Deutz TCD 2013 L04-06 4V Instruction Manual

Maintenance

5

5.1Maintenance schedule

5.2Maintenance diagram

5.3Maintenance work carried out

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© 2005

Maintenance

5.1 Maintenance schedule

5

check= z

set=

clean=▲

renew=

Industrial engines

The engine maintenance times given are maximum permissible job

check 2x daily before or during the 1st trial run, during the running-in phase or

when commissioning new and overhauled engines.

times. Depending on the usage circumstances, shorter maintenance

every 10 oh or daily

times may be necessary. Observe the instruction manual of the

in operating hours (oh) every year(s)

equipment manufacturer.

E10

E20

E30

E40 E45

E50

E60

E70

Activity

# Maintenance only to be carried out by authorised service personnel

500

1,000

1,500

3,000

6,000

12,000

1

2

Section

z

z

Lube oil level, if necessary re-fill

6.1.2

Lubeoil(oilchangeintervalsdependingonengineapplicationandoilquality),seeTR0199-99-3002

6.1.1/ 6.1.2

Oil filter cartridge

6.1.3

Fuel filter cartridge

6.2.1

z

Electronic injector check via EMR3

#

z

1)

Fuel filter insert1) (fuel pre-filter)

4.2

z

z

Coolant (additive concentration)

4.3.1/2/3

z

z

z

Coolant level

–

z

z

Intake air filter (if available, maintenance as per maintenance display)

6.4.3 /6.4.4

z

z

▲

Charge air cooler (drain lube oil/condensation)

▲

EGR(option)* Check non-return valve (option)

EGR(option)Checkcapandadjustmentmechanismforclearance,renewifnecessary.

z

▲

Cooler EGR (option)

z

Check function of heating flange

z

Battery and cable connections

6.7.1

z

z

Engine monitoring, warning system

3.3 #

Valve clearance

6.6.1

z

z

V-belt/tension pulley (renew when wear limit reached)

6.5.1/6.5.3

z

Crankcase pressure bleed valve (option)

#

z

z

Engine tightness (visual inspection for leaks).

–

z

z

Engine mounting (renew in case of damage)

9.2

z

z

Fastenings, hose connections / clamps

–

General overhaul

#

EGR* exhaust gas recirculation (system);

If the warning system (light/siren) is activated, the fuel pre-filter must be emptied immediately.

cardiagn.com

© 2005

1) The intervals can be reduced, depending on the degree of soiling of the fuel used.

5.1 Maintenance schedule

Maintenance

check= z

set= clean= ▲

renew=

Enhancements or modifications for engines with

EPA acceptance

Section

max. permissible job times in operating hours (oh) every

check 2x daily before or during the 1st trial run, during the running-in phase or

The engine maintenance times given are maximum

permissible job times. Depending

on the usage

when commissioning new and overhauled engines.

circumstances,

shorter maintenance

times may be

every 10 oh or daily

necessary. Observe the instruction manual of the

in operating hours (oh) every

equipment manufacturer. # Maintenance only to be

E10

E30

E40

E70

Activity

carried out by authorised service personnel

500

6.000

12.000

1

2

z

▲

Charge air cooler (drain

lube oil/condensation)

#

z

▲

Charge air cooler inlet surface (clean

if necessary)

#

▲

Crankcase pressure bleed valve (option)

#

5

cardiagn.com

© 2005

Maintenance

5.1 Maintenance schedule

5

check= z

set= clean= ▲

renew=

Vehicle engines

check 2x daily before or during the 1st trial run, during the running-

Service group I

<30 000km 2 0 a p p r o x . k m / h

in phase or when commissioning new and overhauled engines.

Service

Yearly op.

Average

The engine maintenance times given are maximum permissible

job times. Depending on the usage circumstances, shorter

every 200 km or daily

group

performance

Drive speed

k m

approx.km/h

maintenance times may be necessary. Observe the instruction

OPERATIONALPERFORMANCEIN(km)year(s)

I

<30 000

20

manual of the equipment manufacturer. # Maintenance only

E10

E20

E30

E40

E45

E50 E60

E70

II

>30 to 100 000

40

to be carried out by authorised service personnel

5,000

10.000

20.000

30.000

.120000

240.000

1

2

Activity

Section

I I I

>100 000

60

z

z

Lube oil level, if necessary re-fill

6.1.2

Lubeoil(oilchangeintervalsdependingonengineapplicationandoilquality),seeTR0199-99-3002

6.1.1/ 6.1.2

Oil filter cartridge

6.1.3

Fuel filter cartridge

6.2.1

z

Electronic injector check via EMR3

#

z

1)

Fuel filter insert1) (fuel pre-filter)

4.2

z

z

Coolant

(additive concentration)

4.3.1/2/3

z

z

z

Coolant level

–

z

z

Intake air filter (if available, maintenance as per maintenance display)

6.4.3 /6.4.4

z

z

▲

Charge air cooler (drain lube oil/condensation)

▲

EGR(option)* Check non-return valve (option)

z

EGR(option)Checkcapandadjustmentmechanismforclearance,renewifnecessary.

▲

Cooler EGR (option)

z

Check function of heating flange

z

Battery and cable connections

6.7.1

z

z

Engine monitoring, warning system &

3.3 #

Valve clearance

6.6.1

z

z

V-belt/tension pulley (renew when wear limit reached)

6.5.1/6.5.3

z

Crankcase pressure bleed valve (option)

#

z

z

Engine tightness (visual inspection for leaks).

–

z

z

Engine mounting (renew in case of damage)

9.2

z

z

Fastenings, hose connections / clamps

–

General overhaul

#

EGR* Exhaust gas recirculation (system);

If the warning system (light/siren) is activated, the fuel pre-filter must be emptied immediately.

cardiagn.com

1) The intervals can be reduced, depending on the degree of soiling of the fuel used.