Care and maintenance work
6.1Lubrication system 6.2Fuel system 6.3Cooling system 6.4Combustion air filter 6.5Belt drive 6.6Setting work 6.7Add-on parts
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cardiagn.com
© 2005
Care and maintenance work |
6.1Lubrication system |
6 |
6.1.1 Oil change intervals |
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zThe oil change times depend on the engine application and the quality of the lube oil.
zIf the oil change times are not reached within a year, the oil change should be carried out at least 1x yearly.
zThe following conditions apply for the table
–Sulphur content max. 0.5 % of weight for diesel fuel.
–Constant ambient temperature ³ -10 °C (+14 °F)
zFor fuels
–with sulphur content > 0.5 to 1%
or
–Constant ambient temperatures < -10 °C (+14 °F)
or
–with bio-diesel fuels according to DIN 51606FAME the oil change times should be halved.
zFor fuels with a sulphur content higher than 1% ask your responsible
service representative.
Carry out oil changes on warm engine when the engineisnotrunning(lubeoiltemperature<80°C).
zIf the lube oil change intervals are planned in terms of operating hours, the lube oil change intervals for installed engines 6.1.1.1 apply.
cardiagn.com
6.1 Lubrication system |
Care and maintenance work |
6.1.1.1 Lube oil change intervals for installed engines
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Lube oil quality |
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Deutz lube oil quality class |
DQCI-02 |
DQCII-05 |
DQC III-05 |
DQC iV-05 |
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ACEA specification |
E2-96 |
E3-96/E5-02/E07-04 |
E4-99/E6-04 |
E4-99/E6-04 |
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see 6.1.1.3 |
only fully synthetic |
API specification |
CF/CF-4 |
CG-4/CH-4/CI-4 |
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worldwide specification |
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DHD-1 |
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special DEUTZ release list |
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see chap. 4.1.2.1 |
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Standard lubricant code designation |
EO... |
EO...C |
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forbuildingmachinesandbuildingvehicles |
EO...A,EO...B |
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Engine |
Engine version |
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Lube oil change intervals in oh |
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TCD |
All engines with: |
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2012 |
Crankcase ventilation: |
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L04/064V |
open |
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500 |
500 |
500 |
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closed |
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500 |
500 |
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2013 |
Crankcaseventilation: |
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L04/064V |
open |
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500 |
500 |
500 |
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closed |
- |
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500 |
500 |
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cardiagn.com
© 2005
6
© 2005
Care and maintenance work |
6.1 Lubrication system |
6.1.1.2Lube oil change intervals for vehicle engines
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Lube oil quality |
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Deutz lube oil quality class |
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DQCI-02 |
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DQCII-05 |
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DQCIII-05 |
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DQC iV-05 |
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ACEA specification |
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E2-96 |
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E3-96/E5-02/E07-04 |
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E4-99/E6-04 |
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E4-99/E6-04 |
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see 6.1.1.3 |
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only fully |
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synthetic |
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API specification |
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CF/CF-4 |
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CG-4/CH-4/CI-4 |
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km/h |
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DHD-1 |
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worldwide specification |
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special DEUTZ release list |
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see chap. 4.1.2.1 |
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Application |
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Engine version |
Crankcase |
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TCD 2012/2013 L04/ 06 4V |
ventilation |
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Lube oil change intervals in km |
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Building site |
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TCD 2012 4V |
open |
- |
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20 000 |
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20 000 |
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20 000 |
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closed |
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20 000 |
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20 000 |
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vehicles / |
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TCD 2013 L06 4V |
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city buses/ |
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Coach bus |
closed |
- |
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30 000 |
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50 000 |
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50 000 |
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25 |
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Inter city bus |
closed |
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20 000 |
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30 000 |
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30 000 |
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speed |
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City busbus |
closed |
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15 000 |
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20 000 |
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20 000 |
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City |
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TCD 2013 L04 4V |
closed |
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25 000 |
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45 000 |
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45 000 |
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transport |
driving |
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TCD 2013 L06 4V |
closed |
- |
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30 000 |
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50 000 |
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50 000 |
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closed |
- |
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30 000 |
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30 000 |
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TCD 2012 4V |
open |
- |
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30 000 |
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30 000 |
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30 000 |
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Local transport |
average |
40 |
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TCD 2013 L04 4V |
closed |
- |
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40 000 |
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60 000 |
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60 000 |
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TCD 2013 L06 4V |
closed |
- |
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50 000 |
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75 000 |
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75 000 |
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TCD 2012 4V |
open |
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40 000 |
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40 000 |
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40 000 |
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Long distance |
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60 |
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closed |
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40 000 |
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40 000 |
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transport |
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TCD 2013 L04 4V |
closed |
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60 000 |
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80 000 |
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80 000 |
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TCD 2013 L06 4V |
closed |
- |
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75 000 |
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100 000 |
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100 000 |
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6.1 Lubrication system |
Care and maintenance work |
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6.1.2 Checking oil level / changing |
6.1.2.2 Changing engine oil |
6 |
engine oil |
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6.1.2.1Checking oil level
© 25 729 0
zPosition the engine or vehicle so as to be level.
z– Engine warm:
Switch off the engine, wait for 5 minutes and check oil level.
z– Engine cold:
Check oil level.
zExtract oil dipstick.
zWipe with a fibre-free, clean cloth.
zInsert until it stops and extract again.
zCheckoillevelandre-fillto„MAX“ifnecessary.
–If the oil level lies just above the „MIN“- line marking, re-filling is necessary.
The oil level may not fall short of the „MIN“ line marking.
© 26 022 0
zWarm up engine.
zPosition the engine or vehicle so as to be level.
– Lube oil temperature approx. 80 °C.
zSwitch off engine.
© 26 023 0
zPosition oil drip cup under the engine.
zUnscrew oil drain screw.
zDrain off oil.
zScrew in oil drain screw with new sealing ring and tighten. (For tightening torque
see 9.2).
zPour in lube oil.
–For quality / viscosity data see 4.1.
–For filling quantities, see 9.1.
zCheck oil level, see 6.1.2.1.
Caution when draining hot oil: danger of scalding!
Collect the used oil, do not allow to seep into floor!
Dispose of according to instructions!
cardiagn.com
© 2005
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Care and maintenance work |
6.1 Lubrication system |
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6 |
6.1.3 Changing oil filter insert |
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© 25 8800
zWhen anti-rotation lock is installed: Loosen clamping screws and remove tightening clamps from below.
zLoosen lube oil filter cartridge with standard tool and unscrew.
zCollect any oil which may run out.
Careful with hot oil: danger of scalding!
© 25 881 0
zClean the sealing surface of the filter support for any possible dirt.
zLightly oil the rubber seal of the new lube oil cartridge.
zScrew on the cartridge by hand until the seal makes contact.
© 25882 0
zTighten lube oil filter cartridge three quarters of a turn (approx. 10 Nm).
zIf there is an anti-rotation lock:
Position the tightening clamps and tighten with clamping screws.
zCheck oil level, see 6.1.2.
zCheck oil pressure, see 3.3.1.
zCheck the seal of the lube oil filter cartridge for tightness.
cardiagn.com
© 2005
6.1 Lubrication system |
Care and maintenance work |
6.1.4 Cleaning / changing oil filter (cup)
© 30 0 74 |
1 |
zSwitch off engine.
zLoosen lube oil filter cover 1 with two or three turns and wait for 30 seconds.
zUnscrew lube oil filter cover 1 with paper filter cartridge 5 in anti-clockwise direction.
zCarefully loosen paper filter cartridge 5 from the guide 4, which is inserted in the housing 3, from above.
© 43 937 |
0 |
zCollect any lube oil which may run out.
zCrease the paper filter cartridge 5 in the collection vessel slightly at the side until the cartridge is released from the clip 6.
zClean the sealing surface of the filter support andthelubeoilfiltercover1aswellastheguide 4 of any dirt there may be
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© 300 74 0 |
cardiagn.com |
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z Change the round sealing ring 2 and lightly oil. |
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z Press new paper filter cartridge 5 into the clip |
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6 and insert carefully in the guide 4 together. |
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z Screw the lube oil filter cover 1 tight in clock- |
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wise direction (25 Nm). |
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z Start the engine. |
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z Check lube oil filter assembly for leaks. |
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z Check engine oil level and top up if necessary. |
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Careful with hot oil: Danger of scalding
Dispose of used oil in an environmentally friendly way.
© 2005
Care and maintenance work
6 6.2.1 Changing fuel filter
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© |
25 880 |
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© |
25 881 |
0 |
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z Close fuel stopcock. |
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z Screw on the cartridge by hand until the seal |
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z Loosen fuel filter cartridge with standard tool |
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makes contact. |
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and unscrew. |
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z Tighten the fuel filter cartridge with one more |
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z Collect any fuel which may run out. |
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z Clean the sealing surface of the filter support |
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half turn. |
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for any dirt there may be. |
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z Open fuel stopcock. |
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z Lightly oil the rubber seal of the new DEUTZ |
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original fuel filter cartridge or wet with diesel |
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z Check for tightness. |
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fuel. |
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Only work on the fuel system |
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2005© |
when the engine is switched off. |
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Waitatleast30seconds. Noopen |
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Payattentiontocleanlinessasthe |
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fire! Do not smoke! |
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fuel system (Rail) is very sensitive!!!
6.2 Fuel system
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cardiagn.com |
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© |
25882 |
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It is necessary to bleed the fuel system.
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