . . . . . . . . . . . . . . . . . .

6

 

1.2.2

Electrical symbols . . . . . . . . . . . . . . . .

6

 

1.2.3

Communication symbols . . . . . . . . . . .

6

 

1.2.4

Tool symbols . . . . . . . . . . . . . . . . . . . .

7

 

1.2.5

Symbols for

 

certain types of information . . . . . . . . . 7 1.2.6 Symbols in graphics . . . . . . . . . . . . . . . 7 1.3 Documentation . . . . . . . . . . . . . . . . . . . . . . . . 8 1.3.1 Standard documentation . . . . . . . . . . . 8

1.3.2Supplementary device-dependent

documentation . . . . . . . . . . . . . . . . . . 8 1.4 Registered trademarks . . . . . . . . . . . . . . . . . . . 8

2

Basic safety instructions . . . . . . . . . . . .

9

2.1 Requirements for the personnel . . . . . . . . . . . . 9 2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . 9 2.3 Workplace safety . . . . . . . . . . . . . . . . . . . . . . 10 2.4 Operational safety . . . . . . . . . . . . . . . . . . . . . 10 2.5 Product safety . . . . . . . . . . . . . . . . . . . . . . . . 10 2.6 IT security . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.7 Device-specific IT security . . . . . . . . . . . . . . . . 11

2.7.1Protecting access via hardware write

 

protection . . . . . . . . . . . . . . . . . . . . .

11

2.7.2 Protecting access via a password . . . .

11

2.7.3

Access via Web server . . . . . . . . . . . .

12

2.7.4

Access via OPC-UA . . . . . . . . . . . . . .

13

2.7.5Access via service interface (CDI-

RJ45) . . . . . . . . . . . . . . . . . . . . . . . . 13

3

Product description . . . . . . . . . . . . . . . .

14

3.1

Product design . . . . . . . . . . . . . . . . . . . . . . . .

14

4Incoming acceptance and product

 

identification . . . . . . . . . . . . . . . . . . . . .

15

4.1

Incoming acceptance . . . . . . . . . . . . . . . . . . .

15

4.2

Product identification . . . . . . . . . . . . . . . . . . .

15

 

4.2.1

Transmitter nameplate . . . . . . . . . . .

16

 

4.2.2

Sensor nameplate . . . . . . . . . . . . . . .

17

 

4.2.3 Symbols on measuring device . . . . . .

17

5

Storage and transport . . . . . . . . . . . . .

18

5.1

Storage conditions . . . . . . . . . . . . . . . . . . . . .

18

5.2

Transporting the product . . . . . . . . . . . . . . . .

18

 

5.2.1 Measuring devices without lifting

 

 

lugs . . . . . . . . . . . . . . . . . . . . . . . . .

18

 

5.2.2 Measuring devices with lifting lugs . .

19

 

5.2.3 Transporting with a fork lift . . . . . . . .

19

5.3

Packaging disposal . . . . . . . . . . . . . . . . . . . . .

19

Endress+Hauser

6

Installation . . . . . . . . . . . . . . . . . . . . . . .

20

6.1

Installation conditions . . . . . . . . . . . . . . . . . .

20

 

6.1.1

Mounting position . . . . . . . . . . . . . . .

20

 

6.1.2

Environment and process

 

requirements . . . . . . . . . . . . . . . . . . 23 6.1.3 Special mounting instructions . . . . . . 25 6.2 Mounting the measuring device . . . . . . . . . . . 25 6.2.1 Required tools . . . . . . . . . . . . . . . . . . 25 6.2.2 Preparing the measuring device . . . . . 25 6.2.3 Mounting the sensor . . . . . . . . . . . . . 25 6.2.4 Turning the transmitter housing . . . . 32 6.2.5 Turning the display module . . . . . . . . 32

6.3 Post-installation check . . . . . . . . . . . . . . . . . . 33

7

Electrical connection . . . . . . . . . . . . . .

34

7.1

Connection conditions . . . . . . . . . . . . . . . . . .

34

 

7.1.1

Required tools . . . . . . . . . . . . . . . . . .

34

 

7.1.2 Requirements for connecting cable . . .

34

 

7.1.3

Terminal assignment . . . . . . . . . . . . .

37

 

7.1.4 Preparing the measuring device . . . . .

37

7.2

Connecting the measuring device . . . . . . . . . .

37

 

7.2.1

Connecting the transmitter . . . . . . . .

37

 

7.2.2 Connecting the remote display and

 

 

 

operating module DKX001 . . . . . . . .

40

7.3

Ensuring potential equalization . . . . . . . . . . .

40

 

7.3.1

Requirements . . . . . . . . . . . . . . . . . .

40

 

7.3.2

Connection example, standard

 

 

 

scenario . . . . . . . . . . . . . . . . . . . . . .

40

 

7.3.3 Connection example in special

 

 

 

situations . . . . . . . . . . . . . . . . . . . . .

41

7.4

Special connection instructions . . . . . . . . . . . .

42

 

7.4.1

Connection examples . . . . . . . . . . . . .

42

7.5

Ensuring the degree of protection . . . . . . . . . .

46

7.6

Post-connection check . . . . . . . . . . . . . . . . . .

47

8

Operation options . . . . . . . . . . . . . . . . .

48

8.1 Overview of operation options . . . . . . . . . . . .

48

8.2Structure and function of the operating

menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 8.2.1 Structure of the operating menu . . . . 49 8.2.2 Operating philosophy . . . . . . . . . . . . 50

8.3Access to the operating menu via the local

display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 8.3.1 Operational display . . . . . . . . . . . . . . 51 8.3.2 Navigation view . . . . . . . . . . . . . . . . 52 8.3.3 Editing view . . . . . . . . . . . . . . . . . . . 54 8.3.4 Operating elements . . . . . . . . . . . . . . 56 8.3.5 Opening the context menu . . . . . . . . . 56 8.3.6 Navigating and selecting from list . . . 58 8.3.7 Calling the parameter directly . . . . . . 58 8.3.8 Calling up help text . . . . . . . . . . . . . . 59 8.3.9 Changing the parameters . . . . . . . . . 59 8.3.10 User roles and related access

authorization . . . . . . . . . . . . . . . . . . 60

3

Table of contents

Proline Promag W 300 HART

 

 

8.3.11 Disabling write protection via access

code . . . . . . . . . . . . . . . . . . . . . . . . . 60 8.3.12 Enabling and disabling the keypad

lock . . . . . . . . . . . . . . . . . . . . . . . . . 61

8.4Access to the operating menu via the Web

browser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 8.4.1 Function range . . . . . . . . . . . . . . . . . 61 8.4.2 Prerequisites . . . . . . . . . . . . . . . . . . . 62 8.4.3 Establishing a connection . . . . . . . . . 63 8.4.4 Logging on . . . . . . . . . . . . . . . . . . . . 65 8.4.5 User interface . . . . . . . . . . . . . . . . . . 66 8.4.6 Disabling the Web server . . . . . . . . . . 67 8.4.7 Logging out . . . . . . . . . . . . . . . . . . . . 67

8.5Access to the operating menu via the

operating tool . . . . . . . . . . . . . . . . . . . . . . . . 68 8.5.1 Connecting the operating tool . . . . . . 68 8.5.2 Field Xpert SFX350, SFX370 . . . . . . . 71 8.5.3 FieldCare . . . . . . . . . . . . . . . . . . . . . 71 8.5.4 DeviceCare . . . . . . . . . . . . . . . . . . . . 73 8.5.5 AMS Device Manager . . . . . . . . . . . . 73 8.5.6 SIMATIC PDM . . . . . . . . . . . . . . . . . . 74 8.5.7 Field Communicator 475 . . . . . . . . . . 74

9

System integration . . . . . . . . . . . . . . . .

75

9.1

Overview of device description files . . . . . . . . .

75

 

9.1.1 Current version data for the device . . .

75

 

9.1.2 Operating tools . . . . . . . . . . . . . . . . .

75

9.2

Measured variables via HART protocol . . . . . .

75

9.3

Other settings . . . . . . . . . . . . . . . . . . . . . . . .

77

10

Commissioning . . . . . . . . . . . . . . . . . . . .

79

10.1

Function check . . . . . . . . . . . . . . . . . . . . . . .

79

10.2

Switching on the measuring device . . . . . . . . .

79

10.3

Setting the operating language . . . . . . . . . . . .

79

10.4

Configuring the measuring device . . . . . . . . . .

79

 

10.4.1 Defining the tag name . . . . . . . . . . . .

81

 

10.4.2 Setting the system units . . . . . . . . . .

81

 

10.4.3 Displaying the I/O configuration . . . .

82

 

10.4.4 Configuring the status input . . . . . . .

83

 

10.4.5 Configuring the current input . . . . . .

84

 

10.4.6 Configuring the current output . . . . .

85

 

10.4.7

Configuring the pulse/frequency/

 

 

 

switch output . . . . . . . . . . . . . . . . . .

88

 

10.4.8 Configuring the local display . . . . . . .

94

 

10.4.9 Configuring the low flow cut off . . . . .

95

 

10.4.10 Configuring empty pipe detection . . .

97

 

10.4.11 Configuring the HART input . . . . . . .

97

 

10.4.12 Configuring the relay output . . . . . . .

99

 

10.4.13 Configuring the double pulse output

101

10.5

Advanced settings . . . . . . . . . . . . . . . . . . . .

103

 

10.5.1 Using the parameter to enter the

 

 

 

access code . . . . . . . . . . . . . . . . . . .

104

 

10.5.2 Carrying out a sensor adjustment . . .

104

 

10.5.3

Configuring the totalizer . . . . . . . . .

104

 

10.5.4 Carrying out additional display

 

 

 

configurations . . . . . . . . . . . . . . . . .

106

 

10.5.5

Performing electrode cleaning . . . . .

109

 

10.5.6

WLAN configuration . . . . . . . . . . . .

109

4

 

 

 

10.5.7 Configuration management . . . . . . . 111 10.5.8 Using parameters for device

administration . . . . . . . . . . . . . . . . 112 10.6 Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . 114

10.7Protecting settings from unauthorized

access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 10.7.1 Write protection via access code . . . 117 10.7.2 Write protection via write protection

switch . . . . . . . . . . . . . . . . . . . . . . . 118

11 Operation . . . . . . . . . . . . . . . . . . . . . . . 120

11.1 Reading the device locking status . . . . . . . . . 120 11.2 Adjusting the operating language . . . . . . . . . 120 11.3 Configuring the display . . . . . . . . . . . . . . . . 120 11.4 Reading measured values . . . . . . . . . . . . . . . 120 11.4.1 "Process variables" submenu . . . . . . . 120 11.4.2 "Totalizer" submenu . . . . . . . . . . . . . 121 11.4.3 "Input values" submenu . . . . . . . . . . 122 11.4.4 Output values . . . . . . . . . . . . . . . . . 123

11.5Adapting the measuring device to the process

conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 125 11.6 Performing a totalizer reset . . . . . . . . . . . . . 125

11.6.1 Function scope of the "Control

Totalizer" parameter . . . . . . . . . . . . 126 11.6.2 Function scope of the "Reset all

totalizers" parameter . . . . . . . . . . . . 126 11.7 Showing data logging . . . . . . . . . . . . . . . . . 126

12 Diagnostics and troubleshooting . . 130

12.1 General troubleshooting . . . . . . . . . . . . . . . . 130

12.2Diagnostic information via light emitting

diodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 12.2.1 Transmitter . . . . . . . . . . . . . . . . . . . 132 12.3 Diagnostic information on local display . . . . . 134 12.3.1 Diagnostic message . . . . . . . . . . . . . 134 12.3.2 Calling up remedial measures . . . . . 136

12.4Diagnostic information in the Web browser . 136

12.4.1 Diagnostic options . . . . . . . . . . . . . . 136 12.4.2 Calling up remedy information . . . . 137

12.5Diagnostic information in FieldCare or

DeviceCare . . . . . . . . . . . . . . . . . . . . . . . . . 138 12.5.1 Diagnostic options . . . . . . . . . . . . . . 138 12.5.2 Calling up remedy information . . . . 139 12.6 Adapting the diagnostic information . . . . . . 139 12.6.1 Adapting the diagnostic behavior . . . 139 12.6.2 Adapting the status signal . . . . . . . . 139

12.7 Overview of diagnostic information . . . . . . . 140 12.8 Pending diagnostic events . . . . . . . . . . . . . . 144 12.9 Diagnostic list . . . . . . . . . . . . . . . . . . . . . . . 145 12.10 Event logbook . . . . . . . . . . . . . . . . . . . . . . . 145 12.10.1 Reading out the event logbook . . . . . 145 12.10.2 Filtering the event logbook . . . . . . . 146 12.10.3 Overview of information events . . . . 146 12.11 Resetting the measuring device . . . . . . . . . . 148

12.11.1 Function scope of the "Device reset" parameter . . . . . . . . . . . . . . . . . . . . 148

12.12 Device information . . . . . . . . . . . . . . . . . . . 148 12.13 Firmware history . . . . . . . . . . . . . . . . . . . . . 151

Endress+Hauser

Proline Promag W 300 HART Table of contents

13

Maintenance . . . . . . . . . . . . . . . . . . . .

152

13.1

Maintenance tasks . . . . . . . . . . . . . . . . . . . .

152

 

13.1.1

Exterior cleaning . . . . . . . . . . . . . . .

152

 

13.1.2

Interior cleaning . . . . . . . . . . . . . . .

152

 

13.1.3

Replacing seals . . . . . . . . . . . . . . . .

152

13.2

Measuring and test equipment . . . . . . . . . . .

152

13.3

Endress+Hauser services . . . . . . . . . . . . . . .

152

14

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . .

153

14.1

General notes . . . . . . . . . . . . . . . . . . . . . . .

153

 

14.1.1 Repair and conversion concept . . . . .

153

 

14.1.2 Notes for repair and conversion . . . .

153

14.2

Spare parts . . . . . . . . . . . . . . . . . . . . . . . . .

153

14.3

Endress+Hauser services . . . . . . . . . . . . . . .

153

14.4

Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

153

14.5

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . .

154

 

14.5.1 Removing the measuring device . . . .

154

 

14.5.2 Disposing of the measuring device . .

154

15

Accessories . . . . . . . . . . . . . . . . . . . . . .

155

15.1

Device-specific accessories . . . . . . . . . . . . . .

155

 

15.1.1

For the transmitter . . . . . . . . . . . . .

155

 

15.1.2

For the sensor . . . . . . . . . . . . . . . . .

156

15.2

Communication-specific accessories . . . . . . .

156

15.3

Service-specific accessories . . . . . . . . . . . . . .

157

15.4

System components . . . . . . . . . . . . . . . . . . .

157

16 Technical data . . . . . . . . . . . . . . . . . . . 158

16.1 Application . . . . . . . . . . . . . . . . . . . . . . . . . 158 16.2 Function and system design . . . . . . . . . . . . . 158 16.3 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 16.4 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 16.5 Power supply . . . . . . . . . . . . . . . . . . . . . . . . 168 16.6 Performance characteristics . . . . . . . . . . . . . 169 16.7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . 171 16.8 Environment . . . . . . . . . . . . . . . . . . . . . . . . 171 16.9 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172 16.10 Mechanical construction . . . . . . . . . . . . . . . 175 16.11 Operability . . . . . . . . . . . . . . . . . . . . . . . . . 184 16.12 Certificates and approvals . . . . . . . . . . . . . . 188 16.13 Application packages . . . . . . . . . . . . . . . . . . 189 16.14 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . 190 16.15 Supplementary documentation . . . . . . . . . . . 191

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Endress+Hauser

5

About this document

Proline Promag W 300 HART

 

 

1About this document

1.1Document function

These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.

1.2Symbols used

1.2.1Safety symbols

Symbol Meaning

DANGER!

DANGER This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.

WARNING!

WARNING This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.

CAUTION!

CAUTION This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.

NOTE!

NOTICE This symbol contains information on procedures and other facts which do not result in personal injury.

1.2.2Electrical symbols

Symbol Meaning

Direct current

Alternating current

Direct current and alternating current

Ground connection

A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.

Protective Earth (PE)

A terminal which must be connected to ground prior to establishing any other connections.

The ground terminals are situated inside and outside the device:

Inner ground terminal: Connects the protectiv earth to the mains supply.

Outer ground terminal: Connects the device to the plant grounding system.

1.2.3Communication symbols

Symbol Meaning

Wireless Local Area Network (WLAN)

Communication via a wireless, local network.

LED

Light emitting diode is off.

6

Endress+Hauser

Proline Promag W 300 HART

About this document

 

 

Symbol Meaning

LED

Light emitting diode is on.

LED

Light emitting diode is flashing.

1.2.4Tool symbols

Symbol Meaning

Flat blade screwdriver

Allen key

Open-ended wrench

1.2.5Symbols for certain types of information

 

Symbol

Meaning

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Permitted

 

 

 

 

 

 

 

Procedures, processes or actions that are permitted.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Preferred

 

 

 

 

 

 

 

Procedures, processes or actions that are preferred.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Forbidden

 

 

 

 

 

 

 

Procedures, processes or actions that are forbidden.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tip

 

 

 

 

 

 

 

Indicates additional information.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reference to documentation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

Reference to page.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reference to graphic.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Notice or individual step to be observed.

 

 

 

 

 

 

 

 

 

 

,

 

,

 

Series of steps.

 

1.

2.

3.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Result of a step.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Help in the event of a problem.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Visual inspection.

 

 

 

 

 

 

 

 

1.2.6Symbols in graphics

 

Symbol

Meaning

 

 

 

 

 

 

 

 

1, 2, 3, ...

Item numbers

 

 

 

 

 

 

 

 

 

 

,

 

,

 

, …

Series of steps

 

1.

2.

3.

 

 

 

 

A, B, C, ...

Views

 

 

A-A, B-B, C-C, ...

Sections

-Hazardous area

Endress+Hauser

7

About this document

Proline Promag W 300 HART

 

 

 

 

 

 

 

Symbol

Meaning

 

 

 

 

.

Safe area (non-hazardous area)

 

 

 

 

 

 

 

Flow direction

 

 

 

1.3Documentation

For an overview of the scope of the associated Technical Documentation, refer to the following:

W@M Device Viewer (www.endress.com/deviceviewer): Enter the serial number from nameplate

Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2D matrix code (QR code) on the nameplate

Detailed list of the individual documents along with the documentation code

191

1.3.1Standard documentation

Document type

Purpose and content of the document

 

 

Technical Information

Planning aid for your device

 

The document contains all the technical data on the device and provides

 

an overview of the accessories and other products that can be ordered for

 

the device.

 

 

Sensor Brief Operating Instructions

Guides you quickly to the 1st measured value - Part 1

 

The Sensor Brief Operating Instructions are aimed at specialists with

 

responsibility for installing the measuring device.

 

• Incoming acceptance and product identification

 

• Storage and transport

 

Installation

 

 

Transmitter Brief Operating

Guides you quickly to the 1st measured value - Part 2

Instructions

The Transmitter Brief Operating Instructions are aimed at specialists with

 

responsibility for commissioning, configuring and parameterizing the

 

measuring device (until the first measured value).

 

• Product description

 

Installation

 

Electrical connection

 

• Operation options

 

• System integration

 

• Commissioning

 

• Diagnostic information

 

 

Description of Device Parameters

Reference for your parameters

 

The document provides a detailed explanation of each individual

 

parameter in the Expert operating menu. The description is aimed at

 

those who work with the device over the entire life cycle and perform

 

specific configurations.

 

 

 

1.3.2Supplementary device-dependent documentation

Additional documents are supplied depending on the device version ordered: Always comply strictly with the instructions in the supplementary documentation. The supplementary documentation is an integral part of the device documentation.

1.4Registered trademarks

HART®

Registered trademark of the FieldComm Group, Austin, Texas, USA

8

Endress+Hauser

Proline Promag W 300 HART

Basic safety instructions

 

 

2Basic safety instructions

2.1Requirements for the personnel

The personnel for installation, commissioning, diagnostics and maintenance must fulfill the following requirements:

Trained, qualified specialists must have a relevant qualification for this specific function and task.

Are authorized by the plant owner/operator.

Are familiar with federal/national regulations.

Before starting work, read and understand the instructions in the manual and supplementary documentation as well as the certificates (depending on the application).

Follow instructions and comply with basic conditions.

The operating personnel must fulfill the following requirements:

Are instructed and authorized according to the requirements of the task by the facility's owner-operator.

Follow the instructions in this manual.

2.2Designated use

Application and media

The measuring device described in these Brief Operating Instructions is intended only for flow measurement of liquids with a minimum conductivity of 5 µS/cm.

Depending on the version ordered, the measuring device can also measure potentially explosive, flammable, poisonous and oxidizing media.

Measuring devices for use in hazardous areas, in hygienic applications or where there is an increased risk due to process pressure, are labeled accordingly on the nameplate.

To ensure that the measuring device remains in proper condition for the operation time:

Keep within the specified pressure and temperature range.

Only use the measuring device in full compliance with the data on the nameplate and the general conditions listed in the Operating Instructions and supplementary documentation.

Based on the nameplate, check whether the ordered device is permitted for the intended use in the hazardous area (e.g. explosion protection, pressure vessel safety).

Use the measuring device only for media to which the process-wetted materials are sufficiently resistant.

If the ambient temperature of the measuring device is outside the atmospheric temperature, it is absolutely essential to comply with the relevant basic conditions as specified in the device documentation. → 8

Protect the measuring device permanently against corrosion from environmental influences.

Incorrect use

Non-designated use can compromise safety. The manufacturer is not liable for damage caused by improper or non-designated use.

LWARNING

Danger of breakage due to corrosive or abrasive fluids and ambient conditions!

Verify the compatibility of the process fluid with the sensor material.

Ensure the resistance of all fluid-wetted materials in the process.

Keep within the specified pressure and temperature range.

Endress+Hauser

9

Basic safety instructions

Proline Promag W 300 HART

 

 

NOTICE

Verification for borderline cases:

For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of fluid-wetted materials, but does not accept any warranty or liability as minute changes in the temperature, concentration or level of contamination in the process can alter the corrosion resistance properties.

Residual risks

LWARNING

The electronics and the medium may cause the surfaces to heat up. This presents a burn hazard!

For elevated fluid temperatures, ensure protection against contact to prevent burns.

2.3Workplace safety

For work on and with the device:

Wear the required personal protective equipment according to federal/national regulations.

For welding work on the piping:

Do not ground the welding unit via the measuring device.

If working on and with the device with wet hands:

Due to the increased risk of electric shock, gloves must be worn.

2.4Operational safety

Risk of injury.

Operate the device in proper technical condition and fail-safe condition only.

The operator is responsible for interference-free operation of the device.

Conversions to the device

Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers.

If, despite this, modifications are required, consult with Endress+Hauser.

Repair

To ensure continued operational safety and reliability,

Carry out repairs on the device only if they are expressly permitted.

Observe federal/national regulations pertaining to repair of an electrical device.

Use original spare parts and accessories from Endress+Hauser only.

2.5Product safety

This measuring device is designed in accordance with good engineering practice to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate.

It meets general safety standards and legal requirements. It also complies with the EU directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device.

10

Endress+Hauser

Proline Promag W 300 HART

Basic safety instructions

 

 

2.6IT security

Our warranty is valid only if the device is installed and used as described in the Operating Instructions. The device is equipped with security mechanisms to protect it against any inadvertent changes to the settings.

IT security measures, which provide additional protection for the device and associated data transfer, must be implemented by the operators themselves in line with their security standards.

2.7Device-specific IT security

The device offers a range of specific functions to support protective measures on the operator's side. These functions can be configured by the user and guarantee greater inoperation safety if used correctly. An overview of the most important functions is provided in the following section.

Function/interface

Factory setting

Recommendation

 

 

 

Write protection via hardware write

Not enabled.

On an individual basis following risk

protection switch → 11

 

assessment.

 

 

 

Access code

Not enabled

Assign a customized access code during

(also applies for Web server login or

(0000).

commissioning.

FieldCare connection) → 12

 

 

 

 

 

WLAN

Enabled.

On an individual basis following risk

(order option in display module)

 

assessment.

 

 

 

WLAN security mode

Enabled (WPA2-

Do not change.

 

PSK)

 

 

 

 

WLAN passphrase

Serial number

Assign an individual WLAN passphrase during

(password) → 12

 

commissioning.

 

 

 

WLAN mode

Access Point

On an individual basis following risk

 

 

assessment.

 

 

 

Web server→ 12

Enabled.

On an individual basis following risk

 

 

assessment.

 

 

 

CDI-RJ45 service interface → 13

On an individual basis following risk

 

 

assessment.

 

 

 

2.7.1Protecting access via hardware write protection

Write access to the device parameters via the local display, Web browser or operating tool (e.g. FieldCare, DeviceCare) can be disabled via a write protection switch (DIP switch on the motherboard). When hardware write protection is enabled, only read access to the parameters is possible.

Hardware write protection is disabled when the device is delivered → 118.

2.7.2Protecting access via a password

Different passwords are available to protect write access to the device parameters or access to the device via the WLAN interface.

Endress+Hauser

11

Basic safety instructions

Proline Promag W 300 HART

 

 

User-specific access code

Protect write access to the device parameters via the local display, Web browser or operating tool (e.g. FieldCare, DeviceCare). Access authorization is clearly regulated through the use of a user-specific access code.

WLAN passphrase

The network key protects a connection between an operating unit (e.g. notebook or tablet) and the device via the WLAN interface which can be ordered as an option.

Infrastructure mode

When the device is operated in infrastructure mode, the WLAN passphrase corresponds to the WLAN passphrase configured on the operator side.

User-specific access code

Write access to the device parameters via the local display, Web browser or operating tool (e.g. FieldCare, DeviceCare) can be protected by the modifiable, user-specific access code (→ 117).

When the device is delivered, the device does not have an access code and is equivalent to 0000 (open).

WLAN passphrase: Operation as WLAN access point

A connection between an operating unit (e.g. notebook or tablet) and the device via the WLAN interface (→ 70), which can be ordered as an optional extra, is protected by the network key. The WLAN authentication of the network key complies with the

IEEE 802.11 standard.

When the device is delivered, the network key is pre-defined depending on the device. It can be changed via the WLAN settings submenu in the WLAN passphrase parameter (→ 110).

Infrastructure mode

A connection between the device and WLAN access point is protected by means of an SSID and passphrase on the system side. Please contact the relevant system administrator for access.

General notes on the use of passwords

The access code and network key supplied with the device should be changed during commissioning.

Follow the general rules for generating a secure password when defining and managing the access code or network key.

The user is responsible for the management and careful handling of the access code and network key.

For information on configuring the access code or on what to do if you lose the password, see the "Write protection via access code" section → 117

2.7.3Access via Web server

The device can be operated and configured via a Web browser with the integrated Web server (→ 61). The connection is via the service interface (CDI-RJ45) or the WLAN interface.

The Web server is enabled when the device is delivered. The Web server can be disabled if necessary (e.g. after commissioning) via the Web server functionality parameter.

The device and status information can be hidden on the login page. This prevents unauthorized access to the information.

For detailed information on device parameters, see:

The "Description of Device Parameters" document → 191.

12

Endress+Hauser

Proline Promag W 300 HART

Basic safety instructions

 

 

2.7.4Access via OPC-UA

The device can communicate with OPC UA clients using the "OPC UA Server" application package.

The OPC UA server integrated in the device can be accessed via the WLAN access point using the WLAN interface - which can be ordered as an optional extra - or the service interface (CDIRJ45) via Ethernet network. Access rights and authorization as per separate configuration.

The following Security Modes are supported as per the OPC UA Specification (IEC 62541):

None

Basic128Rsa15 – signed

Basic128Rsa15 – signed and encrypted

2.7.5Access via service interface (CDI-RJ45)

The device can be connected to a network via the service interface (CDI-RJ45). Devicespecific functions guarantee the secure operation of the device in a network.

The use of relevant industrial standards and guidelines that have been defined by national and international safety committees, such as IEC/ISA62443 or the IEEE, is recommended. This includes organizational security measures such as the assignment of access authorization as well as technical measures such as network segmentation.

Endress+Hauser

13

Product description

Proline Promag W 300 HART

 

 

3Product description

The device consists of a transmitter and a sensor.

The device is available as a compact version:

The transmitter and sensor form a mechanical unit.

3.1Product design

1

2

3

4

Nicht

Power

Spannungnot

 

Do

unter

 

Neenergizedopenöffnen

souspas

when

 

tensionouvrir

 

I/O

 

play

ESC

+

E

ö ff n e

n

 

t

e

r

 

 

u

n

 

 

Nicht

e

ra

5

A0029586

1 Important components of a measuring device 1 Connection compartment cover

2Display module

3Transmitter housing

4 Electronics compartment cover

5Sensor

14

Endress+Hauser

Proline Promag W 300 HART

Incoming acceptance and product identification

 

 

4Incoming acceptance and product identification

4.1Incoming acceptance

Are the order codes on the delivery note (1) and the product sticker (2) identical?

1

1

2

2

ORDER CODE:

SER. NO.:

 

EXT. ORD. CD.:

I

I

 

DATE:

Are the goods undamaged?

Do the nameplate data match the ordering information on the delivery note?

Is the document folder present with accompanying documents?

Is the optional CD-ROM with the Technical Documentation present?

• If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.

Depending on the device version, the CD-ROM might not be part of the delivery! The Technical Documentation is available via the Internet or via the Endress+Hauser Operations App, see the "Product identification" section → 16.

4.2Product identification

The following options are available for identification of the device:

Nameplate specifications

Order code with breakdown of the device features on the delivery note

Enter serial numbers from nameplates in the W@M Device Viewer (www.endress.com/deviceviewer): All information about the device is displayed.

Enter the serial number from nameplates in the Endress+Hauser Operations App or scan the 2-D matrix code (QR code) on the nameplate using the Endress+Hauser Operations App: All information about the device is displayed.

Endress+Hauser

15

Incoming acceptance and product identification

Proline Promag W 300 HART

 

 

For an overview of the scope of the associated Technical Documentation, refer to the following:

The "Additional standard documentation on the device"→ 8 and "Supplementary device-dependent documentation"→ 8 sections

The W@M Device Viewer: enter the serial number from the nameplate (www.endress.com/deviceviewer)

The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate.

4.2.1Transmitter nameplate

1

2

 

3 4 5

 

ORDER CODE:

 

 

 

SER. NO.:

 

 

 

EXT. ORD. CD.:

 

 

 

20

 

 

 

6

 

 

 

 

19

 

 

 

 

 

 

 

 

7

18

 

 

 

 

17

 

 

 

 

16

 

 

 

 

15

 

 

 

8

14

 

 

 

 

 

 

 

I

I

 

 

 

 

 

 

DATE:

9

13

12

11

10

 

 

 

 

 

A0029192

2 Example of a transmitter nameplate

1 Manufacturing location

2 Name of the transmitter

3Order code

4Serial number (ser. no.)

5 Extended order code (Ext. ord. cd.)

6Degree of protection

7Space for approvals: use in hazardous areas

8 Electrical connection data: available inputs and outputs

92-D matrix code

10Manufacturing date: year-month

11Document number of safety-related supplementary documentation

12Space for approvals and certificates: e.g. CE mark, C-Tick

13Space for degree of protection of connection and electronics compartment when used in hazardous areas

14Firmware version (FW) and device revision (Dev.Rev.) from the factory

15Space for additional information in the case of special products

16Permitted temperature range for cable

17Permitted ambient temperature (Ta)

18Information on cable gland

19Available inputs and outputs, supply voltage

20Electrical connection data: supply voltage

16

Endress+Hauser

Proline Promag W 300 HART

Incoming acceptance and product identification

 

 

4.2.2Sensor nameplate

Order code

The measuring device is reordered using the order code.

Extended order code

The device type (product root) and basic specifications (mandatory features) are always listed.

Of the optional specifications (optional features), only the safety and approvalrelated specifications are listed (e.g. LA). If other optional specifications are also ordered, these are indicated collectively using the # placeholder symbol (e.g. #LA#).

If the ordered optional specifications do not include any safety and approval-related specifications, they are indicated by the + placeholder symbol (e.g. XXXXXX-ABCDE +).

4.2.3Symbols on measuring device

Symbol Meaning

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.

Reference to documentation

Refers to the corresponding device documentation.

Protective ground connection

A terminal which must be connected to ground prior to establishing any other connections.

Endress+Hauser

17

Storage and transport

Proline Promag W 300 HART

 

 

5Storage and transport

5.1Storage conditions

Observe the following notes for storage:

Store in the original packaging to ensure protection from shock.

Do not remove protective covers or protective caps installed on process connections. They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube.

Protect from direct sunlight to avoid unacceptably high surface temperatures.

Select a storage location where moisture cannot collect in the measuring device as fungus and bacteria infestation can damage the lining.

Store in a dry and dust-free place.

Do not store outdoors.

Storage temperature→ 171

5.2Transporting the product

Transport the measuring device to the measuring point in the original packaging.

A0029252

Do not remove protective covers or caps installed on process connections. They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube.

5.2.1Measuring devices without lifting lugs

LWARNING

Center of gravity of the measuring device is higher than the suspension points of the webbing slings.

Risk of injury if the measuring device slips.

Secure the measuring device against slipping or turning.

Observe the weight specified on the packaging (stick-on label).

A0029214

18

Endress+Hauser

Proline Promag W 300 HART

Storage and transport

 

 

5.2.2Measuring devices with lifting lugs

LCAUTION

Special transportation instructions for devices with lifting lugs

Only use the lifting lugs fitted on the device or flanges to transport the device.

The device must always be secured at two lifting lugs at least.

5.2.3Transporting with a fork lift

If transporting in wood crates, the floor structure enables the crates to be lifted lengthwise or at both sides using a forklift.

LCAUTION

Risk of damaging the magnetic coil

If transporting by forklift, do not lift the sensor by the metal casing.

This would buckle the casing and damage the internal magnetic coils.

A0029319

5.3Packaging disposal

All packaging materials are environmentally friendly and 100 % recyclable:

Outer packaging of device

Polymer stretch wrap that complies with EU Directive 2002/95/EC (RoHS)

Packaging

Wooden crate treated in accordance with ISPM 15 standard, confirmed by IPPC logo

Cardboard box in accordance with European packaging guideline 94/62EC, recyclability confirmed by Resy symbol

Carrying and securing materials

Disposable plastic pallet

Plastic straps

Plastic adhesive strips

Filler material Paper pads

Endress+Hauser

19

Installation

Proline Promag W 300 HART

 

 

6Installation

6.1Installation conditions

6.1.1Mounting position

Mounting location

h

A0029343

Preferably install the sensor in an ascending pipe, and ensure a sufficient distance to the next pipe elbow: h ≥ 2 × DN

Not necessary for the order code for "Design", option C

 

 

1

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0033017

3 Installation of the sensor after a control valve is not recommended

1Control valve

Installation in down pipes

Install a siphon with a vent valve downstream of the sensor in down pipes whose length h ≥ 5 m (16.4 ft). This precaution is to avoid low pressure and the consequent risk of damage to the measuring tube. This measure also prevents the system losing prime.

1

2

h

A0028981

4 Installation in a down pipe 1 Vent valve

2Pipe siphon

hLength of down pipe

20

Endress+Hauser

Endress+Hauser W 300 Operating Manual

Proline Promag W 300 HART

Installation

 

 

Installation in partially filled pipes

A partially filled pipe with a gradient necessitates a drain-type configuration.

³2XDN

³5XDN

A0029257

For heavy sensors DN ≥ 350 (14")

A0016276

Orientation

The direction of the arrow on the sensor nameplate helps you to install the sensor according to the flow direction (direction of medium flow through the piping).

Orientation

Recommendation

 

 

AVertical orientation

A0015591

B

Horizontal orientation, transmitter at

1)

 

 

 

top

 

 

 

 

A0015589

 

C

Horizontal orientation, transmitter at

2)

3)

4)

 

 

bottom

 

 

 

 

 

 

A0015590

 

DHorizontal orientation, transmitter at side

A0015592

1)Applications with low process temperatures may decrease the ambient temperature. To maintain the minimum ambient temperature for the transmitter, this orientation is recommended.

2)Applications with high process temperatures may increase the ambient temperature. To maintain the maximum ambient temperature for the transmitter, this orientation is recommended.

3)To prevent the electronics module from overheating in the case of a sharp rise in temperature (e.g. CIP or SIP processes), install the device with the transmitter component pointing downwards.

4)With the empty pipe detection function switched on: empty pipe detection only works if the transmitter housing is pointing upwards.

Endress+Hauser

21

Installation

Proline Promag W 300 HART

 

 

Horizontal

Ideally, the measuring electrode plane should be horizontal. This prevents brief insulation of the two measuring electrodes by entrained air bubbles.

Empty pipe detection only works if the transmitter housing is pointing upwards as otherwise there is no guarantee that the empty pipe detection function will actually respond to a partially filled or empty measuring tube.

1

2 2

3

A0029344

1 EPD electrode for empty pipe detection

2Measuring electrodes for signal detection

3Reference electrode for potential equalization

Inlet and outlet runs

If possible, install the sensor upstream from fittings such as valves, T-pieces or elbows.

Observe the following inlet and outlet runs to comply with accuracy specifications:

 

 

≥ 5 × DN

 

≥ 2 × DN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0028997

For sensors with the order code for "Design", option C "fixed flange", no inlet and outlet runs must be taken into account.

≥ 0 × DN

A0032859

Installation dimensions

For the dimensions and installation lengths of the device, see the "Technical

Information" document, "Mechanical construction" section.

22

Endress+Hauser

Proline Promag W 300 HART

Installation

 

 

6.1.2Environment and process requirements

Ambient temperature range

Transmitter

Standard: –40 to +60 °C (–40 to +140 °F)

 

 

Local display

–20 to +60 °C (–4 to +140 °F), the readability of the display may be

 

impaired at temperatures outside the temperature range.

 

 

Sensor

• Process connection material, carbon steel:

 

–10 to +60 °C (+14 to +140 °F)

 

• Process connection material, stainless steel:

 

–40 to +60 °C (–40 to +140 °F)

 

 

Liner

Do not exceed or fall below the permitted temperature range of the liner .

 

 

If operating outdoors:

Install the measuring device in a shady location.

Avoid direct sunlight, particularly in warm climatic regions.

Avoid direct exposure to weather conditions.

System pressure

A0028777

Never install the sensor on the pump suction side in order to avoid the risk of low pressure, and thus damage to the liner.

Furthermore, install pulse dampers if reciprocating, diaphragm or peristaltic pumps are used.

• Information on the liner's resistance to partial vacuum → 173

Information on the shock resistance of the measuring system → 172

Information on the vibration resistance of the measuring system → 172

Vibrations

L > 10 M (33 FT)

A0029004

5 Measures to prevent vibration of the device

In the event of very strong vibrations, the pipe and sensor must be supported and fixed. It is also advisable to mount the sensor and transmitter separately.

• Information on the shock resistance of the measuring system → 172

• Information on the vibration resistance of the measuring system → 172

Endress+Hauser

23

Installation

Proline Promag W 300 HART

 

 

Thermal insulation

If process fluids are very hot, it is necessary to insulate pipes in order to reduce energy loss and to prevent individuals from accidentally coming into contact with hot pipes. Please observe the applicable standards and guidelines for insulating pipes.

LWARNING

Electronics overheating on account of thermal insulation!

The housing support is used for heat dissipation and must be completely free (i.e. uncovered). At the very maximum, the sensor insulation may extend as far as the upper edge of the two sensor half-shells.

MAX.

A0031216

Adapters

Suitable adapters to DIN EN 545 (double-flange reducers) can be used to install the sensor in larger-diameter pipes. The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids. The nomogram shown here can be used to calculate the pressure loss caused by reducers and expanders.

The nomogram only applies to liquids with a viscosity similar to that of water.

1.Calculate the ratio of the diameters d/D.

2.From the nomogram read off the pressure loss as a function of flow velocity (downstream from the reduction) and the d/D ratio.

100 [mbar]

 

8 m/s

 

 

7 m/s

 

 

6 m/s

 

 

5 m/s

 

 

4 m/s

 

 

3 m/s

10

max. 8°

2 m/s

 

d

D

 

 

1 m/s

1

 

 

 

 

 

 

0.5 0.6 0.7 0.8 0.9

d / D

A0029002

24

Endress+Hauser

Proline Promag W 300 HART

Installation

 

 

6.1.3Special mounting instructions

Protective cover

280 (11.0)

255 (10.0)

146 (5.75)

134 (5.3)

12 (0.47)

30 (1.18)

 

 

48 (1.9)

 

 

 

 

A0029553

6.2Mounting the measuring device

6.2.1Required tools

For sensor

For flanges and other process connections: Corresponding mounting tools

6.2.2Preparing the measuring device

1.Remove all remaining transport packaging.

2.Remove any protective covers or protective caps present from the sensor.

3.Remove stick-on label on the electronics compartment cover.

6.2.3Mounting the sensor

LWARNING

Danger due to improper process sealing!

Ensure that the inside diameters of the gaskets are greater than or equal to that of the process connections and piping.

Ensure that the gaskets are clean and undamaged.

Install the gaskets correctly.

1.Ensure that the direction of the arrow on the sensor matches the flow direction of the medium.

2.To ensure compliance with device specifications, install the measuring device between the pipe flanges in a way that it is centered in the measurement section.

3.If using ground disks, comply with the Installation Instructions provided.

4.Observe required screw tightening torques .

Endress+Hauser

25

Installation

Proline Promag W 300 HART

 

 

5.Install the measuring device or turn the transmitter housing so that the cable entries do not point upwards.

A0029263

Mounting the seals

LCAUTION

An electrically conductive layer could form on the inside of the measuring tube!

Risk of measuring signal short circuit.

Do not use electrically conductive sealing compounds such as graphite.

Comply with the following instructions when installing seals:

1.Make sure that the seals do not protrude into the piping cross-section.

2.For DIN flanges: only use seals according to DIN EN 1514-1.

3.For "hard rubber" liner: additional seals are always required.

4.For "polyurethane" liner: generally additional seals are not required.

Mounting the ground cable/ground disks

Comply with the information on potential equalization and detailed mounting instructions for the use of ground cables/ground disks .

Screw tightening torques

Please note the following:

The screw tightening torques listed below apply only to lubricated threads and to pipes not subjected to tensile stress.

Tighten the screws uniformly and in diagonally opposite sequence.

Overtightening the screws will deform the sealing faces or damage the seals.

Maximum screw tightening torques for EN 1092-1 (DIN 2501)

Nominal diameter

Pressure

Screws

Flange

Max. screw tightening torque [Nm]

 

 

 

rating

 

thickness

 

 

 

 

 

[mm]

 

[in]

[bar]

[mm]

[mm]

HG

 

PUR

 

PTFE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

1

PN 40

4 × M12

18

 

15

 

26

 

 

 

 

 

 

 

 

 

 

 

32

 

PN 40

4 × M16

18

 

24

 

41

 

 

 

 

 

 

 

 

 

 

 

40

 

1 ½

PN 40

4 × M16

18

 

31

 

52

 

 

 

 

 

 

 

 

 

 

 

50

 

2

PN 40

4 × M16

20

48

 

40

 

65

 

 

 

 

 

 

 

 

 

 

 

65 1)

 

PN 16

8 × M16

18

32

 

27

 

44

65

 

PN 40

8 × M16

22

32

 

27

 

44

 

 

 

 

 

 

 

 

 

 

 

80

 

3

PN 16

8 × M16

20

40

 

34

 

53

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 40

8 × M16

24

40

 

34

 

53

 

 

 

 

 

 

 

 

 

 

 

100

 

4

PN 16

8 × M16

20

43

 

36

 

57

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 40

8 × M20

24

59

 

50

 

79

 

 

 

 

 

 

 

 

 

 

 

26

Endress+Hauser

Proline Promag W 300 HART

 

 

 

 

 

 

 

 

 

Installation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nominal diameter

Pressure

Screws

Flange

Max. screw tightening torque [Nm]

 

 

 

 

rating

 

thickness

 

 

 

 

 

 

[mm]

 

[in]

[bar]

[mm]

[mm]

HG

 

PUR

 

PTFE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

125

 

PN 16

8 × M16

22

56

 

48

 

75

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 40

8 × M24

26

83

 

71

 

112

 

 

 

 

 

 

 

 

 

 

 

 

 

150

 

6

PN 16

8 × M20

22

74

 

63

 

99

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 40

8 × M24

28

104

 

88

 

137

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

8

PN 10

8 × M20

24

106

 

91

 

141

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

12 × M20

24

70

 

61

 

94

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 25

12 × M24

30

104

 

92

 

139

 

 

 

 

 

 

 

 

 

 

 

 

 

250

 

10

PN 10

12 × M20

26

82

 

71

 

110

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

12 × M24

26

98

 

85

 

132

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 25

12 × M27

32

150

 

134

 

201

 

 

 

 

 

 

 

 

 

 

 

 

 

300

 

12

PN 10

12 × M20

26

94

 

81

 

126

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

12 × M24

28

134

 

118

 

179

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 25

16 × M27

34

153

 

138

 

204

 

 

 

 

 

 

 

 

 

 

 

 

1)Sizing as per EN 1092-1 (not DIN 2501)

Nominal screw tightening torques for EN 1092-1 (DIN 2501); calculated according to EN 1591-1:2014 for flanges according to EN 1092-1:2013

Nominal diameter

Pressure

Screws

Flange

Nom. screw tightening torque [Nm]

 

 

 

rating

 

thickness

 

 

 

 

 

[mm]

 

[in]

[bar]

[mm]

[mm]

HG

 

PUR

 

PTFE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

350

 

14

PN 6

12 × M20

22

60

 

75

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

16 × M20

26

70

 

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

16 × M24

30

125

 

135

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 25

16 × M30

38

230

 

235

 

 

 

 

 

 

 

 

 

 

 

 

400

 

16

PN 6

16 × M20

22

65

 

70

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

16 × M24

26

100

 

120

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

16 × M27

32

175

 

190

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 25

16 × M33

40

315

 

325

 

 

 

 

 

 

 

 

 

 

 

 

450

 

18

PN 6

16 × M20

22

70

 

90

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

20 × M24

28

100

 

110

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

20 × M27

34

175

 

190

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 25

20 × M33

46

300

 

310

 

 

 

 

 

 

 

 

 

 

 

 

500

 

20

PN 6

20 × M20

24

65

 

70

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

20 × M24

28

110

 

120

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

20 × M30

36

225

 

235

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 25

20 × M33

48

370

 

370

 

 

 

 

 

 

 

 

 

 

 

 

600

 

24

PN 6

20 × M24

30

105

 

105

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

20 × M27

30

165

 

160

 

 

 

 

 

 

 

 

 

 

 

 

600 1)

 

24

PN 16

20 × M33

40

340

 

340

 

600

 

24

PN 25

20 × M36

48

540

 

540

 

 

 

 

 

 

 

 

 

 

 

 

700

 

28

PN 6

24 × M24

30

110

 

110

 

 

 

 

 

 

 

 

 

 

 

 

Endress+Hauser

27

Installation

 

 

 

 

 

Proline Promag W 300 HART

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nominal diameter

Pressure

Screws

Flange

Nom. screw tightening torque [Nm]

 

 

 

 

rating

 

thickness

 

 

 

 

 

 

[mm]

 

[in]

[bar]

[mm]

[mm]

HG

 

PUR

 

PTFE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

24 × M27

35

190

 

190

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

24 × M33

40

340

 

340

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 25

24 × M39

50

615

 

595

 

 

 

 

 

 

 

 

 

 

 

 

 

 

800

 

32

PN 6

24 × M27

30

145

 

145

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

24 × M30

38

260

 

260

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

24 × M36

41

465

 

455

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 25

24 × M45

53

885

 

880

 

 

 

 

 

 

 

 

 

 

 

 

 

 

900

 

36

PN 6

24 × M27

34

170

 

180

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

28 × M30

38

265

 

275

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

28 × M36

48

475

 

475

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 25

28 × M45

57

930

 

915

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1000

 

40

PN 6

28 × M27

38

175

 

185

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

28 × M33

44

350

 

360

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

28 × M39

59

630

 

620

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 25

28 × M52

63

1300

 

1290

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1200

 

48

PN 6

32 × M30

42

235

 

250

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

32 × M36

55

470

 

480

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

32 × M45

78

890

 

900

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1400

 

PN 6

36 × M33

56

300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

36 × M39

65

600

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

36 × M45

84

1050

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1600

 

PN 6

40 × M33

63

340

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

40 × M45

75

810

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

40 × M52

102

1420

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1800

 

72

PN 6

44 × M36

69

430

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

44 × M45

85

920

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

44 × M52

110

1600

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2000

 

PN 6

48 × M39

74

530

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

48 × M45

90

1040

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 16

48 × M56

124

1900

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2200

 

PN 6

52 × M39

81

580

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

52 × M52

100

1290

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2400

 

PN 6

56 × M39

87

650

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PN 10

56 × M52

110

1410

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1)Sizing as per EN 1092-1 (not DIN 2501)

28

Endress+Hauser

Proline Promag W 300 HART

 

 

 

 

 

 

 

 

 

Installation

 

 

 

 

 

 

 

 

 

 

 

 

Maximum screw tightening torques for ASME B16.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nominal

Pressure

Screws

 

 

Max. screw tightening torque

 

diameter

rating

 

 

 

 

 

 

 

 

[mm]

 

[in]

[psi]

[in]

 

HG

 

PUR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[Nm]

 

[lbf · ft]

[Nm]

 

[lbf · ft]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

1

Class 150

4 × ½

 

7

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

1

Class 300

4 × 5/8

 

8

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

1 ½

Class 150

4 × ½

 

10

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

40

 

1 ½

Class 300

4 × ¾

 

15

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

50

 

2

Class 150

4 × 5/8

35

 

26

22

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

50

 

2

Class 300

8 × 5/8

18

 

13

11

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

80

 

3

Class 150

4 × 5/8

60

 

44

43

 

32

 

 

 

 

 

 

 

 

 

 

 

 

 

80

 

3

Class 300

8 × ¾

38

 

28

26

 

19

 

 

 

 

 

 

 

 

 

 

 

 

 

100

 

4

Class 150

8 × 5/8

42

 

31

31

 

23

 

 

 

 

 

 

 

 

 

 

 

 

 

100

 

4

Class 300

8 × ¾

58

 

43

40

 

30

 

 

 

 

 

 

 

 

 

 

 

 

 

150

 

6

Class 150

8 × ¾

79

 

58

59

 

44

 

 

 

 

 

 

 

 

 

 

 

 

 

150

 

6

Class 300

12 × ¾

70

 

52

51

 

38

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

8

Class 150

8 × ¾

107

 

79

80

 

59

 

 

 

 

 

 

 

 

 

 

 

 

 

250

 

10

Class 150

12 × 7/8

101

 

74

75

 

55

 

 

 

 

 

 

 

 

 

 

 

 

 

300

 

12

Class 150

12 × 7/8

133

 

98

103

 

76

 

 

 

 

 

 

 

 

 

 

 

 

 

350

 

14

Class 150

12 × 1

135

 

100

158

 

117

 

 

 

 

 

 

 

 

 

 

 

 

 

400

 

16

Class 150

16 × 1

128

 

94

150

 

111

 

 

 

 

 

 

 

 

 

 

 

 

 

450

 

18

Class 150

16 × 1 1/8

204

 

150

234

 

173

 

 

 

 

 

 

 

 

 

 

 

 

 

500

 

20

Class 150

20 × 1 1/8

183

 

135

217

 

160

 

 

 

 

 

 

 

 

 

 

 

 

 

600

 

24

Class 150

20 × 1 ¼

268

 

198

307

 

226

 

 

 

 

 

 

 

 

 

 

 

 

Maximum screw tightening torques for JIS B2220

Nominal diameter

Pressure rating

Screws

Max. screw tightening torque [Nm]

[mm]

[bar]

[mm]

HG

 

PUR

 

 

 

 

 

 

 

25

10K

4 × M16

 

19

 

 

 

 

 

 

25

20K

4 × M16

 

19

 

 

 

 

 

 

32

10K

4 × M16

 

22

 

 

 

 

 

 

32

20K

4 × M16

 

22

 

 

 

 

 

 

40

10K

4 × M16

 

24

 

 

 

 

 

 

40

20K

4 × M16

 

24

 

 

 

 

 

 

50

10K

4 × M16

40

 

33

 

 

 

 

 

 

50

20K

8 × M16

20

 

17

 

 

 

 

 

 

65

10K

4 × M16

55

 

45

 

 

 

 

 

 

65

20K

8 × M16

28

 

23

 

 

 

 

 

 

80

10K

8 × M16

29

 

23

 

 

 

 

 

 

80

20K

8 × M20

42

 

35

 

 

 

 

 

 

100

10K

8 × M16

35

 

29

 

 

 

 

 

 

100

20K

8 × M20

56

 

48

 

 

 

 

 

 

125

10K

8 × M20

60

 

51

 

 

 

 

 

 

Endress+Hauser

29

Installation

 

 

Proline Promag W 300 HART

 

 

 

 

 

 

 

 

 

 

 

 

 

Nominal diameter

Pressure rating

Screws

Max. screw tightening torque [Nm]

 

[mm]

[bar]

[mm]

HG

 

PUR

 

 

 

 

 

 

 

 

 

 

125

20K

8 × M22

91

 

79

 

 

 

 

 

 

 

 

150

10K

8 × M20

75

 

63

 

 

 

 

 

 

 

 

150

20K

12 × M22

81

 

72

 

 

 

 

 

 

 

 

200

10K

12 × M20

61

 

52

 

 

 

 

 

 

 

 

200

20K

12 × M22

91

 

80

 

 

 

 

 

 

 

 

250

10K

12 × M22

100

 

87

 

 

 

 

 

 

 

 

250

20K

12 × M24

159

 

144

 

 

 

 

 

 

 

 

300

10K

16 × M22

74

 

63

 

 

 

 

 

 

 

 

300

20K

16 × M24

138

 

124

 

 

 

 

 

 

 

 

Nominal screw tightening torques for JIS B2220

 

 

 

 

 

 

 

 

 

Nominal diameter

Pressure rating

Screws

Nom. screw tightening torque [Nm]

 

[mm]

[bar]

[mm]

HG

 

PUR

 

 

 

 

 

 

 

 

 

 

350

10K

16 × M22

109

 

109

 

 

 

 

 

 

 

 

 

20K

16 × M30×3

217

 

217

 

 

 

 

 

 

 

 

400

10K

16 × M24

163

 

163

 

 

 

 

 

 

 

 

 

20K

16 × M30×3

258

 

258

 

 

 

 

 

 

 

 

450

10K

16 × M24

155

 

155

 

 

 

 

 

 

 

 

 

20K

16 × M30×3

272

 

272

 

 

 

 

 

 

 

 

500

10K

16 × M24

183

 

183

 

 

 

 

 

 

 

 

 

20K

16 × M30×3

315

 

315

 

 

 

 

 

 

 

 

600

10K

16 × M30

235

 

235

 

 

 

 

 

 

 

 

 

20K

16 × M36×3

381

 

381

 

 

 

 

 

 

 

 

700

10K

16 × M30

300

 

300

 

 

 

 

 

 

 

 

750

10K

16 × M30

339

 

339

 

 

 

 

 

 

 

Maximum screw tightening torques for AWWA C207, Class D

Nominal

Screws

 

 

Max. screw tightening torque

 

 

diameter

 

 

 

 

 

 

 

 

[mm]

 

[in]

[in]

 

HG

 

 

PUR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[Nm]

 

[lbf · ft]

[Nm]

 

[lbf · ft]

 

 

 

 

 

 

 

 

 

 

700

 

28

28 × 1 ¼

247

 

182

292

 

215

 

 

 

 

 

 

 

 

 

 

750

 

30

28 × 1 ¼

287

 

212

302

 

223

 

 

 

 

 

 

 

 

 

 

800

 

32

28 × 1 ½

394

 

291

422

 

311

 

 

 

 

 

 

 

 

 

 

900

 

36

32 × 1 ½

419

 

309

430

 

317

 

 

 

 

 

 

 

 

 

 

1000

 

40

36 × 1 ½

420

 

310

477

 

352

 

 

 

 

 

 

 

 

 

 

 

42

36 × 1 ½

528

 

389

518

 

382

 

 

 

 

 

 

 

 

 

 

 

48

44 × 1 ½

552

 

407

531

 

392

 

 

 

 

 

 

 

 

 

 

 

 

54

44 × 1

¾

730

 

538

 

 

 

 

 

 

 

 

 

 

 

 

 

60

52 × 1

¾

758

 

559

 

 

 

 

 

 

 

 

 

 

 

 

 

66

52 × 1

¾

946

 

698

 

 

 

 

 

 

 

 

 

 

 

 

30

Endress+Hauser

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