Pioneer DV-555-K Service manual

4 (1)

ORDER NO.

RRV2702

DVD PLAYER

DV-555K

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

 

Model

 

Type

Power Requirement

Regional restriction

Remarks

 

 

codes (Region No.)

 

 

 

 

 

 

 

 

 

 

 

 

 

DV-555K

 

RTXJN

 

AC110-127V/220-240V

3

 

 

 

 

 

 

 

 

This service manual should be used together with the following manual(s):

Model No.

Order No.

Remarks

 

 

 

DV-353-K/KUXJ

RRV2592

 

 

 

 

Confirm it

Serial No.

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2002

T – ZZE OCT. 2002 Printed in Japan

1 2 3 4

1. CONTRAST OF MISCELLANEOUS PARTS

 

NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.

 

÷ The

mark found on some component parts indicates the importance of the safety factor of the part.

A

Therefore, when replacing, be sure to use parts of identical designation.

÷ Reference Nos. indicate the pages and Nos. in the service manual for the base model.

 

 

÷ When ordering resistors, first convert resistance values into code form as shown in the following examples.

 

Ex. 1

When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by

 

 

J = 5%, and K = 10%).

 

 

 

560 Ω = 56 × 10 1 = 561 ...................................................

RD1/4PU 5 6 1 J

 

 

47k Ω = 47 × 10 3 = 473 ..................................................

RD1/4PU 4 7 3 J

 

 

 

 

0.5 Ω = R50

RN2H Â 5 0 K

 

 

 

 

1 Ω = 1R0 .........................................................................

RS1P 1 Â 0 K

 

Ex. 2

When there are 3 effective digits (such as in high precision metal film resistors).

 

 

5.62k Ω = 562 × 10 1 = 5621 ...........................................

RN1/4PC 5 6 2 1 F

7 CONTRAST TABLE

B

DV-555K/RTXJN and DV-353-K/KUXJ are constructed the same except for the following:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ref.

Mark

Symbol and Description

Part No.

Remarks

 

 

 

 

 

 

 

 

No.

DV-353-K/KUXJ

DV-555K/RTXJN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PCB ASSEMBLY

 

 

 

 

 

 

P11 - 1

NSP

1..LOAB ASSY

VWG2346

VWG2279

 

 

 

 

 

 

 

 

P9 - 3

 

1..FJMB ASSY

VWS1515

VWS1525

 

 

 

 

 

 

1..KMJB ASSY

Not used

VWM2124

 

 

 

 

 

NSP

2..MJKB ASSY

Not used

VWV1904

No. 1

 

 

 

 

NSP

2..KRAB ASSY

Not used

VWV1905

No. 2

C

P9 - 7

>

1..POWER SUPPLY Unit

VWR1351

VWR1352

 

 

 

 

 

 

 

 

 

 

 

(or VWR1353)

(or VWR1354)

 

 

 

 

 

 

 

(or VWR1363)

(or VWR1364)

 

 

 

 

 

>

PACKING

 

 

 

 

 

 

P7 - 1

Power Cable

ADG7022

ADG1154

 

 

 

 

P7 - 2

NSP

Warranty Card

ARY7057

Not used

 

 

 

 

 

 

 

 

P7 - 5

 

Operating Instructions (English)

VRB1285

Not used

 

 

 

 

P7 - 7

 

Remote Control

VXX2800

VXX2808

 

 

 

 

P7 - 9

 

Pad L

VHA1295

VHA1309

 

 

 

 

P7 -10

 

Pad R

VHA1296

VHA1310

 

 

 

 

P7 -11

 

Paper Board

VHC1088

VHC1097

 

D

P7 -12

 

Packing Case

VHG2237

VHG2322

 

P7 -14

 

Battery Cover

VNK4997

VNK4998

 

 

 

 

 

 

 

 

 

 

 

Operating Instructions (Thai)

Not used

VRC1156

 

 

 

 

 

 

EXTERIOR SECTION

 

 

 

 

 

 

P9 -12

NSP

Base Chassis

VNA2409

VNA2501

 

 

 

 

P9 -13

 

Rear Panel

VNA2421

VNA2561

 

 

 

 

P9 -15

 

DVD V Plate

VAM1121

VAM1120

 

 

 

 

P9 -18

 

Tray Panel

VNK4952

Not used

 

 

 

 

 

 

 

 

 

P9 -18

 

Tray Panel Assy

Not used

VXA2505

 

 

 

 

P9 -19

 

Front Panel Assy

VXA2486

VXA2550

 

 

 

 

P9 -20

 

Pioneer Badge

XAM3006

VAM1129

 

 

 

 

P9 -21

NSP

Energy Star Label

AAX7876

Not used

 

 

 

 

P9 -25

 

Screw

BCZ40P060FZK

BCZ40P060FNI

 

E

P9 -26

 

Bonnet Case S

VXX2821

VXX2822

 

 

 

 

 

 

Flexible Cable (08P)

Not used

VDA1894

No. 3

 

 

 

 

 

Flexible Cable (20P)

Not used

VDA1896

No. 4

 

 

 

 

 

PCB Spacer

Not used

AEC1372

No. 5

 

 

 

 

 

Sheild Barrier

Not used

VEC2324

No. 6

 

 

 

 

 

Jack Holder

Not used

VNE2268

No. 7

 

 

 

 

 

HeadPhone Knob

Not used

VNK4901

No. 8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ring

Not used

VNK4996

No. 9

 

 

 

 

 

Caution Label

Not used

VRW1872

for Bonnet

 

 

 

 

 

Thai Label

Not used

VRW1950

for Rear Panel

 

 

 

 

 

LOADING MECHANISM ASSY

 

 

 

F

P11 -23

 

Tray

VNL1920

VNL1950

 

 

 

 

 

 

 

The numbers in the remarks column correspond to the numbers on the “EXPLODED VIEWS”.

For PCB assemblies, Refer to “CONTRAST OF PCB ASSEMBLIES”, “PCB PARTS LIST”, “2. SCHEMATIC DIAGRAM” and “3. PCB CONNECTION DIAGRAM”.

2

DV-555K

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

7 CONTRAST OF PCB ASSEMBLIES

LOAB ASSY

Although VWG2279 and VWG2346 are different in part number, they have the same service parts.

7 PCB PARTS LIST

Mark

No.

Description

Part No.

Mark No.

Description

 

Part No.

 

 

 

 

 

 

 

 

 

 

 

 

B

F FJMB ASSY [VWS1525]

 

 

 

C104, C21, C316, C317, C368

 

CEAT101M10

 

 

 

C405, C412, C432, C614, C711

 

CEAT101M10

SEMICONDUCTORS

 

 

 

C721, C726, C731, C751, C801

 

CEAT101M10

 

 

 

C803

 

 

CEAT101M10

>

 

IC110

 

 

 

BA10358FV

 

C617, C714, C842

 

CEAT102M6R3

 

IC303

 

 

 

BA18BC0FP

 

 

 

 

 

 

 

 

IC731

 

 

 

BA4560F

 

C943

 

 

CEAT1R0M50

 

 

IC251

 

 

 

BA6664FM

 

C111

 

 

CEAT220M25

 

 

IC604

 

 

 

K4S641632F-TC75

 

C724, C736, C756, C794, C795

 

CEAT470M16

 

 

IC302

 

 

 

K6T1008V2E-TB70

 

C812, C832, C852, C862

 

CEAT471M6R3

 

 

 

 

 

 

C422

 

 

CKSQYB225K10

 

 

IC301

 

 

 

L6315ATXXTY

 

 

 

 

 

 

>

 

IC351

 

 

 

M56788AFP

 

C699

 

 

CKSQYF225Z16

 

IC451

 

 

 

MM1385EN

 

C14, C340, C641, C799

 

CKSRYB102K50

>

 

IC421

 

 

 

MM1565AF

 

C259, C311

 

CKSRYB103K50

 

 

IC801

 

 

 

MM1567AJ

 

C248–C251, C255

 

CKSRYB104K16

>

 

 

 

 

 

C257, C258

 

CKSRYB223K50

 

IC901

 

 

 

NJM78L05A

 

 

 

 

 

 

 

 

IC711

 

 

 

PCM1742KE

 

C357

 

 

CKSRYB472K50

>

 

IC11

 

 

 

PE5314B

 

C106, C11, C148, C157, C158

 

CKSRYF104Z25

 

IC431

 

 

 

PQ025EZ01ZP

 

C22, C253, C256, C304

 

CKSRYF104Z25

>

 

IC441

 

 

 

PQ070XZ02ZP

 

C321–C333, C365, C366, C451

 

CKSRYF104Z25

 

 

 

 

 

C602–C609, C612, C618

 

CKSRYF104Z25

 

 

IC12

 

 

 

PST3228

 

 

 

 

 

 

 

 

IC601

 

 

 

STI5519AVB-B0C

 

C621, C622, C632, C637–C640

 

CKSRYF104Z25

 

 

IC605

 

 

 

TC7WU04FU

 

C713, C717, C722, C725, C735

 

CKSRYF104Z25

 

 

IC603

 

 

 

VYW2069

 

C755, C802, C804, C805, C811

 

CKSRYF104Z25

 

 

Q300, Q602–Q607, Q762

2SA1037K

 

C821, C822, C831, C844, C851

 

CKSRYF104Z25

 

 

 

C861, C952

 

CKSRYF104Z25

 

 

Q81, Q83

2SA1602A

 

 

 

 

 

 

 

 

Q103, Q104, Q82, Q941

2SC2412K

 

C30

 

 

CKSRYF104Z50

 

 

Q766, Q767, Q794, Q795

2SD2114K

 

C411, C423, C431, C601

 

CKSRYF105Z10

 

 

Q796

 

 

 

DTA124TK

 

C610, C611, C613, C615, C629

 

CKSRYF105Z10

 

 

Q652

 

 

 

DTC114TK

 

C635, C636, C741

 

CKSRYF105Z10

 

 

 

 

 

 

 

 

 

 

 

 

 

Q711, Q761, Q791, Q805, Q807

DTC114YK

RESISTORS

 

 

 

 

 

Q101, Q102

HN1A01F

 

R121

 

 

RAB4C220J

 

 

Q792, Q806, Q808

PDTA124EK

 

 

 

 

 

 

R123

 

 

RAB4C390J

 

 

Q601

 

 

 

RN4982

 

 

 

 

 

 

 

 

 

R731, R751, R796, R797

 

RN1/16SE1602D

 

 

 

 

 

 

 

 

 

 

 

 

D601

 

 

 

RB501V-40

 

R734, R754

 

RN1/16SE2702D

 

 

 

 

 

 

R341

 

 

RS1/10S101J

 

 

D721

 

 

 

UDZS6.2B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COILS AND FILTERS

 

 

 

R764

 

 

RS1/10S182J

 

 

 

R126–R129, R176–R179

 

RS1/10S220J

 

 

L741

 

 

 

LAU1R0J

 

R793

 

 

RS1/10S222J

 

 

L699

 

 

 

LCYA2R2J2520

 

R254–R259

 

RS1/10S3R3J

 

 

L300

 

 

 

LCYA2R7J2520

 

R822, R832

 

RS1/10S75R0F

 

 

L324

CHIP BEADS

VTL1083

 

 

 

 

 

 

 

 

L851, L861 CHIP BEADS

VTL1089

 

R326–R330, R443

 

RS1/16S1001F

 

 

 

 

 

 

 

 

 

R147, R265, R266, R304, R322

 

RS1/16S1002F

CAPACITORS

 

 

 

R377, R378, R392, R393

 

RS1/16S1002F

 

 

C301, C302

CCSRCH100D50

 

R344, R351, R353, R354

 

RS1/16S1003D

 

 

 

R359, R360, R368, R372

 

RS1/16S1003D

 

 

C310

 

 

 

CCSRCH151J50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C307

 

 

 

CCSRCH180J50

 

R374, R375, R384, R385

 

RS1/16S1003D

 

 

C360, C734, C754

CCSRCH330J50

 

 

 

 

 

R335, R336

 

RS1/16S1003F

 

 

C391, C733, C737, C753, C757

CCSRCH331J50

 

 

 

 

 

R302

 

 

RS1/16S1202F

 

 

 

 

 

 

 

 

 

 

 

 

 

C351

 

 

 

CCSRCH470J50

 

R358, R394

 

RS1/16S1503F

 

 

 

 

 

 

R146, R441

 

RS1/16S1801F

 

 

C309

 

 

 

CCSRCH560J50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C308

 

 

 

CCSRCH7R0D50

 

R612, R613

 

RS1/16S1802F

 

 

C633, C634

CCSRCH8R0D50

 

 

 

 

 

R442

 

 

RS1/16S1803F

 

 

C113

 

 

 

CEAT100M50

 

 

 

 

 

 

 

 

 

R675, R678, R681, R684, R687

 

RS1/16S2700F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R690

 

 

RS1/16S2700F

 

 

 

 

 

 

 

 

 

R345, R355, R370, R371

 

RS1/16S3902F

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

DV-555K

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

B

C

D

E

F

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

1 2

A

Mark No.

Description

Part No.

 

R346, R356, R357, R362, R364

 

RS1/16S6802F

 

 

 

 

R373

 

 

RS1/16S6802F

 

 

R812, R844, R854, R864

RS1/16S75R0F

 

 

R390

 

 

RS1/16S8202F

 

 

Other Resistors

RS1/16S###J

OTHERS

 

CN401

CONNECTOR

B13B-PH-K

 

CN11, CN52 CONNECTOR

B5B-PH-K

 

CN950

CONNECTOR 20P

HLEM20S-1

 

JA95

OPT. LINK OUT

JFJ1001

 

V11

FL TUBE

VAW1070

B

FLEXIBLE CABLE

VDA1681

PCB BINDER

VEF1040

 

 

 

JA701

JACK

VKB1179

 

CN3

4P CONNECTOR

VKN1235

 

CN951

CONNECTOR

VKN1239

 

CN251

12P CONNECTOR

VKN1243

 

CN1001 7P CONNECTOR

VKN1267

 

CN151

26P CONNECTOR

VKN1790

 

 

 

FL HOLDER

VNK4954

 

X11

(5MHz)

VSS1142

 

X301

(20MHz)

VSS1167

 

X601

(27MHz)

VSS1168

C

 

 

 

MJKB ASSY [VWV1904]

SEMICONDUCTORS

 

 

IC2001

BA4560F

 

 

IC3001

NJM2068M

>

IC4001

NJM78L08A

CAPACITORS

 

 

C2502

CCSRCH271J50

 

 

C2000, C3007, C3507

CEAL2R2M50

D

C3001, C3003, C3503, C4003

CEAT101M10

C4001

CEJQ101M16

 

 

 

 

C3002, C3006, C3502, C3506

CKSRYB102K50

 

 

C2001, C3000

CKSRYB103K50

 

 

C2003-C2005, C2503

CKSRYB104K16

 

 

C2002

CKSRYB152K50

 

 

C4002, C4004

CKSRYF104Z25

 

 

 

 

RESISTORS

VR1001, VR2001 (10KB)

VCS1040

Other Resistors

RS1/16S###J

OTHERS

E

CN951

CONNECTOR

VKN1239

 

 

JA5045

HEADPHONE JACK

VKN1776

 

JA5545

HEADPHONE JACK

VKN1776

 

KN5001

EARTH METAL FITTING

VNF1084

KRAB ASSY [VWV1905]

SEMICONDUCTORS

 

IC271

TC74HC157AF

 

IC101

TC74VHCT541AFT

F

IC201

TC9409BF-001

Q271

PDTC124EK

3

 

4

 

 

 

Mark No. Description Part No.

CAPACITORS

C235

CCSRCH471J50

C201

CEAL470M6R3

C123, C207, C209, C212, C215

CEAT101M10

C217, C273

CEAT101M10

C214, C216

CKSRYB103K50

C211

CKSRYB104K16

C219

CKSRYB122K50

C218

CKSRYB562K50

C121, C122, C202, C203

CKSRYF104Z25

C205, C206, C208, C213

CKSRYF104Z25

C271, C272

CKSRYF104Z25

RESISTORS

All Resistors RS1/16S###J

OTHERS

 

 

 

 

CN950

CONNECTOR 20P

HLEM20S-1

 

 

 

 

PCB BINDER

VEF1040

 

 

 

 

KN101

EARTH METAL FITTING

VNF1084

 

 

 

 

F POWER SUPPLY UNIT [VWR1352]

 

E

OTHERS

 

 

>

 

 

P103

PROTECTOR (1.6A)

AEK7012

>

 

 

P101

PROTECTOR (800mA)

AEK7063

>

 

 

P102

PROTECTOR (1.6A)

AEK7066

>

 

 

P104

PROTECTOR (2A)

AEK7067

>

 

 

F1 FUSE (2A)

REK1101

 

 

 

F POWER SUPPLY UNIT [VWR1354]

 

E

OTHERS

 

 

>

 

 

CP5

PROTECTOR (800mA)

AEK7063

>

 

 

CP2, CP3 PROTECTOR (1.6A)

AEK7066

>

 

 

CP1

PROTECTOR (2A)

AEK7067

>

 

 

F1 FUSE (2.5A)

REK1102

 

 

F POWER SUPPLY UNIT [VWR1364]

 

E

OTHERS

 

 

>

 

 

P103

PROTECTOR (1.6A)

AEK7012

>

 

 

P101

PROTECTOR (800mA)

AEK7063

>

 

 

P102

PROTECTOR (1.6A)

AEK7066

>

 

 

P104

PROTECTOR (2A)

AEK7067

4

DV-555K

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

7 EXPLODED VIEWS

÷ EXTERIOR SECTION

(DOUT Assy)

This is not installed in this unit.

A

B

Screw

BBZ30P060FMC

No. 1

H

MJKB Assy

To DVDM Assy

No. 8

CN951

Headphone Knob

No. 6

No. 3

Flexible Cable

Sheild Barrier

(08P)

 

 

Screw

 

BBZ30P060FMC

No. 7

Jack Holder

Front Panel Assy

Pioneer

Badge

No. 9

Ring

No. 4

Flexible Cable C

(20P)

To DVDM Assy

CN950

I No. 2

Screw

BBZ30P060FMC

KRAB Assy

 

No. 5

 

PCB Spacer

 

D

E

F

No. 9

Ring

 

5

DV-555K

 

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

2. SCHEMATIC DIAGRAM

2.1 OVERALL WIRING DIAGRAM

A

B

MJKB ASSY

H (VWV1904)

I

KRAB ASSY

(VWV1905)

C

D

E

F

A B C D E

6

DV-555K

 

B F FJMB ASSY (VWS1525)

PR

PB

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

A

IRKY ASSY

PSWB ASSY

C (VWG2344)

D (VWG2345)

CN101 : VWR1352, VWR1364

CN2 : VWR1354

B

E F

POWER SUPPLY UNIT (VWR1352)

(or VWR1354)

(or VWR1364)

C

PICKUP ASSY-S (OXX8004)

D

E

STEPPING MOTOR

SPINDLE

: VXM1090

MOTOR

 

: VXM1088

A LOAB ASSY (VWG2279)

LOADING MOTOR ASSY : VXX2505

F

A B C D A

 

7

DV-555K

 

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

Pioneer DV-555-K Service manual

 

1

 

2

 

3

 

4

 

 

 

 

 

 

2.2 FJMB ASSY 1/5 [FRONT END BLOCK]

A

B 1/5 F FJMB ASSY (VWS1525)

B 2/5 F

B

A

CN601

C

PICKUP ASSY

D

E

STEPPING

 

MOTOR

SPINDLE

MOTOR

F

B 1/5 F

8

DV-555K

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

 

 

A

B

B 2/5 F

L6315ATXXTY (RAM) or

L6315ATPATYV (RAM)

VCC33DAC

VCC18MN

DV-555K

C

D

E

F

BB1/5 F

9

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

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