Aprilia HABANA 125 PART1, HABANA 50 PART1 User Manual
#(%#+).'4(%3(/%7%!2
Carefully read p. 29 (REAR DRUM
BRAKE) and p. 43 (MAINTENANCE).
w v Check the wear of the rear brake
shoes after the first 500 km (312 mi) and
successively every 4000 km (2500 mi).
xu
Have the rear brake shoe wear checked by
an aprilia Official Dealer after the first
1000 km (625 mi) and successively every
6000 km (3750 mi).
In any case:
aWARNING
If the adjuster (1) can b e screwe d completely, this means that the shoes are
worn; in this case, contact an
Official Dealer.
APRILIA
wv
To verify the wear of the rear brake sh oe s,
proceed as follows:
◆
Pull the rear brake lever (2) completely
and keep it pulled.
◆
Check the position of the rear brake
shoe wear indicator (3).
Position Wear condition
Indicator between
the two reference
teeth (4) and (5)
Indicator on or
beyond the l ower
reference tooth(5)
Rear brake shoes
within the wear limit.
.
Rear brake shoes
.
worn
.
To be replaced.
aWARNING
If the rear brake shoe wear indi cator (3 )
is positioned on or be yond the lower
reference tooth (5), c ontact an
Official Dealer, who will provide for replacing the rear brake shoes.
APRILIA
).30%#4).'4(%&2/.4
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Carefully read p. 43 (MAINTENANCE).
Check the tightenin g of all the com po ne nts
and the functionality of the articulations of
the front and rear suspensions after the
first:
◆
w v 500 km (312 mi) and succes-
sively every 4000 km (2500 mi);
◆
x u 1000 km (625 mi) and succes-
sively every 6000 km (3750 mi).
aCAUTION
If you notice irregularities in the operation or if the help of a qualified technician is necessary, contact your
Official Dealer.
APRILIA
use and maintenance Habana 50/125 - Habana Custom 50/125
51
#(%#+).'4(%34%%2).'
Carefully read p. 43 (MAINTENANCE).
Occasionally check the steering slack.
To check the steering it is necessary to:
◆
Position the vehicle on the centre stand.
NOTE Prepare a 185 mm high support,
the base of whi ch mu s t m easu r e 20 0 x 200
mm.
◆
Place the support under the vehicle and
a spongy cloth between them, so that the
front wheel can m ove freely a nd the vehicle cannot fall down.
use and maintenance Habana 50/125 - Habana Custom 50/125
52
Make sure that the vehicle is stable.
aWARNING
◆
Shake the fork in the direction of travel.
NOTE Do not shake th e fo r k ex ce s i ve ly ,
otherwise you may take in consideration
the movement of the stand , thus observing
an incorrect slack.
Repeat the previous operation more than
once.
◆
If you find that there is a considerable
slack, contact your aprilia Official Deal er
to restore the optimal steering conditions.
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Carefully read p. 43 (MAINTENANCE).
Periodically check the slack existing between the engine pin bush ings .
To carry out this operation, proceed as follows:
◆
Position th e vehicle on the centre stand.
◆
Shake the wheel transversally with respect to the riding direction.
◆
If any slack should be noticed, contact
your aprilia Official Dealer, to restore the
optimal operating conditions.
2%-/6).'4(%&2/.4#/6%2
Carefully read p. 43 (MAINTENANCE).
◆
Position the vehicle on the centre stand.
◆
★ Unscrew and remove the screw (1).
◆
Unscrew and remove the screw (2).
aCAUTION
Proceed with care.
Do not damage the tangs and/or their
seats.
Handle the plastic and painted components with care and avoid scraping or
damaging them.
◆
Release the co uplings (3) and (4) f rom
their seats and remove the two collars
(5) and (6).
◆
Unscrew and remove the two lower
screws (7).
◆
v u Remove the grille (8).
◆
Unscrew and remove the upper screw
(9), taking the washer.
NOTE To release the front cover (10 )
from the side couplings, carry out the following operations simultaneously:
◆
Press “A” and pull “B”.
◆
Press “A” and pull “C”.
use and maintenance Habana 50/125 - Habana Custom 50/125
53
2%-/6).'4(%,/7%2
(!.$,%"!2#/6%2
Carefully read p. 43 (MAINTENANCE).
◆
Position the vehicle on the centre stand.
◆
Unscrew and r emov e the h eadl ig ht met al
ring screw (1).
◆
Remove the headlight metal ring (2).
◆
★ Unscrew and remove the screw (3).
◆
★ Unscrew and remove the three screws
(4).
◆
★ Unscrew and remove the screw (5).
w x
aCAUTION
Proceed with care.
Do not damage the tangs and/or their
seats.
Handle the plastic and painted components with care and avoid scraping or
damaging them.
use and maintenance Habana 50/125 - Habana Custom 50/125
54
◆
Move the lower handlebar cover (6)
carefully downwards.
◆
★ Unscrew and remove the screw (7).
aCAUTION
Proceed with c are. Do not for ce the
electric wires.
◆
Partially remove the reflector (8), releasing the seat (9) from the pin (10).
NOTE U pon reassembly, make sure
that the reflector (8), the seat (9) and the
pin (10) are i n the correct position.
2%-/6).'4(%(%!$,)'(4
-%4!,2).'
Carefully read p. 43 (MAINTENANCE).
◆
Position th e vehicle on the centre stand.
◆
★ Unscrew and remove the screw (11).
◆
Remove the headlight metal ring (12).
NOTE Upon reassembly, insert the tang
(13) correctly in the appropriate seat.
v u
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Carefully read p. 43 (MAINTENANCE).
w x
aCAUTION
The operations ne ce ss ar y f or th e pa rt ia l
removal of the upper handlebar cover
may be difficult or complex for unskilled
operators.
APRILIA
If necessary, contact an
Dealer.
If you want to carry out these operations personally, keep to the following
instructions:
◆
Remove the lower ha ndlebar cover, se e
p. 54 (REMOVING THE LO WER HANDLEBAR COVER
w x ).
Official
◆
Remove the rear-view mirrors, see p. 56
(REMOVING THE REAR-VIEW MIRRORS).
◆
Raise the rubber ring (1), releasing it
from the odometer control coupling (2).
aCAUTION
Proceed with care. Do not damage the
tangs and/or their seats.
◆
Release the odometer control coupling
(2) from its seat on th e dashboard by
means of a spanner.
The upper handlebar cover (3) (com-
aCAUTION
plete with switches, instruments and indicators) remains connected to the
electric wires a nd therefore cannot be
completely remo ved .
Proceed with care, in order not to damage the components.
Do not force the electric wires.
◆
Raise the upper handlebar cover (3)
moderately and rotate it towards the saddle.
use and maintenance Habana 50/125 - Habana Custom 50/125
55
2%-/6).'
4(%2%!26)%7-)22/23
Carefully read p. 43 (MAINTENANCE).
The following information refers to one
rear-view mirror only, but is valid for both
w in the countries where the second
(
rear-view mir ro r is required).
◆
Position the vehicle on the centre stand.
◆
Lift the protection element (1).
◆
Loosen the nut (2) completely.
◆
Unscrew and remov e the rear-view mirror (3).
◆
w x Take the plastic washer (4).
use and maintenance Habana 50/125 - Habana Custom 50/125
56
0!24)!,2%-/6!,
/&4(%$!3("/!2$
Carefully read p. 43 (MAINTENANCE).
◆
Unscrew and remove the thre e nut s (5) .
v u
aCAUTION
Proceed with care.
Do not force the electric wires.
Handle the plastic and painted components with care and avoid scraping or
damaging them.
◆
Partially remove the dash bo ar d (6) .
At this point, proceed as follows to reach
the dashboard bulbs:
◆
★ Unscrew and remove the two screws
(7).
◆
Remove the upper cover (8).
◆
Remove the glass element (9) with its
support.
◆
Lower the cover (10).
◆
Raise the rubber ring (11), releasing it
from the odometer control coupling (12).
aCAUTION
Proceed with care. Do not damage the
tangs and/or their seats.
◆
Release the odometer control coupling
(12) from its sea t on the dashbo ard by
means of a spanner.
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).30%#4)/.#/6%2
Carefully read p. 43 (MAINTENANCE).
aCAUTION
Handle the painted components with
care and avoid scraping or damaging
them.
◆
Position the vehicle on the centre stand.
◆
Unscrew and remove the screw (1).
◆
Remove the central inspection cover (2).
NOTE Upon reassembly, fit the tangs
correctly in the appropriate seats.
2%-/6).'4(%2)'(4!.$,%&4
).30%#4)/.#/6%23
Carefully read p. 43 (MAINTENANCE).
aCAUTION
Handle the plastic and painted components with ca re and avoid scraping or
damaging them.
◆
Lift the saddle, see p. 23 (UNLOCKING /
LOCKING THE SADDLE).
◆
Unscrew and remove the upper screw
(3).
◆
Unscrew and remove the side screw (4).
◆
Remove the side inspection cover (5).
NOTE Upon reassemby, correctly fit the
seats in the appropriate tangs.
2%-/6).'
4(%"!44%29#/6%2
NOTE Position the vehicle on firm and
flat ground.
◆
Position the vehicle on the centre stand.
◆
Make sure that the ignition switch is in
m”.
position “
◆
Raise the saddle, see p. 23 (UNLOCKING / LOCKING THE SADDLE).
◆
Unscrew and remove the screw (6).
◆
Remove the battery cover (7).
NOTE Upon reassembly , correctly insert
the tang (8) in the appropriate seat.
w v
use and maintenance Habana 50/125 - Habana Custom 50/125
57
#(%#().'4(%34!.$
Carefully read p. 43 (MAINTENANCE).
aWARNING
FOR THE SIDE STAND ONLY &.
Danger of fall or overturning.
When the vehicle is straightened f rom
the parking position to the driving position, the stand goe s aut o m ati ca lly up.
NOTE The following information refers
to one stand only, but is valid for both.
The stand (1) mus t rotat e wit hout hindr anc-
es.
use and maintenance Habana 50/125 - Habana Custom 50/125
58
Carry out the following checks:
◆
The springs (2) must not be damaged,
worn, rusty or weakened.
◆
The stand must rotate freely, if necessary grease the joint, se e p. 84 (LUB RICANT CHART
BRICANT CHART
#(%#+).'4(%37)4#(%3
Carefully read p. 43 (MAINTENANCE)
The vehicle is provided with two switches:
– Stoplight switch on the rear brake con-
trol lever (3);
– Stoplight switch on the front brake con-
trol lever (4).
w v) or p. 85 (LU-
x u).
To reach the switches, proceed as follows:
◆
w x Partially remove the upper han-
dlebar cover, s ee p. 55 (P ARTIAL REMOVAL OF THE UPPER HANDLEBAR
w x ).
COVER
Periodically carry out the following checks:
◆
Make sure that th ere are no dirt or mud
deposits on the switch; the pin must be
able to move without inte rferences, returning automatically to its initial position.
◆
Make sure that the cables are connected
correctly.
)$,).'!$*534-%.4
Carefully read p. 43 (MAINTENANCE).
w v Adjust the idling after the first 500
km (312 mi) and every time it is irregular.
x u Adjust the idling after the first 1000
km (625 mi) and every time it is irregular.
To carry out thi s ope ra tio n, pr oce ed as fol-
lows:
◆
Drive for a few miles until the engine
reaches the no rmal run ning t emper atu re,
then stop the engine.
◆
w v Remov e the central inspection
cover, see p. 57 (REMOVING THE CENTRAL INSPECTION COVER).
◆
x u Remove the right inspection
cover, see p. 57 (REM OVING THE
RIGHT AND LEFT INSPECTION COVERS).
◆
Connect an electronic revolution counter
to the spark plug cable.
Before proceeding, make sure that the
aWARNING
room in which you are working is properly ventilated.
◆
Start the engine.
The minimum speed of the engine (idling)
must be about 16 00
the engine does not make the rear wheel
rotate.
If necessary:
◆
Remove the left inspect ion cov er, se e p.
57 (REMOVING THE RIGHT AND LEFT
INSPECTION COVERS).
◆
w v Act on the adjusting screw (1)
positioned on the carburettor.
w v NOTE Do not act on the air ad-
justing screw (3), to avoid var iations of the
carburation setting.
± 200 rpm; in this case
◆
x u Act on the adjusting knob (2).
BY ROTATING CLOCKWISE
the rpm increase;
BY ROTATING ANTICLOCKWISE
the rpm decrease.
◆
Twist the throttle grip, acc elerating and
decelerating a few times to make sure
that it functions corr ectly and to che ck if
the idling speed is constant.
NOTE If necessary, contact your aprilia
Official Dealer.
use and maintenance Habana 50/125 - Habana Custom 50/125
59
!$*534).'
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Carefully read p. 43 (MAINTENANCE).
The ideal slack of the accelerator contro l
should be about 2-3 mm.
To adjust the slack, proceed as foll ows:
◆
Position the vehicle on the centre stand.
◆
Remove the protection element (1).
◆
Loosen the nut (2).
◆
Act on the adjuster (3), posi tioned at the
beginning of the accelerator control cable.
After the adjustment:
◆
Tighten the nut (2) , thus locking the adjuster (3) an d put bac k the pr ote ctio n el ement (1).
aWARNING
After the adjustment, make sure that the
rotation of the handlebar does not modify the engine idling rpm and that the
throttle grip returns smoothly and automatically to its original position after
being released.
30!2+0,5'
Carefully read p. 43 (MAINTENANCE).
w v Check the spark plug after th e
first 500 km (312 mi); change it every 4000
km (2500 mi).
x u Check the spark plug after the
first 1000 km (625 mi); success ively every
6000 km (3750 mi) and change i t every
12000 km (7500 mi).
Periodically remove the spark plug and
clean it carefully, removing carbon deposits; change it if necessary.
To reach the spark plug:
◆
w v Re move the central inspectio n
cover, see p. 57 (REMOVING THE CENTRAL INSPECTION COVER).
◆
x u Remove the right inspection
cover, see p. 57 (REMOVING THE
RIGHT AND LEFT INSPECTION COVERS).
use and maintenance Habana 50/125 - Habana Custom 50/125
60
To remove and clean the spark plug:
◆
Take off the spark plug cap (1).
◆
Remove all the dirt fro m the base of th e
spark plug, then unscrew it with the
spanner you will find in the tool kit and
extract it from its seat, taking ca re that
neither dust nor other substances enter
the cylinder.
◆
Make sure that there are neither carbon
deposits, nor corrosion marks on the
electrode and on the central porcelain
part; if ne cessary, c lean them with the
special cleaners for spark plugs, with an
iron wire and/ or a metal brush.
◆
Energetically blo w some air, in order to
prevent the removed residues from getting into the engine.
If the spark plug has crackings on the insulating material, corroded electrodes or
excessive deposits, it must be changed.
◆
Check the spark plug gap w ith a thickness gauge.
The gap must be:
w v 0,6 - 0,7 mm;
–
x u 0,7 - 0,8 mm;
–
if necessary adjust it, carefully bending
the earth electrode.
◆
Make sure that the washer is in good
conditions. With the washer on, screw
the spark plug by hand in order not to
damage the thread.
◆
Tighten the spa rk plug by means o f the
spanner you will find in the tool kit, giving
it half a turn to compress the washer.
Spark plug driving torque:
w v 20 Nm (2 kgm);
–
x u 12-14 Nm (1,2-1,4 kgm).
–
The spark plug must be well tightened,
aCAUTION
otherwise the engine may overheat and
be seriously damaged.
Use the recommended type of spark
plug only, see p. 80 (TECHNICAL DATA), in order not to compromise the life
and performance of the engine.
◆
Position the spark plug cap (1).
◆
Put back the inspection cover.
use and maintenance Habana 50/125 - Habana Custom 50/125
61
"!44%29
Carefully read p. 43 (MAINTENANCE).
aWARNING
Risk of fire.
Keep fuel and other flammable substances away from the elec trical components.
aCAUTION
Never invert the connection of the battery cables.
Connect and d isconnect the bat tery
with the ignition switch in position “
otherwise some components may be
damaged.
Connect first the positive cable (+) and
then the negati ve cab le (–).
Disconnect following the reverse order.
m”,
wv
Check the electrolyte level and the tightening of the terminals after the first 500 km
(312 mi) and then every 4000 km (2500 mi).
aWARNING
The electrolyte in the b attery is toxic
and caustic and if it gets in contact with
the skin it ca n cause b urns , sinc e it contains sulphuric acid.
Wear protection clothes, a face mask
and/or goggles during maintenance operations.
In case of contact with the skin, rinse
with plenty of water.
In case of contact with the eye s, rinse
with plenty of water for fifteen minutes,
then consult an oculist without delay.
If the electrolyte is accidentally swallowed, drink a lo t of wa ter or milk, the n
continue drinking milk of m agnesia or
vegetable oil and consult a doctor without delay.
The battery gives off explosive gases;
keep it away from flames, sparks, cigarettes and any other source of heat.
During the recharging or the use, make
sure that the room is properly ventilated
and avoid inhaling the gases released
during the recharging.
KEEP AWAY FROM CHILDREN.
Do not incline the vehicle too much, in
order to avoid dangerous leaks of the
battery fluid.
The electrolyte is corrosive.
Do not pour or spill it, espe ciall y on the
plastic parts.
xu
aCAUTION
his vehicle is provided with a maintenance-free battery and no operation is
necessary, excepting occasional
checks and the recharge when required.
NOTE If you need as sistance or techni-
cal advice, consult your aprilia Official
Dealer, who can ensure you prompt and
accurate servicing.
,/.').!#4)6)49
/&4(%"!44%29
If the vehicle remains unused for more
than fifteen days, it is necessary to recharge the battery, in order to prevent its
sulphation, see p. 65 (RECHARGING THE
BATTERY).
It is important to check the ch arge period ically (about once a month), during the winter or when the vehicle remains unused, in
order to prevent the deterioration of the
battery.
◆
Recharge it completely with a normal
charge, see p. 65 (RECHARGING THE
BATTERY).
w v If the battery remains on the vehi-
cle, disconnect the cables from the terminals.
use and maintenance Habana 50/125 - Habana Custom 50/125
62
#(%#+).'!.$#,%!.).'
4(%4%2-).!,3
Carefully read p. 62 (BATTERY).
◆
w v Remove the batte ry cove r, see
p. 57 (REMOVING THE BATTERY
w v).
COVER
◆
x u Remove the battery (partial re-
moval), see p. 64 (REMOVING THE
BATTERY
◆
Make sure that the cable terminals (1)
and the battery terminals (2 ) are :
– in good conditions (and not corroded
– covered with special grease or Vase-
x u).
or covered with deposits) ;
line.
If necessary:
◆
Make sure that the ignition switch is in
m
position “
◆
Disconnect first the negative (–) and then
the positive cable (red) (+).
◆
Brush with a wire br ush to el iminate an y
sign of corrosion.
◆
Reconnect first the p ositiv e (re d) ( +) and
then the negative cable (–).
◆
Cover the terminals with special grease
or Vaseline.
After these operations:
◆
w v Put back the batter y co ver , se e
p. 57 (REMOVING THE BATTERY
COVER
◆
x u Put back the batte ry, see p. 65
(INSTALLING THE BATTERY
”.
w v).
x u).
2%-/6).'4(%"!44%29
Carefully read p. 62 (BATTERY).
◆
Remove the battery cover, see p. 57
(REMOVING THE BATTERY COVER
w v).
◆
Make sure that the ignition switch is in
m”.
position “
◆
Disconnect first the negative (–) and then
the positive cable (red) (+).
◆
Remove the battery breather pipe.
◆
Remove the battery from its compartment and put it on a f lat surfa ce, in a cool
and dry place.
w v
aWARNING
Once it has been removed, the battery
must be stored in a safe place and kept
away from children.
◆
Put back the battery cover, see p. 57
(REMOVING THE BATTERY COVER
w v).
use and maintenance Habana 50/125 - Habana Custom 50/125
63
2%-/6).'4(%"!44%29
Carefully read p. 62 (BATTERY).
PARTIAL REMOVAL
◆
Position the vehicle on the centre stand.
aWARNING
Wait until th e eng i ne an d t he exha us t s i lencer have completely cooled down.
◆
Make sure that the ignition switch is in
m
position “
◆
Working on the right side of the vehicle,
introduce your left hand under the fairing.
◆
Release the belt (1) that holds the battery.
◆
Move the belt (1) sidewards.
”.
aCAUTION
The battery is connected with the electric cables. Do not force the cables
while removing it.
use and maintenance Habana 50/125 - Habana Custom 50/125
64
◆
Grasp the battery (2) an d re move it fro m
its compartment by wit hdrawing it from
behind.
COMPLETE REMOVAL
◆
Disconnect first the negative cable (–)
and then the positive cable (red) (+).
◆
Position the battery (2) on a flat surface,
in a cool and dry place.
aWARNING
After removal, the battery must be
stored in a safe place and ke pt away
from children.
#(%#+).'4(%
%,%#42/,94%,%6%,
Carefully read p. 62 (BATTERY).
◆
Remove the battery from its compartment, see beside (REMOVING THE
BATTERY
w v).
w v
◆
Make sure that the fluid level is included
between the two “MIN” and “MAX” notches stamped on the battery side.
Otherwise:
◆
Unscrew and remove the element plugs.
aCAUTION
Top up with distilled water only. Do not
exceed the “MAX” mark, since the el ec trolyte level increases during the recharge.
◆
Top up by adding distilled water.
aCAUTION
After topping up, put back the element
plugs in the correct position.
◆
Put back the element plugs.
2%#(!2').'4(%"!44%29
wv
wv
Carefully read p. 62 (BATTERY).
◆
Remove the battery from its compartment, see p. 63 (REMOVING THE BAT-
w v).
TERY
◆
Unscrew and remove the element plugs.
◆
Check the electrolyte level, see p. 64
(CHECKING THE ELECTROLYTE LEV-
w v).
EL
◆
Remove the battery (complete removal),
see p. 64 (REMOVING THE BATTERY)
x u).
NOTE D o not remove th e batte ry plug s;
without plugs the battery may be damaged.
◆
Connect the battery with a battery charger.
◆
A recharge with an amperage equal to
1/10th of the battery capacity is recommended.
◆
After the rec h ar gin g op er at io n, c he ck t he
electrolyte level again and if necessary
top up with distilled water.
◆
Replace the element plug s.
xu
Reassemble the battery only 5-10 minutes after disconnecting the recharger,
since the battery continues to produce
gas for a short lapse of time.
).34!,,).'
4(%"!44%29
Carefully read p. 62 (BATTERY).
◆
Remove the battery cover , see seep. 57
(REMOVING THE BATTERY COVER
w v).
◆
Put the battery in its container.
◆
Connect the breather pipe.
wv
aCAUTION
Always connect the battery breather
pipe, to prevent the sulp huric acid vapours from corrod ing the electric system, painted parts, rubber elements or
gaskets when they exit the breather
pipe itself.
◆
Connect, in order , the positive (red) (+)
and negative (–) cable.
◆
Cover the terminals with special grease
or Vaseline.
◆
Put back the battery cover, see p. 57
(REMOVING THE BATTERY COVER
w v).
aCAUTION
).34!,,).'4(%"!44%29
Carefully read p. 62 (BATTERY).
◆
Connect, in order, the positive (red) (+)
and negative (–) cable.
◆
Cover the terminals with special grease
or Vaseline.
x u
aCAUTION
Upon reassembly the electric cables
must be guided in the correct position,
in such a way as not to crush them.
◆
Position the battery in its compartment.
◆
Put back the belt (1) that holds the battery (2).
use and maintenance Habana 50/125 - Habana Custom 50/125
65
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