Endress+Hauser PMP23 Operating Manual

0 (0)

BA01784P/00/EN/02.19

71440622

2019-05-31

Products

Solutions

Services

 

 

 

Operating Instructions

Cerabar PMP23

IO-Link

Process pressure measurement

Pressure transducer for safe measurement and monitoring of absolute and gauge pressure

Cerabar PMP23 IO-Link

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ORDER CODE:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XXXXX-XXXXXX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

 

 

SER. NO.:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XXXXXXXXXXXX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EXT. ORD. CD.:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XXX.XXXX.XX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Serial number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

www.endress.com/deviceviewer

 

 

 

 

 

Endress+Hauser

 

 

 

 

 

 

 

 

 

 

 

Operations App

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

A0023555

Make sure the document is stored in a safe place such that it is always available when working on or with the device.

To avoid danger to individuals or the facility, read the "Basic safety instructions" section carefully, as well as all other safety instructions in the document that are specific to working procedures.

The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions.

2

Endress+Hauser

Cerabar PMP23 IO-Link

Table of contents

 

 

Table of contents

1

About this document . . . . . . . . . . . . . . .

. 4

1.1

Document function . . . . . . . . . . . . . . . . . . . . .

4

1.2

Symbols used . . . . . . . . . . . . . . . . . . . . . . . . .

. 4

1.3

Documentation . . . . . . . . . . . . . . . . . . . . . . . .

5

1.4

Terms and abbreviations . . . . . . . . . . . . . . . . .

6

1.5

Turn down calculation . . . . . . . . . . . . . . . . . . .

7

1.6

Registered trademarks . . . . . . . . . . . . . . . . . . .

7

2

Basic safety instructions . . . . . . . . . . . .

8

2.1

Requirements concerning the staff . . . . . . . . . .

8

2.2

Designated use . . . . . . . . . . . . . . . . . . . . . . . .

8

2.3

Workplace safety . . . . . . . . . . . . . . . . . . . . . . .

9

2.4

Operational safety . . . . . . . . . . . . . . . . . . . . . .

9

2.5

Product safety . . . . . . . . . . . . . . . . . . . . . . . . .

9

3

Product description . . . . . . . . . . . . . . . .

10

3.1

Product design . . . . . . . . . . . . . . . . . . . . . . . .

10

3.2

Function . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

4Incoming acceptance and product

 

identification . . . . . . . . . . . . . . . . . . . . .

11

4.1

Incoming acceptance . . . . . . . . . . . . . . . . . . .

11

4.2

Product identification . . . . . . . . . . . . . . . . . . .

12

4.3

Storage and transport . . . . . . . . . . . . . . . . . .

12

5

Installation . . . . . . . . . . . . . . . . . . . . . . .

14

5.1

Mounting dimensions . . . . . . . . . . . . . . . . . .

14

5.2

Installation conditions . . . . . . . . . . . . . . . . . .

14

5.3

Influence of the installation position . . . . . . . .

14

5.4

Mounting location . . . . . . . . . . . . . . . . . . . . .

15

5.5Mounting of the profile seal for universal

process mounting adapter . . . . . . . . . . . . . . . 16 5.6 Post-installation check . . . . . . . . . . . . . . . . . . 16

6

Electrical connection . . . . . . . . . . . . . .

17

6.1

Connecting the measuring unit . . . . . . . . . . . .

17

6.2

Switching capacity . . . . . . . . . . . . . . . . . . . . .

18

6.3

Connection data . . . . . . . . . . . . . . . . . . . . . . .

18

6.4

Post-connection check . . . . . . . . . . . . . . . . . .

18

7

Operation options . . . . . . . . . . . . . . . . .

20

7.1

Operation with an operating menu . . . . . . . . .

20

8

System integration . . . . . . . . . . . . . . . .

21

8.1

Process data . . . . . . . . . . . . . . . . . . . . . . . . .

21

8.2Reading out and writing device data (ISDU –

Indexed Service Data Unit) . . . . . . . . . . . . . . . 21

9

Commissioning . . . . . . . . . . . . . . . . . . . .

24

9.1

Function check . . . . . . . . . . . . . . . . . . . . . . .

24

9.2

Commissioning with an operating menu . . . . .

24

9.3

Configuring pressure measurement . . . . . . . .

25

9.4

Performing position adjustment . . . . . . . . . . .

27

9.5

Configuring process monitoring . . . . . . . . . . .

29

9.6

Current output . . . . . . . . . . . . . . . . . . . . . . . .

33

9.7

Application examples . . . . . . . . . . . . . . . . . . .

36

10

Diagnostics and troubleshooting . . .

37

10.1

Troubleshooting . . . . . . . . . . . . . . . . . . . . . .

37

10.2

Diagnostic events . . . . . . . . . . . . . . . . . . . . . .

38

10.3

Behavior of the device in the event of a fault . .

40

10.4Behavior of current output in the event of a

fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 10.5 Resetting to factory settings (reset) . . . . . . . . 41

11

Maintenance . . . . . . . . . . . . . . . . . . . . . .

41

11.1

Exterior cleaning . . . . . . . . . . . . . . . . . . . . . .

41

12

Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

12.1

General notes . . . . . . . . . . . . . . . . . . . . . . . .

42

12.2

Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

12.3

Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

13

Overview of the operating menu . . .

43

14

Description of device parameters . . .

44

14.1

Identification . . . . . . . . . . . . . . . . . . . . . . . . .

44

14.2

Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . .

44

14.3

Parameters . . . . . . . . . . . . . . . . . . . . . . . . . .

46

14.4

Observation . . . . . . . . . . . . . . . . . . . . . . . . .

57

15

Accessories . . . . . . . . . . . . . . . . . . . . . . .

58

15.1

Weld-in adapter . . . . . . . . . . . . . . . . . . . . . .

58

15.2

Process adapter M24 . . . . . . . . . . . . . . . . . . .

58

15.3

M12 plug connectors . . . . . . . . . . . . . . . . . . .

59

16

Technical data . . . . . . . . . . . . . . . . . . . .

60

16.1

Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60

16.2

Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

62

16.3Performance characteristics of metal process

isolating diaphragm . . . . . . . . . . . . . . . . . . . . 64 16.4 Environment . . . . . . . . . . . . . . . . . . . . . . . . . 66 16.5 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Endress+Hauser

3

About this document

Cerabar PMP23 IO-Link

 

 

1About this document

1.1Document function

These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.

1.2Symbols used

1.2.1Safety symbols

Symbol Meaning

DANGER!

DANGER This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.

WARNING!

WARNING This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.

CAUTION!

CAUTION This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.

NOTICE!

NOTICE This symbol contains information on procedures and other facts which do not result in personal injury.

1.2.2Electrical symbols

Symbol

Meaning

Symbol

Meaning

 

 

 

 

 

Protective ground connection

 

Ground connection

 

A terminal which must be connected

 

A grounded terminal which, as far as

 

to ground prior to establishing any

 

the operator is concerned, is

 

other connections.

 

grounded via a grounding system.

 

 

 

 

1.2.3

Tool symbols

Symbol

Meaning

 

Open-ended wrench

A0011222

1.2.4Symbols for certain types of information

Symbol Meaning

Permitted

Procedures, processes or actions that are permitted.

Forbidden

Procedures, processes or actions that are forbidden.

Tip

Indicates additional information.

4

Endress+Hauser

Cerabar PMP23 IO-Link

About this document

Symbol

Meaning

 

Reference to documentation

A

Reference to page

Reference to graphic

1. , 2. , 3. Series of steps

Result of a step

Visual inspection

1.2.5Symbols in graphics

 

Symbol

Meaning

 

 

 

 

 

 

 

 

1, 2, 3 ...

Item numbers

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Series of steps

 

1.

,

2.

,

3.

 

 

A, B, C, ...

Views

 

 

 

 

 

 

 

 

1.3Documentation

The document types listed are available:

In the Download Area of the Endress+Hauser Internet site: www.endress.com →

Download

1.3.1Technical Information (TI): planning aid for your device

TI01203P

The document contains all the technical data on the device and provides an overview of the accessories and other products that can be ordered for the device.

1.3.2Brief Operating Instructions (KA): getting the 1st measured value quickly

KA01164P

These instructions contain all the essential information from incoming acceptance to initial commissioning.

Endress+Hauser

5

About this document

Cerabar PMP23 IO-Link

 

 

1.4Terms and abbreviations

 

 

 

1

 

 

 

 

 

2

 

 

 

 

3

 

 

 

 

 

4

 

 

 

 

 

 

 

 

P

 

0

 

 

 

 

LRL

LRV

URV

URL

MWP

OPL

A0029505

Item

Term/

Explanation

 

abbreviation

 

 

 

 

1

OPL

The OPL (over pressure limit = sensor overload limit) for the measuring device

 

 

depends on the lowest-rated element, with regard to pressure, of the selected

 

 

components, i.e. the process connection has to be taken into consideration in

 

 

addition to the measuring cell. Also observe pressure-temperature dependency. For

 

 

the relevant standards and additional notes, see the "Pressure specifications" section

 

 

→ 67 .

 

 

The OPL may only be applied for a limited period of time.

 

 

 

2

MWP

The MWP (maximum working pressure) for the sensors depends on the lowest-

 

 

rated element, with regard to pressure, of the selected components, i.e. the process

 

 

connection has to be taken into consideration in addition to the measuring cell.

 

 

Also observe pressure-temperature dependency. For the relevant standards and

 

 

additional notes, see the "Pressure specifications" section → 67 .

 

 

The MWP may be applied at the device for an unlimited period.

 

 

The MWP can also be found on the nameplate.

 

 

 

3

Maximum sensor

Span between LRL and URL

 

measuring range

This sensor measuring range is equivalent to the maximum calibratable/adjustable

 

 

span.

 

 

 

4

Calibrated/

Span between LRV and URV

 

adjusted span

Factory setting: 0 to URL

 

 

Other calibrated spans can be ordered as customized spans.

 

 

 

p

-

Pressure

 

 

 

-

LRL

Lower range limit

 

 

 

-

URL

Upper range limit

 

 

 

-

LRV

Lower range value

 

 

 

-

URV

Upper range value

 

 

 

-

TD (turn down)

Turn down

 

 

The turn down is preset at the factory and cannot be changed.

 

 

Example - see the following section.

 

 

 

6

Endress+Hauser

Cerabar PMP23 IO-Link

About this document

 

 

1.5Turn down calculation

 

 

 

1 = 2

 

3

LRL LRV

URV

URL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A0029545

1

Calibrated/adjusted span

 

 

 

2

Zero point-based span

 

 

 

 

3

URL sensor

 

 

 

 

 

 

 

 

 

 

Example

 

 

 

 

 

 

 

 

 

 

• Sensor:10 bar (150 psi)

 

 

 

• Calibrated/adjusted span: 0 to 5 bar (0 to 75 psi)

• Upper range value (URL) = 10 bar (150 psi)

• Lower range value (LRV) = 0 bar (0 psi)

Turn down (TD):

 

 

 

• Upper range value (URV) = 5 bar (75 psi)

 

 

 

 

 

TD

=

 

URL

 

 

 

 

 

 

 

 

 

 

|URV

-

LRV|

 

 

 

 

 

 

 

 

10 bar (150 psi)

 

 

TD

=

 

 

 

=

2

 

|5 bar (75 psi)

-

 

 

 

 

0 bar (0 psi)|

 

In this example, the TD is 2:1.

This span is based on the zero point.

1.6Registered trademarks

is a registered trademark of the IO-Link company group.

Endress+Hauser

7

Basic safety instructions

Cerabar PMP23 IO-Link

 

 

2Basic safety instructions

2.1Requirements concerning the staff

The personnel for installation, commissioning, diagnostics and maintenance must fulfill the following requirements:

Trained, qualified specialists: must have a relevant qualification for this specific function and task

Are authorized by the plant owner/operator

Are familiar with federal/national regulations

Before beginning work, the specialist staff must have read and understood the instructions in the Operating Instructions and supplementary documentation as well as in the certificates (depending on the application)

Following instructions and basic conditions

The operating personnel must fulfill the following requirements:

Being instructed and authorized according to the requirements of the task by the facility's owner-operator

Following the instructions in these Operating Instructions

2.2Designated use

2.2.1Application and media

The Cerabar is used to measure absolute and gauge pressure in gases, vapors and liquids. The process-wetted materials of the measuring device must have an adequate level of resistance to the media.

The measuring device may be used for the following measurements (process variables)

in compliance with the limit values specified under "Technical data"

in compliance with the conditions that are listed in this manual.

Measured process variable

Gauge pressure or absolute pressure

Calculated process variable

Pressure

2.2.2Incorrect use

The manufacturer is not liable for damage caused by improper or non-designated use.

Verification for borderline cases:

For special fluids and fluids for cleaning, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of process-wetted materials, but does not accept any warranty or liability.

2.2.3Residual risks

When in operation, the housing may reach a temperature close to the process temperature.

Danger of burns from contact with surfaces!

For elevated process temperatures, ensure protection against contact to prevent burns.

8

Endress+Hauser

Cerabar PMP23 IO-Link

Basic safety instructions

 

 

2.3Workplace safety

For work on and with the device:

Wear the required personal protective equipment according to federal/national regulations.

Switch off the supply voltage before connecting the device.

2.4Operational safety

Risk of injury!

Operate the device in proper technical condition and fail-safe condition only.

The operator is responsible for interference-free operation of the device.

Conversions to the device

Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers.

If, despite this, modifications are required, consult with Endress+Hauser.

Hazardous area

To eliminate the risk of danger to persons or the facility when the device is used in the approval-related area (e.g. pressure equipment safety):

Check the nameplate to verify if the device ordered can be put to its intended use in the approval-related area.

2.5Product safety

This measuring device is designed in accordance with good engineering practice to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate.

It meets general safety standards and legal requirements. It also complies with the EU directives listed in the device-specific EU Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device.

Endress+Hauser

9

Product description

Cerabar PMP23 IO-Link

 

 

3Product description

3.1Product design

Overview

 

Item

Description

C - 1

C - 2

C- 1

M12 plug

 

 

 

Housing cap made of plastic

 

 

C- 2

M12 plug

 

 

 

IP69: metal housing cap

 

A0021987

A0027289

 

 

D

D

Housing

 

 

E

Process connection (sample illustration)

E

A0027227

3.2Function

3.2.1Calculating the pressure

Devices with metallic process isolating diaphragm

The process pressure deflects the metal process isolating diaphragm of the sensor and a fill fluid transfers the pressure to a Wheatstone bridge (semiconductor technology). The pressure-dependent change in the bridge output voltage is measured and evaluated.

10

Endress+Hauser

Endress+Hauser PMP23 Operating Manual

Cerabar PMP23 IO-Link

Incoming acceptance and product identification

 

 

4Incoming acceptance and product identification

4.1Incoming acceptance

DELIVERY NOTE

A0028673

1 = 2

A0016870

Is the order code on the delivery note (1) identical to the order code on the product sticker (2)?

A0022100

A0028673

A0022103

Are the goods undamaged?

A0028673

DELIVERY NOTE

A0022105

Do the data on the nameplate correspond to the order specifications and the delivery note?

If one of these conditions does not apply, please contact your

Endress+Hauser sales office.

Endress+Hauser

11

Incoming acceptance and product identification

Cerabar PMP23 IO-Link

 

 

4.2Product identification

The following options are available for the identification of the measuring device:

Nameplate specifications

Order code with a breakdown of the device features on the delivery note

Enter the serial numbers from the nameplates in W@M Device Viewer (www.endress.com/deviceviewer): All the information about the measuring device is displayed.

For an overview of the technical documentation provided, enter the serial number from the nameplates in W@M Device Viewer (www.endress.com/deviceviewer)

4.2.1Manufacturer address

Endress+Hauser SE+Co. KG Hauptstraße 1

79689 Maulburg, Germany

Address of the manufacturing plant: See nameplate.

4.2.2Nameplate

1

2 Cerabar

3

4

5

Made in Germany,

D-79689 Maulburg

Ord. cd.:

Ser. no.: Ext. ord. cd.:

Date:

TAG:

A0024456

1 Manufacturer's address

2 Device name

3 Order number

4Serial number

5Extended order number

4.3Storage and transport

4.3.1Storage conditions

Use original packaging.

Store the measuring device in clean and dry conditions and protect from damage caused by shocks (EN 837-2).

Storage temperature range

–40 to +85 °C (–40 to +185 °F)

12

Endress+Hauser

Cerabar PMP23 IO-Link

Incoming acceptance and product identification

 

 

4.3.2Transporting the product to the measuring point

LWARNING

Incorrect transport!

Housing and diaphragm may become damaged, and there is a risk of injury!

Transport the measuring device to the measuring point in its original packaging or by the process connection.

Endress+Hauser

13

Installation

Cerabar PMP23 IO-Link

 

 

5Installation

5.1Mounting dimensions

For dimensions, see the "Mechanical construction" section in the Technical Information.

5.2Installation conditions

Moisture must not penetrate the housing when mounting the device, establishing the electrical connection and during operation.

For M12 plug made of metal: Do not remove the protection cap (only in IP69) of M12 plug connection until shortly before electrical connection.

Do not clean or touch process isolating diaphragms with hard and/or pointed objects.

Do not remove process isolating diaphragm protection until shortly before installation.

Always tighten the cable entry firmly.

Point the cable and connector downwards where possible to prevent moisture from entering (e.g. rain or condensation water).

Protect housing against impact.

For devices with gauge pressure sensor, the following applies:

NOTICE

If a heated device is cooled in the course of a cleaning process (by cold water, for example), a vacuum develops for a short time causing moisture to penetrate the sensor via the pressure compensation element (1).

Device could be destroyed!

In the event of this happening, mount the device in such a way that the pressure compensation element (1) is pointing downwards at an angle or to the side, if possible.

 

 

1

1

1

1

A0022252

5.3Influence of the installation position

Any orientation is possible. However, the orientation may cause a zero point shift i.e. the measured value does not show zero when the vessel is empty or partially full.

 

A

B

C

 

 

 

A0024708

Type

Process isolating diaphragm

Process isolating diaphragm

Process isolating diaphragm

 

axis is horizontal (A)

pointing upwards (B)

pointing downwards (C)

PMP23

Calibration position, no effect

Up to +4 mbar (+0.058 psi)

Up to –4 mbar (–0.058 psi)

14

Endress+Hauser

Cerabar PMP23 IO-Link

Installation

 

 

5.4Mounting location

5.4.1Pressure measurement

Pressure measurement in gases

Mount the device with shutoff device above the tapping point so that any condensate can flow into the process.

1

2

A0021904

1Device

2Shutoff device

Pressure measurement in vapors

For pressure measurement in vapors, use a siphon. The siphon reduces the temperature to almost ambient temperature. Mount the device with a shutoff device at the same height as the tapping point.

Advantage:

only minor/negligible heat effects on the device.

Note the max. permitted ambient temperature of the transmitter!

1

2

3

A0024395

1Device

2 Shutoff device

3Siphon

Pressure measurement in liquids

Mount the device with a shutoff device at the same height as the tapping point.

Endress+Hauser

15

Installation

 

 

 

 

 

 

 

 

 

 

 

 

Cerabar PMP23 IO-Link

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 1

A0024399

1Device

2Shutoff device

5.4.2Level measurement

Always install the device below the lowest measuring point.

Do not install the device at the following positions:

In the filling curtain

In the tank outlet

in the suction area of a pump

Or at a point in the tank which could be affected by pressure pulses from the agitator.

A0024405

5.5Mounting of the profile seal for universal process mounting adapter

For details on mounting, see KA00096F/00/A3.

5.6Post-installation check

Is the device undamaged (visual inspection)?

Does the device comply with the measuring point specifications? For example:

• Process temperature

Process pressure

Ambient temperature range

Measuring range

Are the measuring point identification and labeling correct (visual inspection)?

Is the device adequately protected against precipitation and direct sunlight?

Are the securing screws tightened securely?

Is the pressure compensation element pointing downwards at an angle or to the side?

To prevent moisture from penetrating, ensure that the connecting cables/plugs are pointing downwards.

16

Endress+Hauser

Cerabar PMP23 IO-Link

Electrical connection

 

 

6Electrical connection

6.1Connecting the measuring unit

6.1.1Terminal assignment

LWARNING

Risk of injury from the uncontrolled activation of processes!

Switch off the supply voltage before connecting the device.

Make sure that downstream processes are not started unintentionally.

LWARNING

Electrical safety is compromised by an incorrect connection!

In accordance with IEC/EN61010 a suitable circuit breaker must be provided for the device .

The device must be operated with a 500 mA fine-wire fuse (slow-blow).

Protective circuits against reverse polarity are integrated.

Connect the device in the following order:

1.Check that the supply voltage corresponds to the supply voltage indicated on the nameplate.

2.Connect the device in accordance with the following diagram.

Switch on the supply voltage.

Device

M12 plug

 

 

PMP23

2

1

L+

 

 

IO-LINK

 

 

C/Q

3

4

 

 

SIO

 

 

L–

 

 

 

A0034006

1 Supply voltage +

24-20 mA

3Supply voltage -

4 C/Q (IO-Link communication or SIO mode)

6.1.2

Supply voltage

 

 

 

Electronic version

Device

Supply voltage

 

 

 

 

IO-Link

 

PMP23

10 to 30 V DC

 

 

 

IO-Link communication is guaranteed only if the supply voltage is at least 18 V.

 

 

 

 

6.1.3

Current consumption and alarm signal

 

 

 

 

 

Electronic version

Device

Current consumption

Alarm signal 1)

IO-Link

 

PMP23

Maximum current consumption: ≤ 300 mA

 

 

 

 

 

1)For MAX alarm (factory setting)

Endress+Hauser

17

Electrical connection

Cerabar PMP23 IO-Link

 

 

6.2Switching capacity

Switch status ON: Ia ≤ 200 mA 1) 2); switch status OFF: Ia ≤1 mA

Switch cycles: >10,000,000

Voltage drop PNP: ≤2 V

Overload protection: Automatic load testing of switching current;

Max. capacitive load: 1 μF at max. supply voltage (without resistive load)

Max. cycle duration: 0.5 s; min. ton: 40 μs

Periodic disconnection from protective circuit in the event of overcurrent (f = 2 Hz) and "F804" displayed

6.3Connection data

6.3.1Load (for 4 to 20 mA devices )

In order to guarantee sufficient terminal voltage, a maximum load resistance RL (including line resistance) must not be exceeded depending on the supply voltage UB of the supply unit.

R L MAX

 

 

 

 

[W]

 

 

 

 

1022

 

 

 

 

587

 

 

2

 

 

 

 

R L MAX £

152

 

 

 

 

0

10

20

30 UB

 

 

 

1

[V]

 

 

 

 

 

U B - 6.5V

23MA

A0031107

1Power supply 10 to 30 V DC

2RLmax Maximum load resistance

UB Supply voltage

Error current is output and "S803" displayed (output: MIN alarm current)

Periodic checking to establish if it is possible to quit fault state

6.4Post-connection check

Is the device or cable undamaged (visual check)?

Do the cables comply with the requirements?

Do the mounted cables have adequate strain relief?

Are all the cable glands installed, firmly tightened and leak-tight?

Does the supply voltage match the specifications on the nameplate?

1)100 mA can be guaranteed over the entire temperature range for the switch output 1 x PNP + 4 to 20 mA output. For lower ambient temperatures, higher currents are possible but cannot be guaranteed. Typical value at 20 °C (68 °F) approx. 200 mA. 200 mA can be guaranteed over the entire temperature range for the "1 x PNP" switch output.

2)Larger currents are supported, thus deviating from the IO-Link standard.

18

Endress+Hauser

Cerabar PMP23 IO-Link

Electrical connection

 

 

Is the terminal assignment correct ?

If required: has protective ground connection been established?

Endress+Hauser

19

Operation options

Cerabar PMP23 IO-Link

 

 

7Operation options

7.1Operation with an operating menu

7.1.1IO-Link

IO-Link information

IO-Link is a point-to-point connection for communication between the measuring device and an IO-Link master. The measuring device features an IO-Link communication interface type 2 with a second IO function on pin 4. This requires an IO-Link-compatible assembly (IO-Link master) for operation. The IO-Link communication interface enables direct access to the process and diagnostic data. It also provides the option of configuring the measuring device while in operation.

Physical layer, the measuring device supports the following features:

IO-Link specification: version 1.1

IO-Link Smart Sensor Profile 2nd Edition (supports minimum scope of IdentClass)

SIO mode: Yes

Speed: COM2; 38.4 kBaud

Minimum cycle time: 2.5 msec.

Process data width: 32 bit

IO-Link data storage: Yes

Block configuration: Yes

IO-Link download

http://www.endress.com/download

Select "Software" as the media type.

Select "Device Driver" as the software type. Select IO-Link (IODD).

In the "Text Search" field enter the device name.

https://ioddfinder.io-link.com/

Search by

Manufacturer

Article number

Product type

7.1.2Structure of the operating menu

The menu structure has been implemented according to VDMA 24574-1 and complemented by Endress+Hauser-specific menu items.

For an overview of the operating menu, see the → 43

20

Endress+Hauser

Cerabar PMP23 IO-Link

System integration

 

 

8System integration

8.1Process data

The measuring device has a current output and a switch output. The status of the switch output is transmitted in the form of process data via IO-Link.

In the SIO mode, switch output 1 is switched at pin 4 of the M12 plug. In the IO-Link communication mode, this pin is reserved exclusively for communication.

The current output at pin 2 of the M12 plug is always active or can be optionally deactivated via IO-Link.

The device's process data are transmitted cyclically in 32-bit chunks.

Bit

0 (LSB)

1

...

28

29 (MSB)

30

31

 

 

 

 

 

 

 

 

Measuring device

Pressure value

 

 

 

 

OU1

res.

 

 

 

 

 

 

 

 

Bit 31 is reserved. Bit 30 provides the status of the switch output.

Here, 1 or DC 24 V corresponds to the logical "closed" state on the switch output. The remaining 30 bits contain the analog raw measured value of the device. This value has yet to be scaled by the target system to the nominal operating range of the existing measuring device.

Bit

Process value

Value range

 

 

 

 

30

OU1

0

= open

 

 

1

= closed

 

 

 

0 to 29

Raw value

Int30

 

 

 

 

The decimal separator must be set with a gradient. The gradients depend on the unit in question. The following units are available:

bar: 0.0001

kPa: 0.01

MPa: 0.00001

psi: 0.001

Examples:

Pressure value

Transmitted

Scaled with gradient

 

 

 

–320 mbar

–3 200

–0.32

 

 

 

22 bar

220 000

22

 

 

 

133 Pa

13 300

133

 

 

 

665 psi

665 000

665

 

 

 

399.5 bar

3 995 000

399.5

 

 

 

8.2Reading out and writing device data (ISDU – Indexed Service Data Unit)

Device data are always exchanged acyclically and at the request of the IO-Link master.

Using the device data, the following parameter values or device statuses can be read out:

Endress+Hauser

21

System integration

Cerabar PMP23 IO-Link

 

 

8.2.1Endress+Hauser-specific device data

Designation

ISDU

ISDU

Size

Data type

Access

Default

Value range

Offset/

Data

Range

 

(dec)

(hex)

(byte)

 

 

value

 

 

Gradient

storage

limits

 

 

 

 

 

 

 

 

 

 

 

 

Extended Ordercode

259

0x0103

60

String

ro

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ENP_VERSION

257

0x0101

16

String

ro

36587

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Device Type

256

0x0100

2

Uinteger16

ro

0x92FF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Simulation Switch Output

85

0x0055

1

unit

r/w

 

0

~ off

 

No

 

(OU1)

 

 

 

 

 

 

1

~ low

 

 

 

 

 

 

 

 

 

 

2

~ high

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Simulation Current

66

0x0042

1

unit

r/w

 

0

~ off

 

No

 

Output (OU2)

 

 

 

 

 

 

3

~ 3.5 mA

 

 

 

 

 

 

 

 

 

 

4

~ 4 mA

 

 

 

 

 

 

 

 

 

 

5

~ 8 mA

 

 

 

 

 

 

 

 

 

 

6

~ 12 mA

 

 

 

 

 

 

 

 

 

 

7

~16 mA

 

 

 

 

 

 

 

 

 

 

8

~ 20 mA

 

 

 

 

 

 

 

 

 

 

9

~ 21.95 mA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Unit changeover (UNI)

67

0x0043

1

unit

r/w

 

0

~ bar

 

Yes

 

 

 

 

 

 

 

 

1

~ kPa

 

 

 

 

 

 

 

 

 

 

2

~ psi

 

 

 

 

 

 

 

 

 

 

3

~ MPa

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Zero point configuration

68

0x0044

4

int

r/w

0

as 00.00%

 

Yes

 

(ZRO)

 

 

 

 

 

 

Default 0.00%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Zero point adoption

69

0x0045

1

unit

w

 

 

 

 

No

 

(GTZ)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Damping (TAU)

70

0x0046

2

unit

r/w

20

in 000.0 sec

0.1

Yes

 

 

 

 

 

 

 

 

Default 2.0 sec

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Value for 4 mA (STL)

71

0x0047

4

int

r/w

0

as 00.00%

bar: 0/0.001

Yes

 

 

 

 

 

 

 

 

Default 0.00%

kPa: 0/0.1

 

 

 

 

 

 

 

 

 

 

 

MPa:

 

 

 

 

 

 

 

 

 

 

 

0/0.0001

 

 

 

 

 

 

 

 

 

 

 

psi: 0/0.01

 

 

 

 

 

 

 

 

 

 

 

 

 

Value for 20 mA (STU)

72

0x0048

4

int

r/w

10000

as 00.00%

bar: 0/0.001

Yes

 

 

 

 

 

 

 

 

Default 100.00%

kPa: 0/0.1

 

 

 

 

 

 

 

 

 

 

 

MPa:

 

 

 

 

 

 

 

 

 

 

 

0/0.0001

 

 

 

 

 

 

 

 

 

 

 

psi: 0/0.01

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressure applied for 4mA

73

0x0049

1

unit

w

 

 

 

 

No

 

(GTL)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressure applied for

74

0x004A

1

unit

w

 

 

 

 

No

 

20mA (GTU)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Alarm current (FCU)

75

0x004B

1

unit

r/w

MAX

0 ~ MIN

 

Yes

 

 

 

 

 

 

 

 

1

~ MAX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUNC

88

0x0058

1

unit

r/w

1

0

~ off

 

Yes

 

 

 

 

 

 

 

 

1

~ I

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch point value/Upper

77

0x004D

4

int

r/w

9000

as 00.00%

bar: 0/0.001

Yes

 

value for pressure

 

 

 

 

 

 

Default 90%

kPa: 0/0.1

 

 

window, output 1 (SP1/

 

 

 

 

 

 

 

 

MPa:

 

 

FH1)

 

 

 

 

 

 

 

 

0/0.0001

 

 

 

 

 

 

 

 

 

 

 

psi: 0/0.01

 

 

 

 

 

 

 

 

 

 

 

 

 

Switchback point value/

78

0x004E

4

int

r/w

1000

as 00.00%

bar: 0/0.001

Yes

 

Lower value for pressure

 

 

 

 

 

 

Default 10%

kPa: 0/0.1

 

 

window, output 1 (rP1/

 

 

 

 

 

 

 

 

MPa:

 

 

FL1)

 

 

 

 

 

 

 

 

0/0.0001

 

 

 

 

 

 

 

 

 

 

 

psi: 0/0.01

 

 

 

 

 

 

 

 

 

 

 

 

 

Switching delay time,

79

0x004F

2

unit

r/w

0

in 00.00 sec

0/0.01

Yes

 

Output 1 (dS1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

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