Samsung ML-3750ND Service Manual

5 (2)

Mono Laser Printer

ML-3750ND

SERVICEMANUAL

Mono Laser Printer

 

Contents

1. Precautions

2. Product Specifications

3. Disassembly and Reassembly

4. Alignment and Troubleshooting

5. System Diagram

6. Reference Information

Refer to the service manual in the GSPN (see the rear cover) for more information.

Contents

Contents

1.

Precautions ......................................................................................................................................

 

 

1

1

 

1.1.

Safety warning ........................................................................................................................

 

1

1

 

1.2.

Caution for safety ....................................................................................................................

 

1

2

 

 

1.2.1.

Toxic material.............................................................................................................

1

2

 

 

1.2.2. Electric shock and fire safety precautions .........................................................................

1

2

 

 

1.2.3.

Handling precautions ...................................................................................................

1

3

 

 

1.2.4. Assembly and Disassembly precautions...........................................................................

1

3

 

 

1.2.5. Disregarding this warning may cause bodily injury ............................................................

1

4

 

1.3.

ESD precautions......................................................................................................................

 

1

5

2.

Product Specifications........................................................................................................................

 

2

1

 

2.1.

Specifications..........................................................................................................................

 

2

1

 

 

2.1.1.

Product Overview........................................................................................................

2

1

 

 

2.1.2.

Specifications .............................................................................................................

2

1

 

 

 

2.1.2.1.

General Print Engine......................................................................................

2

1

 

 

 

2.1.2.2.

Controller and Software..................................................................................

2

2

 

 

 

2.1.2.3.

Paper Handling.............................................................................................

2

4

 

 

 

2.1.2.4.

Consumables................................................................................................

2

5

 

 

 

2.1.2.5.

Reliability and Service ...................................................................................

2

5

 

 

 

2.1.2.6.

Maintenance part...........................................................................................

2

5

 

 

 

2.1.2.7.

Environment ................................................................................................

2

5

 

 

2.1.3.

Model Comparison Table ..............................................................................................

2

7

 

2.2.

Product Description..................................................................................................................

2

8

 

 

2.2.1.

Front View.................................................................................................................

2

8

 

 

2.2.2.

Rear View

..................................................................................................................

2

9

 

 

2.2.3.

Paper Path..................................................................................................................

2

− 10

 

 

2.2.4.

System layout .............................................................................................................

2

− 11

 

 

 

2.2.4.1.

Feeding Part.................................................................................................

2

− 12

 

 

 

2.2.4.2.

Toner cartridge .............................................................................................

2

− 14

 

 

 

2.2.4.3.

Fuser unit ....................................................................................................

2

− 16

 

 

 

2.2.4.4. LSU (Laser Scanning Unit) .............................................................................

2

− 17

 

 

2.2.5.

Hardware Configuration................................................................................................

2

− 18

 

 

 

2.2.5.1.

Main board ..................................................................................................

2

− 19

 

 

 

2.2.5.2.

OPE board ...................................................................................................

2

− 21

 

 

 

2.2.5.3.

DIMM PBA - Optional...................................................................................

2

− 22

 

 

 

2.2.5.4.

SCF board - Optional .....................................................................................

2

− 22

 

 

 

2.2.5.5.

SMPS board.................................................................................................

2

− 23

 

 

 

2.2.5.6.

HVPS board.................................................................................................

2

− 24

 

 

2.2.6. Engine F/W Control Algorithm ......................................................................................

2

− 25

i

Copyright© 1995-2011 SAMSUNG. All rights reserved.

Contents

 

 

2.2.6.1.

Feeding .......................................................................................................

2

− 25

 

 

2.2.6.2.

Transfer.......................................................................................................

2

− 25

 

 

2.2.6.3.

Fusing.........................................................................................................

2

− 26

 

 

2.2.6.4.

LSU............................................................................................................

2

− 26

 

2.2.7.

Software Descriptions ..................................................................................................

2

− 27

 

 

2.2.7.1.

Software system overview ..............................................................................

2

− 27

 

 

2.2.7.2.

Architecture .................................................................................................

2

− 27

 

 

2.2.7.3. Data and Control Flow ...................................................................................

2

− 28

3.

Disassembly and Reassembly ..............................................................................................................

3

1

 

3.1. Precautions when replacing parts ................................................................................................

3

1

 

3.1.1.

Precautions when assembling and disassembling ...............................................................

3

1

 

3.1.2.

Preautions when handling PBA ......................................................................................

3

1

 

3.1.3.

Releasing Plastic Latches..............................................................................................

3

2

 

3.2. Screws used in the printer..........................................................................................................

3

3

 

3.3. Replacing the Main SVC parts ...................................................................................................

3

4

 

3.3.1.

Cover........................................................................................................................

 

3

4

 

3.3.2.

Main board.................................................................................................................

3

6

 

3.3.3.

HVPS board ...............................................................................................................

3

6

 

3.3.4.

SMPS board ...............................................................................................................

3

7

 

3.3.5.

Laser Scanning Unit (LSU) ...........................................................................................

3

7

 

3.3.6.

Fuser unit...................................................................................................................

 

3

8

 

3.3.7.

Main Drive unit...........................................................................................................

3

9

 

3.3.8.

Feed drive unit............................................................................................................

3

− 10

 

3.3.9.

Pick up/ Regi./ MP Clutch.............................................................................................

3

− 11

 

3.3.10.

Pick up roller..............................................................................................................

3

− 11

 

3.3.11.

Transfer Roller............................................................................................................

3

− 12

 

3.3.12.

MP unit .....................................................................................................................

 

3

− 12

 

3.3.13.

OPE board .................................................................................................................

3

− 13

 

3.3.14.

Bin-full sensor ............................................................................................................

3

− 13

 

3.3.15.

Regi_Feed_Empty sensor..............................................................................................

3

− 14

 

3.3.16.

Cassette roller (Retard roller).........................................................................................

3

− 15

4.

Alignment and Troubleshooting ...........................................................................................................

4

1

 

4.1. Alignment and Adjustments.......................................................................................................

4

1

 

4.1.1.

Control Panel..............................................................................................................

4

1

 

4.1.2.

Understanding The Status LED ......................................................................................

4

2

 

4.1.3.

Clearing paper jams .....................................................................................................

4

3

 

4.1.4.

Useful menu item for service .........................................................................................

4

7

 

4.1.5.

Periodic Defective Image..............................................................................................

4

9

 

4.1.6.

Useful management tools..............................................................................................

4

− 10

 

 

4.1.6.1. Using Samsung Easy Printer Manager (Windows only) ........................................

4

− 10

Copyright© 1995-2011 SAMSUNG. All rights reserved.

ii

Contents

 

 

 

4.1.6.2. Using Samsung Printer Status (Windows only) ...................................................

4

− 12

 

 

 

4.1.6.3. Using Smart Panel (Macintosh and Linux only) ..................................................

4

− 13

 

 

 

4.1.6.4. Using SyncThru Web Service (SWS) ................................................................

4

− 14

 

 

4.1.7.

Updating Firmware ......................................................................................................

4

− 16

 

 

 

4.1.7.1. Update the firmware by using the USB port ........................................................

4

− 16

 

 

 

4.1.7.2. Update the firmware by using the network ..........................................................

4

− 17

 

 

4.1.8.

Tech Mode .................................................................................................................

4

− 19

 

4.2.

Troubleshooting ......................................................................................................................

4

− 22

 

 

4.2.1. Procedure of checking the symptoms...............................................................................

4

− 22

 

 

 

4.2.1.1. Basic Check List ...........................................................................................

4

− 23

 

 

4.2.2. Error Code and Troubleshooting.....................................................................................

4

− 24

 

 

4.2.3.

Image quality problem ..................................................................................................

4

− 36

 

 

4.2.4.

Other errors ................................................................................................................

4

− 42

5.

System Diagram................................................................................................................................

5

1

 

5.1.

Block Diagram........................................................................................................................

5

1

 

5.2.

Connection Diagram.................................................................................................................

5

2

6.

Reference Information........................................................................................................................

6

1

 

6.1.

Tool for Troubleshooting...........................................................................................................

6

1

 

6.2.

Glossary

.................................................................................................................................

6

2

 

6.3. The Sample ..................................................................................................Pattern for the Test

6

8

 

6.4.

Selecting ..................................................................................................................a location

6

9

iii

Copyright© 1995-2011 SAMSUNG. All rights reserved.

1. Precautions

1. Precautions

In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely.

1.1. Safety warning

1)Only to be serviced by a factory trained service technician.

High voltages and lasers inside this product are dangerous. This product should only be serviced by a factory trained service technician.

2)Use only Samsung replacement parts.

There are no user serviceable parts inside the product. Do not make any unauthorized changes or additions to the product as these could cause the product to malfunctions and create an electric shocks or fire hazards.

3)Laser Safety Statement

The printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for Class I(1) laser products, and elsewhere is certified as a Class I laser product conforming to the requirements of IEC 60825-1. Class I laser products are not considered to be hazardous. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance or prescribed service condition.

Wavelength: 800 nm

Beam divergence

-Paraller: 12 degrees

-Perpendicular: 35 degrees

Maximum power of energy output: 15 mW

WARNING

Never operate or service the product with the protective cover removed from Laser/Scanner assembly. The reflected beam, although invisible, can damage your eyes.

When using this product, these basic safety precautions should always be followed to reduce risk of fire, electric shock, and personal injury.

Copyright© 1995-2011 SAMSUNG. All rights reserved.

1-1

1. Precautions

1.2. Caution for safety

1.2.1. Toxic material

This product contains toxic materials that could cause illness if ingested.

1)Please keep imaging unit and toner cartridge away from children. The toner powder contained in the imaging unit and toner cartridge may be harmful, and if swallowed, you should contact a doctor.

1.2.2. Electric shock and fire safety precautions

Failure to follow the following instructions could cause electric shock or potentially cause a fire.

1)Use only the correct voltage, failure to do so could damage the product and potentially cause a fire or electric shock.

2)Use only the power cable supplied with the product. Use of an incorrectly specified cable could cause the cable to overheat and potentially cause a fire.

3)Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead to a fire.

4)Do not allow water or other liquids to spill into the product, this can cause electric shock. Do not allow paper clips, pins or other foreign objects to fall into the product, these could cause a short circuit leading to an electric shock or fire hazard.

5)Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. When servicing the product, remove the power plug from the wall socket.

6)Use caution when inserting or removing the power cord. When removing the power cord, grip it firmly and pull. The power cord must be inserted completely, otherwise a poor contact could cause overheating leading to a fire.

7)Take care of the power cable. Do not allow it to become twisted, bent sharply around corners or power cable may be damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat and cause a fire. Exposed cables could cause an electric shock. Replace the damaged power cable immediately, do not reuse or repair the damaged cable. Some chemicals can attack the coating on the power cable, weakening the cover or exposing cables causing fire and shock risks.

8)Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should be repaired immediately. Take care not to cut or damage the power cable or plugs when moving the machine.

9)Use caution during thunder or lightning storms. Samsung recommends that this machine be disconnected from the power source when such weather conditions are expected. Do not touch the machine or the power cord if it is still connected to the wall socket in these weather conditions.

10)Avoid damp or dusty areas, install the product in a clean well ventilated location. Do not position the machine near a humidifier or in front of an air conditioner. Moisture and dust built up inside the machine can lead to overheating and cause a fire or cause parts to rust.

11)Do not position the product in direct sunlight. This will cause the temperature inside the product to rise possibly leading to the product failing to work properly and in extreme conditions could lead to a fire.

12)Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it could make contact with a high voltage conductor inside the machine and cause an electric shock.

13)When replacing the SMPS board, please wait 5 minutes after unplugging the power cord, then replace it. You can get a shock by the electric discharge.

1-2

Copyright© 1995-2011 SAMSUNG. All rights reserved.

1. Precautions

1.2.3. Handling precautions

The following instructions are for your own personal safety to avoid injury and so as not to damage the product.

1)Ensure the product is installed on a level surface, capable of supporting its weight. Failure to do so could cause the product to tip or fall.

2)The product contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers, hair or clothing in any of these rotating devices.

3)Do not place any small metal objects, containers of water, chemicals or other liquids close to the product which if spilled could get into the machine and cause damage or a shock or fire hazard.

4)Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a humidifier or heater. Damage could be caused to the product in such areas.

5)Do not place candles, burning cigarettes, etc on the product, These could cause a fire.

1.2.4. Assembly and Disassembly precautions

1)Replace parts carefully and always use Samsung parts. Take care to note the exact location of parts and also cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly. Please carry out the following procedures before dismantling the product or replacing any parts.

2)Ensure that power is disconnected before servicing or replacing any electrical parts.

3)Disconnect interface cables and power cables.

4)Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct.

5)When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic.

6)Take care not to drop any small parts into the machine.

7)Handling of the OPC Drum

The OPC Drum can be irreparably damaged if it exposed to light. Take care not to expose the OPC Drum either to direct sunlight or to fluorescent or incandescent room lighting. Exposure for as little as 5 minutes can damage the surface of the photoconductive properties and will result in print quality degradation. Take extra care when servicing the product. Remove the OPC Drum and store it in a black bag or other lightproof container. Take care when working with the Covers (especially the top cover) open as light is admitted to the OPC area and can damage the OPC Drum.

Take care not to scratch the green surface of OPC Drum Unit. If the green surface of the Drum Cartridge is scratched or touched the print quality will be compromised.

Copyright© 1995-2011 SAMSUNG. All rights reserved.

1-3

1. Precautions

1.2.5. Disregarding this warning may cause bodily injury

1)Be careful with the high temperature part.

The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser unit to cool down before disassembly.

2)Do not put fingers or hair into the rotating parts.

When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor, fan, etc.). If do, you can get harm.

3)When you move the printer, use safe lifting and handling techniques.

This printer is heavy. Use the lifting handles located on each side of the machine. Back injury could be caused if you do not lift carefully.

4)Ensure the printer is installed safely.

Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall possibly causing personal injury or damaging the printer.

5)Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable.

1-4

Copyright© 1995-2011 SAMSUNG. All rights reserved.

1. Precautions

1.3. ESD precautions

Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called “Electrostatically Sensitive (ES) Devices” or ESDs. Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor “chip” components. The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.

CAUTION

Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

1)Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test.

2)After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly.

3)Use only a grounded tip soldering iron to solder or desolder ESDs.

4)Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static” can generate electrical charges sufficient to damage ESDs.

5)Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs.

6)Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material.

7)Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.

8)Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit.

9)Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.

Copyright© 1995-2011 SAMSUNG. All rights reserved.

1-5

2. Product Specifications

2. Product Specifications

2.1. Specifications

2.1.1. Product Overview

1)Speed

35 ppm in A4 / 37 ppm in Letter

2)Processor

533 MHz

3)Printer Languages

PCL6/5e, PostsScript3, IBM ProPrinter, EPSON

4)Memory (Std / Max)

128 MB / 512MB

5)Interfaces

High Speed USB 2.0

10/100/1000 BaseTX network connector

IEEE 1284 Parallel (Optional)

6)Toner cartridge (Initial / Sales)

7K / 7K, 15K

2.1.2. Specifications

Product Specifications are subject to change without notice.

2.1.2.1. General Print Engine

Item

 

Specification

Engine Speed

Simplex

Up to 35 ppm in A4 (37 ppm in Letter)

 

 

 

 

Duplex

Up to 17 ipm in A4 (18 ipm in Letter)

 

 

 

Warm-up time

From Sleep

15 sec

 

 

 

FPOT

From Ready

As fast as 8 sec

 

 

 

 

From Sleep

As fast as 15.5 sec

 

 

 

Resolution

 

Up to 1,200 x 1,200 dpi effective output

 

 

 

2-1

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2. Product Specifications

2.1.2.2. Controller and Software

Item

 

Specification

Processor

 

Samsung 533 MHz

 

 

 

Memory

Std

128 MB

 

 

 

 

Max

512 MB

 

 

 

 

Flash

16 MB

 

 

 

Printer Languages

 

PostScript3, PCL6/5e, IBM ProPrinter, EPSON

 

 

 

Fonts

 

93 scalable, 1 bitmap, 136 PostScript3 fonts

 

 

 

Driver

Default Driver

PCL

 

 

 

 

Install

PCL6 / PS3

 

 

 

 

Supporting OS

Windows 2000/ XP(32/64bits)/ Vista(32/64bits)/ 2003

 

 

Server(32/64bits)/ 2008 Server(32/64bits)/ 7(32/64bits)/ 2008 Server

 

 

R2(64bits)

 

 

 

 

 

Various Linux OS :

 

 

• RedHat Enterprise Linux WS 4, 5 (32/64 bit)

 

 

• Fedora 4, 5, 6, 7, 8, 9, 10, 11, 12 (32/64 bit)

 

 

• SuSE Linux 10.0, 10.1 (32 bit)

 

 

• OpenSuSE 10.2, 10.3, 11.0, 11.1, 11.2 (32/64 bit)

 

 

• Mandriva 2005, 2006, 2007, 2008, 2009, 2009.1 (32/64 bit)

 

 

• Ubuntu 5.04, 5.10, 6.06, 6.10, 7.04, 7.10, 8.04, 8.10, 9.04,

 

 

9.10(32/64 bit)

 

 

• SuSE Linux Enterprise Desktop 10, 11 (32/64 bit)

 

 

• Debian 4.0, 5.0 (32/64 bit)

 

 

 

 

 

Mac OS 10.3 ~ 10.6

 

 

 

 

 

UNIX OS :

 

 

• Sun Solaris 9,10 (x86, SPARC)

 

 

• HP-UX 11.0, 11i v1, 11i v2, 11i v3 (PA-RISC, Itanium)

 

 

• IBM AIX 5.1, 5.2, 5.3, 5.4

 

 

 

 

WHQL

Windows 2000/ XP(32/64bits)/ Vista(32/64bits)/ 2003

 

 

Server(32/64bits)/ 2008 Server(32/64bits)/ 7(32/64bits)/ 2008 Server

 

 

R2(64bits)

 

 

 

 

Compatibility

• PCL6 : Win 2000/ XP(32/64bits)/ 2003 Server(32/64bits)/

 

 

Vista(32/64bits)/ 2008 Server(32/64bits)/ 7(32/64bits)/ 2008

 

 

Server R2(64bits)

 

 

• PS3 : Win 2000/ XP(32/64bits)/ Vista(32/64bits)/ 2003

 

 

server(32/64bits)/ 2008 Server(32/64bits)/ 7 (32/64bits)/2008

 

 

Server R2(64bits) PPD, Mac PPD, Linux PPD (Within the

 

 

scope of Supporting OS)

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2-2

2. Product Specifications

Item

 

Specification

Wired Network

Protocol

[TCP/IP]

 

 

 

TCP/IPv4/IPv6, HTTP, SNMPv1/v2c/v3, SMTP, IPSec,

 

 

 

DNS/WINS, DDNS, DHCP, SSL/TLS, BOOTP, AutoIP,

 

 

 

Standard TCP/IP printing, LPR, IPP, UPnP(SSDP), Bonjour,

 

 

 

Telnet, WSD, SLP, SetIP

 

 

[Others]

 

 

 

HTTPs,IPPs, 802.1x(EAP-MD5,EAP-MSCHAPv2,

 

 

 

PEAP,TLS), IPSec

 

 

 

 

 

Supporting OS

[Windows]

 

 

 

• Microsoft Windows 2000/ XP(32/64bits)/

 

 

 

 

2003(32/64bits)/ Vista(32/64bits)/ 2008(32/64bit)/

 

 

 

 

7(32/64bit)

 

 

[Mac]

 

 

 

Mac OS 10.3~10.6

 

 

[Linux]

 

 

 

• RedHat 8 ~ 9(32bit)/ Enterprise Linux WS 4, 5 (32/64bit)

 

 

 

• Fedora Core 1 ~ 7 (32/64bit)

 

 

 

• SuSE 8.2 ~ 10.2/Enterprise Desktop 9~10 (32/64bit)

 

 

 

• Madrake 9.2 ~ 10.1 (32/64bit)

 

 

 

• Mandriva 2005 ~ 2007

 

 

 

• Ubuntu 6.06 ~ 7.04

 

 

 

• Debian 3.1 ~ 4.0[Novell] - Netware 5.x, 6.x(TCP/IP Only)

 

 

[Novell]

 

 

 

• Netware 5.x, 6.x(TCP/IP Only)

 

 

[Unix]

 

 

 

Sun Solaris 8,9,10(SPARC/x86)

 

 

 

• IBM AIX 5.x (6.1) IBM Linux (System P)

 

 

 

HP-UX 11i (PA-RISC/IA-64)

 

 

 

 

(11.11/11.20/11.22/11.23/11.31)

Wireless Network

Protocol

N/A

 

 

 

 

 

 

 

 

Supporting OS

N/A

 

 

 

 

 

Application

Easy Printer Manager

for Windows/ Macintosh/LINUX

 

 

 

 

Network Management

SyncThru Web Admin Service 5.0

 

 

 

 

Interface

Parallel

Option

 

 

 

 

 

USB

Hi-Speed USB 2.0

 

 

 

 

Wired Network

Gigabit (Internal)

 

 

 

 

 

 

Wireless Network

N/A

 

 

 

 

 

 

User Interface

LCD

2-Line

 

 

 

 

 

LED

Navigation, ECO, Power, Status

 

 

 

 

Key

Navigation keys, ECO, Numeric Keypad, Power, Cancel

 

 

 

 

 

2-3

Copyright© 1995-2011 SAMSUNG. All rights reserved.

 

 

 

2. Product Specifications

2.1.2.3. Paper Handling

 

 

 

 

 

Item

 

Specification

Standard Capacity

 

250-sheet Cassette Tray, 50-sheet Multi Purpose Tray @80g/m²

 

 

 

Max. Capacity

 

820 sheets @ 80g/m² (850 sheets @ 75g/m²)

 

 

 

 

Printing

 

Max. Size : 216 x 356 mm (8.5" x 14")

 

Min. Size : 76 x 127 mm (3.0" x 5.0")

 

 

 

 

 

 

Capacity

• Plain Paper : 50 sheets @ 80g/m² (50 sheets @ 75g/m²)

 

Envelop : 5 sheets

 

 

 

 

 

 

Media sizes

A4, A5, A6, Letter, Legal, Folio, Oficio, Executive, ISO B5, JIS B5,

 

3"x5", Envelope (Monarch, No.10, DL, C5, C6), Custom

Multi-purpose tray

 

 

 

 

Media type

Plain, Thin, Thick, Thicker, Cotton, Colored, Envelope, Transparency,

 

 

Pre-Printed, Recycled, Labels, Bond, Card stock, Archive

 

 

 

 

 

 

Media weight

16~58 lb (60 to 220 g/m²)

 

 

 

 

Sensing

Paper Empty

 

 

 

 

Capacity

250 sheets @ 80 g/m² (250 sheets @ 75 g/m²)

 

 

 

 

Media sizes

A4, A5, A6, Letter, Legal, Folio, Oficio, Executive, ISO B5, JIS B5,

 

Custom

Standard Cassette Tray

 

 

 

 

Media types

Plain Paper, Thin, Thick, Recycled, Bond, Cardstock, Archive

 

 

 

 

 

Media weight

16~43 lb (60 to 163 g/m²)

 

 

 

 

Sensing

Paper Empty

 

 

 

 

Capacity

520 sheets @ 80 g/m² (550 sheets @ 75 g/m²)

 

 

 

 

Media sizes

A4, A5, A6, Letter, Legal, Folio, Oficio, Executive, ISO B5, JIS B5

 

 

 

Optional Cassette Tray

Media types

Plain Paper, Thin, Thick, Recycled, Bond, Cardstock, Archive

 

 

 

 

Media weight

16~43 lb (60 to 163 g/m²)

 

 

 

 

Sensing

CST Open, Paper Empty

 

 

 

 

Capacity

• Face-Down : 150 sheets @ 80 g/m²

Output Stacking

Face-Up : 1 sheet

 

 

Output Full sensing

Yes

 

 

 

 

 

Supporting

Built-in

 

 

 

Duplex

Media sizes

A4, Letter, Oficio, Folio, Legal

 

 

 

Media types

Plain Paper, Thin, Thick, Recycled, Bond

 

 

 

 

 

Media weight

16~32 lb (60 to 120 g/m²)

 

 

 

 

 

• Envelop : 10 mm (0.4") from edge (Top, Bottom, Left, Right)

Printable Area

Non-Printable Area

• Other Media : 4 mm (0.16") from edge (Top, Bottom, Left,

 

 

 

Right)

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2-4

2. Product Specifications

2.1.2.4. Consumables

Item

 

Specification

Toner

Black

• Standard: Average Cartridge Yield 7K standard pages.

 

 

• High Yield: Average cartridge Yield 15K standard pages.

 

 

(Ships with 7,000 pages Starter Toner Cartridge)

 

 

Declared cartridge yield in accordance with ISO/IEC 19752.

 

Key

Electronic key (CRUM) Only

 

 

 

 

Life detect

Toner gauge sensor by dot count

 

 

 

Drum

Yield

N/A

 

 

 

2.1.2.5. Reliability and Service

Item

Specification

Recommanded AMPV

1500 sheets/month

 

 

Max AMPV

3500 sheets/month

 

 

Max. Monthly Duty

80,000 sheets/month

 

 

MPBF

45,000 sheets

 

 

MTBF

35 months

 

 

MTTR

30 min.

 

 

2.1.2.6. Maintenance part

Item

Part Code

Life

Transfer roller

JC66-02842A

Approx. 100,000 Pages

 

 

 

 

Fuser Unit

JC91-01023A (110V)

Approx. 90,000 Pages

 

JC91-01024A (220V)

 

 

 

 

Pick-up Roller

JC73-00340A

Approx. 90,000 Pages

 

 

 

Reverse Roller

JC90-01032A

Approx. 60,000 Pages

 

 

 

 

2.1.2.7. Environment

Item

 

Specification

 

 

 

Operating Environment

Temperature

10C to 32C

 

 

 

 

Humidity

20% to 80%

 

 

 

Acoustic Noise Level

Printing

52 dBA

(Sound Power/Pressure)

 

 

Standby

Back Ground Level (Less than 26 dBA)

 

 

 

 

Sleep

Back Ground Level

 

 

 

2-5

Copyright© 1995-2011 SAMSUNG. All rights reserved.

 

 

2. Product Specifications

 

 

 

Item

 

Specification

 

 

 

Power Consumption

Ready

Less than 60W

 

 

 

 

Average

Less than 550W

 

 

 

 

Power save / Power Off

Less than 1.5W / Less than 0.1W

 

 

 

Dimension (W x D x H)

Set

366 x 368 x 272.9 mm (14.40 x 14.48 x 10.74 inches) without optional

 

 

tray

 

 

 

Weight

Set (Include toner

10.24 kg (22.58 lbs)

 

cartridge)

 

 

 

 

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2-6

2. Product Specifications

2.1.3. Model Comparison Table

 

Samsung

Samsung

HP

 

Lexmark

 

ML-3750ND

ML-3710ND

P2050 series

E360dn

Image

 

 

 

 

 

 

 

 

 

 

 

 

 

Speed

35 ppm (A4) / 37 ppm

35 ppm (A4) / 37 ppm

33 ppm (A4)

38 ppm (A4)

 

(Letter)

(Letter)

 

 

 

 

 

 

 

 

 

Processor

533 MHz

600 MHz

600 MHz

400 MHz

 

 

 

 

 

Memory

128/ 512 MB

128/ 384 MB

P2055dn (128/ 384 MB)

32 / 288 MB

(Std/Max)

 

 

 

 

P2055d (64/ 320 MB)

 

 

 

 

 

 

 

Emulation

PCL6/5e, PS3

PCL6/5e, PS3

PCL6

PCL6/PS3

 

 

 

 

 

MP/Cassette

50 / 250

50 / 250

50 / 250

50 / 250

 

 

 

 

 

SCF

520 sheets

520 sheets

500 sheets

550 sheets

 

 

 

 

 

 

 

 

 

Duplex

Std.

 

Std.

 

Std.

 

Std.

 

 

 

 

 

 

Toner Yield

7K/ 15K

2K/ 5K / 10K

2.3K/ 6.5K

3.5K / 9K

 

 

 

 

 

 

 

 

 

Interface

High speed USB

High speed USB

High speed USB

High speed USB

 

 

2.0

 

2.0

 

2.0

 

2.0

 

Ethernet

Ethernet

Ethernet

Ethernet 10/100

 

 

10/100/1000 Base

 

10/100/1000 Base

 

10/100/1000 Base

 

Base TX

 

 

TX

 

TX

 

TX (P2055dn)

 

 

 

 

 

 

 

Noise

52dB

52dB

55dB

53dB

 

 

 

 

 

 

 

 

 

2-7

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2. Product Specifications

2.2. Product Description

This chapter describes the functions and operating principal of the main component.

2.2.1. Front View

1Output tray

2Control panel

3Control board cover

4Front cover

5Paper level indicator

6Optional tray

7Tray 1

8Multi-purpose tray

9Multi-purpose tray paper extension

10Paper width guides on a multi-purpose tray

11Output support

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2-8

2. Product Specifications

2.2.2. Rear View

1

Network Port

2

USB port

3

USB port 2* (ML-3753ND only)

4

IEEE 1284 parallel connector power supply jack

5

Power-switch

6

Power receptacle

7

Duplex unit

8

Rear cover

9

Tray back cover

 

 

* Two USB ports allow you to connect a printer to two separate computers. Printer drivers need to be installed on both computers for this operation. Double connections from a printer to a single computer through the USB ports can result in serious damage to the printer and computer.

2-9

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2. Product Specifications

2.2.3. Paper Path

The following diagram displays the path the paper follows during the printing process.

 

 

 

 

 

 

 

 

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2-10

Samsung ML-3750ND Service Manual

2. Product Specifications

2.2.4. System layout

This model consists of the Engine parts, Hardware and Firmware. The engine parts consists of the mechanical parts comprising Frame, Duplex, Toner cartridge, Drive unit, Transfer roller, Fuser, Cassette. The Hardware part consists of the main control board, power board, operation panel, PC Interface.

1LSU (Laser Scanning Unit)

2Toner Cartridge

3Regi. Roller

4MP

5Feed Roller

6Pick-Up Roller

7Cassette

8Duplex Unit

9Fuser

10Exit Roller1

11Exit Roller2

2-11

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2. Product Specifications

2.2.4.1. Feeding Part

It consists of a cassette, an MP tray for supplying different types of media (envelope, label, special paper) and parts related to paper feed initialization.

1) Cassette

The paper trays consist of the Main trays, Optional trays (SCF), and one Multi-Purpose (MP) tray. The basic cassette is located on front side of the machine and allows feeding of common paper. Paper size is set using the Size Guides in each tray. Adjust the Paper length/width guides to match the paper size.

2) Pick up / Retard (Reverse) roller

When pickup takes place, the pickup roller rotates to separate and transport the paper. The pickup roller rotates when the pickup clutch is activated. The reverse roller serve to make sure that a single sheet of paper is moved to the paper path, and the paper is moved as far as the registration roller by the work of the feed roller. The following is a diagram of the pickup section :

3) Registration roller

It is used as an anti skew device, and to setup proper registration timing with that of the toned image on the drum. It also is used for jam detection to ensure paper has left the paper tray.

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2-12

2. Product Specifications

4) MP Tray

The multi-purpose tray can hold special sizes and types of print material, such as postcards, note cards, and envelopes. It is useful for single page printing on letterhead or colored paper. It uses 3 rollers feeding method to feed 50 sheets of general papers.

5) Duplex Unit

It has paper transferring function, paper guide function, jam removing function. It is designed for basic attachment, and the duplex feeding takes a side feeding method. Usable papers are A4, letter, and legal size paper. For removing a jam occurred in a front part, it is designed to open a cassette and a guide. It is designed to open a rear cover to remove a jam in a rear part. If a face up tray is open, the duplex option cannot be used.

6) Option Cassette

It is the same method with the main cassette, and the capacity is 520 sheets. It has a separate driving mechanism. It is designed for a common use with a main cassette.

2-13

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2. Product Specifications

2.2.4.2. Toner cartridge

1) Printing process overview

This mono printing system includes the LSU with a laser beams, a toner cartridge and transfer roller.

This machine uses single toner cartridge and dual laser beams for mono printing. The toner cartridge consists of Drum unit and Development unit. The Drum unit has an OPC drum, cleaning blade.

The OPC drum is charged with a negative voltage by the scorotron and is exposed by the light from the LSU (Laser Scanning unit). The light produced by a laser creates a latent image by discharging on the surface of the OPC drum. The negatively charged toners are attracted to the latent image due to and electric field. The toners (real image) on the OPC drum are moved to the transfer media by the positive bias applied to the transfer roller.

1)Charging the OPC drum : The scorotron gives the drum negative charges.

2)Laser exposure : Light produced by a laser diode irradiates the charged OPC through the lens and mirrors.

3)Development : This machine uses a dual-component development system . The magnetic roller carries negatively charged toner to the latent image on the drum surface.

4)Transfer : The transfer rollers opposite the OPC drums transfer toner from the drums to the transfer media (e.g. paper, OHP film, etc).

5)Cleaning for OPC drum: The cleaning blade removes remaining toners on the drum surface after image transfer to the paper.

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2-14

2. Product Specifications

2) Toner Cartridge

By using the electronic photo process, it creates a visual image. In the toner cartridge, the OPC unit and the developing unit are in a body. The OPC unit has OPC drum and charging roller, and the toner cartridge unit has toner, supply roller, developing roller, and blade (Doctor blade).

Operation condition : Temp 10~30 , Humidity 20~85% RH

Developing Method : Non magnetic 1 element contacting method

Toner : Non magnetic 1 element shatter type toner

The life span of toner (ISO 19752 pattern / A4 standard)

-Initial toner : 7K

-Sales toner : 7K / 15K

Toner Residual Sensor : Dot count with CRUM

OPC Cleaning : Collect the toner by using cleaning blade

Handling of wasted toner : Collect the wasted toner in the cleaning frame by using cleaning blade

OPC Drum Protecting Shutter : None

Classifying device for toner cartridge: ID is classified by CRUM.

aCharge Roller

bDrum OPC

cCleaning Blade

dDoctor Blade

eDeveloper Roller

f Supply Roller

gCharge Cleaning Roller

hAgitator 1

i Agitator 2

2-15

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2. Product Specifications

2.2.4.3. Fuser unit

It is consisted of a halogen lamp, heat roller, pressure roller, thermistor and thermostat. It sticks the toner on a paper by heat and pressure to complete the printing job.

1)Thermostat

When a heat lamp is overheated, a Thermostat cuts off the main power to prevent overheating.

Thermostat Type : NonContact type

Control Temperature : 170 ± 5

2)Thermistor

It is a temperature detecting sensor.

Temperature Resistance : 7 (180 )

3)Heat roller

The heat roller transfers the heat from the lamp to apply a heat on the paper.

The surface of a heat roller is coated with Teflon, so toner does not stick to the surface.

4)Pressure roller

A pressure roller mounted under a heat roller is made of a silicon resin, and the surface also is coated with Teflon. When a paper passes between a heat roller and a pressure roller, toner adheres to the surface of a paper permanently.

5)Halogen Lamp

Voltage : 120 V, 115 ± 5 % / 220 V, 230 ± 5 %

Capacity : 850 Watt ± 25 W

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2-16

2. Product Specifications

2.2.4.4. LSU (Laser Scanning Unit)

It is the core part of the LBP which switches from the video data received to the controller to the electrostatic latent image on the OPC drum by controlling laser beam, exposing OPC drum, and turning principle of polygon mirror. The OPC drum is turned with the paper feeding speed. The /HSYNC signal is created when the laser beam from LSU reaches the end of the polygon mirror, and the signal is sent to the controller. The controller detects the /HSYNC signal to adjust the vertical line of the image on paper. In other words, after the /HSYNC signal is detected, the image data is sent to the LSU to adjust the left margin on paper. The one side of the polygon mirror is one line for scanning.

OPC Drum

Photo Diode

 

 

Polygon Mirror

 

Polygon Motor

LD Driver circit

Motor Driver

 

LD(Laser Diode)

 

Protector panel

 

2-17

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2. Product Specifications

2.2.5. Hardware Configuration

The ML-3750 series Electrical Circuit System consists of the following:

Main board

OPE board

SMPS board

HVPS board

SCF board (Optional)

Diagram of the ML-3750 Series Electrical Circuit

The Main Controller controls all modules required to print, that is, LSU, HVPS, SMPS, FAN, Fuser, etc.

The Main Controller receives print data from the host through network or USB Port. It takes this information and generates printable video bitmap data. Engine and Video Controller are not separated.

The Main Controller adopts the Chorus3N (533 MHz) CPU, on board DDR3 memory to perform printing jobs successfully. The OPE Controller displays the status of the system using 16 x 2 line LCD in response to user actions or the Main controller. The HVPS supplies high voltage for developing Process. High Voltage controlled by PWM signal from CPU.

The SMPS makes +5V and +24V DC from 220V or 110 AC.

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2-18

2. Product Specifications

2.2.5.1. Main board

ML-3750 series Main board is composed with below components.

Chorus3N : To generate the printable video data and control engine Embedded USB2.0 device, Host channel

System memory - 1CH DIMM PBA DDR3 128MB (Default)

Giga Ethernet PHY : Network printing

Serial Flash (16MB) : Program memory

The Main Controller manages an Electro-photography system, controls the Video Data of printing images from Main Board to LSU, provides high-voltages and PWMs, adjusts temperature in the fusing system, reads sensor signals and controls SCF option.

The Main controller also controls OPE and Giga N/W PHY, USB Device.

[Main board diagram]

2-19

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2. Product Specifications

[Main board image]

Connection

1

HVPS

 

9

Parallel Option DC supply

 

17

SMPS Power

2

Paper Empty, Regi, Feed

 

 

jack

 

18

MP

 

sensor

 

10

Debug

 

 

 

 

 

 

19

LSU

3

OPE

 

 

 

 

 

 

 

11

Exit Sensor

 

20

FAN MAIN

4

CRUM

 

 

 

12

FAN SMPS

 

21

DDR3 SODIMM

5

THERMISTOR

 

 

 

13

Air temperature

 

 

 

6

Outbin Full Sensor & Rear

 

 

 

 

 

14

Main Motor & Clutch

 

 

 

 

Cover

 

 

 

 

 

 

 

15

SCF

 

 

 

7

N/W

 

 

 

 

 

 

 

 

 

8

USB Device

 

16

SMPS Signal

 

 

 

 

 

 

 

 

 

 

 

Information

-Part Code : JC92-02469A

-PBA Name : PBA-MAIN

Copyright© 1995-2011 SAMSUNG. All rights reserved.

2-20

2. Product Specifications

2.2.5.2. OPE board

The OPE board is composed of an OPE MICOM(STM8SP103K3MAFTR), two status LED, ECO LED, power LED, four navigation LED, 16x2 line LCD and some keys. OPE communicates with main controller via UART.

[OPE board diagram]

[OPE board image]

Information

-Part Code : JC92-02468A

-PBA Name : OPE-LCD

2-21

Copyright© 1995-2011 SAMSUNG. All rights reserved.

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