Sharp MX-M160, MX-M200 Service Manual

MX-M160D MX-M160

SERVICE MANUAL

CODE : 00ZMXM200DS1E

DIGITAL

MULTIFUNCTIONAL

SYSTEM

MX-M200D

MX-M200DK

MX-M160D

MX-M160DK

MX-M200D MODEL MX-M160

As for the content of the MX-M200DK/MX-M160DK, refer to the content of the MX-M200D/MX-M160D as long as there is no proviso.

CONTENTS

[ 1 ]		GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	. 1	- 1
[ 2 ]		CONFIGURATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	2	- 1
[ 3 ]		SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	3	- 1
[ 4 ]		CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4	- 1
[ 5 ]		EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . .	5	- 1
[ 6	]	ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	6	- 1
[ 7	]	SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7	- 1
[ 8	]	USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	8	- 1
[ 9	]	TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	9	- 1
[10]		MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10	- 1
[11]		DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . .	11	- 1
[12]		FLASH ROM VERSION UP PROCEDURE . . . . . . . . . . . . . .	12	- 1
[13]		ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	13	- 1

Parts marked with ““ are important for maintaining the safety of the set.

Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

SHARP CORPORATION	This document has been published to be used for
	after sales service only.

The contents are subject to change without notice.

CONTENTS

[1] GENERAL

1. Note for servicing . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

[2] CONFIGURATION

1. System Configurations . . . . . . . . . . . . . . . . . . . . . . 2-1 2. Machine configuration . . . . . . . . . . . . . . . . . . . . . . . 2-1 3. Option list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

[3] SPECIFICATIONS

1. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

[4] CONSUMABLE PARTS

1, Supply system table . . . . . . . . . . . . . . . . . . . . . . . . 4-1 2. Environmental conditions . . . . . . . . . . . . . . . . . . . . 4-2 3. Production number identification . . . . . . . . . . . . . . . 4-2

[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 2. Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 3. Operation Section . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 4. Motor, solenoid, clutch. . . . . . . . . . . . . . . . . . . . . . . 5-4 5. Sensor, switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . 5-7

[6] ADJUSTMENTS

1. Adjustment item list . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 2. Copier adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

[7] SIMULATIONS

[12] FLASH ROM VERSION UP PROCEDURE

1. Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-1 2. Installation procedure . . . . . . . . . . . . . . . . . . . . . .12-1 3. Firmware update procedure . . . . . . . . . . . . . . . . . .12-2

[13] ELECTRICAL SECTION

1. Block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-1 2, Actual wiring diagram . . . . . . . . . . . . . . . . . . . . . . .13-2 3. Signal name list . . . . . . . . . . . . . . . . . . . . . . . . . . .13-9

LEAD-FREE SOLDER

1. Entering the simulation mode . . . . . . . . . . . . . . . . . 7-1 2. Canceling the simulation mode . . . . . . . . . . . . . . . . 7-1 3. List of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 4. Contents of simulations . . . . . . . . . . . . . . . . . . . . . . 7-3

[8] SYSTEM SETTINGS

1. List of user programs. . . . . . . . . . . . . . . . . . . . . . . . 8-1 2. Using the system settings . . . . . . . . . . . . . . . . . . . . 8-2

[9] TROUBLE CODE LIST

1. Trouble code list . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 2. Details of trouble codes. . . . . . . . . . . . . . . . . . . . . . 9-1

[10] MAINTENANCE

1. Maintenance table . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 2. Maintenance display system . . . . . . . . . . . . . . . . . 10-2 3. Note for replacement of consumable parts . . . . . . 10-2

[11] DISASSEMBLY AND ASSEMBLY

1. High voltage section/Duplex transport section . . . 11-1 2. Optical section. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 3. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-4 4. Paper exit section . . . . . . . . . . . . . . . . . . . . . . . . . 11-6 5. MCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8 6. Optical frame unit . . . . . . . . . . . . . . . . . . . . . . . . . 11-9 7. LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-9 8. Tray paper feed section/Paper transport section. . 11-9 9. Bypass tray section . . . . . . . . . . . . . . . . . . . . . . 11-11 10.Power section . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13 11.Developing section . . . . . . . . . . . . . . . . . . . . . . . 11-14 12.Process section . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15 13.Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15

CAUTION

This product is a class 1 laser product that complies with 21CFR 1040.10 and 1040.11 of the CDRH standard and IEC60825-1 Edition 1.2-2001. This means that this machine does not produce hazardous laser radiation. The use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved on the eye's retina, there is the danger of spot damage to the retina.

The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing.

1)When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a unit, not as individual parts.

2)Do not look into the machine with the main switch turned on after removing the developer unit, toner cartridge, and drum cartridge.

3)Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical system.

4)The middle frame contains the safety interlock switch.

Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

Warning:

This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

LUOKAN 1 LASERLAITE

KLASS 1 LASERAPPARAT

Disconnect the AC cord before servicing the unit.

LASER WAVE - LENGTH: 785 nm + 10 nm/ 15 nm

Pulse times : (8.141 s

0.1 s/7 mm

Output power : 0.14 mW

0.22 mW

[1] GENERAL

1. Note for servicing

Pictogram

The label () in the fusing area of the machine indicates the following:

: Caution, risk of danger : Caution, hot surface

A. Warning for servicing

•The fusing area is hot. Exercise care in this area when removing misfed paper.

•Do not look directly at the light source. Doing so may damage your eyes.

B. Cautions for servicing

•Do not switch the machine rapidly on and off. After turning the machine off, wait 10 to 15 seconds before turning it back on.

•Machine power must be turned off before installing any supplies. •Place the machine on a firm, level surface.

•Do not install the machine in a humid or dusty location.

•When the machine is not used for a long time, for example, during prolonged holidays, turn the power switch off and remove the power cord from the outlet.

•When moving the machine, be sure to turn the power switch off and remove the power cord from the outlet.

•Do not cover the machine with a dust cover, cloth or plastic film while the power is on. Doing so may prevent heat dissipation, damaging the machine.

•Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous laser radiation exposure.

•The socket-outlet shall be installed near the machine and shall be easily accessible.

C. Note for installation place

Improper installation may damage the machine. Please note the following during initial installation and whenever the machine is moved.

Caution : If the machine is moved from a cool place to a warm place, condensation may form inside the machine. Operation in this condition will cause poor copy quality and malfunctions. Leave the machine at room temperature for at least 2 hours before use.

Do not install your machine in areas that are:

•damp, humid, or very dusty

•poorly ventilated

•exposed to direct sunlight

•subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater.

The machine should be installed near an accessible power outlet for easy connection and disconnection.

Be sure to connect the power cord only to a power outlet that meets the specified voltage and current requirements. Also make certain the outlet is properly grounded.

Note : Connect the machine to a power outlet which is not used for other electric appliances. If a lighting fixture is connected to the same outlet, the light may flicker.

Be sure to allow the required space around the machine for servicing and proper ventilation.

	20 cm (8")
20 cm	20 cm
(8")	(8")

MX-M160 GENERAL 1-1

D. Note for handling PWB and electronic parts

When handling the PWB and the electronic parts, be sure to observe the following precautions in order to prevent against damage by static electricity.

1)When in transit or storing, put the parts in an anti-static bag or an anti-static case and do not touch them with bare hands.

2)When and after removing the parts from an anti-static bag (case), use an earth band as shown below:

• Put an earth band to your arm, and connect it to the machine.

3)When repairing or replacing an electronic part, perform the procedure on an anti-static mat.

MX-M160 GENERAL 1-2

[2] CONFIGURATION

1. System Configurations

[AR-RP10]	[AR-SP10]	[AR-VR7]	[MX-NB10]
(REVERSING SINGLE PASS FEEDER)	(SINGLE PASS FEEDER)	(DOCUMENT COVER)
			(NEWORK PRINTING /
			SCANNING
			EXPANSION KIT)

Standard for North America only

AR-RP10

[MX-M200D]

[MX-M160D]

[MX-M160]

[MX-TR10]					[MX-FX10]
		[AR-D35]			[AR-D34]
					(250-sheet paper
(JOB SEPARATOR)		(2 x 250-sheet paper			feed unit)
		feed unit)			(FACSIMILE
					EXPANSION KIT)
2. Machine configuration
	MX-M200D	MX-M160D	MX-M160
Copy	STD	STD		STD
Color scanner	STD	STD		STD
SPLC printer	STD	STD		STD
PCL printer	OPT	OPT		OPT
Fax	OPT	OPT		OPT
Network	OPT	OPT		OPT
Duplex	STD	STD		N/A
Sort	STD	STD		STD
Shifter 1	STD	STD		STD
Paper tray	2-stage	1-stage		1-stage

1: Except for North America

MX-M200D CONFIGURATION 2-1

3. Option list

	Model name	Name	MX-M200D	MX-M160D	MX-M160	Product key
						target
	AR-RP10	REVERSING SINGLE PASS FEEDER	North/South America: STD	OPT	N/A	—
			Europe, Australia, Agency: OPT
	AR-SP10	SINGLE PASS FEEDER	North/South America: N/A	OPT	OPT	—
			Europe, Australia, Agency: OPT
	AR-VR7	DOCUMENT COVER	North/South America:N/A	OPT	STD	—
			Europe, Australia, Agency: OPT
	AR-D34	250-SHEET PAPER FEED UNIT	OPT	OPT	OPT	—
	AR-D35	2X250-SHEET PAPER FEED UNIT	OPT	OPT	OPT	—
	MX-TR10	JOB SEPARATOR TRAY KIT	OPT	OPT	OPT	—
	MX-NB10	N E WO R K P R I N T I N G / S C A N N I N G	OPT	OPT	OPT	—
		EXPANSION KIT
	MX-FX10	FACSIMILE EXPANSION KIT	OPT	OPT	OPT	—
	AR-SM5	256MB EXPANTION MEMORY BOARD	OPT	OPT	OPT	—
	AR-MM9	FAX EXPANTION MEMORY BOARD	OPT	OPT	OPT	—
	AR-PF1	BARCODE FONT KIT	OPT	OPT	OPT	—
	MX-PK10	PS3 EXPANSION KIT	OPT	OPT	OPT	Yes
	AR-PF2	MACRO FONT FLASH ROM KIT	OPT	OPT	OPT	—

O: Option installation enable X: Option installation disable

MX-M200D CONFIGURATION 2-2

[3] SPECIFICATIONS

1. Copy mode

A. Type

Type	Desk-top
Paper exit	center tray / internal

B. Machine composition

MX-M160D/MX-M160	16-CPM multi function model
MX-M200D	20-CPM multi function model

C. Copy speed

(1) Engine speed (ppm)

Paper size	MX-M200D	MX-M160D/MX-M160
A4/ 8.5”x11”	20ppm	16ppm
A4R	14ppm	12ppm
8.5”x11”R	15ppm	12ppm
A5/ 5.5”x8.5”	20ppm	16ppm
B5/ 16K	20ppm	16ppm
B5R	16ppm	14ppm
16KR	15ppm	14ppm
8.5x13”	12ppm	11ppm
B4/ 8.5”x14	12ppm	10ppm
A3	11ppm	9ppm
11”x17”	10ppm	9ppm
8K	11ppm	10ppm

(2) Document replacement speed (Copy mode)

Copy mode	MX-M200D		MX-M160D/MX-M160
S to S	20cpm	(100%)	16cpm	(100%)

S to S : Tray1 A4/8.5”X11” document 11 sheets (11 pages), copy 1 set

(3) Job efficiency

Copy mode	MX-M200D		MX-M160D		MX-M160
S to S	18cpm (90%)		15cpm (49%)		15cpm (94%)
S to D	10cpm	(50%)	10cpm	(63%)	—
D to D	10cpm	(50%)	10cpm	(63%)	—

S to S : Tray1 A4/8.5”X11” document 10 sheets (10 pages), copy 5 sets S to D : Tray1 A4/8.5”X11” document 10 sheets (10 pages), copy 5 sets D to D : Tray1 A4/8.5”X11” document 10 sheets (20 pages), copy 5 sets

(4) First copy time

Tray	Content
1st tray	7.2 sec or less
2nd tray	8.5 sec or less
3rd tray	9.5 sec or less
4th tray	10.5 sec or less
Bypass tray	7.5 sec or less

600x300dpi, AE mode, A4/Letter, single surface copy with OC, in polygon ready state

D. Document

Max. document size	A3, 11" X 17"
Document reference position	Left bottom reference
Detection (Platen)	Yes

E. Paper feed

(1) Paper feed section details

Item		1st tray	2nd tray	Bypass tray
Paper capacity		250	250	100 sheets
		sheets	sheets
Paper size detection			No
		(Paper size is set with
		the system setting.)
Paper type setting		No	No	No
				(Heavy
				paper setting
				is enabled.)
Paper size changing method		The paper guide is set by the user.
Paper when shipping	AB series	A4	A4	-
Size setting	Inch series	8 1/2” x11”	8 1/2” x11”	-
Remaining paper quantity		Only empty detection available
detection

(2) Feedable paper

Paper size		1st tray	2nd tray	Bypass
				tray
A3	297x420	Yes	Yes	Yes
B4	257x364	Yes	Yes	Yes
A4	297x210	Yes	Yes	Yes
A4-R	210x297	Yes	Yes	Yes
B5	257x182	Yes	Yes	Yes
B5R	182x257	Yes	Yes	Yes
A5	210x148.5	Yes	N/A	Yes
A5R	148.5x210	N/A	N/A	Yes
A6R	105x148.5	N/A	N/A	Yes
B6R	128.5x182	N/A	N/A	Yes
Ledger 11 x 17 in	279.4x431.8	Yes	Yes	Yes
Legal 8.5x14in.	215.9x355.6	Yes	Yes	Yes
Foolscap 8.5 x 13 in	215.9x330.2	Yes	Yes	Yes
Letter 11x8.5in	279.4x215.9	Yes	Yes	Yes
Letter-R 8.5x11in	215.9x279.4	Yes	Yes	Yes
Executive-R 7.25x10.5in.	184.2x266.7	N/A	N/A	Yes
Invoice 8.5x5.5 in.	215.9x139.7	Yes	N/A	Yes
Invoice-R 5.5x8.5 in	139.7x215.9	N/A	N/A	Yes
8K	270x390	Yes	Yes	Yes
16K	270x195	Yes	Yes	Yes
16KR	195x270	Yes	Yes	Yes
COM10	104.8x241.3	N/A	N/A	Yes
COM9	98.4x225.4	N/A	N/A	Yes
C5	162x229	N/A	N/A	Yes
DL	110x220	N/A	N/A	Yes
Postcard	100x148	N/A	N/A	Yes
Return postcard	200x148	N/A	N/A	Yes
Long format No. 3	120.1x235	N/A	N/A	Yes
Monarch	98.4x190.5	N/A	N/A	Yes
Western format No. 2	114x162	N/A	N/A	Yes
Western format No. 4	105x235	N/A	N/A	Yes

MX-M200D SPECIFICATIONS 3-1

(3)Types of feedable paper

	Types of paper		1st tray	2nd tray	Bypass tray
	Thin paper	56-59g/m2	Yes	Yes	Yes
		15-15.9lbs
		60-90g/m2			Yes
	Plain paper		Yes	Yes	(Multi paper
		16-24lbs
					feed enable)
		91-105g/m2			Yes
	Heavy paper		N/A	N/A	(Multi paper
		16-24lbs
					feed enable)
					Yes
	Heavy paper	106-128g/m2	N/A	N/A	(A4 or less)
		24.1-33.5lbs			(Multi paper
					feed enable)
					Yes
	Heavy paper	129-200g/m2	N/A	N/A	(A4 or less)
		33.6-53.2lbs			(Only single
					paper feed)
	Heavy paper	201-256g/m2	N/A	N/A	N/A
		53.3-68lbs
	Envelope	75-90g/m2	N/A	N/A	Yes
		20-24lbs
	Postcard		N/A	N/A	Yes
	OHP film		N/A	N/A	Yes
	Label sheet		N/A	N/A	Yes
	Tab paper 20		N/A	N/A	No

F. Multi copy

Max. number of	999 sheets
multi copy

G. Warm-up time

Warm-up time	45 seconds or less
Pre-heat	Available
Jam recovery	Within 45 sec

H. Copy magnification ratio

Fixed	AB system:
magnification	400, 200, 141, 122, 115, 100, 86, 81, 70, 50, 25%
ratio
	Inch system:
	400, 200, 141, 129, 121, 100, 95, 77, 64, 50, 25%
Zooming	25 ~ 400%
	SPF/RSPF(50 ~ 200%)
Independent	Available (25 ~ 400%)
zooming(vertical)	SPF/RSPF(50 ~ 200%)
Independent	Available (25 ~ 400%)
zooming	SPF/RSPF(50 ~ 200%)
(horizontal)

I. Print density

Density mode	Auto / Text / Photo
No. of manual	5 steps (Text / Photo)
adjustment
Resolution	Writing: 600 x 600dpi
	Reading: 600	(main) x 600 (sub) (PHOTO mode)
	600	(main) x 300 (sub) (AUTO exposure
	mode)
	600	(main) x 300 (sub) dpi (TEXT mode)
Gradation	Reading: 256 gradations
	Writing: Binary
Toner save mode	Set by the user program

J. Void width

Void area	Lead edge 1 ~ 4mm,
	rear edge 4mm or less,
	Total of both sides: 6mm or less
Image loss	4.0mm or less

K. Paper exit / finishing

Paper exit section	Face down 250 sheets
capacity
Full detection	Detection of 250 sheets count is for only copy mode
	When the job separator is installed, only detection
	is available
	Upper stage: 100 sheets or 10.6mm or less
	Lower stage: 150 sheets
Finishing	Shifter (Standard except for North America)
	Job separator (Option)
Electronic sort	A4/ 8.5" x 11" standard document (6% coverage)
capacity	160 sheets
Offset function	Yes (Except for North America)
Staple function	None

L. Additional functions

APS		O
AMS		O
Auto tray switching		O
Memory copy		O
Rotation copy		O
E-sort	O	Single surface, A4, Max. 80 sheets
(Sorting function)
E-sort (Grouping		O
function)
Rotation sort		X
Prevention of sky		X
shot
Independent		O
zooming
1 set 2 copy	O SPF: Disable
		OC: Enlargement is disable.
Binding margin	O	Default AB series: 10mm (5, 10, 15, 20mm)
		Inch series: 1/2 inch (1/4, 1/2, 3/4, 1 inch)
Edge erase	O	Default AB series: 10mm (5, 10, 15, 20mm)
		Inch series: 1/2 inch (1/4, 1/2, 3/4, 2 inch)
Center erase	O	Default AB series: 10mm (5, 10, 15, 20mm)
		Inch series: 1/2 inch (1/4, 1/2, 3/4, 3 inch)
Black/white		X
reverse
Multi shot		O
Offset		X
Preheating	O	The conditions are set by the user program.
Auto shut-off	O	The conditions are set by the user program.
User programming		O
Total counter	O	Supports Total counter and Copy counter and
		Scanner counter.
Coin vendor	O	(Supports I/F only.)
support
Auditor support	O	(Supports I/F only.)
Toner save	O	(Set according to the destination)
Department	O	(Total of copy, printer, and scanner: 50 Dept.,
management		Fax: 50 Dept.)

O : Available X : Not available

MX-M200D SPECIFICATIONS 3-2

M. Other specifications

Photoconductor type	OPC (Organic Photo Conductor)
Photoconductor drum dia.	30mm
Copy lamp	Cold cathode fluorescent lamp (CCFL)
Developing system	Dry 2-component magnetic brush
	development
Charging system	Saw teeth charging
Transfer system	(+) DC corotron
Separation system	(-) DC corotron
Fusing system	Heat roller
Cleaning system	Contact blade

N. Package form

Body	Body / Accessories

O. External view

	MX-M200D	MX-M160D		MX-M160
External	590 mm(W) x	590 mm (W) x		590 mm (W) x
dimensions	574 mm(D) x	574 mm (D) x		574 mm (D) x
(With the bypass	522 mm(H)	437 mm (H)		470 mm (H)
tray closed)	(Except for North
	America)
	651 mm(H)
	(For North America)
Occupying area
(With the bypass	883mm(W) x 574mm(D)
tray opened)
Weight	33.0Kg
(Excluding	(Except for North
developer)	America)	28.1Kg		29.7Kg
	38.3Kg
	(For North America)

P. Power source

Voltage	100 - 127V 220 - 240V
Frequency	50/60Hz common

Q. Power consumption

Max. power consumption		1200W
* EnergyStar conformity
Power consumption when		10W (Not including option)
standby
R. Digital performance
Resolution	Reading	600 x 600dpi (PHOTO mode)
		600 x 300dpi (AUTO exposure mode)
		600 (main) x 600 (sub) dpi (TEXT mode)
	Writing	600 x 600dpi
Gradation	Reading	256 gradations
	Writing	Binary
Memory	64MB
Hard disk	None

S. Printing function

(1) Platform

Item	Content
Support platform	IBM PC/AT compatible machine

(2) Support OS

	OS	SPLC	PCL6	PCL5e	PS	PPD	Rerease
			SPDL2				method
Windows	98/Me	No	No	No	No	No
	NT 4.0 SP5 or	No	No	No	No	No
	later
	2000	Yes	Yes	Yes	Yes	Yes	CD-ROM
	XP	Yes	Yes	Yes	Yes	Yes	CD-ROM
	XP x64	Yes	Yes	No	Yes	Yes	Web
	Server 2003	No	Yes	Yes	Yes	Yes	CD-ROM
	Server 2003	No	Yes	No	Yes	Yes	Web
	x64
	Vista	Yes	Yes	Yes	Yes	Yes	CD-ROM
	Vista x64	Yes	Yes	No	Yes	Yes	Web
	Server 2008	No	Yes	No	Yes	Yes	CD-ROM
	Server 2008	No	Yes	No	Yes	Yes	Web
	x64
Mac	9.0-9.2.2	No	No	No	No	Yes	CD-ROM
	X 10.2.8	No	No	No	No	Yes	CD-ROM
	X 10.3.9	No	No	No	No	Yes	CD-ROM
	X 10.4.11	No	No	No	No	Yes	CD-ROM
	X 10.5-10.5.6	No	No	No	No	Yes	CD-ROM

(3) Printer driver function (SPLC)

	Item		SPLC
Common	Custom settings		Yes
	Reset to default		Yes
	MIMIC		Yes
Configuration	Paper feed option		Tray1/ Tray2/ Tray3/ Tray4
	Tray	Paper tray	Tray1/ Tray2/ Tray3/ Tray4/
	Settings		Manual paper feed
		Set Paper	Not set/ A3/ A4-R/ A5-R/ A6/ B4/
		size	B5-R/ B6/ Ledger/ Letter-R/ Legal/
			Executive/ Invoice-R/ Foolscap/
			Folio/ Com10/ DL/ C5/ 8k/ 16k-R/
			Custom paper
	Status window		Yes
	Version information		Yes
Main	Number of copies		1-999
	Print in the unit of		On/ Off
	copies
	N-UP printing		1/ 2/ 4 /6 up
	frame line		On/ Off
	Order		From left to right */ From right to
			left */ From top to bottom */ From
			top right to downward **/ From top
			left to right **/ From top right to left
			**/ From top right to downward **
			(“*” is displayed for 2UP only.
			“**” is displayed except for 1UP
			and 2UP.)
	Print direction		Vertical/Horizontal
	Print after rotating		Yes
	180°C

MX-M200D SPECIFICATIONS 3-3

	Item		SPLC
Paper	Paper size		A3/ A4/ A5/ A6/ B4/ B5/ B6/
			Ledger/ Letter/ Legal/ Executive/
			Invoice/ Foolscap/ Folio/ Com10/
			DL/ C5/ 8k/ 16k/ Custom page
			- Custom paper:
			Width [100.0] -[297.0]
			[3.94”] -[11.69”]
			Length [148.0] -[431.8]
			[5.83”] - [17.00”]
			- Milimeters/ Inches
	Setting for zoom		None/ Fit page printing/ zoom
			(“24” - “400”)
	Setting		Yes
	Paper feed system		Auto paper feed/ manual feed/
			Tray1/ Tray2/ Tray3/ Tray4
Advanced	Image	brightness	“0” - “100”
setting	adjust-
		Contrast	“0” - “100”
	ment
	Print text in black		On/ Off
	Print line in black		On/ Off
Advanced	Compati	Input	300dpi/ 600dpi
setting	-bility	resolution
		Hatching	Standard/Fine
		pattern
		Spool type	RAW/ EMF
		Reduction	Standard/Unit of page/Unit of object
		system
		Print	“1” - “5”
		density
		adjustment
		Priority on	On/ Off
		the driver
		setting -
		Print in the
		unit of
		copies
		Priority on	On/ Off
		the driver
		setting -
		Duplex
		print
Watermark	Watermark		Top secret/ Confidential/ Draft/
			Original/ Copy
	Position		X: [-50] - [50]
			Y: [-50] - [50]
			Sets to the center position.
	Size		“6” - “300”
	Angle		“-90” - “90”
	Edit	Font name
		Bold text	On/ Off
		Italic face	On/ Off
		Text set	It depends on the font name.
		Color	“0” - “255”
		density
	Print the first page		On/ Off
	only

T. Scanner function

Type	Flat bed scanner
Scan system	Document table/document feed unit
Light source	White CCFL
Resolution	Color: 600 x 600dpi
	B/W: 600 x 300dpi (Default)
	600 x 600dpi
Document	Sheet/Book
Effective scan range	OC/SPF/RSPF:
	about 297(length) x 431(width) mm
Scan speed	OC/SPF/R-SPF:
	0.962msec/line(300 dpi)
Input data	1bit or 12bit
Output data	1bit or 8bit
Scan color	B/W(Simple binary) / B/W(error diffusion) /
	Gray scale / Full color
Protocol	TWAIN/WIA(XP,Vista)/STI
Interface	USB2
Scanner utility	Button Manager/Sharpdesk
Drop-out color	Yes (Red/Green/Blue/White)
Scanner button	Provided (6)
Supported OS	Windows 2000/XP/VISTA
Void area	Lead edge/rear edge (2.5mm) on the driver
	side Left/right: 3.0mm
WHQL support	Support by running change

MX-M200D SPECIFICATIONS 3-4

[4] CONSUMABLE PARTS

1.Supply system table

A. USA/Canada

MX-M200D

No.	Name	Product name	Content		Life	Remark
1	Toner cartridge	MX-206NT	Toner cartridge	x1	16K	Life setting by A4 6% document
			(Toner:Net 547g With IC)
2	Developer	AR-205MD	Developer	x10	500K
			(Net 300g)		(50x10)
3	Drum KIT	AR-205DR	Drum	x1	50K
			Drum fixing plate	x1

B. South and Central America (200V series)

MX-M160/MX-M160D/MX-M200D

No.	Name	Product name	Content		Life	Remark
1	Toner cartridge	MX-206GT	Toner cartridge	x1	19K	Life setting by A4 6% document
			(Toner:Net 547g With IC)			(In a toner save mode)
2	Developer	AR-205LD	Developer	x10	500K
			(Net 300g)		(50x10)
3	Drum KIT	AR-205DM	Drum	x1	50K
			Drum fixing plate	x1

C. Europe

MX-M160D/MX-M200D

No.	Name	Product name	Content		Life	Remark
1	Toner cartridge	MX-206GT	Toner cartridge	x1	16K	Life setting by A4 6% document
			(Toner:Net 547g With IC)
2	Developer	AR-205LD	Developer	x10	500K
			(Net 300g)		(50x10)
3	Drum KIT	AR-205DM	Drum	x1	50K
			Drum fixing plate	x1

D. Australia/New Zealand

MX-M160/MX-M160D/MX-M200D

No.	Name	Product name	Content		Life	Remark
1	Toner cartridge	MX-206GT	Toner cartridge	x1	16K	Life setting by A4 6% document
			(Toner:Net 547g With IC)
2	Developer	AR-205LD	Developer	x10	500K
			(Net 300g)		(50x10)
3	Drum KIT	AR-205DM	Drum	x1	50K
			Drum fixing plate	x1

E. Middle East/Africa/Israel/Palestine/Philippine/Taiwan

MX-M160/MX-M160D/MX-M200D

No.	Name	Product name	Content			Life
1	Toner cartridge	MX-206FT	Toner cartridge	x1	16K	Life setting by A4 6% document
			(Toner:Net 547g With IC)
2	Developer	AR-205CD	Developer	x10	500K
			(Net 300g)		(50x10)
3	Drum KIT	AR-205DR	Drum	x1	50K
			Drum fixing plate	x1

F. Asia (Except the above)

MX-M160/MX-M160D/MX-M200D

No.	Name	Product name	Content		Life	Remark
1	Toner cartridge	MX-206AT	Toner cartridge	x1	16K	Life setting by A4 6% document
			(Toner:Net 547g With IC)
2	Developer	AR-205CD	Developer	x10	500K
			(Net 300g)		(50x10)
3	Drum KIT	AR-205DR	Drum	x1	50K
			Drum fixing plate	x1

MX-M200D CONSUMABLE PARTS 4-1

2. Environmental conditions

A. Transport conditions

(1) Transport conditions

-20°C - 45°C (No condensation)

(2) Storage conditions

-10°C - 40°C (Unopened, No condensation)

B. Use conditions

(%)						Use envi-
Humidity						ronment
						conditions

Temperature

C. Life(packed conditions)

Photoconductor drum (36 months from the production month) Developer, toner (24 months from the production month)

3. Production number identification

<Toner cartridge>

The label on the toner cartridge shows the date of production.

Production	Serial	Year/	Ver.No.
place	number	Month/
		Day

<Drum cartridge>

The lot number, printed on the front side flange, is composed of 6 digits, each digit showing the following content:

1

2

3

4

5

6

1Alphabet

Indicates the model conformity code. A for this model.

2Number

Indicates the end digit of the production year.

3Number or X, Y, Z

Indicates the month of packing.

X stands for October, Y November, and Z December.

4/5 Number

Indicates the day of the month of packing.

6Alphabet

Indicates the production factory. "A" for Nara Plant, “C“ for SOCC

MX-M200D CONSUMABLE PARTS 4-2

[5] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance

		3
			7	8	9
	1	4					5
		5
					10		13
	2	6					14
			12
					15	16	17
					11
1	USB 2.0 port			10	Front cover
	Connect to your computer to this port to use the printer and scanner				Open to remove paper misfeeds or replace the toner cartridge.
	functions.
2	Charger cleaner			11	Tray 1
	Use to clean the transfer charger.				Tray 1 can hold approximately 250 sheets of copy paper (20 lbs. (80
					g/m2 )).
3	Glass cleaner			12	Tray 2
	Use to clean the original scanning glass.				Tray 2 can hold approximately 250 sheets of copy paper (20 lbs. (80
					g/m2 )).
4	Document glass			13	Side cover
	Place an original that you wish to scan face		down here.		Open to remove misfed paper.
5	Handles			14	Side cover handle
	Use to move the machine.				Pull to open the side cover.
6	Power switch			15	Bypass tray guides
	Press to turn the machine power on and off.				Adjust to the width of the paper when using the bypass tray.
7	Center tray			16	Bypass tray
	Copies and printed pages are output to this		tray.		Special paper (heavy paper or transparency film) can be fed from
					the bypass tray.
8	Top tray			17	Bypass tray extension
	(when the job separator tray kit is installed)				Pull out when feeding large paper such as 11" x 17" and 8-1/2" x 14"
	Received faxes (when the fax option is installed) and print jobs are				(A3 and B4).
	delivered to this tray.

9Operation panel

Contains operation keys and indicator lights.

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-1

2. Internal

20 21			22

23	26

	18
	19	25	24		27	28
18	Toner cartridge lock release lever			24	Fusing unit release levers
	To replace the toner cartridge, pull out the toner cartridge while				To remove the paper misfed in the fusing unit, push down on these
	pushing on this lever.				levers and remove the paper.
					* The fusing unit is hot. Do not touch the fusing unit when removing misfed
					paper. Doing so may cause a burn or injury.
19	Toner cartridge			25	Roller rotating knob
	Contains toner..				Rotate to remove misfed paper.
20	Document feeder tray			26	Exit area
	Place the original(s) that you wish to scan face up here. Up to 40				Originals exit the machine here after copying/scanning when the
	sheets can be placed.				SPF is used.
21	Original guides			27	Photoconductive drum
	Adjust to the size of the originals.				Images are formed on the photoconductive drum.
					* Do not touch the photoconductive drum (green portion) when removing the
					misfed paper. Doing so may damage the drum and cause smudges on cop-
					ies.
22	Feeding roller cover			28	Fusing unit paper guide
	Open to remove misfed originals.				Open to remove misfed paper.

23Right side cover

Open to remove misfed originals.

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-2

3. Operation Section

1

2

3

4

6

8

10

9 11

12 13

14

01

02

03

04

05

SPEAKER

ABC

DEF

INTERRUPT

COPY

FAX STATUS

SHIFT

GHI

JKL

MNO

06

07

08

09

10

ON LINE

BACK

REDIAL/PAUSE

PRINT

OK

DATA

SPECIAL

11

12

13

14

15

FUNCTION

PQRS

TUV

WXYZ

SCAN

SPEED

16

17

18

19

20

SYMBOL

FAX

LINE

COPY

EXPOSURE

PAPER

ZOOM

AUTO%

OUTPUT

DUPLEX

@.-_

DATA

SCAN

COLOR MODE

RESOLUTION

ADDRESS

FORMAT

ORIGINAL SIZE

DUPLEX SCAN

21

22

23

24

25

COMM. SETTING

FAX

PROGRAM

RESOLUTION

ADDRESS

BROADCAST

ORIGINAL SIZE

DUPLEX SCAN

ACC. #-C

READ-END

SPACE/–

	5	7	15	16 17 18 19 20		21	22	23	24 25	26
1	Keys for fax function (when the fax option is installed)			14	[INTERRUPT] key (	) / INTERRUPT indicator
	These are used in fax mode.				Interrupts a copy run to allow an interrupt copy job to be performed.
2	[COPY] key / indicator			15	[EXPOSURE] key
	Press to select copy mode.				Use to select the exposure mode. "AUTO", "TEXT", or "PHOTO" can
	If pressed when "Ready to copy." appears or during warm-up, the				be selected.
	total number of sheets used appears while the key is pressed.
3	[PRINT] key / indicator			16	[PAPER] key
	Press to select print mode.				Use to manually select a paper tray.

nONLINE indicator

Print jobs can be received when this indicator is lit.

nDATA indicator

This lights steadily when there is a print job in memory that has not been printed, and blinks during printing.

4	[SCAN] key / indicator	17	[ZOOM] key
	Press to select scan mode. (To connect a computer to the USB port		Press to select a reduction or enlargement copy ratio.
	on the machine and use the scanner function. To use the machine
	as a network scanner.)
5	[FAX] key / indicator (when the fax option is installed)	18	[AUTO%] key
	LINE indicator, DATA indicator This key is used in fax mode.		Press to have the copy ratio selected automatically.
6	[FAX STATUS] key (when the fax option is installed)	19	[OUTPUT] key
	This key is used in fax mode.		Use to select the sort function.
7	[SPECIAL FUNCTION] key	20	[DUPLEX] key (only on models that support two-sided printing)
	Press to select special functions.		Select the two-sided copying mode.
8	Display	21	Arrow keys
	Shows various messages.		Press to move the highlighting (which indicates that an item is
			selected) in the display.
9	Copy number display	22	[ACC.#-C] key (	)
	The selected number of copies appears. During copying, this shows		Press the end the use of an account and return the display to the
	the remaining number of copies.		account number entry screen.
10	[BACK] key	23	[0] key
	Press to return the display to the previous screen.		Press during a continuous copy run to display the number of copies
			completed.
11	[OK] key	24	[READ-END] key (		)
	Press to enter the selected setting.		When copying in sort mode from the document glass, press this key
			when you have finished scanning the original pages and are ready to
			start copying.
12	Numeric keys	25	[CA] key
	Use to select the number of copies.		Clears all selected settings and returns the machine to the default
			settings.
13	[C] key	26	[START] key (	) / indicator
	Press to clear the set number of copies or stop a copy run.		Copying is possible when this indicator is on. Press the key to start
			copying.

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-3

4. Motor, solenoid, clutch

1 2 18

		3
		4
	17	5
		6
	19	7
		8
		9
		10
		11
		12

			4	16 15	14 13
No.	Name	Code			Function operation
1	Mirror motor	MRM	Drives the optical mirror base (scanner unit).
2	Toner motor	TM	Toner supply
3	Duplex motor	DPX	Switchback operation and paper exit motor in duplex. (Only for MX-M160D/MX-M200D)
4	Cooling fan motor	CFM	Cools the inside of the machine.
5	Main motor	MM	Drives the machine.
6	1st tray paper feed clutch	CPFC1	Drive the pick up roller
7	PS clutch	RRC	Drives the resist roller
8	Paper feed solenoid	CPSOL1	Solenoid for paper feed from tray
9	Resist roller solenoid	RRS	Resist roller rotation control solenoid
10	Bypass tray paper transport clutch	MPTC	Drives the bypass tray paper transport roller.
11	Bypass tray paper feed clutch	MPFC	Drives the bypass tray paper feed roller.
12	Bypass tray paper feed solenoid	MPFS	Bypass tray paper feed solenoid
13	2nd tray transport clutch	CPFC2	Drives the 2nd tray transport roller.
14	2nd tray transport solenoid	FSOL1	2nd tray transport solenoid
15	2nd tray paper feed clutch	CPFC1	Drives the 2nd tray paper feed roller.
16	2nd tray paper feed solenoid	PSOL2	2nd tray transport solenoid
17	Exhaust fan motor	VFM	Cools the inside of the machine.
18	Cooling fan motor	CFM	Cools the inside of the machine.
19	Job separator motor		Job separator tray up/down

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-4

5. Sensor, switch

23

1

2

22

24 3 18

19

20

	(AB)
	(INCH)	(AB)
		(INCH)
16		21
15		4
		5
		6

	14	7
		8
	13
	12

			11	10	9
No.	Name	Code			Function operation
1	Mirror home position sensor	MHPS	Detects the mirror (scanner unit) home position.
2	Side door switch	DSWR	Side door open detection
3	Paper exit sensor (paper exit side)	POD1	Detects paper exit.
4	Paper exit sensor (DUP side)	PDPX	Paper transport detection
5	Thermistor	RTH	Fusing section temperature detection
6	Thermostat	RDTCT	Fusing section abnormally high temperature detection
7	Toner density sensor	TCS	Detects the toner density in the developing unit.
8	2nd tray detection switch	CSD2	2nd tray detection
9	Bypass tray sensor	MPED	Bypass tray transport detection
10	2nd tray door open/close sensor	DRS2	2nd tray door open/close detection
11	2nd tray door paper pass sensor	PPD2	2nd tray paper entry detection
12	2nd tray paper empty sensor	CSS2	2nd tray paper empty detection
13	Paper in sensor	PIN	Paper transport detection
14	Tray empty	CSS1	Tray paper entry detection
15	Front cover SW	DSWF	Front cover open detection
16	Power switch	MAIN SW	Turns ON/OFF the main power source.
18	Tray full sensor	TRAY-D	Tray full detection
19	Job separator paper presence/empty	TRAY-FULL	Job separator tray paper presence/empty detection
	sensor
20	Job separator HP sensor	LFT UP	Job separator HP detection
21	Lower limit switch	/ JOBS_DLD	Job separator tray lower limit position detection
22	OC sensor	OCSW	Original cover and SPF open/close detection
23	Original size sensor(Main Scaning)	DSIN0	Original size detection
24	Original size sensor(Sub Scaning)	DSIN1	Original size detection

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-5

6. PWB unit

1

10

2

3

7

9

4

	6	5
No.	Name	Function operation
1	Copy lamp Inverter PWB	Copy lamp control
2	CCD sensor PWB	Image scanning
3	Main control PWB	Main control PWB
4	2nd tray PWB	2nd tray control
5	High voltage PWB	High voltage control
6	Power PWB	AC power input/DC power control
7	Operation main PWB	Operation panel input/Display, operation panel section control
9	LCD OPE PWB	Display and operation panel control
10	IMC2 PWB	Electronic sort, USB2.0

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-6

7. Cross sectional view

1

2

3

4

5 6

7

18
	8
	9
	10
	11
	12
23	13

	14
22	15

		21	20 19 17	16
No.	Name			Function/Operation
1	Copy lamp	Image radiation lamp
2	Copy lamp unit	Operates in synchronization with No. 2/3 mirror unit to radiate documents
		sequentially.
3	LSU unit	Converts image signals into laser beams to write on the drum.
4	Lens unit	Reads images with the lens and the CCD.
5	MC holder unit	Supplies negative charges evenly on the drum.
6	Paper exit roller	Used to discharge paper.
7	Transport roller	Used to transport paper.
8	Upper heat roller	Fuses toner on paper (with the teflon roller).
9	Lower heat roller	Fuses toner on paper (with the silicon rubber roller).
10	Waste toner transport roller	Transports waste toner to the waste toner box.
11	Drum unit	Forms images.
12	Transfer charger unit	Transfer images (on the drum) onto paper.
13	DUP follower roller	Transports paper for duplex.
14	Duplex transport roller	Transports paper for duplex .
15	Resist roller	Takes synchronization between the paper lead edge and the image lead edge.
16	Bypass tray	Bypass tray
17	Bypass tray paper pick up roller	Picks up paper in bypass tray.
18	No. 2/3 mirror unit	Reflects the images from the copy lamp unit to the lens unit.
19	Bypass tray transport roller	Transports paper from the bypass tray.
20	2nd tray paper transport roller	Transports paper from the 2nd tray. (MX-M200D only)
21	2nd tray paper pick up roller	Picks up paper from the 2nd tray. (MX-M200D only)
22	1st tray paper feed roller	Picks up paper from the 1st tray.
23	MG roller	Puts toner on the OPC drum.

MX-M200D EXTERNAL VIEWS AND INTERNAL STRUCTURES 5-7

[6]ADJUSTMENTS

1.Adjustment item list

	Section		Adjustment item	Adjustment procedure/SIM No.
A	Process	(1)	Developing doctor gap adjustment	Developing doctor gap adjustment
	section
		(2)	MG roller main pole position adjustment	MG roller main pole position adjustment
		(3)	Developing bias voltage check
		(4)	Main charger voltage check
B	Mechanism	(1)	Image position adjustment	SIM-50
	section
		(2)	Main scanning direction (FR direction) distortion balance	No. 2/3 mirror base unit installing position adjustment
			adjustment
				Copy lamp unit installing position adjustment
		(3)	Main scanning direction (FR direction) distortion adjustment	Rail height adjustment
		(4)	Sub scanning direction (scanning direction) distortion	Winding pulley position adjustment
			adjustment
		(5)	Main scanning direction (FR direction) magnification ratio	SIM 48-1
			adjustment
		(6)	Sub scanning direction (scanning direction) magnification ratio	OC mode in copying (SIM 48-1)
			adjustment
				SPF mode in copying (SIM 48-5)
		(7)	Off center adjustment	OC mode (SIM 50-12)
				SPF mode (SIM 50-12)
		(8)	SPF white correction pixel position adjustment	SIM63-7
			(required in an SPF model when replacing the lens unit)
C	Image density	(1)	Copy mode	SIM 46-1
	adjustment

2.Copier adjustment

A.Process section

(1) Developing doctor gap adjustment

1)Loosen the developing doctor fixing screw A.

2)Insert a thickness gauge of 1.5mm to the three positions at 20mm and 150mm from the both ends of the developing doctor as shown.

20mm

150mm

20mm

A

1

A DV front cover

3

A

2

3)Push the developing doctor in the arrow direction, and tighten the fixing screws of the developing doctor in the sequence of 13233.

4)Check the clearance of the developing doctor. If it is within the specified range, then fix the doctor fixing screw with screw lock.

*When inserting a thickness gauge, be careful not to scratch the developing doctor and the MG roller.

<Adjustment specification>

Developing doctor gap

Both ends (20mm from the both ends) : 1.50.1mm

C (Center) (150mm from the both ends) : 1.50.1mm

(2) MG roller main pole position adjustment

1)Remove the DV front cover, and put the developing tank on a flat surface.

2)Tie a string to a needle or a pin.

3)Hold the string and bring the needle close to the MG roller horizontally. (Do not use paper clip, which is too heavy to make a correct adjustment.) (Put the developing unit horizontally for this adjustment.)

4)Do not bring the needle into contact with the MG roller, but bring it to a position 2 or 3mm apart from the MG roller. Mark the point on the MG roller which is on the extension line from the needle tip.

5)Measure the distance from the marking position to the top of the doctor plate of the developing unit to insure that it is 18mm.

If the distance is not within the specified range, loosen the fixing screw A of the main pole adjustment plate, and move the adjustment plate in the arrow direction to adjust.

MX-M200D ADJUSTMENT 6-1

(3)Developing bias voltage check

Note:Use a digital multi-meter with an internal resistance of 10MΩ or more.

1)Set the digital multi-meter range above 500 Vdc.

2)Put the test rod of the digital multi-meter on the developing bias voltage output check pin.

3)Turn on the power, execute SIM25-1.

<Specification>

Mode	Specification
Developing bias voltage	DC - 400±10V

(4) Grid bias voltage check

Note:Use a digital multi-meter with an internal resistance of 10MΩ or more.

1)Set the digital multi-meter range above 600 Vdc.

2)Put the test rod of the digital multi-meter on the grid bias voltage output check pin.

3)Turn on the power.

(The voltage is outputted in the grid bias High output mode during warming up, and in the grid bias Low output mode when warming up is completed.)

<Specification>

Mode	Specification
Grid bias LOW	DC - 380±8V
Grid bias HIGH	DC - 525±10V

B.Mechanism section

Note: If a jam error or paper empty occurs during copying in the adjustment by the simulation, the image data is not saved, and therefore recopying is required.

(1) Image position adjustment

a.OC image lead edge position adjustment (SIM 50-1)

Note:In advance to this adjustment, the sub scanning magnification ratio adjustment must be performed.

1) Set a scale on the OC table as shown below.

2)Make a copy.

3)Check the copy output. If necessary, perform the following adjustment procedures.

4)Execute SIM 50-1.

5)Set the OC lead edge position set value (PHOTO indicator ON) to [1] The OC image scanning start position is shifted inside the document edge.

6)Set the 1st tray lead edge void adjustment value (TEXT indicator ON) * to [1]

The lead edge void becomes the minimum.

7)Set the 1st tray print start position value (AUTO, 1st tray indicator ON) to [1] and make a copy.

The print start position is shifted inside the document edge.

5mm

5

4mm

10

*The dimension varies depending on the model.

8)Measure the image loss R of the copied image. Enter the set value of the image scanning lead edge position (PHOTO indicator ON) again.

•1 step of the set value corresponds to about 0.1mm shift. •Calculate the set value from the formula below. R/0.1(mm) = Image loss set value

<R: Image loss measurement value (mm)>

5mm

0mm

5

10

*The scanning edge is set.

(A line may be printed by scanning the document edge.)

Example: 4/0.1 = 40 = about 40

Note:If the set value is not obtained from the above formula, perform the fine adjustment.

MX-M200D ADJUSTMENT 6-2

9) Measure the distance H between the paper lead edge and the image print start position. Set the image print start position set value (AUTO, 1st tray indicator ON) again.

•1 step of the set value corresponds to about 0.1mm shift. •Calculate the set value from the formula below. H/0.1(mm) = Image print start position set value

<H: Print start position measurement value (mm)>

0mm

0mm

5

10

*Fit the print edge with the paper edge, and perform the lead edge adjustment.

Example: 5/0.1 = 50 = about 50

Note:If the set value is not obtained from the above formula, perform the fine adjustment.

10) Set the lead edge void adjustment value (TEXT indicator ON)* again. •1 step of the set value corresponds to about 0.1mm shift.

•Calculate the set value from the formula below. B/0.05 (mm) = Lead edge void adjustment value <B: Lead edge void (mm)>

2.5mm

5

2.5mm

10

Example:	When setting the lead edge void to 2.5mm
	:2.5 /0.05 = about 50

Note:If the set value is not obtained from the above formula, perform the fine adjustment.

*2nd tray lead edge void adjustment: Exposure display <<AUTO + TEXT + PHOTO>>

Bypass tray lead edge void adjustment: (TEXT indicator and PHOTO indicator ON)

<Duplex mode adjustment>

OC 2nd print surface (Auto duplex) lead edge position adjustment: SIM50-19 <<PHOTO>>

*For the adjustment procedure, set to S → D mode before execution.

Note:Before performing the 2nd print surface lead edge position adjustment and the lead edge void adjustment, be sure to perform the 1st print surface lead edge position adjustment in advance, and be sure to perform the 2nd print surface lead edge position adjustment and then the lead edge void adjustment in this sequence.

<Adjustment specification>

Adjustment	SIM	LED	Set	Spec	Set
mode			value	value	range
OC image lead	SIM	PHOTO	R/0.1	Lead edge	1 ~ 99
edge position	50-1
				void:
1st tray print		AUTO	B/0.1
start position		+		1 - 4mm
		1st tray		Image loss:
2nd tray print		AUTO
				3mm or
start position		+
				less
		2nd tray
Bypass tray		AUTO
print start		+
position		Bypass
		tray
Lead edge void		TEXT	B/0.05
OC 2nd print	SIM	PHOTO	1 step:
surface lead	50-19*		0.1mm shift
edge position
adjustment

*(Set to S → D mode for before execution)

b.SPF image lead edge position adjustment (SIM50-6)

1) Set a scale on the OC table as shown below.

Note:Since the printed copy is used as a test chart, put the scale in paralled with the edge lines.

2)Make a copy, Then use the copy output as an original to make an SPF copy again.

3)Check the copy output. If necessary, perform the following adjustment procedures.

4)Execute SIM 50-6.

5)Set the SPF lead edge position set value (AUTO indicator ON) so that the same image is obtained as that obtained in the previous OC image lead edge position adjustment.

<Adjustment specification>

Adjustment mode	SIM	LED	Set value	Spec value	Set
					range
SPF image lead	SIM	AUTO	1 step:	Lead edge	1 ~ 99
edge position	50-6		0.1mm shift	void:
(1st print surface)				1 - 4mm
(2nd print surface)		TEXT		Image loss:
				3mm or
				less

MX-M200D ADJUSTMENT 6-3

c.Rear edge void adjustment (SIM50-1, SIM50-19)

1) Set a scale as shown in the figure below.

A4(8.5" x 11")

Paper rear edge

2)Set the document size to A4 (8.5" x 11"), and make a copy at 100%.

3)If necessary, perform the following adjustment procedure.

Void amount (Standard value: 4mm or less)

Scale image

Paper rear edge

4)Execute SIM 50-1 and set the density mode to AUTO + TEXT + PHOTO (Rear edge void).The currently set adjustment value is displayed.

5)Enter the set value and press the [START] key. The correction value is stored and a copy is made.

<Duplex mode adjustment>

*1st print surface (auto duplex) rear edge void adjustment: SIM50-19 <<AUTO>>

*2nd print surface (auto duplex) rear edge void adjustment: SIM50-19<<TEXT>>

*Set to S → D mode before execution.

Note:Before performing the 2nd print surface rear edge void adjustment, be sure to perform the 2nd print surface lead edge position adjustment. Never reverse the sequence.

<Adjustment specification>

Mode	SIM	LED	Set value	Specifi-	Set
				cation	range
Rear edge void	SIM	AUTO	1 step:	4mm or	1 ~ 99
	50-1	+	0.1mm shift	less
		TEXT
		+
		PHOTO
1st print	SIM	AUTO
surface rear	50-19*
edge void
2nd print	SIM	TEXT
surface rear	50-19*
edge void

*Set to S → D mode before execution

d. Paper off center adjustment (SIM50-10)

1)Set a test chart (UKOG-0089CSZZ) on the document table.

2)Select a paper feed port and make a copy. Compare the copy and the test chart. If necessary, perform the following adjustment procedure.

3)Execute SIM 50-10. After completion of warm-up, shading is performed and the currently set off center adjustment value of each paper feed port is displayed.

4)Enter the set value and press the [START] key. The correction value is stored and a copy is made.

<Duplex mode adjustment>

*2nd print surface (auto duplex) off-center adjustment: SIM50-10 (TEXT, 1st tray indicator)

<Adjustment specification>

Mode	SIM	LED	Set value	Specifi-	Set
				cation	range
Paper off	SIM	AUTO	Add 1:	Single:	1 ~ 99
center	50-10	+	0.1mm shift	Center
		Selected	to R side.	±2.0mm
		tray ON
			Reduce 1:
2nd print	SIM	TEXT		Duplex:
surface off-	50-10	+	0.1mm shift	Center
center		1st tray	to L side.	±2.5mm

e.Side edge void area adjustment (SIM26-43)

Note:Before performing this adjustment, be sure to check that the paper off center adjustment (SIM 50-10) is completed.

1)Set a test chart (UKOG-0089CSZZ) on the document table.

2)Select a paper feed port and make two copies. Compare the 2nd copy and the test chart. If necessary, perform the following

adjustment procedure.

*The 1st copy does not show the void. Be sure to check the 2nd copy.

3)Execute SIM 26-43 and set the density mode to AUTO(right edge void) + TEXT (Left edge void).

The currently set adjustment value is displayed.

4)Enter the set value and press the [START] key. The correction value is stored.

<Adjustment specification>

ode	SIM	LED	Set value	Specifi-	Set
				cation	range
Left edge void	SIM	AUTO	1 step:	0 ~ 10mm	0 ~ 10
	26-43	(right	0.5mm shift
		edge)
		+
		TEXT
		(left edge)

*The void adjustment values on the right and the left must be the same.

(2)Main scanning direction(FR direction) distortion balance adjustment

1) Remove the OC glass and the right cabinet.

	(1)
(2)	(3)
(1)
	(4)
	(3)

MX-M200D ADJUSTMENT 6-4

2) Loosen the copy lamp unit wire fixing screw.

4)Loosen the set screw of the scanner drive pulley which is not in contact with No. 2/3 mirror base unit positioning plate.

5)Without moving the scanner drive pulley shaft, manually turn the scanner drive pulley until the positioning plate is brought into contact with No. 2/3 mirror base unit, then fix the scanner drive pulley.

Wire fixing screw

3)Manually turn the mirror base drive pulley and bring No. 2/3 mirror base unit into contact with the positioning plate. At that time, if the front frame side and the rear frame side of No. 2/3 mirror base unit are brought into contact with the positioning plate at the same time, the mirror base unit parallelism is proper. If one of them is in contact with the positioning plate, perform the adjustment of 4).

6)Put No. 2/3 mirror base unit on the positioning plate again, push the projections on the front frame side and the rear frame side of the copy lamp unit to the corner frame, and tighten the wire fixing screw.

MX-M200D ADJUSTMENT 6-5

(3)Main scanning direction (FR direction) distortion adjustment

This adjustment must be performed in the following cases: •When the mirror base drive wire is replaced.

•When the lamp unit, or No. 2/3 mirror holder is replaced. •When a copy as shown is made.

La

Lb

Paper exit direction

Original

Copy

1) Set A3 (11" x 17") white paper on the original table as shown below.

Allow a little space.

Glass holding plate	A3 (11" x 17") white paper

Fit the paper edge and

the glass holding plate edge.

2)Open the original cover and make a normal (100%) copy.

3)Measure the width of the black background at the lead edge and at the rear edge.

Paper exit direction

La: Lead edge black background width

Lb: Rear edge black background width

If the width (La) of the black background at the lead edge is equal that (Lb) at the rear edge, there is no need to execute the following procedures of 4) ~ 7).

4)Loosen the mirror base drive pulley fixing screw on the front frame side or on the rear frame side.

When La < Lb

Turn the mirror base drive pulley on the front frame side in the arrow direction A.

(Do not move the mirror base drive pulley shaft.)

When La > Lb

Turn the mirror base drive pulley on the front frame side in the arrow direction A.

(Do not move the mirror base drive pulley shaft.)

Rear side

A

B

Front side

5)Tighten the mirror base drive pulley fixing screw.

<Adjustment specification>

La = Lb

6)Execute the main scanning direction (FR) distartion balance adjustment previously described in 2) again.

(4)Sub scanning direction (scanning direction) distortion adjustment

When there is no skew copy in the mirror base scanning direction and there is no horizontal error (right angle to the scanning direction), the adjustment can be made by adjusting the No. 2/3 mirror base unit rail height.

Before performing this adjustment, be sure to perform the horizontal image distortion adjustment in the laser scanner section.

This adjustment must be performed in the following cases: •When the mirror base wire is replaced.

•When the copy lamp unit or No. 2/3 mirror unit is replaced. •When the mirror unit rail is replaced or moved.

•When a following copy is made.

Original

Copy A

Copy B

MX-M200D ADJUSTMENT 6-6

1)Making of a test sheet

Make test sheet by drawing parallel lines at 10mm from the both ends of A3 (11" x 17") white paper as shown below. (These lines must be correctly parallel to each other.)

Parallel line	Parallel line
10mm	10mm

10mm

10mm

White paper

2)Make a normal (100%) copy of the test sheet on A3 (11" x 17") paper. (Fit the paper edge with the glass holding plate edge.)

3)Measure the distances (La, Lb, Lc, Ld) at the four corners as shown below.

La

Lc

Paper exit direction

Lb

Ld

When La = Lb and Lc = Ld, no need to perform the procedures 4) and 5).

4)Move the mirror base F rail position up and down (in the arrow direction) to adjust.

Note:Do not adjust the rail on the rear side.

If the rail on the rear side is adjusted, an error may occur. Only the rail on the front side can be adjusted.

When La > Lb

Shift the mirror base B rail upward by the half of the difference of La - Lb.

When La < Lb

Shift the mirror base B rail downward by the half of the difference of Lb - La.

Example: When La = 12mm and Lb = 9mm, shift the mirror base B rail upward by 1.5mm.

When Lc > Ld

Shift the mirror base B rail downward by the half of the difference of Lc - Ld.

When Lc < Ld

Shift the mirror base B rail downward by the half of the difference of Ld - Lc.

When moving the mirror base rail, hold the mirror base rail with your hand.

<Adjustment specification>

La = Lb, Lc = Ld

5)After completion of adjustment, manually turn the mirror base drive pulley, scan the mirror base A and mirror base B fully, and check that

the mirror bases are not in contact with each other.

*If the mirror base rail is adjusted to extreme, the mirror base may contact the frame or original glass. Be careful to avoid this.

(5)Main scanning direction (FR direction) magnification ratio adjustment (SIM 48-1)

Note:Before performing this adjustment, be sure the CCD unit is within specification.

1) Put a scale on the original table as shown below.

2)Execute SIM 48-1.

3)After warm-up, shading is performed and the current set value of the main scanning direction magnification ratio is displayed on the display section in 2 digits.

4)Select the mode and press the [START] key again.

5)Manual correction mode (TEXT indicator ON) Enter the set value and press the [START] key. The set value is stored and a copy is made.

MX-M200D ADJUSTMENT 6-7

<Adjustment specification>

Note: A judgment must be made with 200mm width, and must not be made with 100mm width.

Mode	Specification	SIM	Set value	Set range
Main scanning	At normal:	SIM 48-1	Add 1:0.1%	1 ~ 99
direction	±1.0%		increase
magnification			Reduce 1:
ratio			0.1%
			decrease

(6)Sub scanning direction (scanning direction) magnification ratio adjustment (SIM 48-1, SIM 48-5)

a. OC mode in copying (SIM48-1)

Note:Before performing this adjustment, be sure the CCD unit is within specification.

1)Put a scale on the original table as shown below, and make a normal (100%) copy.

2)Compare the scale image and the actual image. If necessary, perform the following adjustment procedures.

3)Execute SIM 48-1.<<PHOTO>>

4)After warm-up, shading is performed and the current set value of the main scanning direction magnification ratio is displayed on the display section in 2 digits.

5)When the photo indicator is lighted by pressing the AUTO/TEXT/ PHOTO key, the current magnification ratio correction value in the sub scanning direction is displayed in lower 2 digits of the display section.

6)Enter the set value and press the [START] key. The set value is stored and a copy is made.

<Adjustment specification>

Mode	Specification	SIM	Set value	Set range
Sub scanning	Normal	SIM 48-1	Add 1:0.1%	1 ~ 99
direction	±1.0%	(PHOTO)	increase
magnification			Reduce 1:
ratio			0.1%
(OC mode)			decrease

b. RSPF sub scanning direction magnification ratio (SIM48-5)

Note:

•Before performing this adjustment, be sure the CCD unit is within specification.

•Before performing this adjustment, the OC mode adjustment in copying must be completed.

1)Put a scale on the original table as shown below, and make a normal (100%) copy to make a test chart.

Note:Since the printed copy is used as a test chart, put the scale in parallel with the edge lines.

2)Set the test chart on the SPF and make a normal (100%) copy.

3)Compare the scale image and the actual image. If necessary, perform the following adjustment procedures.

4)Execute SIM 48-5.

5)After warm-up, shading is performed.

The AUTO indicator lights up and the current front surface sub scanning direction magnification ratio correction value is displayed in two digits on the display section.

6)Enter the set value and press the [START] key. The set value is stored and a copy is made.

7)Change the mode from the duplex original mode to the simplex original mode.

TEXT indicator lights up and the current back surface sub scanning direction magnification ratio is displayed in two digits on the display section.

8)Enter the set value and press the [START] key. The set value is stored and a copy is made.

<Adjustment specification>

Mode	Specification	SIM	Set value	Set range
Sub scanning	Normal	SIM 48-5	Add 1:0.1%	1 ~ 99
direction	±1.0%		increase
magnification			Reduce 1:
ratio			0.1%
(SPF mode)			decrease

(7) Off center adjustment (SIM 50-12)

a. OC mode (SIM50-12)

1)Make a test chart as shown below and set it so that its center line is fit with the original guide center mark.

*To make a test chart, draw a line on A3 or 11" x 17" paper at the center in the paper transport direction.

Original guide

Center

Copy paper

(A3 or 17" x 11")

2)Make a normal copy from the bypass tray, and compare the copy and the test chart.

If necessary, perform the following adjustment procedures.

3)Execute SIM 50-12.

4)After warm-up, shading is performed and the current set value of the off center adjustment is displayed on the display section in 2 digits.

5)Enter the set value and press the [START] key. The set value is stored and a copy is made.

<Adjustment specification>

Mode	Specification	SIM	Set value	Set range
Original off	Single:	SIM 50-12	Add 1:	1 ~ 99
center mode	Center ±2.0mm	(AUTO	0.1mm shift
(OC mode)		indicator	to R side
		ON)	Reduce 1:
			0.1mm shift
			to L side

MX-M200D ADJUSTMENT 6-8

b. SPF original off-center adjustment (SIM50-12)

Note:Before performing this adjustment, be sure to check that the paper off center is properly adjusted.

1)Make a test chart for the center position adjustment and set it on the SPF.

<Adjustment specification>

Draw a line on a paper in the scanning direction.

2)Make a normal copy from the bypass tray, and compare the copy and the original test chart.

If necessary, perform the following adjustment procedures.

3)Execute SIM 50-12.

4)After warm-up, shading is performed and the current set value of the off center adjustment at each paper feed port is displayed on the display section in 2 digits.

5)Enter the set value and press the [START] key. The set value is stored and a copy is made.

<Adjustment specification>

Mode	Specification	SIM	Set value	Set
				range
Original off	Single:	SIM	Add 1:	1 ~ 99
center	Center ±3.0mm(TEXT	50-12	0.1mm shift
mode	indicator)		to R side
(SPF mode)			Reduce 1:
	Duplex:
	Center ±3.5mm(PHOTO		0.1mm shift
	indicator)		to L side

(8) SPF white correction pixel position adjustment(SIM63-7) (required in an SPF model when replacing the lens unit)

1)Fully open the SPF.

2)Execute SIM 63-7.

If the value is 93 - 229, it is displayed on the display and written into the EEPROM.

If the value is 0 - 92 or 230 - 999, it is displayed on the display but not written into the EEPROM.

If the value is 1000 or above, “--” is displayed on the display and it is not written into the EEPROM.

•When the display is 0: Check that the SPF is open.

Check that the lamp is ON.(If the lamp is OFF,check the MCU connector.)

Check that the CCD harness is properly inserted into the MCU connector.

•When the display is 281 or above:

1)Remove the table glass.

2)Remove the dark box.

3)Slide the lens unit toward the front side and attach it,then execute

SIM.

•When the display is 143 or below:

1)Remove the table glass.

2)Remove the dark box.

3)Slide the lens unit toward the rear side and attach it,then execute SIM.

F R

C.Image density adjustment

(1)Copy mode (SIM 46-1)

1)Set a test chart (UKOG-0162FCZZ) on the OC table as shown below.

2)Put several sheets of A3 or 11" x 17" white paper on the test chart.

3)Execute SIM 46-1.

4)After warm-up, shading is performed and the current set value of the density level is displayed on the display section in 2 digits.

For mode selection, use the AUTO/TEXT/PHOTO key.

5)Change the set value with the numeric keys to adjust the copy image density.

6)Make a copy and check that the specification below is satisfied.

<Adjustment specification>

Density	LED	Exposure	Sharp Gray	Set value	Set
mode		level	Chart output		range
Auto	Auto	-	"2" is slightly	The greater the	1 ~ 99
			copied.	set value is the
				greater the
Text	Text	3	"3" is slightly
			copied.	density is The
				smaller the set
Photo	Photo	3	"2" is slightly
(Error			copied.	value is the
				smaller the
diffusion)
				density is.
Toner	Auto/	-	"2" is slightly
save	Photo		copied
Toner	Text/	3	"3" is slightly
save	Photo		copied
Photo	Auto/	3	"2" is slightly
(Dither)	Text/		copied
	Photo

*When the lens unit is moved,execute the OC main scanning magnification ratio auto adjustment,SIM 48-1-1,SIM48-3 and the PF original off-center adjustment.

*This adjustment is basically O.K.with SIM 63-7.

MX-M200D ADJUSTMENT 6-9

[7] SIMULATIONS

1. Entering the simulation mode

Perform the following procedure to enter the simulation mode.

[#] key

[ ] key

[C] key

[ ] key

Main code

[START] key

Sub code

[START] key

2. Canceling the simulation mode

When the clear all key is pressed, the simulation mode is cancelled. When the interruption key is pressed, the process is interrupted and the screen returns to the sub code entering display.

* After canceling the simulation mode, be sure to turn OFF/ON the power and check the operation.

Note: If the machine is terminated by a jam error or paper empty during copying in the adjustment by the simulation, recopying is required.

Note:The values in the simulation columns are not default values but sample values.

3. List of simulations

	Main	Sub	Contents
	code	code
	01	01	Mirror scanning operation
		02	Mirror home position sensor (MHPS) status display
	02	01	Single paper feeder (SPF)/Reversing single pass
			feeder(RSPF) aging *2
		02	SPF/RSPF sensor status display *2
		03	SPF/RSPF motor operation check *2
		08	SPF/RSPF paper feed solenoid operation check *2
		09	RSPF reverse solenoid operation check *2 *3
		11	SPF/RSPF PS release solenoid operation check *2
	03	02	Shifter/job separator sensor status display
		03	Shifter operation check
		04	Job separator operation check *4
		11	Shifter home position check
	05	01	Operation panel display check
		02	Fusing lamp and cooling fan operation check
		03	Copy lamp lighting check
	06	01	Paper feed/transport solenoid operation check
		02	Resist roller solenoid (RRS) operation check
		10	Main cassette pickup roller cleaning
	07	01	Warm-up display and aging with jam detection
		06	Intermittent aging
		08	Shifting with warm-up display
	08	01	Developing bias output
		02	Main charger output (Grid = HIGH)
		03	Main charger output (Grid = LOW)
		06	Transfer charger output
	09	01	Duplex motor forward rotation check *6
		02	Duplex motor reverse rotation check *6
		04	Duplex motor RPM adjustment *6
		05	Duplex motor switchback time adjustment
	10	-	Toner motor operation
	14	-	Trouble cancel (except for U2)
	16	-	U2 trouble cancel
	20	01	Maintenance counter clear
	21	01	Maintenance cycle setting
	22	01	Counters display
		03	Jam memory display
		04	Jam total counter display
		07	Key operator code display
		09	Paper feed counter display
		13	CRUM destination display *5
		14	P-ROM version display
		15	Trouble memory display
		22	SPF/RSPF jam counter display *2
	24	01	Jam total counter clear
		02	Trouble memory clear
		04	SPF/RSPF counter clear *2
		05	Duplex print counter clear *6
		06	Paper feed counter clear
		07	Drum counter clear
		08	Copy counter clear
		09	Printer counter clear
		13	Scanner counter clear
		14	SPF/RSPF jam total counter clear *2
		15	Scanner mode counter clear

2501 Main motor operation check (Cooling fan motor rotation check)

MX-M200D SIMULATIONS 7-1