Deutz
BF 4M1011F
Engines
(Before SN 0262361)
Used In:
SL5635 & SL6635
Skid Loaders
Engine Parts Book
Form No.
907763
Revision B
09/99
®
Introduction
This manual covers BF 4M 1011F engines (Gehl part number 130320) used in SL5635SXT, SL5635DXT, SL6635SXT and SL6635DXT skid loaders. When ordering service parts, specify the correct part number, full description, quantity required, and the engine model number and serial number (located on a plate on the valve mechanical cover). NOTE: This manual only covers engines before engine serial number 0262361.
Items shown that do not have a part number are shown for reference purposes only and are not available for purchase. Part numbers may change. Your Gehl dealer will have the latest part number.
Gehl® Company reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.
Table of Contents
Adapter Housing . . . . . . . . . . . . . . . . . . . . . . . 50
Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Alternator Bracket . . . . . . . . . . . . . . . . . . . . . . 53
Alternator Fastenings . . . . . . . . . . . . . . . . . . . 54
Camshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Camshaft Drive . . . . . . . . . . . . . . . . . . . . . . . . 18
Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . 12
Control Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Crankcase Breather . . . . . . . . . . . . . . . . . . . . . 3
Crankshaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Crankshaft Accessories . . . . . . . . . . . . . . . . . . 7
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cylinder Head Fastenings. . . . . . . . . . . . . . . . 15
Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Engine Block . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Exhaust Manifold. . . . . . . . . . . . . . . . . . . . . . . 58
Fan Support . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Filler Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Filter Cartridge . . . . . . . . . . . . . . . . . . . . . . . . 32
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Front Block Plugs . . . . . . . . . . . . . . . . . . . . . . 44
Front Cover/governor . . . . . . . . . . . . . . . . . . . 45
Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . 33
Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Fuel Supply Pump. . . . . . . . . . . . . . . . . . . . . . 34
Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Heater Connection . . . . . . . . . . . . . . . . . . . . . 29
High Pressure Pipe . . . . . . . . . . . . . . . . . . . . . 39
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . 40
Narrow V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . 48
Lubrication Oil Filter . . . . . . . . . . . . . . . . . . . . 24
Lubrication Oil Line . . . . . . . . . . . . . . . . . . . . . 27
Lubrication Oil Pump. . . . . . . . . . . . . . . . . . . . 23
Oil Filter Fastenings . . . . . . . . . . . . . . . . . . . . 25
Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Oil Pressure Switch. . . . . . . . . . . . . . . . . . . . . 56
Oil Return Line . . . . . . . . . . . . . . . . . . . . . . . . 28
Oil Suction Line . . . . . . . . . . . . . . . . . . . . . . . . 26
Overflow Line . . . . . . . . . . . . . . . . . . . . . . . . . 37
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Power Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . 9
Protection Hood . . . . . . . . . . . . . . . . . . . . . . . 20
Radiator Connections . . . . . . . . . . . . . . . . . . . 30
Rear End Cover . . . . . . . . . . . . . . . . . . . . . . . . 1
Rocker Arm Bracket . . . . . . . . . . . . . . . . . . . . 21
Screw Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Shutdown Device . . . . . . . . . . . . . . . . . . . . . . 59
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Temperature Transmitter . . . . . . . . . . . . . . . . . 57
Torque Capsule . . . . . . . . . . . . . . . . . . . . . . . . 43
Turbocharger. . . . . . . . . . . . . . . . . . . . . . . . . . 41
Valve Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Valve Mechanical Cover . . . . . . . . . . . . . . . . . 17
BF 4M1011F DEUTZ ENGINE |
REAR END COVER |
|
|
3
1
2
4
5051009
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
|
|
|
|
1 |
133390 |
COVER/REAR END |
1 |
2 |
133204 |
BOLT/HEX 8 X 30MM CLASS 8.8 |
8 |
3 |
133387 |
SEAL/ROTATION SHAFT LIP |
1 |
4 |
133100 |
COMPOUND/PACKING 250 ML |
1 |
907763/BP0999 |
1 |
PRINTED IN USA |
DIPSTICK |
BF 4M1011F DEUTZ ENGINE |
|
|
|
|
|
|
9 |
|
1 |
|
|
7 |
6 |
|
3 |
4 |
|
|
|
|
2 |
|
|
8 |
|
|
|
|
5 |
5067762 |
|
|
|
5067789 |
|
|
|
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
|
|
|
|
1 |
133257 |
DIPSTICK (INCLUDES ITEM 2) |
1 |
2 |
133186 |
O-SEAL 5 1.5MM |
1 |
3 |
133500 |
TUBE/GUIDE |
1 |
4 |
133234 |
BOLT/TORX HEAD 8 X 20MM CLASS 8.8 |
1 |
5 |
133134 |
RING/SEALING 14 X 20MM |
1 |
6 |
133494 |
BRACKET |
1 |
7 |
133501 |
CLAMP/PIPE |
1 |
8 |
133253 |
BOLT/HEX 6 X 16MM CLASS 10.9 |
1 |
9 |
133125 |
NUT/HEX 6-8MM |
1 |
PRINTED IN USA |
2 |
907763/BP0999 |
BF 4M1011F DEUTZ ENGINE |
CRANKCASE BREATHER |
|
|
Engine Serial Number 0214548 & later
2
4
5 |
1 |
3
6
5069156
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
1 |
133552 |
PIPE/BREATHER |
1 |
2 |
133202 |
CLIP/HOSE |
1 |
3 |
133212 |
CLIP/HOSE |
1 |
4 |
133553 |
GASKET |
1 |
5 |
133482 |
CAP |
1 |
6 |
133554 |
BOLT/HEX 6 X 30MM |
2 |
907763/BP0999 |
3 |
PRINTED IN USA |
CRANKCASE BREATHER |
BF 4M1011F DEUTZ ENGINE |
|
|
Before Engine Serial Number 0214548
2
2
5
2 |
4 |
|
|
|
1 |
3
5069114
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
1 |
133511 |
PIPE/BREATHER |
1 |
2 |
133202 |
CLIP/HOSE |
3 |
3 |
133212 |
CLIP/HOSE |
1 |
4 |
133482 |
CAP |
1 |
5 |
133258 |
SLEEVE/RUBBER |
1 |
PRINTED IN USA |
4 |
907763/BP0999 |
BF 4M1011F DEUTZ ENGINE |
ENGINE BLOCK |
|
|
|
|
|
14 |
|
|
|
|
10 |
|
24 |
21 |
11 |
|
|
|
23 |
|||
|
|
|
||
|
|
|
|
|
|
|
8 |
1 |
|
|
|
|
||
|
|
7 |
|
|
|
|
19 |
|
|
|
18 |
|
|
|
|
|
|
6 |
|
12 |
|
9 |
|
|
17
5
22
|
|
|
|
7 |
|
16 |
|
4 |
2 |
|
|
13 |
20 |
3 |
|
|
|
|
|
|
|
|
5 |
|
5067707 |
|
|
|
|
Ref |
Part |
|
|
|
No. |
No. |
Description |
|
Quantity |
|
|
|
|
|
1 |
133437 |
BLOCK/ENGINE (INCLUDES ITEMS 2-19) |
|
1 |
2 |
133405 |
BUSHING/WRAPPED BEARING |
|
2 |
3 |
133404 |
BUSHING/WRAPPED BEARING |
|
3 |
4 |
133316 |
SLEEVE/GUIDE |
|
2 |
5 |
133430 |
PLUG/SCREW |
|
1 |
6 |
133536 |
PLUG/SCREW 12 X 1.5MM |
|
1 |
7 |
133537 |
PLUG/SCREW |
|
2 |
8 |
133538 |
PLUG/SCREW 14 X 1.5MM |
|
1 |
9 |
133539 |
PLUG/SCREW 10 X 1MM |
|
1 |
10 |
133540 |
PLUG/SCREW 20 X 1.5MM |
|
1 |
11 |
133408 |
TUBE |
|
1 |
12 |
133541 |
PLUG/SCREW |
|
1 |
13 |
133166 |
COVER |
|
1 |
14 |
133240 |
STUD 8 X 20MM CLASS 8.8 |
|
8 |
15 |
133542 |
PLUG/SCREW 18 X 1.5MM |
|
2 |
16 |
133323 |
BOLT/HEX |
|
10 |
17 |
133350 |
BUSHING |
|
10 |
18 |
133473 |
THERMOSTAT (INCLUDES ITEM 19) |
|
1 |
19 |
133411 |
SPRING/COMPRESSION |
|
1 |
20 |
133417 |
NOZZLE/PISTON COOLING |
|
8 |
21 |
133249 |
COVER |
|
1 |
22 |
133476 |
PIN |
|
1 |
23 |
133543 |
LINER/CYLINDER |
|
AR |
24 |
133107 |
AGENT/SAFETY LOCK 50ML |
|
AR |
907763/BP0999 |
5 |
|
PRINTED IN USA |
|
OIL PAN |
BF 4M1011F DEUTZ ENGINE |
|
|
1
3
2
7
4
5
4
6 |
8 |
5069001
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
|
|
|
|
1 |
133348 |
PAN/OIL (INCLUDES ITEMS 2,3) |
1 |
2 |
133155 |
PLUG/SCREW 48 X 1.5MM |
1 |
3 |
133203 |
RING/SEALING 48 X 59 X 3MM |
1 |
4 |
133137 |
RING/SEALING 18 X 24MM |
2 |
5 |
133143 |
PLUG/SCREW 18 X 1.5MM |
1 |
6 |
133151 |
PLUG/SCREW18 X 1.5MM |
1 |
7 |
133233 |
BOLT/TORX HEAD 8 X 16MM CLASS 8.8 |
26 |
8 |
133104 |
COMPOUND/PACKING 300ML |
AR |
PRINTED IN USA |
6 |
907763/BP0999 |
BF 4M1011F DEUTZ ENGINE |
CRANKSHAFT ACCESSORIES |
|
|
2
3
1
5063382
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
1 |
133325 |
BOLT/HEX |
1 |
2 |
133370 |
PULLEY/SYNCHRONOUS BELT |
1 |
3 |
133381 |
FLANGE/OUTPUT |
1 |
907763/BP0999 |
7 |
PRINTED IN USA |
CRANKSHAFT |
BF 4M1011F DEUTZ ENGINE |
|
|
1
5
3
4
2
5068138
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
1 |
133486 |
CRANKSHAFT (INCLUDES ITEMS 2-4) |
1 |
2 |
133487 |
BEARING/MAIN STANDARD 70MM |
5 |
2A |
133488 |
BEARING/MAIN 1ST UNDERSIZE 69.75MM |
5 |
2B |
133489 |
BEARING/MAIN 2ND UNDERSIZE 69.50MM |
5 |
3 |
133338 |
WASHER/THRUST STANDARD 2.4MM |
1 |
3A |
133339 |
WASHER/THRUST 1ST OVERSIZE 2.6MM |
1 |
4 |
133490 |
BEARING/BIG END STANDARD 55MM |
4 |
4A |
133491 |
BEARING/BIG END 1ST UNDERSIZE 54.75MM |
4 |
4B |
133492 |
BEARING/BIG END 2ND UNDERSIZE 54.50MM |
4 |
5 |
133515 |
INSERT/THREADED 10 X 1 X 5MM |
AR |
|
|
|
|
PRINTED IN USA |
8 |
907763/BP0999 |
BF 4M1011F DEUTZ ENGINE |
POWER TAKE-OFF |
|
|
1
2
5051752
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
|
|
|
|
1 |
133517a |
PULLEY/V-GROOVED - 162MM (USED W/1050MM V-BELT) |
1 |
|
133368b |
PULLEY/V-GROOVED - 195MM (USED W/1075MM V-BELT) |
1 |
2 |
133230 |
BOLT/HEX 10 X 30MM CLASS 8.8 |
4 |
a)Engine serial number 0196377 and later.
b)Before engine serial number 0196377.
907763/BP0999 |
9 |
PRINTED IN USA |
COVER PLATE |
BF 4M1011F DEUTZ ENGINE |
|
|
3
1 |
2 |
|
5051756
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
1 |
133363 |
PLATE/COVER |
1 |
2 |
133120 |
BOLT/HEX 6 X 10MM CLASS 8.8 |
3 |
3 |
133172 |
WASHER/PLAIN |
3 |
PRINTED IN USA |
10 |
907763/BP0999 |
BF 4M1011F DEUTZ ENGINE |
FLYWHEEL |
|
|
1
3
2
5068074
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
1 |
133446 |
FLYWHEEL (INCLUDES ITEM 2) |
1 |
2 |
133445 |
RIM/GEAR |
1 |
3 |
133335 |
BOLT/SCREW |
8 |
907763/BP0999 |
11 |
PRINTED IN USA |
CONNECTING ROD |
BF 4M1011F DEUTZ ENGINE |
|
|
2
4
5
1
3
5068152
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
1 |
133443 |
ROD/CONNECTING (INCLUDES ITEMS 2-4) |
1 |
2 |
133441 |
BOLT/BIG END |
2 |
3 |
133318 |
NUT |
2 |
4 |
133357 |
BUSHING/BIG END STANDARD 33.07-33.11MM |
1 |
4A |
133358 |
BUSHING/BIG END OVERSIZE 33.23-33.36MM |
1 |
5 |
133490 |
BEARING/BIG END STANDARD 55MM |
1 |
5A |
133491 |
BEARING/BIG END 1ST UNDERSIZE 54.75MM |
1 |
5B |
133492 |
BEARING/BIG END 2ND UNDERSIZE 54.50MM |
1 |
PRINTED IN USA |
12 |
907763/BP0999 |
BF 4M1011F DEUTZ ENGINE |
PISTON |
|
|
4
A |
A |
1 |
|
2
3
3
5069099
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
|
|
|
|
1 |
133504 |
PISTON “A” |
1 |
2 |
133369 |
PIN/PISTON |
1 |
3 |
133159 |
RING/SNAP |
2 |
4 |
133503 |
RINGS/SET OF PISTON |
1 |
907763/BP0999 |
13 |
PRINTED IN USA |
FILLER CAP |
BF 4M1011F DEUTZ ENGINE |
|
|
A
1
A
|
|
|
A |
5067612 |
|
|
|
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
1 |
133444 |
CAP/FILLER |
AR |
PRINTED IN USA |
14 |
907763/BP0999 |
BF 4M1011F DEUTZ ENGINE |
CYLINDER HEAD FASTENINGS |
|
|
1
3
4
2
5
5067614
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
|
|
|
|
1 |
135535 |
BOLT/CYLINDER HEAD |
10 |
2 |
133427 |
PIN/SPIRAL |
2 |
3 |
133574 |
GASKET/CYLINDER HEAD 1.48MM |
AR |
4 |
133575 |
GASKET/CYLINDER HEAD 1.55MM |
AR |
5 |
133576 |
GASKET/CYLINDER HEAD 1.60MM |
AR |
907763/BP0999 |
15 |
PRINTED IN USA |
CYLINDER HEAD |
BF 4M1011F DEUTZ ENGINE |
|
|
9
8
7
1
6
11
|
|
2 |
3 |
|
|
|
|
|
|
5 |
4 |
|
|
|
|
5069158 |
|
|
|
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
|
|
|
|
1 |
133564a |
HEAD/CYLINDER (INCLUDES ITEMS 2-9) |
1 |
|
133458b |
HEAD/CYLINDER (INCLUDES ITEMS 2-9) |
1 |
2 |
133380 |
INSERT/VALVE SEAT EXHAUST |
4 |
2A |
133327 |
INSERT/VALVE SEAT 1ST OVERSIZE 37.27MM |
4 |
3 |
133403 |
INSERT/VALVE SEAT INTAKE |
4 |
3A |
133356 |
INSERT/VALVE SEAT 1ST OVERSIZE 42.87MM |
4 |
4 |
133548a |
VALVE/INLET |
4 |
|
133359b |
VALVE/INLET |
4 |
5 |
133362 |
VALVE/EXHAUST |
4 |
6 |
133352 |
SEAL/VALVE STEM |
8 |
7 |
133456 |
SPRING/COMPRESSION |
8 |
8 |
133321 |
CAP/SPRING |
8 |
9 |
133322 |
COLLET/VALVE |
16 |
10 |
133353 |
GUIDE/VALVE (NOT SHOWN) |
6 |
11 |
133106 |
AGENT/SAFETY LOCK |
AR |
a)Engine serial number 0214548 and later.
b)Before engine serial number 0214548.
PRINTED IN USA |
16 |
907763/BP0999 |
BF 4M1011F DEUTZ ENGINE |
|
VALVE MECHANICAL COVER |
|
|
|
|
|
|
|
|
|
4 |
|
|
7 |
|
|
|
8 |
3 |
5 |
|
10 |
|
|
||
|
6 |
|
|
|
|
|
9 |
|
|
|
|
|
|
|
Before Engine Serial |
|
|
|
Number 0214548 |
|
|
1 |
|
2
5069157
5069113
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
|
|
|
|
1 |
133565a |
COVER/CYLINDER HEAD |
1 |
|
133508b |
COVER/CYLINDER HEAD |
1 |
2 |
133566a |
GASKET |
1 |
|
133472b |
GASKET |
1 |
3 |
133164 |
BOLT/HEX 6 X 30MM CLASS 8.8 |
10 |
4 |
133163 |
BOLT/HEX 6 X 25MM CLASS 8.8 |
1 |
5 |
133426 |
VALVE/BREATHER |
1 |
6 |
133250 |
O-SEAL 45 X 4MM |
1 |
7 |
133509b |
ELBOW |
1 |
8 |
133510b |
PLATE/COVER |
1 |
9 |
133119b |
BOLT/HEX 5 X 10MM CLASS 8.8 |
5 |
10 |
133167b |
WASHER/PLAIN |
5 |
a)Engine serial number 0214548 and later.
b)Before engine serial number 0214548.
907763/BP0999 |
17 |
PRINTED IN USA |
CAMSHAFT DRIVE |
BF 4M1011F DEUTZ ENGINE |
|
|
6
5
5
6
8
3
|
|
1 |
|
7 |
|
2 |
|
|
|||
|
|
||
|
|
4 |
|
|
|
|
|
5067701
Ref |
Part |
|
|
No. |
No. |
Description |
Quantity |
1 |
133378 |
PULLEY/SYNCHRONOUS BELT |
1 |
2 |
133242 |
BOLT/HEX 14 X 110MM CLASS 12.9 |
1 |
3 |
133231 |
BOLT/HEX 8 X 60MM CLASS 8.8 |
11 |
4 |
133324 |
WASHER/PLAIN |
1 |
5 |
133144 |
PLUG/SCREW 10 X 1MM |
2 |
|
|
|
|
6 |
133132 |
RING/SEALING 10 X 16MM |
2 |
7 |
133347 |
KIT/REPAIR |
1 |
8 |
133103 |
COMPOUND/PACKING |
AR |
PRINTED IN USA |
18 |
907763/BP0999 |
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