Pioneer DVJ-1000 Service manual

POWER

DVJ-1000

						EJECT
HOT CUE		OUT	RELOOP/	4-BEAT	CUE / LOOP	TOUCH/BRAKE
			EXIT		CALL	ENTER
			LOOP
					JOG ADJUST	RELEASE/START
						HYPERJOG MODE
						JOG MODE
						VINYL
						TEMPO
PREVIOUS	NEXT					MASTER TEMPO
REV	FWD
CUE
PLAY/PAUSE		REV			FWD

TEMPO

DVJ-1000

ORDER NO.

RRV3454

DVD PLAYER

DVJ-1000

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model	Type					Power Requirement			Region No.	Remarks
DVJ-1000	KUCXJ					AC 120 V			1
DVJ-1000	WYXJ5					AC 220 – 240 V			2
DVJ-1000	TLXJ/RD					AC 110-120 V / 220-240 V			4
DVJ-1000	TLFXJ					AC 110-120 V / 220-240 V			3

For details, refer to "Important symbols for good services" on the next page.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2006

T-ZZR OCT. 2006 printed in Japan

1

2

3

4

SAFETY INFORMATION

A

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to causecancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

B

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible

(fusible de type rapide) et/ou

(fusible de type lent) sur CCI indiquent que

les pièces de remplacement doivent avoir la même désignation.

C

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

ANY MEASUREMENTS NOT WITHIN THE LIMITS

The following check should be performed for the

OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL

SHOCK HAZARD AND MUST BE CORRECTED BEFORE

continued protection of the customer and

RETURNING THE APPLIANCE TO THE CUSTOMER.

service technician.

LEAKAGE CURRENT CHECK

2. PRODUCT SAFETY NOTICE

Measure leakage current to a known earth ground (waterpipe

, conduit, etc.) by connecting a leakage current tester

Many electrical and mechanical parts in the appliance

such as Simpson Model 229-2 or equivalent between the

D

have special safety related characteristics. These are

earth ground and all exposed metal parts of the appliance

often not evident from visual inspection nor the protection

(input/output terminals, screwheads, metal overlays, control

afforded by them necessarily can be obtained by using

shaft, etc.). Plug the AC line cord of the appliance directly

replacement components rated for voltage, wattage, etc.

into a 120V AC 60Hz outlet and turn the AC power switch

Replacement parts which have these special safety

on. Any current measured must not exceed 0.5mA.

characteristics are identified in this Service Manual.

Electrical components having such features are identified

by marking with a on the schematics and on the parts list

Reading should

in this Service Manual.

Leakage

not be above

The use of a substitute replacement component which does

Device

current

0.5mA

not have the same safety characteristics as the PIONEER

under

tester

recommended replacement one, shown in the parts list in

E

test

Test all

this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new

exposed metal

surfaces

instructions are issued from time to time. For the latest

information, always consult the current PIONEER Service

Also test with

Manual. A subscription to, or additional copies of, PIONEER

plug reversed

Earth

Service Manual may be obtained at a nominal charge

(Using AC adapter

ground

from PIONEER.

plug as required)

AC Leakage Test

F

2	DVJ-1000

1

2

3

4

5

6

7

8

IMPORTANT

THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1.

SERVICING OPERATION OF THE APPARATUS S H O U L D B E D O N E B Y A S P E C I A L LY INSTRUCTED PERSON.

WARNING !

LASER DIODE CHARACTERISTICS

MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 780 – 785 nm

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR

CLASS 1.

A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LABEL CHECK (for WYXJ5, KUCXJ and TLXJ/RD types)

for WYXJ5, KUCXJ and TLXJ/RD types

A

B

(DRW2317)

C

D

for TLFXJ type

5

Additional Laser Caution

1.Laser Interlock Mechanism

The position of the switch (S2401) for detecting loading completion is detected by the system microprocessor, and the

design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.)

Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ).

In the test mode the interlock mechanism will not function. Laser diode oscillation will continue, if pin 5 of AN22022A (IC7000) on the DVPL Assy is connected to GND, or else the terminals of Q7001(Q7002) are shorted to each other (fault condition).

2.When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.

(VRW2159)

					3
	DVJ-1000			7
6					8

E

F

1

2

3

4

[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

A	1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

B

When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

C

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.

If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

D

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.

Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.

Make sure the proper amount is applied.

E

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

F

4	DVJ-1000

1

2

3

4

5	6	7	8
CONTENTS
SAFETY INFORMATION......................................................................................................................................			2
1. SPECIFICATIONS .............................................................................................................................................			6
2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................			8
2.1 PACKING ....................................................................................................................................................			8
2.2 EXTERIOR SECTION ..............................................................................................................................			10
2.3 CONTROL PANEL SECTION...................................................................................................................			12
2.4 JOG SECTION .........................................................................................................................................			14
2.5 SLOT-IN MECHANISM SECTION ............................................................................................................			16
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................			20
3.1 BLOCK DIAGRAM (1/2) ...........................................................................................................................			20
3.2 BLOCK DIAGRAM (2/2) ...........................................................................................................................			22
3.3 OVERALL WIRING DIAGRAM .................................................................................................................			24
3.4 MAIN ASSY (1/8)......................................................................................................................................			26
3.5 MAIN ASSY(2/8).......................................................................................................................................			30
3.6 MAIN ASSY(3/8).......................................................................................................................................			32
3.7 MAIN ASSY(4/8).......................................................................................................................................			34
3.8 MAIN ASSY(5/8).......................................................................................................................................			36
3.9 MAIN ASSY(6/8).......................................................................................................................................			38
3.10 MAIN ASSY(7/8).....................................................................................................................................			40
3.11 MAIN ASSY(8/8).....................................................................................................................................			42
3.12 DVPL ASSY ............................................................................................................................................			46
3.13 STCN, SPCN, INSW and SDCB ASSYS................................................................................................			48
3.14 MJCB ASSY ...........................................................................................................................................			50
3.15 AUDB and AJCB ASSYS........................................................................................................................			52
3.16 JFLB and JOGB ASSYS.........................................................................................................................			54
3.17 DIPB and PSWB ASSYS........................................................................................................................			56
3.18 DFLB ASSY ............................................................................................................................................			58
3.19 KSWB and SLMB ASSYS ......................................................................................................................			60
3.20 SLDB, LED1, LED2 and PSWB ASSYS.................................................................................................			62
3.21 POWER SUPPLY ASSY .........................................................................................................................			63
3.22 WAVEFORMS.........................................................................................................................................			64
3.23 VOLTAGES..............................................................................................................................................			73
4. PCB CONNECTION DIAGRAM ......................................................................................................................			77
4.1 MAIN ASSY ..............................................................................................................................................			78
4.2 DVPL ASSY ..............................................................................................................................................			82
4.3 SPCN, STCN, INSW and SDCB ASSYS..................................................................................................			84
4.4 MJCB ASSY .............................................................................................................................................			86
4.5 JFLB ASSY...............................................................................................................................................			88
4.6 DIPB and RSWB ASSYS..........................................................................................................................			90
4.7 SLDB, LED1 and LED2 ASSYS ...............................................................................................................			94
4.8 KSWB ASSY.............................................................................................................................................			96
4.9 AJCB, SLMB, JOGB and PSWB ASSYS .................................................................................................			98
4.10 POWER SUPPLY ASSY .......................................................................................................................			100
4.11 AUDB ASSY .........................................................................................................................................			102
5. PCB PARTS LIST ..........................................................................................................................................			103
6. ADJUSTMENT ..............................................................................................................................................			110
7. GENERAL INFORMATION ...........................................................................................................................			113
7.1 DIAGNOSIS............................................................................................................................................			113
7.1.1 SERVICE MODE ..............................................................................................................................			113
7.1.2 HOW TO UPGRADE THE SOFTWARE OF THE MICROCOMPUTER ...........................................			119
7.1.3 HOW TO INPUT THE ID NUMBER ..................................................................................................			120
7.1.4 SEQUENCE .....................................................................................................................................			122
7.1.5 DVJ-1000 BLOCK CHART (DJ MODE)............................................................................................			124
7.1.6 DVJ-1000 BLOCK CHART (NORMAL MODE).................................................................................			126
7.1.7 DISASSEMBLY ................................................................................................................................			128
7.3 PARTS ....................................................................................................................................................			140
7.3.1 IC......................................................................................................................................................			140
8. PANEL FACILITIES .......................................................................................................................................			156

A

B

C

D

E

F

						5
		DVJ-1000			7
5	6					8

1

2

3

4

1. SPECIFICATIONS

A

Specifications

1. General

System ...............................................................		DVD-Video, CD
Power requirements ................		AC 220 V to 240 V, 50 Hz/60 Hz
Power consumption ..........................................................		40 W
Operating temperature		...................................... +5 ˚C to +35 ˚C
Operating humidity .................................................		5 % to 85 %
(There should be no condensation of moisture.)
Weight ..............................................................................		5.4 kg
B Dimensions ..............	320 mm (W) 408 mm (D) 109 mm (H)

2. Video Output

Composite output (2)	1 V p-p (75 Ω)
Output level .....................................................
Jack ................................................	RCA jack(1), BNC jack(1)
S-Video output	1 V p-p (75 Ω)
Y (luminance) ...................................................
C (color) ........................................	286 mV p-p (75 Ω) (NTSC)
	300 mV p-p (75 Ω) (PAL)
Jack ................................................................	4-pin mini DIN

C 3. Preview Video Output

Composite output	1 V p-p (75 Ω)
Output level .....................................................
Jack .........................................................................	RCA jack
S-Video output	1 V p-p (75 Ω)
Y (luminance) ...................................................
C (color) ........................................	286 mV p-p (75 Ω) (NTSC)
	300 mV p-p (75 Ω) (PAL)
Jack ................................................................	4-pin mini DIN

4. Audio Output
Audio output (2 channels)
Output level .........................................		2 V rms (1 kHz, 0 dB)
Channels ..............................................................................		2
Jack .........................................................................		RCA jack
Digital audio output
Frequency response (CD) ..............................		4 Hz to 20 kHz
Frequency response (DVD, 96 kHz)		............... 4 Hz to 44 kHz
Signal-to-noise ratio ..........................		115 dB or more (JEITA)
Distortion .....................................................		0.004 % (JEITA)
Digital output
Jack .........................................................................		RCA jack
5. Other jacks
CONTROL jack ................................	Mini phone jack (ø3.5 mm)
SYNC IN jack ...............................................................		BNC jack
6. Accessories
Audio cable ..........................................................................		1
Video cable ..........................................................................		1
Control cord .........................................................................		1
Power cord ..........................................................................		1
Forced eject pin ...................................................................		1
(housed in a groove in the bottom panel)
Operating instructions .........................................................		1

Note:

Specifications and design are subject to possible modification without notice.

D

E

F

6	DVJ-1000

1

2

3

4

5

6

7

8

A

Accessories

Audio Cable

(VDE1064) L=1.5m

Control Cord (XDE3063) L=1 m

Video Cable

(VDE1065) L=1.5m

Power Cord	Forced Eject Pin
(ADG7021 : KUCXJ)
(ADG7097 : TLFXJ)	(housed in a groove in
	the bottom panel)
	(DEX1021)
	B
(ADG1154 : WYXJ5,TLFXJ
TLXJ/RD)

C

D

E

F

						7
		DVJ-1000			7
5	6					8

	1	2	3
2. EXPLODED VIEWS AND PARTS LIST
NOTES:	Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
	The	mark found on some component parts indicates the importance of the safety factor of the part.
A	Therefore, when replacing, be sure to use parts of identical designation.
	Screws adjacent to mark on product are used for disassembly.

For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING

B

	18
6	11

9

3

C

4

2

1

1

D

17

15

E

F

8	DVJ-1000

4

12

14

16

8

13

14

1

2

3

4

		5	6
PACKING parts List
Mark No.		Description	Part No.
>	1	AC Power Cord	See Contrast table(2)
	2	Control Cord (L= 1m)	XDE3063
	3	Audio Cable (L= 1.5m)	VDE1064
	4	Video Cable (L=1.5m)	VDE1065
	5	• • • • •
NSP	6	Warranty Card	See Contrast table(2)
	7	• • • • •
	8	Forced Eject Pin	DEX1021
	9	Operating Instructions(English)	See Contrast table(2)
	10	• • • • •

	7	8
Mark No.	Description	Part No.
NSP 11	Polyethylene Bag	AHG7117
	(230 x 340 x 0.06)
12	Pad (A)	DHA1716
13	Pad (B)	DHA1717
14	Pad (C)	DHA1718
15	Packing Case	See Contrast table(2)
16	Mirror mat Sheet	AHG7010
17	Label	See Contrast table(2)
NSP 18	User Card	DRM1262

(2) CONTRAST TABLE

DVJ-1000/KUCXJ, /WYXJ5, /TLXJ/RD and TLFXJ types are constructed the same except for the following:

	Mark	No.	Symbol and Description	DVJ-1000	DVJ-1000	DVJ-1000	DVJ-1000
				/KUCXJ	/WYXJ5	/TLXJ/RD	/TLFXJ
	>	1	AC Power Cord	ADG7021	ADG1154	ADG1154	ADG1154
	>	1	AC Power Cord	Not used	Not used	Not used	ADG7097
	NSP	6	Warranty Card	ARY7043	Not used	Not used	Not used
		9	Operating Instructions (English)(KUCXJ)	DRB1413	Not used	Not used	Not used
		9	Operating Instructions (WYXJ5)(English,	Not used	DRB1414	Not used	Not used
			French, German, Italian, Dutch, Spanish)
		9	Operating Instructions (TLFXJ)	Not used	Not used	Not used	DRB1415
			(English, Chinese)
		9	Operating Instructions (TLXJ/RD)	Not used	Not used	DRB1416	Not used
			(English, Spanish)
		15	Packing Case	DHG2636	DHG2637	DHG2639	DHG2638
	NSP	17	Label	DRW2311	VRW1629	VRW1629	VRW1629

						9
		DVJ-1000			7
5	6					8

A

B

C

D

E

F

	1		2	3
	2.2 EXTERIOR SECTION
A	62		Refer to	58
			"2.3 CONTROL PANEL SECTION".
	C		63
		57	Refer to "2.5 SLOT-IN
	52		MECHANISM SECTION".

						D	20
	49	51	50		3
49		61			E	E			53
B	F					H
									51
51
					I				49
			51	49					C
			G 57
						58
				19
			F			18
		60			J
C	57
			5		55
44
45	57
30
	25
26		64
		58
	37			56
D				58		D
									41
			57
						18
			38
		48
		47
E		57
E	F	12	H		57			J
	61			G					14
			10
20
		B				I
28					13
58					58		27
						K
		2
	53
		58		58	23	58
	29

11

F

58		24
	7
	S		65
			57	Q
	57 60
					54
									R
						60
			T		57
										9
		6		P					32		R
							36
									57		32
							17	57			Q
										8
								N		21
										15	57
									M	O
						57			K
						53	L		Q	G
						R		P
			58								4
			42
			58		57						57
			57	53							53
				40	57	43
									58
								58		34
									57
					47
			57	57
		B				33
			1
	A
									B
				58 N
31				O
			L	21	58		58	56 58
27		16		M
	31		22
58		58

10	DVJ-1000

4

A

NON-CONTACT SIDE

CONTACT SIDE

58

60

58

35

A

39

56

46

58

1

2

3

4

		5	6
EXTERIOR SECTION parts List
Mark No.		Description	Part No.
	1	MAIN Assy	DWG1630
	2	DVPL Assy	DWX2627
	3	SLMB Assy	DWS1395
	4	MJCB Assy	DWG1633
	5	SDCB Assy	DWX2630
>	6	POWER SUPPLY Assy	DWR1436
>	7	PSWB Assy	See Contrast table(2)
	8	AUDB Assy	DWG1638
	9	AJCB Assy	DWG1639
	10	26P FFC/30V	DDD1337
	11	FFC/30V (40p)	DDD1338
	12	FFC/60V (13p)	DDD1339
	13	FFC/60V (4p)	DDD1340
	14	FFC/60V (13p)	DDD1341
	15	FFC/60V (27p)	DDD1342
	16	FFC/60V (10p)	DDD1343
	17	FFC/60V (9p)	DDD1344
	18	Earth Lead Unit	DDF1032
	19	Earth Lead Unit	DDF1033
	20	Connector Assy	PF03PP-B35
	21	Connector Assy	DKP3778
	22	6P Connector Assy	PF06PP6D15
	23	8P Connector Assy	PF08PP-D25
	24	Power Knob	DNK4635
	25	Door Spring	DBH1565
	26	Card Door	DNK4651
	27	Earth Plate 1(CU)	DBK1300
	28	Earth Plate 2(CU)	DBK1301
NSP 29		Silicon Rubber D5 L	DEB1456
	30	Door Cushion	DEB1780
	31	Insulation Sheet	DEC2694
	32	PC Support	DEC2736
	33	Shield Cushion	DEC2905
	34	Gasket L40	DEC2979

		7	8
Mark No.		Description	Part No.
	35	Heat Sink	DNG1098
NSP	36	Shield Plate 2	DNH2723
NSP	37	Front Plate	DNH2724
NSP	38	Earth Plate	DNH2726
	39	Heat Plate	See Contrast table(2)
	40	Blind Cap	DNK4218
NSP 41		Chassis	DNK4591
	42	Rear Protector (R)	DNK4636
	43	Rear Protector (L)	DNK4637
	44	Card Plate	DBK1296
	45	Door Holder	DNK4652
	46	Push Rod Holder	DNK4671
	47	Insulator Assembly	DXA1904
	48	Shield Plate 1 Assy	See Contrast table(2)
	49	Damper	CNV6011
	50	Earth Spring	DBH1398
	51	Float Spring G11	DBH1526
	52	Mecha Plate	DNH2339
	53	Cord Clamper (STEEL)	RNH-184
	54	Binder	ZCA-SKB90BK
	55	DM Screw (FTC)	DBA1260
	56	Screw	BPZ30P120FTB
	57	Screw	BPZ30P080FTB
	58	Screw	BBZ30P080FTC
	59	Screw	BPZ30P080FZK
	60	Screw	BBZ30P140FTC
	61	2P Connector	PF02PY-B37
	62	Laser Caution (7L)	See Contrast table(2)
	63	Guard Cushion	DEC2984
	64	Door Plate	DNK4650
	65	Shield Sheet Assy	DXB1941

A

B

C

D

(2) CONTRAST TABLE

DVJ-1000/KUCXJ, /WYXJ5, /TLXJ/RD and TLFXJ types are constructed the same except for the following:

	Mark	No.	Symbol and Description	DVJ-1000	DVJ-1000	DVJ-1000	DVJ-1000
				/KUCXJ	/WYXJ5	/TLXJ/RD	/TLFXJ
	>	7	PSWB ASSY	DWS1392	DWS1396	DWS1396	DWS1396
		39	Heat Plate	DNH2744	DNH2749	DNH2750	DNH2750
		48	Shield Plate 1 Assy	DXB1883	DXB1892	DXB1894	DXB1893
		62	Laser Caution	DRW2317	DRW2317	DRW2317	VRW2159

E

F

						11
		DVJ-1000			7
5	6					8

1

2

3

4

2.3 CONTROL PANEL SECTION

A
													13
							19
																14
									12			59
B										17		60
														16		61
				20							56					15
												A				N
														6
							18
						29										44
C	K		F								B	56		58
5
																56
			24
	G			62
		41		L					29	25
					E
											26
				4		2
				D			C						27
	42						34		63
						O
														28
							32		37	56
			56
D	45			47					34	E						56
	45					56
						30		32	33
47				47			31		35
																56
							50	51		34	56
	F					D	1	39	38
				11					52		54
												56
7			56	H		M			A		53		8	J
			C
	P		G							56B			R
56														Refer to
		3												"2.4 JOG SECTION".
				56							I
E
				10		56	56
		49		I			H
								9
				56					56
								J
							55				56
														NON-CONTACT
			56							49						CONTACT SIDE
									56
									I	56
															SIDE
							58		36
								56
F
12								DVJ-1000
	1					2				3						4

					5	6		7	8
	CONTROL PANEL SECTION parts List
	Mark No.				Description	Part No.	Mark No.	Description	Part No.
	1	DIPB Assy				See Contrast table(2)	33	RELOOP Knob	DAC2325
	2	RSWB Assy				DWS1391	34	ENTER Knob	DAC2326
	3	SLDB Assy				DWS1393	35	CALL Knob	DAC2323
	4	LED 1 Assy				DWG1634
	5	LED 2 Assy				DWG1635	36	Shield Sheet 1	DEC2899
							37	Cross Key	DAC2327
	6	DFLB Assy				DWG1632	38	Change Knob	DAC2328
	7	KSWB Assy				DWS1394	39	SET Knob (TEMPO)	DAC2329
	8	22P FFC/60V				DDD1345	40	• • • •
	9	25P FFC/60V				DDD1346
	10	10P FFC/60V				DDD1347	41	Reflector	DNK4597
							42	Front Lens	DNK4595
	11	9P FFC/60V				DDD1348	43	• • • •
	12	Adjust Knob				DAC2350	44	Shield Sheet 2	DEC2909
	13	Display Panel(PMMA)				DNK4601	45	Ring Lens	DNK3880
	14	Top Panel				DNK4599
	15	Slide SW Knob				DNK4592	46	• • • •
							47	SET Knob (PLAY) Assy	DXB1912
	16	Eject Knob				DAC2335	48	• • •
	17	Rotary Knob				DAA1182	49	Earth Plate (CU)	DBK1224
	18	Slide Knob				DAC2376	50	RESET Knob	DAC2330
	19	Jog Ring				DNK4600
	20	Control Panel				DNK4598	51	TEMPO RESET Lens	DNK4708
							52	Cross Key Holder	DNK4798
	21	•	•	•	•		53	VR Stay	DNF1663
	22	•	•	•	•		54	Flange Nut M9	DBN1008
							55	Cord Clamper (steel)	RNH-184
	23	•	•	•	•
	24	Card Lens				DNK4596	56	Screw	BPZ30P080FTB
	25	SETKnob 1				DAC2331
							57	• • • •
	26	SETKnob 2				DAC2332	58	Rivet (PLASTIC)	RBM-003
							59	TIMX Knob	DAC2336
	27	SETKnob 3				DAC2333
							60	TEXT Knob	DAC2338
	28	SETKnob 4				DAC2334
	29	TEMPO Lens				DNK4593	61	STOP Knob	DAC2354
	30	SET Knob (H. C.)				DAC2321
							62	Screw	OBA8038
	31	REC Knob				DAC2322	63	LOOP MODE Lens	DNK4594
	32	SET Knob (LOOP)				DAC2324

(2) CONTRAST TABLE

DVJ-1000/KUCXJ, /WYXJ5, /TLXJ/RD and TLFXJ types are constructed the same except for the following:

	Mark	No.	Symbol and Description	DVJ-1000	DVJ-1000	DVJ-1000	DVJ-1000
				/KUCXJ	/WYXJ5	/TLXJ/RD	/TLFXJ
		1	DIPB ASSY	DWG1631	DWG1640	DWG1642	DWG1641

A

B

C

D

E

F

						13
		DVJ-1000			7
5	6					8

1

2.4 JOG SECTION

A

B

C

D

*1.			Lubricating oil
E			GYA1001 (ZLB-PN397B)

*2. Lubricants : (ZLB-HPD1600)

F

14

2

3

			9
			5
			7
	*2		*2
			8
	28		28
			*2
		14	28
	11		12
			14
	14		17
		17	13
			17
	3	A	17
			17
		17
			15
			40x8
		13
	27

						39
		16
	18					38
						37
	27
		30
	19					36
	20	J				28
21			10
		2		33		22
					32
27	A					26
						23
*1	4	H				34
						35
						25

	1	31	24
	31
G MJCB to	31		29
CN4508

DVJ-1000

4

NON-CONTACT SIDE

CONTACT SIDE

*1

31

IDIPB to CN3002

1

2

3

4

	5	6	7	8
JOG SECTION parts List
Mark No.	Description	Part No.
1	JFLB Assy	DWG1636
2	JOGB Assy	DWG1637
3	Sheet SW	DSX1065
4	Connector Assy	PF04PP-B07
5	Jog Panel (PMMA)	DAH2182
6	• • • •
7	JOG Plate	DAH2438
8	JOG A	DNK4586
9	JOG B	DNK4557
10	Protector Sheet	DEC2945
11	SW Ring	DNK4070
12	Roller A Assy	DXB1825
13	SW Spring 25	DBH1514
14	Ring Cushion L24/2.0	DEC2958
15	JOG Stay Assy	DXB1876
16	JOG Holder 1000	DNK4558
17	SW Cushion HH48/2	DEC2538
18	Arm Spring	DBH1566
19	Gear	DNK4560
20	ENCORDER Plate	DEC2889
21	Gear Arm	DNK4559
22	Load Gear A	DNK4562
23	Smoother	DNK4561
24	Adjust Plate	DNK4178
25	Gear Spring 200	DBH1525
26	Washer	WA52D120D025
27	Screw	IPZ30P100FTC
28	Screw (FE)	DBA1265
29	Screw	BPZ20P100FTC
30	Screw	BPZ20P060FTC
31	Screw	BPZ30P080FTB
32	25P FFC / 60V	DDD1346
33	FL Sheet	DEC2946
34	CAM Plate	DNK4567
35	PRESS Plate	DNK4566
36	GEAR Plate	DNH2713
37	Link Gear 3	DNK4565
38	Link Gear 2	DNK4564
39	Link Gear 1	DNK4563
40	Roller B Assy	DXB1877

A

B

C

D

E

F

						15
		DVJ-1000			7
5	6					8

1

2

3

4

2.5 SLOT-IN MECHANISM SECTION

1 :	Lubricating oil
	GYA1001
A
2 :	Daifree
	GEM1036

B

C

		19
	Refer to
	"2.6 TRAVERSE MECHA.
	ASSY-S".	4
D		21
	B DVPL to	16
	CN7002
	23
	C	2
E	15

25		CONTACT-NON SIDE	SIDECONTACT
31
32		*1
36	33	34
35		30
37

1 1

2

38

39

2

*2	40	2			B DVPL to
					CN7005
42	41		27 1		29
		43		28
			26

20

18 20

19

	21	5	6
23	16		B DVPL to
			CN7001

4

7

3

14

17 U

9 22

23

1

8

D

	12
		B DVPL to
	10	CN7003
		13
F	11	12
16		DVJ-1000

1

2

3

4

	5	6	7	8
SLOT-IN MECHANISM SECTION parts List
Mark No.	Description	Part No.
1	STCN Assy	DWX2628
2	SPCN Assy	DWX2629
3	INSW Assy	DWS1398
4	Traverse Mechanism G11 Assy-S DXX2566
NSP 5	Pickup Assy	OWY8071
6	26P Flexible Cable/30V	DDD1337
7	13P Flexible Cable/60V	DDD1339
8	4P Flexible Cable/60V	DDD1340
9	Connector Assy	DKP3769
10	Vessel Cushion A	DEC2852
11	Vessel Cushion B	DEC2853
12	Vessel Cushion C	DEC2854
13	Float Base (G11) Assy	DXB1793
14	Spacer POR (T3)	DEB1566
15	Front Sheet	DED1132
16	Float Rubber D3	DEB1404
17	Inside SW Base	DNK4236
18	Weight G11	DNH2775
NSP 19	DRA Rubber G5	DEB1454
20	DRA Screw R (G7)	DBA1264
21	Float Fastener	DBA1286
22	Screw	VBA1062
23	Screw	IPZ20P060FTC
24	• • • • •
NSP 25	Slot-in Mechanism G11 assy	DXA2085
26	Loading Motor Assy-S	DEA1008
NSP 27	Worm Gear	DNK3910
NSP 28	DC Motor	DXM1229
29	Connector Assy	PF02PY-B37
30	Loading Base Assy-S	DEA1022
31	Main Cam	DNK3407
32	Driver Gear	DNK3912
33	Loading Gear	DNK3911
34	SW Lever Spacer	DEC2420
35	Loading Lever Assy	DXB1880
36	Clamper D4 Assy	DXA2043
37	Clamper Spring	DBH1374
38	Clamper Arm	DNK3576
39	Eject Lever	DNK3684
40	Lever AP	DNK3835
41	Lever BP	DNK3836
42	Guide Spring	DBH1375
43	Disc Guide	DNK3478

A

B

C

D

E

F

						17
		DVJ-1000			7
5	6					8

1

2

3

4

2.6 TRAVERSE MECHA ASSY-S SECTION

12

A

1

B

5

C

	8
1	4

D

2

8

2

E	C SPCN to
	CN7402

13

13

F

1

D STCN to

CN7406

10

Cleaning paper

GED-008

Cleaning liquid

GEM1004

3

7

11	9
	6

11

4

*1. Grease : GYA1001 (ZLB-PN397B)

*2. Grease : GEM1007 (ZLB-PN948P)

18	DVJ-1000

1

2

3

4

	5	6	7	8
TRAVERSE MECHA ASSY-S SECTION parts List
Mark No.	Description	Part No.
NSP 1	Spindle Motor	DXM1227
NSP 2	Stepping Motor	DXM1231
NSP 3	Pickup Assy-S	OXX8071
NSP 4	Skew Screw	DBA1263
NSP 5	Skew Spring	DBH1437
NSP 6	Joint Spring	DBK1261
NSP 7	Leaf Spring G11	DBK1262
NSP 8	Guide Bar (S)	DLA1918
9	Joint	DNK3858
NSP 10	Mecha.Chassis G11	DNK4307
11	Tapping Screw 04	VBA1092
12	Screw	BPZ20P080FTC
13	Screw	BPZ26P080FTC

A

B

C

D

E

F

						19
		DVJ-1000			7
5	6					8

1

2

3

4

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM (1/2)

A

B DVPL ASSY	A MAIN ASSY EDD5108AFTA-6B-E
	IC2001-IC2004

SPINDLE

OEIC

CN7001

IC702, IC703

MOTOR

K4S561632H-UC75

512M

IC7000

× 4

256M

DDR-SDRAM

AN22022A

PICKUP

FEP

SDRAM ×2

14

18

29

ASSY

TE

FE

RFENV

CN7007

CN701

CON

VD

CN7004

111

109

112

ATAPI

IC701

B

S4402

PE5337B

LPS1

LPS1

175

Giant Slalom

1

1

GNDD

IC7100

(GSL)

2

2

LPS2

MN103S71F

GSL

IC2000

B

3

3

176

SODC

IC7101

CONTROL

EP2C20F484C8

S4401

LPS2

BUS

PEA006C8

E

DMA/VMC/CAPT/FPGA

67

119

120

FLASH ROM

CON

(1M)

LOAD

FEDRV

TRDRV

B

SLMB ASSY

26

53

52

MO

B17

A17

A18

IC7200

C SYNC

MO

CN7402 CN7401

CN7002

BD7905BFS

CONT1

6ch DRIVER

IC103, IC109

CONT2

K4S561632H-UC75

256M

IC506

4

MO DATA

×2

SDRAM

MOTOROLA

DSPD56367PV150

MO DOUT

CN7404

DSP

27

CONTROL

C

C

BUS

IC113

U

DYW1756

IC505

32M FLASH

SPCN

ROM

TMS320DA150PGE16D

ASSY

AUDIO DECODER

INSW

IC111

HD6417709SHF200B

IC503 TE4300PF

ASSY

CN7406 CN7405

CN7003

CPU

SD/MMC MEMORY

CARD CONTROLLER

CN1702

M

STEPPING

MOTOR

	D			CN4502	G
D	STCN	CN7005		CN4508	MJCB ASSY
	ASSY
M
LOADING				CN4000
MOTOR
ASSY-S				CN4003
	TRAVERSE		H	V4000
SLOT-IN				JOG FL	CN4100	P
	MECHANISM
MECHANISM
	G11 ASSY-S
G5 ASSY			JFLB	CN4001		JOGB
			ASSY			ASSY

E

F

			CN3002
N	CN3201	CN3001
				X3001
	V3200			16MHz
DFLB			15	13
	DATA FL
ASSY			IC3004
			PEG237B
			CONTROL CPU with
P	CN4201		FL CONTROLLER	75	J3006		J3006
				I	2	SW0	2
KSWB		CN3005		DIPB ASSY			O
ASSY				CN3004
	LED2 ASSY	LED1 ASSY
						RSWB ASSY
	K J3350	J3350 L		CN3300	M
		J3300	J3300		SLDB ASSY

20	DVJ-1000

1

2

3

4

5

6

7

8

A

E

IC1904-IC1907

K4S641632K-UC75

64M SDRAM

G

×4

VDEC

CONTROL

MJCB

BUS

IC903

PD6449A

ASSY

VDEC DATA BUS

MPEG VIDEO

DECODER

VIDEO

DATA

JA4502

BUS

B

AV

IC1501

CN703

CN4505

Y

VIDEO

CONTROL

LA73054

OUT S1/S2

C

BUS

V

V

33 MAIN VOUT

MAIN V

IC1502

35

2

18

10

IC305

Y

M65774BFPA

ADV7172KST 33

Y

Y

8

28 MAIN YOUT

14

MAIN Y

14

PREVIEW

AV-1

AV

VIDEO

C

C

31 MAIN COUT

MAIN C

OUT S1/S2

MO DATA

46

DATA

ENCODER

29

6

6

22

C

MO DOUT

71

JA4500

48

74

VIDEO OUT

AV

IC1506

35

V

2

33 SUB VOUT

16

PRE V

12

COMPOSITE

DOUT

ADV7172KST

Y

SUB YOUT

PRE Y

PREVIEW OUT

33

8

28

12

16

IC303

VIDEO

COMPOSITE

ENCODER

29

C

31 SUB COUT

PRE C

MO DATA

K4S641632K-UC75

6

10

18

JA4504

64M SDRAM

IC1505

7

MO DOUT

COMPOSITE

LA73054

8

IC1514

4

DOUT

SYNC

Q

C

TC7SH08FU

DOUT

AV

1

27

IN

DOUT

C SYNC

2

6

20 SYNC IN

JA4503

AUDB

1

2

8

DOUT

IC1102

IC1104

CN4506

CN4301

ASSY

TC7WH34FU

LM1881M

CONT1

CONT1

24

4

1

9

26

CONT2

2

3

7

CONT2

DATA

25

6

7

1

5

5

24

(2/2)

LCH OUT_P

L+OUT

AV DATA

26

5

5

5

2

7

IC1513

IC1510

1

LCH OUT_N

L-OUT

6

3

6

6

PQ0274A

PCM1738EG-3

D

AQE

AUDIO DAC

CN1704

CN4300

IC1512 (1/2)

CN4302

NJM5532MD

4

7

8

AUDIO IV CONV

CN4303

4

7

8

CN501

LO

P

CONT2

CN7502

CN7501

CONT1

OGB

SD/MMC

CARD

L

R

JA4300

JA4301

SSY

MONITOR

AUDIO

CONTROL

F

OUT

R

E

SDCB ASSY

AJCB ASSY

SSY		: VIDEO DATA BUS
		: AUDIO DATA BUS				F
						21
		DVJ-1000			7
5	6					8

	1	2		3			4
	3.2 BLOCK DIAGRAM (2/2)
A	• POWER
				G			H
				MJCB ASSY			JFLB
	Q	V+5D		CN4506			ASSY
			V+5D
		8		2
	AUDB	1	V+12S	9			V4000
	ASSY						JOG FL
		CN4301
							CN4001
						CN4000
					CN4508		VLDMFL
							5
B		CN101		J4501	21	VLDMFL	VLDMFL
						2	3

						1	FLAC1	IC4501	13	FLAC1	FLAC1
							1			10	2
						2	FLAC2		15	FLAC2	FLAC2
	AN3400	J3400			CN1		2	IC4502		8	4
			ORG				FLAC3			FLAC3
AC IN	LIVE					3			17
				1			3			6
	1					4	FLAC4		19	FLAC4
							4			4
						6	VLOAD	VLOAD
			WHT				6			VLED	VLED
	2			2					9
	NEUTRAL									14	8
								V+5D			V+5D
									5	V+5D	V+5D
										18	25

V+12A

CN4504

3

CN4103

S

CN102

J4507

3

3

IC4503

V+12A

V+5D

1

V+12A

5

1

CN4100

V+5D

3

C

PSWB ASSY

4

4

IC4510

V+5D

V+5S

IC4504

IC4505

7

7

V+5D1

V+5D

1

10

V+12S

T

10

IC4507

IC4506

V+12S

V+5D2

11

2

11

POWER

J

JOGB

SUPPLY

ASSY

ASSY

CN4500

1

2

7

8

V+5S

V+5S

V+12S

V+12S

1

2

7

8

D

CN7008

VA5V VD5V

V12DR

IC7301

IC7300

MM1478DFBE

VD1R5

BA15BC0WFP

RESET

VD3V VA3V

+1.5V REG.

+3.3V REG.

B DVPL ASSY

E

F

22	DVJ-1000

1

2

3

4

5

6

7

8

I DIPB ASSY CN3001

VLDMFL

DFLB

CN3201

N ASSY

2

FLAC1

15

3

14

FLAC2

V+5D

4

13

V+5D

11

2

V3400

MAIN FL

CN3002

VLDMFL

21

VLDMFL

23

FLAC1

24

FLAC2

22

VLED

VLED

6

V+5D

V+5D

1

2

VLED

8

VLED

P KSWB

CN3005

CN4201

ASSY

CN3004

CN3300

10

VLED

1

VLED

VLED

LED1

V+5AD

VLED

1

V+5AD

V+5AD

1

L ASSY

1

10

J3300

J3300

J3350

M SLDB ASSY

1

1

J3350

VLED

K LED2

ASSY

IC1507

A MAIN ASSY

V+12A

CN1701

NJM78L05UA

V+5A

+5V REG.

5

IC2013

IC121

R1224N102H

V+3D1

PQ070XZ02ZP

V+2SH

V+5D1

DCDC CONV

+2V REG.

1

V+5D2

2

MM1562FF

V3R3

SDCB

IC301

F ASSY

IC2014

IC507

+2V REG.

V+2AV1 9

V3R3 5

R1224N102H

V+3D2

MM1661GH

V1R6TI

CN7502

DCDC CONV

+1.6V REG.

IC504

MM1561JF

V1R8MOT

IC912

IC902

+1.8V REG.

NJM2872F33

V+3R3

PQ070XZ02ZP

V+2VDEC

+3.3V REG.

+2V REG.

IC2005

VREF

PQ070XZ02ZP

V+2R5 V+2R5D

IC2011

+2.5V REG.

LP2996M

VTT

IC2006

R1224N102H

V+1R2

DCDC CONV

A

B

C

D

E

F

						23
		DVJ-1000			7
5	6					8

1

2

3.3 OVERALL WIRING DIAGRAM

A	S PSWB ASSY

U INSW ASSY (DWS1398)

C SPCN ASSY (DWX2629)

B

B DVPL ASSY (DWX2627)

C

D	D STCN ASSY
	(DWX2628)

E

E SLMB ASSY (DWS1395)

F SDCB ASSY (DWX2630)

F

24	DVJ-1000

3

4

T POWER SUPPLY ASSY (DWR1436)

GMJCB ASSY (DWG1633)

A A 1/8 - A 8/8

MAIN ASSY (DWG1630)

1

2

3

4

5

Q AUDB ASSY (DWG1638)

5

6

7

HJFLB ASSY (DWG1636)

R AJCB ASSY (DWG1639)

I DIPB ASSY

P KSWB ASSY (DWS1394)

8

A

J JOGB ASSY (DWG1637)

K LED2 ASSY	B
(DWG1635)

L LED1 ASSY (DWG1634)

C

M SLDB ASSY (DWS1393)

D

N DFLB ASSY (DWG1632)

E

O RSWB ASSY (DWS1391)

÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or	F
"PCB PARTS LIST".

÷The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

÷: The power supply is shown with the marked box.

					25
	DVJ-1000			7
6					8

1

2

3.4 MAIN ASSY (1/8)

A 1/8 MAIN ASSY (DWG1630)

A

Large size

SCH diagram

1/2

B

A 7/8

C 2/2

A 1/8 A 7/8

A 1/8

1/2

D

E

F

26	DVJ-1000

3

4

A 1/8

A 7/8, 8/8

1

2

3

4

5 6 7 8

A

1/8

A

7/8

A

8/8

A

1/8

A

1/87

A

1/8

A

B

1

C

CPU

	A 4/8
	D
A 6/8	A 3/8

A 8/8

A 6/8

A 5/8

E

A 3/8

A 2/8

A 8/8

F

						27
		DVJ-1000			7
5	6					8

1

2

3

4

A

A 1/8 MAIN ASSY

B

C

1/8 A

3/8 A 8/8 A

Large size

SCH diagram

A 1/8

1/2

D

2/2

E

2/2

F

A 1/8

28	DVJ-1000

2

1

2

3

4

5

6

7

8

A

B

C

2

D

E

F

A 1/8

						29
		DVJ-1000			7
5	6					8

1 2

3.5 MAIN ASSY(2/8)

A A 2/8 MAIN ASSY (DWG1630)

B

A 8/8

C

A 8/8

D

3

A 2/8

E

A 7/8

A 8/8

F

A 2/8

30	DVJ-1000

3

4

A 4/8

A 2/8

A 3/8

A 8/8

A 2/8

A 5/8

Master Clock ADJ

A 8/8

A 7/8

A 8/8

1

2

3

4