Pioneer DVH-8480AVBT, DVH-840AVBT Schematic

4 (2)

PROVISIONAL

CRT4804P

DVH-840AVBT/XEUW5

VD AV RECEIVER

DVH-840AVBT/XEUW5

DVH-8480AVBT/XFBR

PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2012

K-ZZZ JAN. 2012 Printed in Japan

 

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SAFETY INFORMATION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.

AQualified technicians have the necessary test equipment and tools, and have been trained to properly and safety repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safety, you should not risk trying to do so and refer the repair to a qualified service technician.

Where in a manufacturer’s service documentation, for example in circuit diagrams or lists

of components, a symbol is used to indicate that a specific component shall be replaced only by the component specified in that documentation for safety reasons, the following symbol shall be used:

B

- Safety Precautions for those who Service this Unit.

 

 

When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable

 

results.

Caution:

1.During repair or tests, minimum distance of 13 cm from the focus lens must be kept.

2.During repair or tests, do not view laser beam for 10 seconds or longer.

CAUTION: USE OF CONTROLS OR

ADJUSTMENTS OR PERFORMANCE OF

PROCEDURES OTHER THAN THOSE

CSPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE. CAUTION: THE USE OF OPTICAL INSTRUMENTS WITH THIS PRODUCT WILL INCREASE EYE HAZARD.

This product is a class 1 laser product, but this product contains a laser diode higher than Class 1. To ensure continued safety, do not remove any covers or attempt to gain access to the inside of the product.

D

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replaced only with the same or equivalent type recommended by the manufacturer.

Discord used batteries according to the manufacturer's instructions.

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CONTENTS

 

 

 

 

 

 

SAFETY INFORMATION .....................................................................................................................................

 

 

 

2

 

1. SERVICE PRECAUTIONS................................................................................................................................

 

 

 

4

 

1.1 SERVICE PRECAUTIONS .........................................................................................................................

 

 

 

4

 

1.2 NOTES ON SOLDERING...........................................................................................................................

 

 

 

4

 

2. SPECIFICATIONS.............................................................................................................................................

 

 

 

5

 

2.1 SPECIFICATIONS ......................................................................................................................................

 

 

 

5

 

2.2 DISC/CONTENT FORMAT.........................................................................................................................

 

 

 

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3. BASIC ITEMS FOR SERVICE ..........................................................................................................................

 

 

 

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3.1 CHECK POINTS AFTER SERVICING .......................................................................................................

 

 

 

9

 

3.2 PCB LOCATIONS.....................................................................................................................................

 

 

 

10

 

3.3 JIGS LIST .................................................................................................................................................

 

 

 

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3.4 CLEANING ...............................................................................................................................................

 

 

 

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3.5 FACTORY SETTINGS..............................................................................................................................

 

 

 

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4. BLOCK DIAGRAM ..........................................................................................................................................

 

 

 

12

 

4.1 BLOCK DIAGRAM....................................................................................................................................

 

 

 

12

 

4.2 POWER BLOCK DIAGRAM .....................................................................................................................

 

 

 

13

 

5. DIAGNOSIS ....................................................................................................................................................

 

 

 

14

 

5.1 OPERATIONAL FLOWCHART.................................................................................................................

 

 

 

14

 

5.2 ERROR CODE LIST.................................................................................................................................

 

 

 

15

 

5.3 CONNECTOR FUNCTION DESCRIPTION .............................................................................................

 

 

16

 

6. SERVICE MODE.............................................................................................................................................

 

 

 

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6.1 SOFTWARE VERSION INFORMATION DISPLAY ..................................................................................

 

 

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6.2 SOFTWARE VERSION UP METHOD......................................................................................................

 

 

 

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7. DISASSEMBLY ...............................................................................................................................................

 

 

 

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8. EACH SETTING AND ADJUSTMENT............................................................................................................

 

 

 

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9. EXPLODED VIEWS AND PARTS LIST ..........................................................................................................

 

 

 

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9.1 PACKING..................................................................................................................................................

 

 

 

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9.2 EXTERIOR (1) ..........................................................................................................................................

 

 

 

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9.3 EXTERIOR (2) ..........................................................................................................................................

 

 

 

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10. SCHEMATIC DIAGRAM................................................................................................................................

 

 

 

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10.1 MB UNIT (1/2) (GUIDE PAGE) ...............................................................................................................

 

 

 

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10.2 MB UNIT (2/2) (GUIDE PAGE) ...............................................................................................................

 

 

 

40

 

10.3 SB SMT UNIT (POWER PART) (GUIDE PAGE) ....................................................................................

 

 

46

 

10.4 SB SMT UNIT (MAIN PART) (GUIDE PAGE).........................................................................................

 

 

52

 

10.5 KB PCB and AUX PCB (GUIDE PAGE) .................................................................................................

 

 

58

 

10.6 CB PCB and LB PCB..............................................................................................................................

 

 

 

64

 

11. PCB CONNECTION DIAGRAM ....................................................................................................................

 

 

 

66

 

11.1 MB UNIT .................................................................................................................................................

 

 

 

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11.2 SB SMT UNIT .........................................................................................................................................

 

 

 

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11.3 KB PCB...................................................................................................................................................

 

 

 

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11.4 AUX PCB ................................................................................................................................................

 

 

 

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11.5 CB PCB...................................................................................................................................................

 

 

 

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11.6 LB PCB ...................................................................................................................................................

 

 

 

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12. ELECTRICAL PARTS LIST...........................................................................................................................

 

 

 

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1. SERVICE PRECAUTIONS

1.1 SERVICE PRECAUTIONS

A

1.You should conform to the regulations govering the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

2.Be careful about an internal sharp edge.

3.Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by

electrostatic induction.

4.Be careful in handing made from metal parts. There might be burr at the edge of it.

5.Two kinds of resetting are available

1Turn over the Detach Panel and press RESET Button at Central Part. Without entire initialization.

Microcomputer restarting (emergency resetting at function trouble) .

BWith the reset of the pioneer.

2 Perform [Default Setting] initialization in Setting Perform product initialization except a part of items. Please carry it out when updating software.

6.Any component parts in the CD Mechanism Unit of this model can not be supplied.

If you need to replace any parts in the CD Mechanism Unit, replace whole of CD Mechanism Unit.

C

1.2 NOTES ON SOLDERING

For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.

Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.

Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although

D

the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.

Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).

The following lead-free solders are available as service parts:

Parts numbers of lead-free solder:

GYP1006 1.0 in dia.

GYP1007 0.6 in dia.

GYP1008 0.3 in dia.

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2. SPECIFICATIONS

2.1 SPECIFICATIONS

• DVH-840AVBT/XEUW5

General

Rated power source: ...............................

14.4 V DC (allowable voltage range: 10.8 V to 15.1

 

V DC)

Preout maximum output level:.................

4.0 V

Maximum current consumption: .............

10.0 A

Backup current: .......................................

5 mA or less

Dimensions (W × H × D):

 

Chassis............................................

178 mm × 50 mm × 165 mm

Nose ................................................

188 mm × 58 mm × 22 mm

Weight: ....................................................

1.3 kg

Display

Screen size/aspect ratio: .........................

3.5 inch wide/16:9 (effective display area: 76.32 mm

 

× 42.82 mm)

Pixels:......................................................

320 × (RGB) × 234

Display method: .....................................

TFT active matrix

Durable temperature range (power off) ...

–20 °C to + 60 °C

A

B

DVD Player

System.....................................................

DVD video, Video CD, CD,WMA, MP3, DivX, JPEG

 

system

Usable discs ............................................

DVD video, Video CD, CD, CD-R/RW, DVD±R/RW/

 

R DL

Region number........................................

5 for Russia

Frequency response................................

20 Hz to 20 kHz (with DVD, at sampling frequency

 

96 kHz)

Signal-to-noise ratio.................................

75 dB (1 kHz) (IEC-A network) (RCA level)

Output level:

 

Video ...............................................

1.0 Vp-p/75 (±0.2 V)

Number of channels ................................

2 (stereo)

MP3 decoding format ..............................

MPEG-1 & 2 Audio Layer 3

WMA decoding format.............................

Ver. 7, 7.1, 8, 9, 10, 11 (2ch audio) (Windows Media

 

Player)

DivX decoding format ..............................

Home Theater Ver. 3, 4, 5.2, 6 (.avi, .divx)

DVD video output ....................................

NTSC

Audio

Maximum power output: ..........................

50 W × 4

Continuous power output ... ....................

22W × 4 (50 Hz to 15 000 Hz, 5%THD, 4 load,

 

both channels driven)

Load impedance:.....................................

4 (4 to 8 (2 for 1 ch) allowable)

Preout maximum output level..................

4.0 V

Equalizer (8-Band Graphic Equalizer):

40/80/200/400/1k/2.5k/8k/10 kHz

Frequency .........................................

Gain...................................................

±12 dB

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Gain.................................................

±12 dB

 

HPF:

 

 

Frequency.......................................

50 Hz/63 Hz/80 Hz/100 Hz/125 Hz

 

Slope...............................................

–12 dB/oct

 

Subwoofer (mono):

 

 

Frequency.......................................

50 Hz/63 Hz/80 Hz/100 Hz/125 Hz

 

...............................................Slope

–18 dB/oct

 

.................................................Gain

+6 dB to –24 dB

 

Phase..............................................

Normal/Reverse

 

Bass boost:

 

 

Gain.................................................

+12 dB to 0 dB

B

USB

 

USB standard specification:

USB 1.1, USB 2.0 full speed

 

 

 

 

Maximum current supply .........................

1000mA

 

 

File system: .............................................

FAT16, FAT32

 

 

FM tuner

 

 

 

Frequency range:

87.5 MHz to 108.0 MHz)

 

 

 

 

.....................................Usable sensitivity

10 dBµ (S/N: 30 dB)

 

 

AM tuner

 

 

 

Frequency range: ....................................

531 kHz to 1 602 kHz (9 kHz)

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........................................................

530 kHz to 1 640 kHz (10 kHz)

Usable sensitivity:

30 dBµ (S/N: 20 dB)

 

 

 

 

Bluetooth

 

 

 

Version ....................................................

Bluetooth 2.0 certified

 

 

Output power...........................................

+4dBm Maximum(Power class 2)

 

 

 

 

 

 

 

 

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• DVH-8480AVBT/XFBR

General

Rated power source: ...............................

14.4 V DC (allowable voltage range: 10.8 V to 15.1

 

V DC)

Preout maximum output level:.................

4.0 V

Maximum current consumption: .............

10.0 A

Backup current: .......................................

5 mA or less

Dimensions (W × H × D):

 

Chassis............................................

178 mm × 50 mm × 165 mm

Nose ................................................

188 mm × 58 mm × 22 mm

Weight: ....................................................

1.3 kg

Display

Screen size/aspect ratio: .........................

3.5 inch wide/16:9 (effective display area: 76.32 mm

 

× 42.82 mm)

Pixels:......................................................

320 × (RGB) × 234

Display method: .....................................

TFT active matrix

Durable temperature range (power off) ...

–20 °C to + 60 °C

A

B

DVD Player

System.....................................................

DVD video, Video CD, CD,WMA, MP3, DivX, JPEG

 

system

Usable discs ............................................

DVD video, Video CD, CD, CD-R/RW, DVD±R/RW/

 

R DL

Region number........................................

4 for Brazil

Frequency response................................

20 Hz to 20 kHz (with DVD, at sampling frequency

 

96 kHz)

Signal-to-noise ratio.................................

75 dB (1 kHz) (IEC-A network) (RCA level)

Output level:

 

Video ...............................................

1.0 Vp-p/75 (±0.2 V)

Number of channels ................................

2 (stereo)

MP3 decoding format ..............................

MPEG-1 & 2 Audio Layer 3

WMA decoding format.............................

Ver. 7, 7.1, 8, 9, 10, 11 (2ch audio) (Windows Media

 

Player)

DivX decoding format ..............................

Home Theater Ver. 3, 4, 5.2, 6 (.avi, .divx)

DVD video output ....................................

NTSC

Audio

Continuous power output ... ....................

23 W × 4 (50

Hz to 15 000 Hz, 5%THD, 4 load,

 

both channels driven)

Load impedance:.....................................

4 (4 to 8

(2 for 1 ch) allowable)

Preout maximum output level..................

4.0 V

 

Equalizer (3-Band Graphic Equalizer):

 

 

Frequency .......................................

80/1k/10 kHz

 

Gain.................................................

-14 to +14 dB

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Subwoofer (mono):

 

Frequency

80 Hz/120 Hz/160 Hz

 

 

Gain.................................................

-79 dB to 0 dB

USB

 

USB standard specification: ....................

USB 1.1, USB 2.0 full speed

 

.........................Maximum current supply

1000mA

 

 

File system: .............................................

FAT16, FAT32

 

FM tuner

 

 

Frequency range: ....................................

87.5 MHz to 108.0 MHz)

B

Usable sensitivity.....................................

10 dBµ (S/N: 30 dB)

 

AM tuner

 

 

Frequency range: ....................................

531 kHz to 1 602 kHz (9 kHz)

 

........................................................

530 kHz to 1 640 kHz (10 kHz)

 

Usable sensitivity:....................................

30 dBµ (S/N: 20 dB)

 

Bluetooth

 

 

 

 

Version ....................................................

Bluetooth 2.0 certified

 

Output power...........................................

+4dBm Maximum(Power class 2)

CNote:

Specifications and the design are subject to modifications without notice.

D2.2 DISC/CONTENT FORMAT

The Bluetooth word mark and logos are owned by the Bluetooth SIG, Inc. and any use of such marks by Pioneer Corporation is under license. Other trademarks and trade names are those of their respective owners.

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3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

To keep the product quality after servicing, please confirm following check points.

No.

 

Procedures

Item to be confirmed

1

 

Confirm whether the customer complain has

The customer complain must not be

 

 

been solved.

reappeared.

 

 

If the customer complain occurs with the

Display, video, audio and operations must be

 

 

specific media, use it for the operation check.

normal.

 

 

 

 

2

DVD

Play back a DVD.

Display, video, audio and operations must be

 

 

(Menu operation; Title/chapter search)

normal.

 

 

 

 

3

CD

Play back a CD.

Display, audio and operations must be

 

 

(Track search)

normal.

 

 

 

 

4

FM/AM tuner

Check FM/AM tuner action.

Display, audio and operations must be

 

 

(Seek, Preset)

normal.

 

 

Switch band to check both FM and AM.

 

 

 

 

 

5

 

Check whether no disc is inside the product.

The media used for the operating check must

 

 

 

be ejected.

 

 

 

 

6

 

Appearance check

No scratches or dirt on its appearance after

 

 

 

receiving it for service.

 

 

 

 

For check items concerning image and voice, please refer to the followings:

Check items concerning image

Check items concerning voice

 

 

Block-noise

Distortion

Crosscut noise

Noise

Dot noise

Low volume

Distorted image (Image skip)

High volume

Low brightness

Changes in level

Too bright

Pause of sound

Color fading

 

Partial discoloration

 

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3.2 PCB LOCATIONS

A

B SB SMT UNIT

B

A MB UNIT

F LB PCB

C

C KB PCB

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D

A:DVH-840AVBT/XEUW5

B:DVH-8480AVBT/XFBR

Unit Number

: 843DM7376HRMB003-FY(A)

 

: CYW1008(B)

Unit Name

: MB Unit

Unit Number

: 842DM7376HRSB003-FY(A)

 

: 882DM7376HBSB003-FY(B)

Unit Name

: SB SMT Unit

KB Ass'y

 

Consists of

 

KB PCB

 

AUX PCB

 

Unit Number

:

Unit Name

: KB Assy

CB/LB Ass'y

 

Consists of

 

CB PCB

 

LB PCB

 

Unit Number

:

Unit Name

: CB/LB Assy

CB PCB

AUX PCB

D

3.3JIGS LIST

-Jigs List

Name

Jig No.

Remarks

21P FFC

GGD1627

Mother Unit (MB) - DVD Decode Unit (SB)

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3.4 CLEANING

Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:

 

Portions to be cleaned

Cleaning tools

 

DVD pickup lenses

Cleaning liquid : GEM1004

F

 

Cleaning paper : GED-008

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3.5 FACTORY SETTINGS

A

- When the Repair is Complete

When the repair is complete, make the DVD mechanism ready for transportation implementing the following procedures:

1. Attach the two Transportation Screws.

Now you can transport it.(See the figure below)

Transportation

Screws

B

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Pioneer DVH-8480AVBT, DVH-840AVBT Schematic

 

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B SB SMT UNIT

 

 

A MB UNIT

 

1.4

.4

 

 

 

 

 

DIAGRAMBLOCK

DIAGRAMBLOCK

 

1

 

 

 

SD RAM

 

 

D AUX PCB

1

 

 

Motor Driver

 

 

 

Power Supply

DC 14.4V

 

 

 

 

IPOD

D5869S

 

 

 

 

 

 

 

 

 

Appreciate

 

 

Camera in

 

 

 

 

 

 

341S2162

 

 

 

 

 

 

 

 

 

 

PICK UP

Servo system

 

 

 

 

 

 

 

 

 

Zoran ZR36966H

 

 

Video

Video

 

 

 

 

 

 

 

I 2C

EN25T16

 

 

 

 

 

 

 

Switch

Preamp

 

 

 

 

 

 

 

 

FLASH

Video out

 

 

 

 

 

 

 

 

D310

NJM2267

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M12L64164A

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

2

-DVH

 

Y/C

 

 

I 2C

 

 

 

 

 

840AVBT/XEUW5

USB

MCU

 

 

NJM2792

 

 

 

 

SPI

 

 

 

 

L/R

 

 

 

 

 

 

 

L/R

 

Front AV-IN

 

 

 

 

 

 

 

 

Audio

 

 

 

 

 

Panel keys

 

 

 

 

 

 

 

 

 

A/D

 

 

 

Processor

LINE OUT

 

 

 

 

 

 

 

I 2C

 

 

 

 

 

 

 

 

TDA7419

Preamp

Front

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEC uPD78F0547

 

 

(4V x 4Ch)

 

 

 

3

REMOTE

 

 

 

 

 

 

 

 

3

IR

 

 

 

 

 

 

Rear/Sub

 

 

 

 

 

 

 

 

 

 

 

 

I 2C

 

I 2C

 

 

 

 

 

 

 

CVBS/Y/C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LCD Driver

 

TUNER

L/R

Power

 

 

 

 

 

 

TEF6606T

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T118FS

 

 

 

 

Amplifier

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L/R

PAL007E

 

 

 

 

 

PW035XS4 3.5“16:9 TFT

 

 

 

BT Audio

 

 

 

 

 

 

Display

 

BT

NF2301

 

 

 

 

4

C KB PCB

 

 

Operational

 

 

 

4

 

 

MODULE

AMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UART

 

 

TPA6112A2

 

 

 

 

5

840AVBT/XEUW5-DVH 7 6

8

BATT +14.4V

Power AMP IC

PAL007E

B+

 

MUTE

Current

Term 1.5A MAX:1.5A

AP2191D

LM2950-5V MAX:100mA

LOD 9V 1A

LSP9801

MAX:2A

ADJ

AP1507-ADJ MAX:3A

SA1117-3V3 MAX:800mA

SA1117 1V8 MAX:800mA

AMP/ANT control

MCU

MCU5V UPD78F0547 60mA

AGK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KB Unit

 

 

 

 

 

B+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOD 9V 1A

 

 

 

 

 

 

 

AM FM PLL TUNER TEF6606T

 

 

150mA

 

 

 

 

 

Operational AMP NJU3414

 

 

 

 

 

 

 

 

 

 

 

 

 

LSP9801

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ADJ

 

 

 

 

 

 

 

Audio Preamp NJM2792

 

 

20 mA

 

 

 

 

 

 

SA1117-3V3

 

 

 

 

 

 

TFT Driver

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9V

 

 

 

 

 

 

Audio EQ Processor TDA7419

 

 

 

47 mA

 

 

 

 

 

SA11171V8

 

 

 

 

 

 

 

T118FS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Video signal switcher BA7613F

 

 

 

20mA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Video Processor NJM2267M

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15mA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

illumination

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AP1507-ADJ

 

 

 

 

Current Term 5V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.5A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AP2191D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Audio DAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D5869S

 

 

 

 

 

 

 

CS4344

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Motor

 

 

MAX:500mA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SA1117-

 

 

5V

 

 

 

 

 

driver)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AP1507-ADJ

 

 

 

 

 

 

 

 

 

 

 

3V3

 

 

 

 

 

 

 

 

SA1117

 

 

 

 

DVD DSP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1V8

 

 

 

 

 

Zoran

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAX:390mA

 

 

 

Current Term

 

 

 

 

 

 

BT Module

 

 

 

BT Audio

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ZR36966H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operational AMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NF2301

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5V 1.5A

 

 

 

 

 

 

 

 

 

 

 

TPA6112A2

 

 

 

 

 

 

 

 

 

 

 

 

 

SD RAM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AP2191D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SA1117

 

 

 

 

M12L64164A

 

 

 

 

 

 

 

 

 

 

 

 

 

MAX:150mA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3V3

 

 

 

 

EN25T16

 

 

 

 

 

 

 

 

 

 

USB Power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FLASH

 

 

SB Unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TBB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAX:30mA

MAX:120mA

MAX:200mA

13

 

F

 

E

 

D

 

C

 

B

 

A

 

 

 

 

 

 

DIAGRAM BLOCK POWER 2.4

5

6

7

8

1 2 3 4

5. DIAGNOSIS

5.1 OPERATIONAL FLOWCHART

A

Power ON

 

Battery = 12 V

if Acc on

Acc = 12 V

B

Vcc = 5 V

if Press power on key

DVD Power = 5 V

C

TFT Power

On and TFT

Init

Starts communication with Grille

microcomputer.

D

Source keys operative

Source ON

E

Entery select mode operative

 

Completes power-on operation.

F

(After that, proceed to each source operation)

 

14

 

 

 

DVH-840AVBT/XEUW5

 

 

 

 

 

 

1

 

2

 

 

 

3

 

4

 

 

 

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

5.2 ERROR CODE LIST

Message

Cause

Action

 

 

 

Loading

Disc is being read

Please wait, it may take several minutes

for some disc or storage device.

 

 

 

 

 

 

Disc is dirty

Clean disc with soft cloth

 

 

 

No Disc

Disc is upside down

Insert disc with label side up

 

 

Disc not present in loading

Insert disc

 

 

compartment

 

 

 

 

 

Bad Disc

Disc is dirty

Clean disc with soft cloth

 

 

Disc is upside down

Insert disc with label side up

 

 

 

 

Unknown disc

Disc format is not compatible

Change another disc.

with this unit

 

 

 

 

 

Region Error

DVD is not compatible with

Use discs with corresponding regional

region code of unit

code.

 

 

 

 

Error

Illegal mechanism operation

Press EJECT key for 5 seconds to reset

loading mechanism

 

 

 

 

 

 

DVH-840AVBT/XEUW5

 

 

 

15

 

5

 

6

 

 

7

 

8

 

 

 

 

 

 

A

B

C

D

E

F

A

B

1

 

2

 

3

 

4

 

 

 

 

 

5.3 CONNECTOR FUNCTION DESCRIPTION

(Light Green/ White)

 

(Pink)

 

(Black)

 

(Y ellow)

(Y ellow)

Parking SW (Active low level input)

Reverse (Active high level input)

SWC (Steering Wheel Control)

Radio Antenna

Microphone

Video-out

Camera-in

BT Antenna

C

Fuse 10A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

19

17

15

13

11

9

7

5

3

1

 

D

20

18

16

14

12

10

8

6

4

2

 

 

 

 

 

 

 

 

 

 

 

 

1: FR-

 

 

 

 

11: RL+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2: FL+

 

 

 

 

12: GND

 

 

 

 

 

 

 

3: FR+

 

 

 

 

13: RL-

 

 

 

 

 

 

 

4: FL-

 

 

 

 

14: LO-FL

 

 

 

 

 

 

5: RR+

 

 

 

 

15: ACCIN

 

 

 

 

 

 

 

 

 

 

 

 

 

6: ILLU_IN

 

 

 

16: LO-FR

 

 

 

 

 

 

7: RR-

 

 

 

 

17: GND

 

 

 

 

 

 

 

8: ANT

 

 

 

 

18: GND

 

 

 

 

 

 

 

9: T_MUTE

 

 

 

19: LO/SUB-RR

 

 

 

 

10: +B

 

 

 

 

20: LO/SUB-RL

E

F

16

 

 

 

DVH-840AVBT/XEUW5

 

 

 

 

 

 

1

 

2

 

 

 

3

 

4

 

 

 

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

6. SERVICE MODE

6.1 SOFTWARE VERSION INFORMATION DISPLAY

Example of a display(AVH-8480AVBT)

MODEL:

DVH-8480AVBT

r Model number (UW5 model : DVH-840AVBT)

MPEG CHIP:

ZORAN36966H

 

MPEG VERSION: V0.24_20111012

r Version of MPEG software : V0.24

PCB:V1.0

 

 

Disc Region:

4

r Region Code of DVD : 4

MCU DATE:

09.20.11

 

MCU VERSION:

01.04

r Version of MPU software : V1.04

BT Firmware:

V00.46.R00.25

r Version of BT software : V0.46.R0.25

A

B

C

D

E

F

 

 

 

 

DVH-840AVBT/XEUW5

 

 

 

17

 

 

5

 

6

 

 

7

 

8

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

6.2 SOFTWARE VERSION UP METHOD

Save six (6) sorts of file for Version Up (build.img, UPD_MPEG.VER, update.img, UPD_MCU.VER, UPD_BT.VER and NFOREBT.dfu) on an USB.

ATurn the product power to be ON and insert the above mentioned USB.

1.MPEG software update

2.MCU software update

3.BT software update (Only a model with BT functional)

4.Reset, "do default setting" in the setting menu.

5.Check Version

Insertion of USB will display the following Update screen.

UW model

B

(Language Setting: Russian for UW5 model)

BR model

C

(Language Setting: Portuguese(B) for BR model)

Method of individual upgrading

Prepare files shown below according to the purpose for upgrading the software. (It is not necessary to prepare all files)

Item to upgrade

Use software

MPEG

build.img , UPD_MPEG.VER

MCU

update.img , UPD_MCU.VER

BT

NFOREBT.dfu , UPD_BT.VER

D

Upgrade the software in the order of MPEG, MCU, and BT.

Please be sure to perform Default Settings in the Setting after performing Version Up.

If you do not perform the Version Up, the initialization of MPEG software will not be executed.

In addition, the Main Body Reset SW located at the rear surface of Detach Panel is only for the Restart RESET of MCU and it does not mean to perform all of the initializations.

E

F

18

 

 

 

DVH-840AVBT/XEUW5

 

 

 

 

 

 

1

 

2

 

 

 

3

 

4

 

 

 

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

1. MPEG update instruction

1.Copy the MPEG update files(upd_mpeg.ver, build.img) to USB device, and insert it to USB Port, when the system detect the update file exists, it will pop up a menu like Fig.1 as below:

UW5 model

BR model

Fig.1-1

Fig.1-1

2.If you don’t want to upgrade ,you can press “Cancel” button through Left or Right key of remote control or panel, otherwise you can move the curse to button “MPEG”, and after pressing Enter key, there will pop other prompt menu like Fig.2, as below:

UW5 model

BR model

Fig.2-1

Fig.2-1

A

B

C

D

3.During the process of upgrade, do not remove the USB device or shut off the power supply, otherwise the system will breakdown, and never recover any more, if the system restart and pop up Fig.1 for the second time, it means

MPEG upgrade process finished, you can remove the USB device, the whole upgrade process will last about 1 minute;

E

F

 

 

 

 

DVH-840AVBT/XEUW5

 

 

 

19

 

 

5

 

6

 

 

7

 

8

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

2. MCU update instruction

1. Copy the MCU update files(UPD_MCU.VER, update.img) to USB device, and insert it to USB port, A when the system detect the update file exists, it will pop up a menu like Fig.3, as below:

 

UW5 model

BR model

 

 

 

 

 

 

B

Fig.3-1

Fig.3-1

2.If you don’t want to upgrade, you can press “Cancel” button through Left or Right key of remote control or panel, otherwise you can move the curse to button “MCU”, and after pressing Enter key, there will pop other prompt menu like Fig.4, the system start to erase the MCU flash, as below:

UW5 model

BR model

C

 

 

 

 

D

Fig.4-1

Fig.4-1

3.After erasing process finish, system start to upgrade process, and you will find the upgrade process, just like Fig.5 as below:

 

UW5 model

BR model

 

 

 

 

 

 

E

 

Fig.5-1

Fig.5-1

 

4.During the process of upgrade, it’s allowed the user to remove the USB device, because system had copied the update files to SDRAM, this is different from MPEG upgrade, after the process reach 100%, which means MCU upgrade finished, and the system will power off automatically, you need to press the power key to restart the system, the whole upgrade process will take around 2.5 Minutes

F

20

 

 

 

DVH-840AVBT/XEUW5

 

 

 

 

 

 

1

 

2

 

 

 

3

 

4

 

 

 

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

3 BT update instruction

1.Copy the BT update files(UPD_BT.VER, NFOREBT.dfu) to USB device, and insert it to USB port, when the system detect the update file exists, it will pop up a menu like Fig.6, as below:

UW5 model

BR model

Fig.6-1

Fig.6-1

A

B

2.If you don’t want to upgrade, you can press “Cancel” button through Left or Right key of remote control or panel, otherwise you can move the curse to button “BT”, and after pressing Enter key, there will pop other prompt menu like Fig.7, the system start to erase the BT flash, as below:

UW5 model

BR model

C

D

Fig.7-1

Fig.7-1

3.After erasing process finish, system start to upgrade process, and you will find the upgrade process, just like Fig.8 as below:

UW5 model

BR model

 

 

E

Fig.8-1

Fig.8-1

 

 

4.During the process of upgrade, it’s allowed the user to remove the USB device, because system had copied the update files to SDRAM, this is different from MPEG upgrade, after the process reach 100%, which means BT

 

upgrade finished, and the system will power off automatically, you need to press the power key to restart the system,

 

F

 

the whole upgrade process will take around 2.5 Minutes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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4. Upgrade of software is completed

If upgrade of software is completed, please perform Default setting by Seetting Menu.

A

 

 

 

 

NOTE:

 

 

 

 

Item to upgrade

Method

 

 

Only MPEG

USB device is extracted in the state of an Version UP display.

 

 

MPEG => MCU

1.

USB device is extracted after automatic power switch OFF.

 

 

MPEG => MCU => BT

2.

Power switch is turned ON.

 

 

MCU => BT

3.

Default setting is performed by Seetting Menu.

 

 

 

Only MCU

 

 

 

 

Only BT

 

 

 

 

 

 

 

 

-Seetting Menu

 

B

UW5 model

BR model

 

 

 

 

 

 

 

 

C

How to check the software version, the detailed operation method will be showed as below:

1) Enter into Seetting Menu;

2) Press "5" "4" "3" "2" numeric key on the remote controll

You will find the version information; to exit the version menu, please press "ESC" key

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7. DISASSEMBLY

 

 

 

 

 

 

 

 

 

Removing the Top Cover and the Bottom Cover (Fig.1)

 

 

A

 

 

 

 

 

 

 

 

 

 

 

1

Remove the screw and then

Bottom Cover

 

 

 

 

 

 

 

 

 

 

 

 

 

 

remove the Bottom Cover.

 

 

 

 

 

1

 

2

Remove the screw and then

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

remove the Top Cover.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Top Cover

B

Fig.1

Removing the Deck (Fig.2)

1

2

Remove the two screws.

Remove the two screws.

C

3 Disconnect the connector and then remove the Deck.

1

1

 

 

D

Deck

2

2

 

E

3

F

 

 

 

 

 

 

 

 

 

 

 

Fig.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Removing the Cabinet (Fig.3)

A

1

2

3

Disconnect the two connectors.

4

2

 

3

 

 

 

Remove the screw.

3

 

 

4

 

 

 

 

 

 

 

Remove the two screws.

 

Cabinet

 

 

 

 

 

4

Release the two latches and then remove

B

the Cabinet.

 

 

 

 

 

 

1

1

C

Cabinet

Fig.3

Removing the MB Assy (Fig.4)

D

1

Remove the two screws.

 

 

 

 

2

Remove the four screws and then remove

 

 

 

the Heat Sink.

 

 

3

Fix the nut for fixing a screw not to rotate,

 

 

4

and then remove the screw.

 

 

 

 

Remove the solder at three locations

 

 

 

indicated and then straighten the tabs.

E

5

Remove the two screws and then remove

 

the MB Assy.

 

 

 

 

 

 

 

 

 

 

 

2

 

2

1

3

1

 

 

2

 

2

 

 

 

 

 

 

 

Heat Sink

4

4

 

 

 

 

 

 

4

 

5

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MB Assy

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fig.4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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- How to eject the stuck disc (Procedure 1: Rotating the roller)

1

Remove the screws.

2

Remove the top and the bottom cover.

3Remove the screws.

4Remove the DVD mechanism module.

5

Rotate the gear upward.

Then, the disc will be ejected.

 

 

 

 

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A - How to eject the stuck disc (Procedure 2: Removing the top cover)

1

Remove the screws.

 

 

 

 

 

 

2Remove the top and the bottom cover of the product.

B

 

 

Remove the screws.

3

C

4Remove the DVD mechanism module.

 

 

5

Remove the screws.

D

 

 

6

Remove the dustproof

 

 

 

cover.

 

 

7

Remove the screws.

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

F

Left side

Top

Right side

 

 

 

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8Remove the top cover of the DVD mechanism.

9Lift up the clamp holder, and remove the disc.

A

B

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8. EACH SETTING AND ADJUSTMENT

There is no information to be shown in this chapter.

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