Brother Innov-is 1500D Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

When using this machine, basic safety precautions should always be taken, including the following: Read all instructions before using.

DANGER - To reduce the risk of electric shock:

1.The machine should never be left unattended while plugged in. Always unplug the machine from the electrical outlet immediately after using and before cleaning.

WARNING - To reduce the risk of burns, fire, electric shock, or injury to persons:

1.Do not allow this machine to be used as a toy. Close attention is necessary when the machine is used by or near children.

2.Use this machine only for its intended use as described in this manual. Use only accessories recommended by the manufacturer as contained in this manual.

3.Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. Return the machine to the nearest authorized retailer or service center for examination, repair, electrical or mechanical adjustment.

4.Never operate the machine with any air openings blocked. Keep ventilation openings of the machine and foot control free from the accumulation of lint, dust, and loose cloth.

5.Never drop or insert any object into any opening.

6.Do not use outdoors.

7.Do not operate where aerosol (spray) products are being used or where oxygen is being administered.

8.To disconnect, turn the main switch to the symbol “” position which represents off, then remove plug from outlet.

9.Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

10.Keep fingers away from all moving parts. Special care is required around the machine needle.

11.Always use the proper needle plate. The wrong plate can cause the needle to break.

12.Do not use bent needles.

13.Do not pull or push fabric while stitching. It may deflect the needle causing it to break.

14.Switch the machine to the symbol “” position when making any adjustments in the needle area, such as threading needle, changing needle, threading bobbin, or changing presser foot, and the like.

15.Always unplug the machine from the electrical outlet when removing covers, lubricating, or when making any other user servicing adjustments mentioned in the instruction manual.

16.This sewing machine is not intended for use by young children or infirm persons without supervision.

17.Young children should be supervised to ensure that they do not play with this machine.

18.If the Light unit is damaged, it must be replaced by authorized dealer.

SAVE THESE INSTRUCTIONS

This machine is intended for household use.

1

FOR USERS IN THE UK, EIRE, MALTA

AND CYPRUS ONLY

If this machine is fitted with a three-pin non-rewireable BS plug then please read the following.

IMPORTANT

If the available socket outlet is not suitable for the plug supplied with this equipment, it should be cut off and an appropriate three-pin plug fitted. With alternative plugs an approved fuse must be fitted in the plug.

NOTE

The plug served from the main lead must be destroyed as a plug with bared flexible cords is hazardous if engaged in a live socket outlet. In the event of replacing the plug fuse, use a fuse approved by ASTA to BS 1362, i.e. carrying

the mark, rating as marked on plug.

Always replace the fuse cover, never use plugs with the fuse cover omitted.

WARNING

DO NOT CONNECT EITHER WIRE TO THE EARTH TERMINAL WHICH IS MARKED WITH THE LETTER ‘E’, BY THE EARTH SYMBOL OR COLOURED GREEN OR GREEN AND YELLOW.

The wires in this main lead are coloured in accordance with the following code:

Blue Neutral

Brown Live

As the colours of the wiring in the main lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows.

The wire which is coloured blue must be connected to the terminal which is marked with the letter ‘N’ or coloured black or blue.

The wire which is coloured brown must be connected to the terminal which is marked with the letter ‘L’ or coloured red or brown.

2

Federal Communications Commission (FCC)

Declaration of Conformity (For USA Only)

Responsible Party: Brother International Corporation

100 Somerset Corporate Boulevard

Bridgewater, NJ 08807-0911 USA

TEL : [phone]

declares that the product

Product Name:	Brother Sewing Machine
Model Number:	NV1500D/NV1500

complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

•Reorient or relocate the receiving antenna

•Increase the separation between the equipment and receiver.

•Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

•Consult the dealer or an experienced radio/TV technician for help.

•The included interface cable should be used in order to ensure compliance with the limits for a Class B digital device.

•Changes or modifications not expressly approved by Brother Industries, Ltd. could void the user's authority to operate the equipment.

3

CONGRATULATIONS ON CHOOSING OUR

MACHINE

Your machine is the most advanced computerized household embroidery and sewing machine. To fully enjoy all the features incorporated, we suggest that you study the manual.

PLEASE READ BEFORE USING THIS MACHINE

For safe operation

1.Be sure to keep your eye on the needle while sewing. Do not touch the handwheel, thread take-up lever, needle, or other moving parts.

2.Remember to turn off the power switch and unplug the cord when:

•Operation is completed

•Replacing or removing the needle or any other parts

•A power failure occurs during use

•Maintaining the machine

•Leaving the machine unattended.

3.Do not store anything on the foot controller.

4.Plug the machine directly into the wall. Do not use extension cords.

For a longer service life

1.When storing this machine, avoid direct sunlight and high humidity locations. Do not use or store the machine near a space heater, iron, halogen lamp, or other hot objects.

2.Use only neutral soaps or detergents to clean the case. Benzene, thinner, and scouring powders can damage the case and machine, and should never be used.

3.Do not drop or hit the machine.

4.Always consult the operation manual when replacing or installing any assemblies, the presser feet, needle, or other parts to assure correct installation.

For repair or adjustment

In the event a malfunction occurs or adjustment is required, first follow the troubleshooting table in the back of the operation manual to inspect and adjust the machine yourself. If the problem persists, please consult your local authorized Brother dealer.

For additional product information and updates, visit our web site at www.brother.com

The contents of this manual and specifications of this product are subject to change without notice.

4

HOW TO USE THIS MANUAL

Chapters 1 and 2 describe to the first-time user the initial operations for using this machine and the basic sewing operations.

To sew utility stitches

Continue with chapter 3 to learn how to select a stitch and sew using the various stitches.

Chapter 1		Chapter 2		Chapter 3

To sew characters and patterns

Continue with chapter 4 to learn basic operations, from selecting patterns to sewing, in addition to operations such as combining and editing patterns to rotate or resize them, and storing combined patterns.

Chapter 1		Chapter 2		Chapter 4

To embroider

Continue with chapter 5 to learn basic embroidering operations, from selecting patterns to sewing, as well as operations such as editing patterns to rotate or resize them and utilizing more useful functions or techniques. In chapter 6, you can learn how to edit more advanced embroidery patterns and combine patterns.

Chapter 1		Chapter 2		Chapter 5		Chapter 6

•Parts related to operations described in the procedures are highlighted in blue.

Perform the operations while comparing the screens in the procedures with those that appear on the machine.

•If, while using the machine, you have questions about an operation or you would like to know more about a specific function, refer to the index (P.197) and the table of contents to find the section of the manual to refer to.

5

Contents

CONTENTS

NAMES OF MACHINE PARTS AND THEIR
FUNCTIONS ...........................................................	9
Machine .....................................................................	9
Needle and Presser Foot Section...............................	10
Embroidery Unit .......................................................	10
Operation Buttons ....................................................	11
Included Accessories ................................................	11
Options ....................................................................	14
Chapter 1 Getting Ready	15
TURNING THE MACHINE ON/OFF ....................	16
LCD SCREEN .......................................................	17
Using the Machine Setting Mode Key ......................	20
Using the Machine Operation Mode Key .................	22
Using the Pattern Explanation Key ...........................	23
LOWER/UPPER THREADING ..............................	24
Winding the Bobbin .................................................	24
Setting the Bobbin ....................................................	27
Pulling Up the Bobbin Thread ..................................	27
Upper Threading ......................................................	28
Using the Twin Needle .............................................	31
CHANGING THE PRESSER FOOT .......................	33
Removing the Presser Foot........................................	33
Attaching the Presser Foot.........................................	33
CHANGING THE NEEDLE...................................	34
Chapter 2 Sewing Basics	37
SEWING ..............................................................	38
Sewing a Stitch .........................................................	38
Sewing Reinforcement Stitches .................................	40
Sewing Curves ..........................................................	40
Changing Sewing Direction ......................................	40
Sewing Heavyweight Fabric......................................	41
Sewing Lightweight Fabric ........................................	41
ADJUSTING STITCH SETTINGS...........................	42
Adjusting the Stitch Width ........................................	42
Adjusting the Stitch Length .......................................	42
Adjusting the Thread Tension ...................................	43
USEFUL FUNCTIONS..........................................	43
Automatic Reinforcement Stitching...........................	43
Automatic Thread Cutting.........................................	44
Locking the Screen ...................................................	45
Chapter 3 Utility Stitches	47
SELECTING A UTILITY STITCH............................	48
Selecting a Stitch Pattern...........................................	49
Saving Stitch Settings ................................................	49
Using the Sewing Type Selection Key ......................	50
SEWING THE STITCHES ......................................	51
Straight Stitches ........................................................	51
Darts Seams..............................................................	53
Gathering .................................................................	54
Flat Fell Seams..........................................................	54
Pintucks....................................................................	55
Zigzag Stitches..........................................................	56
Elastic Zigzag Stitches...............................................	57
Overcasting ..............................................................	58
Quilting ....................................................................	62
Blind Hem Stitches ...................................................	66
Appliqués .................................................................	67
Shell Tuck Stitching ..................................................	68
Scalloping.................................................................	68
Top Stitching ............................................................	69

Smocking..................................................................	69
Fagoting....................................................................	70
Tape or Elastic Attaching...........................................	71
Heirloom Stitching....................................................	72
Buttonhole Stitches ...................................................	74
Bar Tacks ..................................................................	79
Button Sewing...........................................................	81
Eyelets ......................................................................	82
Multi-Directional Sewing (Straight Stitch and
Zigzag Stitch) ............................................................	83
Zipper Insertion ........................................................	84
Chapter 4 Character/Decorative Stitches	87
SELECTING STITCH PATTERNS ..........................	88
Selecting Decorative Stitch Patterns/7 mm
Decorative Stitch Patterns/Satin Stitch Patterns/
7 mm Satin Stitch Patterns/Cross Stitch Patterns/
Utility Decorative Stitch Patterns...............................	89
Alphabet Patterns......................................................	89
SEWING STITCH PATTERNS...............................	91
Sewing Attractive Finishes.........................................	91
Basic Sewing.............................................................	91
Adjusting Patterns .....................................................	92
EDITING STITCH PATTERNS ..............................	94
Changing the Pattern Size .........................................	95
Changing the Pattern Length
(7 mm Satin Stitch Patterns Only)..............................	95
Creating a Vertical Mirror Image ...............................	95
Creating a Horizontal Mirror Image ..........................	95
Selecting a Single/Repeating Pattern..........................	96
Changing the Thread Density
(Satin Stitch Patterns Only)........................................	96
COMBINING STITCH PATTERNS .......................	97
Before Combining Patterns........................................	97
Combining Patterns From Different Categories..........	97
Combining Stitch Patterns of Different Sizes..............	98
Combining Stitch Patterns of Different Orientations	.. 99
Combining Stitch Patterns of Different Lengths........	100
Creating Step Patterns (7 mm Satin Stitch Patterns
Only) ......................................................................	101
USING THE MEMORY FUNCTION...................	103
Stitch Data Precautions ...........................................	103
Saving Stitch Patterns in the Machine’s Memory .....	103
Saving Stitch Patterns to the Computer....................	105
Retrieving Stitch Patterns from the Machine’s
Memory ..................................................................	106
Retrieving Stitch Patterns from the Computer ..........	107
Chapter 5 Embroidery	109
BEFORE EMBROIDERING .................................	110
Attaching Embroidery Foot “U”...............................	111
Attaching the Embroidery Unit................................	112
SELECTING EMBROIDERY PATTERNS ..............	114
One-point Patterns/Floral Patterns...........................	115
Alphabet Patterns....................................................	116
Frame Patterns ........................................................	117
Embroidery Cards ...................................................	118
Selecting Patterns from the Machine's Memory/
Computer................................................................	118
VIEWING THE SEWING SCREEN......................	119
PREPARING THE FABRIC..................................	120
Attaching Stabilizer to Fabric ..................................	120
Hooping Fabric in the Embroidery Frame................	121

6

Contents

Embroidering Small Fabrics and Fabric Edges ..........	123
ATTACHING THE EMBROIDERY FRAME ..........	124
EDITING THE PATTERN ....................................	125
Changing the Embroidery Frame Display.................	125
Changing the Pattern Position..................................	125
Rotating the Pattern .................................................	126
Changing the Pattern Size........................................	126
Creating a Horizontal Mirror Image .........................	127
Changing the Stitching Density (Alphabet and
Frame Patterns Only) ...............................................	128
Changing the Color of Single Characters..................	128
CHECKING THE PATTERN ................................	129
Checking the Embroidering Position ........................	129
Previewing the Pattern.............................................	130
SEWING AN EMBROIDERING PATTERN ..........	131
Sewing Attractive Finishes .......................................	131
Sewing Embroidery Patterns ....................................	132
Embroidering Appliqué Patterns ..............................	133
If the Bobbin Runs Out of Thread ............................	134
If the Thread Breaks During Sewing ..............................	135
Restarting from the Beginning..................................	136
Adjusting the Thread Tension ..................................	136
Automatic Thread Cutting........................................	137
Changing the Embroidering Speed...........................	138
Changing the Thread Color Display.........................	138
USING THE MEMORY FUNCTION ...................	140
Embroidery Data Precautions ..................................	140
Saving Embroidery Patterns in the Machine’s
Memory...................................................................	141
Saving Embroidery Patterns to the Computer ...........	142
Retrieving Patterns from the Machine’s Memory......	143
Retrieving Patterns from the Computer ....................	144
EMBROIDERY APPLICATIONS ..........................	146
Using a Frame Pattern to Make an Appliqué (1).......	146
Using a Frame Pattern to Make an Appliqué (2).......	147

CARE AND MAINTENANCE .............................	176
Cleaning the LCD ....................................................	176
Cleaning the Machine Casing ..................................	176
Cleaning the Race ...................................................	176
ADJUSTING THE SCREEN.................................	178
Screen Visibility Is Low............................................	178
Touch Panel Is Malfunctioning ................................	178
TROUBLESHOOTING.......................................	180
ERROR MESSAGES............................................	183
SPECIFICATIONS ..............................................	188
UPGRADING YOUR MACHINE’S
SOFTWARE .......................................................	189
STITCH SETTING CHART..................................	191
INDEX ...............................................................	197

Chapter 6 Embroidery Edit	149
AVAILABLE EDITING FUNCTIONS ...................	150
SELECTING PATTERNS TO EDIT .......................	151
Selecting One-point Patterns/Floral Patterns/
Frame Patterns.........................................................	151
Alphabet Patterns ....................................................	152
EDITING PATTERNS..........................................	154
Moving the Pattern ..................................................	155
Rotating the Pattern .................................................	155
Changing the Size of the Pattern ..............................	156
Deleting the Pattern.................................................	156
Changing the Configuration of Character Patterns....	157
Changing the Character Spacing..............................	157
Changing the Color of Each Character in a Pattern ..	158
After Editing.............................................................	158
COMBINING PATTERNS...................................	159
Editing Combined Patterns.......................................	159
Sewing Combined Patterns ......................................	162
USING THE MEMORY FUNCTION ...................	162
Chapter 7 MY CUSTOM STITCH	163
DESIGNING A STITCH ......................................	164
ENTERING STITCH DATA .................................	166
USING STORED CUSTOM STITCHES................	171
Saving Custom Stitches in the Machine’s Memory ...	171
Saving Custom Stitches to the Computer..................	172
Retrieving Custom Stitches from the Machine’s
Memory...................................................................	173
Retrieving Custom Stitches from the Computer ........	173
Chapter 8 Appendix	175

1

2

3

4

5

6

7

8

7

8

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Machine

■ Front View

aTop cover

Open the top cover to thread the machine and wind the bobbin.

bThread guide plate

Pass the thread around the thread guide plate when threading the upper thread.

cThread take-up lever check window

Look through the window to check the position of the take-up lever.

dNeedle threader lever

Use the needle threader lever when threading the needle automatically.

eThread cutter

Pass the threads through the thread cutter to cut them.

fFlat bed attachment with accessory compartment

Store presser feet and bobbins in the accessory compartment of the flat bed attachment. Remove the flat bed attachment when sewing cylindrical pieces such as sleeve cuffs.

gOperation buttons (5 buttons) and sewing speed controller

Use these buttons to perform various operations, such as starting sewing and raising or lowering the needle.

Slide the sewing speed controller to adjust the sewing speed while using utility stitches.

hKnee lifter slot

Insert the knee lifter into the slot.

iKnee lifter

Use the knee lifter to raise and lower the presser foot.

jLCD (liquid crystal display)

Stitch settings can be viewed and edited, and operations for using the machine can be displayed, and error messages appear in the LCD.

kSpool pin

Place a spool of thread on the spool pin.

lSpool cap

Use the spool cap to hold the spool in place.

mBobbin winder

Use the bobbin winder when winding the bobbin.

nSupplemental spool pin

Use this spool pin to wind the bobbin thread while sewing or to sew with the twin needle.

oThread guide

Pass the thread around this thread guide when winding the bobbin thread.

pBobbin winding thread guide

Pass the thread around this thread guide when winding the bobbin thread.

■ Right-side/Rear View

aHandle

When transporting the machine, carry it by this handle.

bHandwheel

Turn the handwheel toward you to sew one stitch or to raise or lower the needle.

cEmbroidery card slot

Insert the embroidery cards (sold separately) into the embroidery card slot.

dUSB connector

Plug in a USB cable to connect a computer.

eTouch pen holder

Use the touch pen holder to hold the touch pen when it is not being used.

fFoot controller jack

Insert the plug on the end of the foot controller cord into the foot controller jack.

gFoot controller

Press the foot controller to control the speed of the machine.

hJack connector

Insert the power cord into the connector jack.

iMain power switch

Use the main power switch to turn the machine ON and OFF.

jAir vent

Do not cover the air vent while the sewing machine is being used.

kFeed dog position switch

Use the feed dog position switch to lower the feed dogs.

lPresser foot lever

Raise and lower the presser foot lever to raise and lower the presser foot.

9

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Needle and Presser Foot Section

aButtonhole lever

Lower the buttonhole lever when sewing buttonholes and bar tacks.

bPresser foot holder

The presser foot is attached to the presser foot holder.

cPresser foot holder screw

Use the presser foot holder screw to hold the presser foot holder in place.

dPresser foot

The presser foot consistently applies pressure to the fabric as it is sewn. Attach the appropriate presser foot for the selected stitch.

eFeed dogs

The feed dogs feed the fabric in the sewing direction.

fBobbin cover

Open the bobbin cover to insert the bobbin.

gNeedle plate cover

Remove the needle plate cover to clean the bobbin case and race.

hNeedle plate

The needle plate is marked with guides to help sew straight seams.

iNeedle bar thread guide

Pass the upper thread through the needle bar thread guide.

jNeedle clamp screw

Use the needle clamp screw to hold the needle in place.

Embroidery Unit

aCarriage

The carriage moves the embroidery frame automatically when embroidering.

bRelease button (located under the embroidery unit)

Press the release button to remove the embroidery unit.

cEmbroidery unit connector

Insert the embroidery unit connector into the connection port to attach the embroidery unit.

dEmbroidery frame holder

Attach the embroidery frame to the embroidery frame holder to hold the frame in place.

eFrame-securing lever

Press down the frame-securing lever to secure the embroidery frame.

CAUTION

•After the embroidery frame is set in the frame holder, be sure the frame-securing lever is correctly lowered.

10

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Operation Buttons

a“Start/Stop” button

When this button is pressed, the machine sews a few stitches at a low speed, then begins sewing at the speed set by the sewing speed controller. Press this button again to stop sewing. This button lights up in a different color depending on the machine’s operating condition.

Green:	The machine is ready to sew or is sewing.
Red:	The machine cannot sew.

b“Reverse/Reinforcement Stitch” button

This button is used to sew reinforcement stitches at the beginning and end of stitching. When this button is pressed, the machine sews 3 to 5 stitches in the same spot, then stops automatically. For straight and zigzag stitch patterns that take reverse stitches, the machine sews reverse stitches (stitches sewn in the opposite direction) at low speed only while the “Reverse/Reinforcement Stitch” button is held down.

c“Needle Position” button

Use this button to change the sewing direction or for detailed sewing in small areas. Press this button to raise or lower the needle position. Press this button twice to sew a single stitch.

d“Thread Cutter” button

Press this button after sewing to automatically trim the excess thread.

e“Presser Foot Lifter” button

Press this button to lower the presser foot and apply pressure to the fabric. Press this button again to raise the presser foot.

fSewing speed controller

Slide the sewing speed controller to the left or right to adjust the sewing speed. Slide the controller to the left to sew at lower speeds. Slide the controller to the right to sew at higher speeds. Beginners should sew at a lower speed until they become familiar with the machine.

CAUTION

•Do not press the “Thread Cutter” button after the threads have already been cut. Otherwise, the needle may break, the threads may become tangled, or damage to the machine may occur.

Included Accessories

The accessories are stored in the flat bed attachment. Open the flat bed attachment as shown below.

b

c

a d

aEmbroidery foot “U” storage space

bBobbin stand

(Place the bobbins on the pins to store them.)

cStorage space

dPresser foot storage tray

(Store presser feet marked A, G, I, J, M, N, and R.)

11

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

1	2		3	4	5	6	7
8	9	10	11	12	13
14				15	16	17	18
	75/11 2 needles
	90/14 2 needles
	90/14 2 needles: Ball point needle
		(gold colored)
19	20	21	22	23	24	25	26
27	28	29	30	31	32	33	34
35	36	37	38	39	40	41
42

12

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

				Part Code
	No.	Part Name
			U.S.A./	Others
			Canada
	1	Embroidery foot “U”		XD0313-051
	2	Buttonhole foot “A”		X57789-151
	3	Overcasting foot “G”		XC3098-051
	4	Monogramming foot “N”		X53840-351
	5	Zipper foot “I”		X59370-051
	6	Zigzag foot “J” (on machine)		XC3021-051
	7	Blind stitch foot “R”		X56409-051
	8	Button fitting foot “M”		130489-001
	9	Walking foot	SA140	F033N:XC2214-102
	10	Side cutter foot	SA177	F054:XC3879-002
	11	Free-motion quilting foot	SA129	F005N:XC1948-002
	12	Seam ripper		X54243-051
	13	Bobbin × 4	SA156	SFB:XA5539-151
	14	Needle set		X58358-051
	15	Twin Needle		X59296-151
	16	Scissors		XC1807-121
	17	Chalk pen		184944-001
	18	Cleaning brush		X59476-051
	19	Eyelet punch		135793-001
	20	Screwdriver (large)		X55467-051
	21	Screwdriver (small)		X55468-051
	22	Spool cap (small)		130013-154
	23	Spool cap (medium) × 2		X55260-153
	24	Spool cap (large)		130012-054
	25	Vertical spool pin		XC8619-051
	26	Spool felt		X57045-051
	27	Disc-shaped screwdriver		XC1074-051
	28	Spool net		XA5523-050
		Embroidery frame set (large)	SA439/
	29	18 cm (H) × 13 cm (W)		EF75:XC8481-052
			EF75
		(7 inches (H) × 5 inches (W))
		Embroidery frame set
	30	(extra large) 26 cm (H) × 16	SA441/	EF81:XC9763-052
		cm (W) (10-1/4 inches (H) ×	EF81
		6-1/4 inches (W))
	31	Foot controller	XD0501-021 (EU area)
			XC8816-021 (other area)
	32	Embroidery needle plate		XA9939-051
		cover
	33	Grid sheet set	SA507	GS3:X81277-050
	34	Touch pen (stylus)		XA9940-051
	35	Knee lifter		XA6941-052
	36	USB cable		XD0745-051
		Alternate bobbin case
	37	(pink marking)		XC8167-151
		(See page 131)
	38	Embroidery bobbin thread	SA-EBT	EBT-CEN:
				X81164-001
	39	Stabilizer material	SA519	BM3:X81175-101
	40	Operation Manual		XD0550-051
	41	Quick Reference Guide		XD0556-051
	42	Hard case		XC9640-051

Memo

(For U.S.A. only)

Foot controller: Model T

This foot controller can be used with this machine model NV1500D/NV1500.

Memo

•Always use accessories recommended for this machine.

•The screw for the presser foot holder is available through your authorized dealer (part code: XA4813-051).

•This operation manual and the foot controller can be stored in the machine’s hard case.

13

NAMES OF MACHINE PARTS AND THEIR FUNCTIONS

Options

1

2

3

4

5

6

7

8

9

10

11

				Part Code
	No.	Part Name
			U.S.A./	Others
			Canada
	1	Embroidery bobbin thread	SA-EBT	EBT-CEN:X81164-001
		(White)
		Embroidery bobbin thread	SAEBT999	EBT-CEBN:XC5520-001
		(Black)
	2	Stabilizer material	SA519	BM3:X81175-101
		Water soluble stabilizer	SA520	BM4:X81267-101
	3	Seam guide	SA532	SG1:XC8483-05
	4	Embroidery frame set (small)	SA437/	EF73:XC8479-052
		2 cm (H) × 6 cm (W) (1 inch (H)	EF73
		× 2-1/2 inches (W))
		Embroidery frame set (medium)	SA438/
	5	10 cm (H) × 10 cm (W) (4 inches		EF74:XC8480-052
		(H) × 4 inches (W))	EF74
	6	Straight stitch needle plate	SA550	SNP01:XD0606-052
	7	Cord guide bobbin cover		XC8449-051
		(with single hole)
	8	Table and free motion grip	SATFM	TFM2:XC8645-052
			4000D
	9	Spool stand	SA539	TS2:XC9655-052
	10	Embroidery unit carrying	SA529	D6EUC:XC9862-052
		case
	11	Embroidery card

Memo

Please be aware that some specifications may change without notice.

Note

•Embroidery cards purchased in foreign countries may not work with your machine.

•Visit your authorized dealer for complete listing of optional accessories available for your machine.

14

Chapter 1

Getting Ready

TURNING THE MACHINE ON/OFF....................................................	16
LCD SCREEN........................................................................................	17
■ Display Precautions.........................................................................................................	17
■ Key Functions ..................................................................................................................	18
Using the Machine Setting Mode Key......................................................................	20
Using the Machine Operation Mode Key ................................................................	22
■ Contents of Each Category ..............................................................................................	22
Using the Pattern Explanation Key ..........................................................................	23
LOWER/UPPER THREADING ..............................................................	24
Winding the Bobbin ................................................................................................	24
■ Using the Supplemental Spool Pin...................................................................................	24
■ Winding the Bobbin Using the Spool Pin.........................................................................	26
Setting the Bobbin...................................................................................................	27
Pulling Up the Bobbin Thread .................................................................................	27
Upper Threading .....................................................................................................	28
Using the Twin Needle............................................................................................	31
CHANGING THE PRESSER FOOT .......................................................	33
Removing the Presser Foot ......................................................................................	33
Attaching the Presser Foot ......................................................................................	33
CHANGING THE NEEDLE ...................................................................	34
■ Checking the Needle .......................................................................................................	34
■ About the Needle ............................................................................................................	36
■ Fabric/Thread/Needle Combinations ..............................................................................	36

TURNING THE MACHINE ON/OFF

TURNING THE MACHINE ON/OFF

WARNING

•Use only regular household electricity as the power source. Using other power sources may result in fire, electric shock, or damage to the machine.

•Turn the main power to OFF and remove the plug in the following circumstances: When you are away from the machine

After using the machine

When the power fails during use

When the machine does not operate correctly due to a bad connection or a disconnection During electrical storms

CAUTION

•Do not use extension cords or multi-plug adapters with many other appliances plugged in to them. Fire or electric shock may result.

•Do not touch the plug with wet hands. Electric shock may result.

•When unplugging the machine, always turn the main power to OFF first. Always grasp the plug to remove it from the outlet. Pulling on the cord may damage the cord, or lead to fire or electric shock.

•Do not allow the power cord to be cut, damaged, modified, forcefully bent, pulled, twisted, or bundled. Do not place heavy objects on the cord. Do not subject the cord to heat. These things may damage the cord, or cause fire or electric shock. If the cord or plug is damaged, take the machine to your authorized dealer for repairs before continuing use.

•Unplug the power cord if the machine is not to be used for a long period of time. Otherwise, a fire may result.

•When leaving the machine unattended, either the main switch of the machine should be turned to OFF or the plug must be removed from the socket-outlet.

•When servicing the machine or when removing covers, either the machine or the electrical set must be unplugged.

•For U.S.A. only

This appliance has a polarized plug (one blade wider than the other). To reduce the risk of electrical shock, this plug is intended to fit in a polarized outlet only one way.

If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not modify the plug in any way.

aInsert the power cord into the power cord jack connector, then insert the plug into a wall outlet.

a

b

aMain power switch

bPower cord

bTurn the main power switch to “I” to turn on the machine.

b

a

aOFF

bON

cTurn the main power switch to “O” to turn off the machine.

16

LCD SCREEN

LCD SCREEN

■Display Precautions

•Only touch the display with your finger or the touch pen included with the machine. Do not use a mechanical pencil, screwdriver or any other hard or sharp objects. In addition, do not press the display with extreme pressure, otherwise damage to the display may result.

•All or part of the display may sometimes become darker or lighter due to fluctuations in the surrounding temperature or other changes in the environment. This is not a sign of a malfunction. If the display is difficult to read, adjust its brightness (see page 21).

•The display may be dark immediately after the machine is turned on. This is a normal characteristic of the backlight and is not a sign of a malfunction. After approximately 10 minutes, the display should reach its normal level of brightness.

•If you are not directly facing the display, the colors may be distorted or the screen may be difficult to read. This is a normal characteristic of the display and is not a malfunction. Be sure to sit in front of the display while using it.

When the machine is turned on, the opening screen appears. The machine can be set so that the opening screen is not displayed (see page 21).

Lightly press the display with your finger. Depending on the setting, either "1-01 Straight stitch (Left)" or "1-03 Straight stitch (Middle)" is automatically selected (see page 20).

Memo

It may take some time until the opening screen appears. This is not a sign of a malfunction.

a Shows whether the machine is set for a single needle

or twin needle, and the needle position when the

machine is stopped. The desired needle position can

be set (see page 20).

For a single needle

a

b

c

Single needle/down

Single needle/up

position

position

d

For a twin needle

Twin needle/down

Twin needle/up

e

position

position

b Presser foot code

Attach the indicated presser foot before sewing.

c Shows the number for the selected stitch (only for

utility stitches).

d Shows a preview of the selected stitch.

e Shows the current page number and the total number

of pages available.

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17

LCD SCREEN

■ Key Functions

With your finger or the touch pen, press a key at the top of the display (

) to change the

screen that is displayed.

1	2	3
5		6
4		7
h		i
		j
		k
l
m		q
n		p
o		s
r

Operation panel

No.		Key				Name	Function	Page
1						Machine setting mode	Press this key to change the needle stop position, turn the buzzer on/off, adjust	20
						key	the pattern or screen, and change other machine settings.
2						Machine operation	Press this key to see descriptions for upper threading, winding the bobbin,	22
						mode key	changing the presser foot, and other operations for using the machine.
3						Presser foot / Needle	Press this key when changing the needle or presser foot. Pressing this key locks	33,34
						exchange key	all keys and operation buttons so that parts can safely be changed. Press this key
							again to unlock the keys and buttons.
							When operations are displayed, the screen for the presser foot/needle
							replacement mode is not displayed.
4						Utility stitch key	Press this key to select a straight stitch, zigzag stitch, buttonhole, blind hem	48
							stitch, or other stitch (utility stitch) commonly used in garment sewing.
5						Character/Decorative	Press this key to select character or decorative stitch patterns.	88
						Stitch key
6						Embroidery key	Press this key to sew embroidery.	114
7						Embroidery edit key	Press this key to combine embroidery patterns. By editing embroidery patterns,	151
							you can create original emblems and name tags.

18

LCD SCREEN

Screen

No.	Key	Name			Function				Page
h		Screen lock key	Press this key to lock the screen. When the screen is locked, the various settings,						45
			such as the stitch width and stitch length, are locked and cannot be changed.
			Press this key again to unlock the settings.
i		Sewing type selection	Press this key when you need help selecting the appropriate stitch pattern for the						50
		key	sewing application and when you need instructions on how to sew the selected
			stitch pattern. This key is very helpful for beginners.
j		Pattern explanation key	Press this key to see how the selected stitch pattern can be used.						23
k		Stitch selection display	Press the key for the stitch pattern that you want to sew. Press one of the						48
				keys to change the pattern selection screen.
l		Automatic	Press this key to select the automatic reinforcement stitching (reverse stitching)						43
		reinforcement stitch key	setting. If you select this setting before sewing, the machine will automatically
			sew reinforcement stitches at the beginning and end of stitching (depending on
			the selected stitch pattern, reverse stitches may be sewn). Press this key again to
			cancel the setting.
m		Automatic thread	Press this key to select the automatic thread cutting setting.						44
		cutting key	If you select this setting before sewing, the machine will automatically sew
			reinforcement stitches (or reverse stitches, depending on the selected stitch) and
			trim the threads when the “Reverse/Reinforcement Stitch” button is pressed.
			Press this key again to cancel the setting.
n		Mirror image key	Press this key to create a mirror image of the selected stitch pattern.						49
			• If this key appears as		, it cannot be used.
o		Needle mode selection	Before sewing with the twin needle, press this key to select the setting for twin						31
		key (single/twin)	needle sewing. Each time this key is pressed, the setting switches between that
			for single needle sewing and twin needle sewing.
			• If this key appears as		, it cannot be used.
p		Reset key	Press this key to return the selected stitch pattern’s saved settings to the original						49
			settings.
q		Manual memory key	Change the stitch pattern settings (zigzag width and stitch length, thread tension,						49
			automatic thread cutting or automatic reinforcement stitching, etc.), then save
			them by pressing this key.
r		Stitch width and stitch	Shows the stitch width (zigzag width) and the stitch length settings of the						42
		length keys	currently selected stitch pattern. Press			or	to adjust the stitch width and
			stitch length settings.
			• If	appears, the setting cannot be adjusted.
s		Thread tension keys	Shows the thread tension setting of the currently selected stitch pattern. The						43
			thread tension is usually set automatically. Press				or	to adjust the thread
			tension setting.

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19

LCD SCREEN

Using the Machine Setting Mode Key

Press

to change the needle stop position, turn the buzzer on/off, adjust the pattern or screen, and change

other basic machine settings.

a b

c

d e f

* Press to display the next page.

a b

c

* Press to display the next page.

a

b c

d

e

aSelect whether the needle stops in the raised or lowered position when the machine is stopped.

bSelect whether to use the sewing speed controller or to adjust the zigzag width (see page 64).

cMake adjustments to the character and decorative stitch patterns (see page 92).

dAdjust the presser foot height (select the height of the presser foot when the presser foot is raised) (see page 41).

eAdjust the presser foot pressure between 1 (weak) and 4 (strong).

*The higher the number, the higher the pressure will be. Set the pressure to 3 for normal sewing.

fSelect whether “1-01 Straight stitch (Left)” or “1-03 Straight stitch (Middle)” is the utility stitch that is automatically selected when the machine is turned on.

aSelect from among 5 embroidery frame displays (see page 125).

bSelect whether the thread color name, thread color number or sewing time appears for the thread color display in the embroidery screen (see page 138).

cSelect the thread brand available when selecting a thread color number in the thread color display of the embroidery screen (see page 138).

aAdjust the maximum embroidering speed.

bAdjust the thread tension for embroidering.

cAdjust the height of embroidery foot “U” (see page 120).

dSelect the units (mm/inch) for displaying distances and the sizes of embroidery patterns.

eSelect the initial screen (Embroidery/Embroidery Edit) when the embroidery unit is installed.

* Press to display the next page.

20

LCD SCREEN

aAdjust the density of the display.

*Press to make the screen lighter.

*Press to make the screen darker.

Adjust the density so that the contrast between and

a

can be clearly seen.

b

	c	b Turn on/off the buzzer.
		c Turn on/off the needle area and work area lights.
	d	d Select whether or not the opening screen appears
	e	when the machine is turned on.
		e Select one of the 13 display languages:
		[English], [German], [French], [Italian], [Dutch],
		[Spanish], [Japanese], [Danish], [Norwegian],
		[Finnish], [Swedish], [Portuguese], [Russian]

* Press to display the next page.

a b c

aDisplay the service count of embroidery stitches. The service count is a reminder to take your machine in for regular servicing (Contact your authorized dealer for details.)

bShows the version of the software installed on this machine

cShows the product identification number for this machine.

Memo

The latest version of software is installed in your machine. Check with your local authorized Brother dealer or at www.brother.com for notification of available updates (see page 189).

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LCD SCREEN

Using the Machine Operation Mode Key

Basic machine operations and other information based on the contents of this Operation Manual are stored in this machine.

Press		to open the screen shown below. Six categories are displayed at the top of the screen. Press a key to
see more information about that category.
■ Contents of Each Category
Names of Machine Parts and Their Functions			Sewing Basics	Troubleshooting
	Presser foot lever		Upper threading
	Sewing speed controller		Bobbin winding
	Handwheel		Changing the needle
	Feed dog position switch		Changing the presser foot
	Flat bed attachment with		Setting the bobbin
	accessory compartment
	Knee lifter
	Foot controller
	Main Buttons		Basic Embroidering Operations	Maintenance

“Thread Cutter” button	Attaching iron-on stabilizer to the	Cleaning the race and bobbin case
“Presser Foot Lifter” button	fabric
	Inserting the fabric
“Start/Stop” button	Attaching the embroidery frame
“Reverse/Reinforcement Stitch”	Attaching the embroidery unit
button
“Needle Position” button	Attaching embroidery foot “U”
	Correct stabilizer to use

22

LCD SCREEN

Example: Displaying information about upper threading

a Press .

bPress .

→A list of basic operations appears in the lower half of the screen.

cPress (upper threading).

→ The instructions for threading the machine appear.

d Press to view the next page.

Using the Pattern Explanation Key

To learn more about the uses for a stitch pattern, select

the stitch, and then press to see a description of the selected stitch.

Example: Displaying information on the use for

.

a Select , and then press .

→ Uses for

appear.

bWhen you are finished with the instructions, press .

eWhen you are finished with the instructions, press .

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LOWER/UPPER THREADING

LOWER/UPPER THREADING

Winding the Bobbin

This section describes how to wind thread onto a bobbin. With this machine, you can use the supplemental spool pin to wind the bobbin while sewing using the main spool pin.

CAUTION

•The included bobbin was designed specifically for this sewing machine. If bobbins from other models are used, the machine will not operate correctly.

Use only the included bobbin or bobbins of the same type (part code: X52800-150).

Actual size

11.5 mm (approx. 7/16 inch)

This model

Other models

■ Using the Supplemental Spool Pin

While sewing embroidery, the bobbin can conveniently be wound.

6 5

a 3, 4

2

7, 89

l

o

1

a Supplemental spool pin

aTurncover.on the machine, and then open the top

bAlign the groove in the bobbin with the spring on the bobbin winder shaft, and then set the bobbin on the shaft.

a

b

aGroove in bobbin

bSpring on bobbin winder shaft

cSet the supplemental spool pin in the “up” position.

a

a Supplemental spool pin

dPlace the spool of thread on the supplemental spool pin so that the thread unwinds from the front. Then, slide the spool cap as far as possible onto the supplemental spool pin to secure the thread spool.

a

c

b

aSupplemental spool pin

bSpool cap

cThread spool

CAUTION

•If the thread spool and/or spool cap are set incorrectly, the thread may tangle on the spool pin and cause the needle to break.

•Use the spool cap (large, medium, or small) that is closest in size to the thread spool. If a spool cap smaller than the thread spool is used, the thread may become caught in the slit on the end of the spool.

Note

When using cross-wound thread on a thin spool, use the small spool cap, and leave a small gap between the cap and the thread spool.

a b

c

aGap

bCross-wound thread

cSpool cap (small)

24

LOWER/UPPER THREADING

eWhile holding the thread from the spool in your right hand, hold the end of the thread with your left hand, and then pass the thread through the thread guide.

a

a Thread guide

fPass the thread under the pin on the bobbin winding thread guide, and then pass it around the pretension disk.

*Make sure that the thread passes under the pretension disk.

a

b

aPin

bPretension disk

gWind the thread clockwise around the bobbin four or five times.

2

3 1

hPass the end of the thread through the guide slit in the bobbin winder seat, and then pull the thread to the right to cut it with the cutter.

b

a

aGuide slit

bBobbin winder seat

CAUTION

•Be sure to follow the process described. If the thread is not cut with the cutter, and the bobbin is wound, when the thread runs low, it may tangle around the bobbin.

iSlide the bobbin holder to the left until it snaps into place.

*When the bobbin holder is set to the left, it works as a switch to make the bobbin wind automatically.

a

a Bobbin holder (switch)

→The bobbin stops spinning automatically when it is full, and the bobbin holder returns to its original position.

j Cut the thread, and then remove the bobbin.

Note

When removing the bobbin, pull up only on the bobbin. Do not pull on the bobbin winder seat, otherwise it may become loose, resulting in damage to the machine.

CAUTION

•Setting the bobbin improperly may cause the thread tension to loosen, breaking the needle and possibly resulting in injury.

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25

LOWER/UPPER THREADING

■ Winding the Bobbin Using the Spool Pin

The main spool pin cannot be used to wind the bobbin while sewing. For details, see “Using the Supplemental Spool Pin” on page 24.

2		7
		8
			3
	6		9
		5	4

l o

1

aTurn on the machine.

bOpen the top cover.

cAlign the groove in the bobbin with the spring on the bobbin winder shaft, and then slide the bobbin onto the shaft.

a

b

aGroove in bobbin

bSpring on bobbin winder shaft

dPivot the spool pin so that it angles upward, and then place the spool of thread on the spool pin.

*Make sure that the thread unwinds from the front.

c

a b

aSpool cap

bThread spool

cSpool pin

eSlide the spool cap as far as possible onto the spool pin, and then return the spool pin to its original position.

fWhile holding the thread from the spool with both hands, pull the thread through the lower notch in the thread guide plate, then through the upper notch.

b

a

aLower notch in the thread guide plate

bUpper notch in the thread guide plate

g Pass the thread through the thread guide.

a

a Thread guide

hPass the thread under the pin on the bobbin winding thread guide, and then pass it around the pretension disk.

*Make sure that the thread passes under the pretension disk.

a

b

aPin

bPretension disk

i Follow steps g through j on page 25.

26

LOWER/UPPER THREADING

Setting the Bobbin

This section describes how to set a bobbin wound with thread into the machine. You can begin sewing without pulling up the bobbin thread. If you wish to pull up the bobbin thread, for example, when sewing gathers, follow the procedure described in the next section.

CAUTION

•Use a bobbin thread that has been correctly wound. Otherwise, the needle may break or the thread tension will be incorrect.

aPress the “Presser Foot Lifter” button to raise the presser foot.

bSlide the bobbin cover latch to the right, and then remove the bobbin cover.

a b

aBobbin cover

bLatch

cHold the bobbin with your right hand and hold the end of the thread with your left hand.

dInsert the wound bobbin into the bobbin case so that the thread unwinds in the direction of the arrow.

CAUTION

•Be sure to hold down the bobbin with your finger and unwind the bobbin thread correctly. Otherwise, the thread may break or the thread tension will be incorrect.

eLightly hold down the bobbin with your right hand, and then, while slightly pulling the thread with your left hand, guide it through the groove.

fAfter guiding the thread completely through the groove, pull it toward you to cut it with the cutter.

a

a Cutter

gAttach the bobbin cover by inserting the tab in the lower-left corner of the bobbin cover, then lightly press down on the right side of the cover until it snaps into place.

a

a Tab

Pulling Up the Bobbin Thread

There may be some sewing applications where you may want to pull up the bobbin thread, for example, when making gathers or with free-motion quilting.

Follow the procedure described below to pull up the bobbin thread.

Memo

Thread the upper thread before pulling up the bobbin thread. For details, see “Upper Threading” on page 28.

aFollow steps athrough dfrom the previous section to insert the bobbin into the bobbin case.

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27

LOWER/UPPER THREADING

bGuide the bobbin thread through the groove, following the arrow in the illustration.

Note

•Do not cut the thread with the cutter.

•Do not attach the bobbin cover.

cWhile lightly holding the upper thread, press the “Needle Position” button twice to lower, then raise the needle.

dGently pull the upper thread to pull up the bobbin thread.

→A loop of the bobbin thread comes out from the hole in the needle plate.

ePull out about 100 mm of the bobbin thread, and then pass it under the presser foot toward the rear of the machine, making it even with the upper thread.

a b

aUpper thread

bBobbin thread

f Attach the bobbin cover.

Upper Threading

This section describes how to thread the machine and the needle. The machine is marked with numbers that indicate the threading order.

CAUTION

•Be sure to thread the machine properly. Improper threading can cause the thread to tangle and break the needle, leading to injury.

•When using accessories not included with this machine, attach the accessory to the machine after threading the machine.

7

4, 5

8

6

12,13

11	3 2,16
10
9
14,15	1

aTurn on the machine.

bPress the “Presser Foot Lifter” button to raise the presser foot.

→The upper thread shutter opens so the machine can be threaded.

a

a Upper thread shutter

Memo

This machine is equipped with an upper thread shutter, allowing you to check that the upper threading is performed correctly.

28

LOWER/UPPER THREADING

cPress the “Needle Position” button to raise the needle.

Note

If you try to thread the needle with the needle threader lever without raising it, damage to the machine may result.

dPivot the spool pin so that it angles upward, and then place the spool of thread on the spool pin.

*Make sure that the thread unwinds from the front.

c

a b

aSpool cap

bThread spool

cSpool pin

eSlide the spool cap as far as possible onto the spool pin, and then return the spool pin to its original position.

CAUTION

•If the thread spool and/or spool cap are set incorrectly, the thread may tangle on the spool pin and cause the needle to break.

•Use the spool cap (large, medium, or small) that is closest in size to the thread spool. If a spool cap smaller than the thread spool is used, the thread may become caught in the slit on the end of the spool and cause the needle to break.

fWhile holding the thread from the spool with both hands, pull the thread through the lower notch in the thread guide plate, then through the upper notch.

b

a

aLower notch in the thread guide plate

bUpper notch in the thread guide plate

gWhile holding the thread from the spool in your right hand, hold the end of the thread with your left hand, and then guide the thread through the groove, following the arrows in the illustration.

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hGuide the thread down, up, then down through the groove, as shown in the illustration.

a

a Upper thread shutter

Memo

Look through the take-up lever check window to check the position of the take-up lever. Before threading the machine, make sure that the take-up lever is in the raised position.

a

b

aUpper thread shutter

bThread take-up lever check window

iPass the thread through the needle bar thread guide (marked “6”).

*Hold the thread with both hands and guide it as shown in the illustration.

a

a Needle bar thread guide

29