Panasonic CS C18DKV CS, CS C18DKV CU, CS C24DKV, CS C24DKU Service Manual

0 (0)

Order No. MAC0502036C1

Air Conditioner

CS-C18DKU CU-C18DKU

CS-C24DKU CU-C24DKU

CONTENTS

 

 

 

Page

 

 

 

Page

1

Features

 

2

5

Refrigeration Cycle Diagram

13

2

Functions

 

3

6

Block Diagram

14

3

Product Specifications

6

7

Wiring Diagram

15

 

3.1. CS-C18DKU

CU-C18DKU

6

8

Operation Details

17

 

3.2. CS-C24DKU

CU-C24DKU

8

 

8.1. Cooling Operation

17

4

Dimensions

 

10

 

8.2. Soft Dry Operation

18

 

4.1. Indoor Unit & Remote Control

10

 

8.3. Automatic Operation

19

 

4.2. Outdoor Unit

 

11

 

8.4. Operation Control

20

 

 

 

 

 

 

 

 

 

 

 

 

 

© 2005 Panasonic HA Air-Conditioning (M) Sdn Bhd

 

 

 

 

 

 

(11969-T). All rights reserved. Unauthorized copying

 

 

 

 

 

 

and distribution is a violation of law.

 

 

 

 

 

 

 

 

 

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

8.5. Indoor Fan Speed Control

23

 

12.1. Indoor Electronic Controllers Removal Procedures

52

8.6. Outdoor Fan Speed Control

24

 

12.2. Cross Flow Fan and Indoor Fan Motor Removal

 

8.7. Vertical Airflow Direction Control

24

 

Procedures

53

8.8. Horizontal Airflow Direction Control

25

 

12.3. Remote Control Reset

54

8.9. Powerful Operation

25

 

12.4. Auto OFF/ON Button

55

8.10. Quiet Operation

26

13

Troubleshooting Guide

56

8.11. Economy Mode Operation

27

 

13.1. Refrigeration cycle system

56

8.12. Timer Control

27

14

Technical Data

58

8.13. Random Auto Restart Control

27

 

14.1. Thermostat characteristics

58

8.14. Remote Control Signal Receiving Sound

28

 

14.2. Operation characteristics

59

9 Operating Instructions

29

15

Exploded View (Indoor Unit)

63

10 Installation Instructions

35

 

15.1. CS-C18DKU CS-C24DKU

63

10.1. Safety Precautions

35

16

Replacement Parts List (Indoor Unit)

64

10.2. Indoor Unit

38

17

Exploded View (Outdoor Unit)

65

10.3. Outdoor Unit

42

 

17.1. CU-C18DKU

65

11 3-way Valve

45

 

17.2. CU-C24DKU

66

11.1. Evacuation of Installation

46

18

Replacement Parts List (Outdoor Unit)

67

11.2. Pumping down

47

19

Electronic Circuit Diagram

69

11.3. Evacuation of Re-installation

48

 

19.1. Indoor Unit & Outdoor Unit

69

11.4. Balance refrigerant of the 3-way valves

49

 

19.2. Remote Control

74

11.5. Evacuation

50

 

19.3. Print Pattern Indoor Unit Printed Circuit Board

75

11.6. Gas charging

51

 

19.4. Print Pattern Indicator & Receiver Printed Circuit Board

76

12 Servicing Information

52

 

 

 

1Features

High efficiency.

Compact design.

Wider range of horizontal discharge air.

Air Filter with function to reduce dust and smoke.

Automatic air swing and manual adjusted by Remote Control for horizontal and vertical airflow.

Long installation piping up to 82 feet.

Quality Improvement

Random auto restart after power failure for safety restart operation.

Gas leakage detection.

Prevent Compressor reverse cycle.

Inner protector to protect Compressor.

Noise prevention during soft dry operation.

Blue coated Condenser for high resistance to corrosion.

Anti-dew formation control (Cooling & Soft Dry).

Operation Improvement

Quiet mode to provide quiet operation.

Powerful mode to reach the desired room temperature quickly.

24-hour timer setting.

Serviceability Improvement

Removable and washable Front Panel.

2

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

2 Functions

3

Panasonic CS C18DKV CS, CS C18DKV CU, CS C24DKV, CS C24DKU Service Manual

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

4

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

5

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

3 Product Specifications

3.1.CS-C18DKU CU-C18DKU

 

 

 

Unit

CS-C18DKU

 

CU-C18DKU

Power Source (Phase, Voltage, Cycle)

, V, Hz

Single, 208 - 230, 60

 

 

 

 

 

 

Cooling Capacity

 

 

kW (BTU/h)

5.20 (17,700) - 5.20 (17,700)

 

 

 

 

 

 

Moisture Removal

 

 

l/h (Pint/h)

2.1 (4.4)

Airflow Method

 

 

OUTLET

SIDE VIEW

 

TOP VIEW

 

 

 

 

 

 

 

 

INTAKE

 

 

 

 

 

 

 

 

 

 

Air Volume

(Lo)

 

m3/min (cfm)

11.2 (400) - 11.2 (400)

 

24.1 (850) - 27.3 (960)

 

(Me)

 

m3/min (cfm)

12.1 (430) - 13.6 (480)

 

 

(Hi)

 

m3/min (cfm)

13.1 (460) - 13.1 (460)

 

37.3 (1,320) - 39.7 (1,400)

 

(SHi)

 

m3/min (cfm)

13.6 (480) - 13.6 (480)

 

Noise Level

 

 

dB (A)

High 42 - 42, Low 37 - 37

 

High 54 - 56

Electrical Data

Input Power

 

kW

1.74 - 1.78

 

Running Current

A

8.5 - 7.9

 

EER

 

W/W (BTU/hW)

2.99 - 2.92 (10.15 - 9.90)

 

Starting Current

A

 

47.0

 

Piping Connection Port

 

 

inch

G ; Half Union 1/2”

 

G ; 3-way valve 1/2”

(Flare piping)

 

 

inch

L ; Half Union 1/4”

 

L ; 3-way valve 1/4”

Pipe Size

 

 

inch

G ; (gas side) 1/2”

 

G ; (gas side) 1/2”

(Flare piping)

 

 

inch

L ; (liquid side) 1/4”

 

L ; (liquid side) 1/4”

Drain

Inner diameter

inch (mm)

6-10/32 (16)

 

Hose

Length

 

inch (mm)

25-19/32” (650)

 

Power Cord

Length

 

m

 

 

Number of core-wire

 

 

Dimensions

Height

 

inch (mm)

10 - 13/16 (275)

 

26 - 17/32 (685)

 

Width

 

inch (mm)

39 - 9/32 (998)

 

31 - 1/2 (800)

 

Depth

 

inch (mm)

9 - 1/16 (230)

 

11 - 13/16 (300)

Net Weight

 

 

lb (kg)

24 (11.0)

 

106 (48.0)

Compressor

Description

 

 

 

Rotary (1 cylinder)

 

 

 

 

 

 

rolling piston type

 

Motor

Type

 

 

Induction (2-poles)

 

Rated

Output

kW

 

1.2

Air Circulation

Description

 

 

Cross-flow Fan

 

Propeller Fan

 

Material

 

 

ASHT-18

 

AES + PC + GF15%

 

Motor

Type

 

Transistor (8-poles)

 

Induction (6-poles)

 

 

Input

W

40.0

 

133.3

 

Rated

Output

W

30

 

52

 

Fan Speed

Low

rpm

1,130 - 1,130

 

590/670

 

 

Medium

rpm

1,220 - 1,220

 

 

 

High

rpm

1,320 - 1,320

 

915/975

 

 

SuperHigh

rpm

1,370 - 1,370

 

Heat Exchanger

Description

 

 

Evaporator

 

Condenser

 

Tube material

 

Copper

 

Copper

 

Fin material

 

 

Aluminium (Pre Coat)

 

Aluminium (Blue Coat)

 

Fin Type

 

 

Slit Fin

 

Corrugated Fin

 

Row / Stage

 

 

(Plate fin configuration,

forced draft)

 

 

 

 

2 × 15

 

2 × 31

 

FPI

 

 

21

 

18

 

Size (W × H × L)

inch (mm)

31-28/32 × 12-13/32 × 1

 

30-1/16 × 25-20/32 ×1

 

 

 

 

(810 × 315 × 25.4)

 

29-7/32

 

 

 

 

 

 

(762.4 ×651.0 ×25.4)

 

 

 

 

 

 

(742.4

6

 

 

 

 

 

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

 

 

 

 

 

 

 

 

 

 

Unit

CS-C18DKU

 

 

CU-C18DKU

Refrigerant Control Device

 

 

 

Capillary Tube

 

Refrigeration Oil

 

(cm3)

 

 

SUNISO 4GDID or ATMOS

 

 

 

 

 

 

 

M60 or ATMOS 56m

 

Refrigerant (R-22)

 

g (oz)

 

 

1,240 (43.8)

 

Thermostat

 

 

 

 

Mechanical Control

 

Protection Device

 

 

 

 

Overload Protector

 

Capillary Tube

Length

inch (mm)

 

 

25-19/32 (650)

 

 

Flow Rate

l/min

 

 

20.9

 

 

Inner Diameter

inch (mm)

 

 

2/32 (1.9)

 

Air Filter

Material

 

P.P.

 

 

 

 

Style

 

Honeycomb

 

 

 

 

Capacity Control

 

 

 

Capillary

Tube

 

Compressor Capacitor

 

µF, VAC

 

 

40 µF, 400VAC

 

Fan Motor Capacitor

 

µF, VAC

 

 

3.0 µF, 450VAC

 

Note:

Specifications are subjected to change without prior notice for further improvement.

7

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

3.2.CS-C24DKU CU-C24DKU

 

 

 

Unit

CS-C24DKU

 

CU-C24DKU

Power Source (Phase, Voltage, Cycle)

, V, Hz

Single, 208 - 230, 60

 

 

 

 

 

 

Cooling Capacity

 

 

kW (BTU/h)

6.82 (23,200) - 6.82 (23,200)

 

 

 

 

 

 

Moisture Removal

 

 

l/h (Pint/h)

3.5 (7.4)

Airflow Method

 

 

OUTLET

SIDE VIEW

 

TOP VIEW

 

 

 

INTAKE

 

 

 

 

 

 

 

 

 

 

Air Volume

(Lo)

 

m3/min (cfm)

12.3 (430) - 12.3 (430)

 

 

(Me)

 

m3/min (cfm)

13.6 (480) - 13.6 (480)

 

 

(Hi)

 

m3/min (cfm)

14.9 (530) - 14.9 (530)

 

50.5 (1,780) - 54.7 (1,930)

 

(SHi)

 

m3/min (cfm)

15.4 (540) - 15.4 (540)

 

Noise Level

 

 

dB (A)

High 46-46, Low 40-40

 

High 55 - 57

Electrical Data

Input Power

 

kW

2.64 -

2.68

 

Running Current

A

13.1 -12.1

 

EER

 

W/W (BTU/hW)

2.58 - 2.54 (8.75 - 8.65)

 

Starting Current

A

 

63.0

Piping Connection Port

 

 

inch

G ; Half Union 5/8”

 

G ; 3-way valve 5/8”

(Flare piping)

 

 

inch

L ; Half Union 1/4”

 

L ; 3-way valve 1/4”

Pipe Size

 

 

inch

G ; (gas side) 5/8”

 

G ; (gas side) 5/8”

(Flare piping)

 

 

inch

L ; (liquid side) 1/4”

 

L ; (liquid side) 1/4”

Drain

Inner diameter

inch (mm)

6-10/32 (16)

 

Hose

 

 

 

 

 

 

Length

 

inch (mm)

25-19/32 (650)

 

Power Cord

Length

 

m

 

 

Number of core-wire

 

 

Dimensions

Height

 

inch (mm)

10 - 13/16 (275)

 

29 - 17/32 (750)

 

Width

 

inch (mm)

39 - 9/32 (998)

 

34 - 7/16 (875)

 

Depth

 

inch (mm)

9 - 1/16 (230)

 

13 - 19/32 (345)

Net Weight

 

 

lb (kg)

26 (12.0)

 

131 (59.5)

Compressor

Description

 

 

 

Rotary (1 cylinder) rolling

 

 

 

 

 

 

piston type

 

Motor

Type

 

 

Induction (2-poles)

 

Rated

Output

kW

 

1.8

Air Circulation

Description

 

 

Cross-flow Fan

 

Propeller Fan

 

Material

 

 

ASHT-18

 

PP

 

Motor

Type

 

Transistor (8-poles)

 

Induction (6-poles)

 

 

Input

W

50

 

170.8

 

Rated

Output

W

30

 

77

 

Fan Speed

Low

rpm

1,220 - 1,220

 

 

 

Medium

rpm

1,350 - 1,350

 

 

 

High

rpm

1,480 - 1,480

 

840 - 900

 

 

SuperHigh

rpm

1,530 - 1,530

 

Heat Exchanger

Description

 

 

Evaporator

 

Condenser

 

Tube material

 

 

Copper

 

Copper

 

Fin material

 

 

Aluminium (Pre Coat)

 

Aluminium (Blue Coat)

 

Fin Type

 

 

Slit Fin

 

Corrugated Fin

 

Row / Stage

 

 

(Plate fin configuration,

forced draft)

 

 

 

 

2 × 15

 

2 × 34

 

FPI

 

 

21

 

18

 

Size (W × H × L)

mm

31-28/32 x 12-13/32 x 1

 

33-15/32 x 28-4/32 x 1

 

 

 

 

(810 x 315 x 25.4)

 

34-9/32

 

 

 

 

 

 

(850.5 x 714 x 25.4)

 

 

 

 

 

 

(870.5

Refrigerant Control Device

 

 

 

Capillary Tube

Refrigeration Oil

 

 

(cm3)

 

SUNISO 4GDID or ATMOS

 

 

 

 

 

 

M60

8

 

 

 

 

 

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

 

 

 

 

 

 

 

 

 

 

Unit

CS-C24DKU

 

 

CU-C24DKU

Refrigerant (R-22)

 

g (oz)

 

 

1,480 (52.2)

 

Thermostat

 

 

 

 

 

Protection Device

 

 

 

 

Inner Protector

 

Capillary Tube

Length

inch (mm)

 

 

13-12/32 (340.0)

 

 

Flow Rate

l/min

 

 

21.0

 

 

Inner Diameter

inch (mm)

 

 

3/32 (2.0)

 

Air Filter

Material

 

P.P.

 

 

 

 

Style

 

Honeycomb

 

 

 

 

Capacity Control

 

 

 

Capillary Tube

 

Compressor Capacitor

 

µF, VAC

 

 

60 µF, 400/440VAC

 

Fan Motor Capacitor

 

µF, VAC

 

 

3.5 µF, 440VAC

 

Note:

Specifications are subjected to change without prior notice for further improvement.

9

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

4 Dimensions

4.1.Indoor Unit & Remote Control

4.1.1.CS-C18DKU CS-C24DKU

10

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

4.2.Outdoor Unit

4.2.1.CU-C18DKU

11

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

4.2.2.CU-C24DKU

12

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

5 Refrigeration Cycle Diagram

13

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

6 Block Diagram

14

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

7 Wiring Diagram

15

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

16

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

8 Operation Details

8.1.Cooling Operation

Cooling operation can be set using remote control.

This operation is applied to cool down the room temperature reaches the setting temperature set on the remote control.

The remote control setting temperature, which takes the reading of intake air temperature sensor, can be adjusted from 60°F to 86°F.

During cooling operation, the compressor will stop running and restart as shown in below figure.

8.1.1.Cooling Operation Time Diagram

17

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

8.2.Soft Dry Operation

Soft Dry operation can be set using remote control.

Soft Dry operation is applied to dehumidify and to perform a gentle cooling to the room.

This operation starts when the intake air temperature sensor reaches the setting temperature on the remote control.

When operation begins, Soft Dry will be switched “ON” for a maximum 10 minutes, then Soft Dry operation will be turned “OFF” for a minimum 6 minutes. After that, the Soft Dry operation will be “ON” and “OFF” based on the setting temperature as shown in below figure.

However after 3 minutes of compressor off, during Soft Dry “OFF” (within 6 minutes Soft Dry restart control), the indoor unit will start to operate at normal Cooling mode if the intake temperature is higher than Cooling “ON” point.

8.2.1.Soft Dry Operation Time Diagram

18

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

8.3.Automatic Operation

Automatic operation can be set using remote control.

This operation starts to operate with indoor fan at SLo speed for 20 seconds to judge the intake air temperature.

After judged the temperature, the operation mode is determined by refering to the below standard.

Then, the unit start to operate at determined operation mode, until it is switched off using remote control, with the setting temperature as shown in below table.

The setting temperature for all the operations can be changed one level up or one level down from the standard temperature as shown in below table by pressing on the temperature up or temperature down button at remote control.

The operation mode judging temperature and standard setting temperature can be increased by 3.6°F permanently, by open the circuit of JX1 at indoor electronic controller.

19

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

8.4.Operation Control

(For 8.4.1. to 8.4.6. information applies only to Cooling and Soft Dry Operation)

8.4.1. Restart Control (Time Delay Safety Control)

• When the thermo-off temperature (temperature which compressor stops to operate) is reached during:- − Cooling operation - the compressor stops for 3 minutes (minimum) before resume operation.

− Soft Dry operation - the compressor stops for 6 minutes (minimum) before resume operation.

• If the operation is stopped by the remote control, the compressor will not turn on within 3 minutes from the moment operation stop, although the unit is turn on again within the period.

• This phenomenon is to balance the pressure inside the refrigerant cycle.

8.4.2. 7 Minutes Time Save Control

The compressor will start automatically if it has stopped for 7 minutes and the intake air temperature falls between the compressor ON temperature (A) and compressor OFF temperature (B) during the period.

This phenomenon is to reduce the built up humidity inside a room.

8.4.3. 60 Seconds Forced Operation

• Once the air conditioner is turned on, the compressor will not stop within 60 seconds in a normal operation although the intake air temperature has reached the thermo-off temperature. However, force stop by pressing the OFF/ON operation button at the remote control is permitted.

• The reason for the compressor to force operate at minimum 60 seconds is to allow the refrigerant oil run in a full cycle and return back to the outdoor unit.

8.4.4. Anti-Freezing Control

If the temperature of the indoor heat exchanger falls below 35.6°F continuously for 4 minutes or more, the compressor turns off. The fan speed setting remains the same.

This phenomenon is to protect the indoor heat exchanger from freezing and to prevent higher volume of refrigerant in liquid form returning to the compressor.

Compressor will restart again when the indoor heat exchanger temperature rises to 50°F (Recovery).

Restart control (Time Delay Safety Control) will be applied in this Control if the recovery time is too short.

20

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

8.4.5.Compressor Reverse Rotation Protection Control

If the compressor is operating continuously for 5 minutes or longer and the temperature difference between intake air and indoor heat exchanger is 4.5°F or less for continuous 2 minutes, compressor will stop and restart automatically.

Time Delay Safety Control is activated before the compressor restart.

T = Intake air temperature - Indoor heat exchanger temperature

This is to prevent compressor from rotate reversely when there is an instantaneous power failure.

8.4.6. Starting Current Control

• When the compressor, outdoor fan motor and indoor fan motor are simultaneously started, the indoor fan motor will start to operate at 1.6 second later.

• The reason of the difference is to reduce the starting current flow.

8.4.7. Anti-Dew Formation Control

Purpose is to prevent dew formation on indoor unit air discharge area.

When room temperature is constant (±1.8°F) the following conditions occur for 30 minutes continuously, anti-dew formation will activate:

Remote Control setting temperature is less than 77°F.

Compressor is on.

Cooling operation mode.

Indoor Fan motor operate at Low fan speed or QLo.

This control is cancelled immediately when above condition is changed.

Anti-Dew formation is control by:

1.Increasing Air Flow Volume

a.Lo fan speed

Lo fan speed is changed to Lo+ after 30 min to prevent dew formation.

b.QLo fan speed

Dew formation may occurs at QLo cool, therefore QLo cool is operated only 1 hr 30 min (1 hr QLo, 30 min QLo +100 rpm). After that, it operates at QLo +180rpm (However Quiet LED remains on).

21

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

2.Norrowing

Vertical Airflow Direction

During Anti-dew condensation prevention, Airflow Direction Auto-control angle change from 10° - 38° to 10° - 27° under Cooling and Soft Dry operation mode.

During Anti-dew condensation prevention, Airflow Direction Manual control angle change from 10°, 14°, 18°, 22°, 27° to 10°, 13°, 16°, 19°, 22° under Cooling and Soft Dry operation mode.

3.Narrowing

Horizontal Airflow Direction

During Anti-dew condensation prevention, Airflow Direction Auto-control angle change from 0° - 44° to 14° - 30° under Cooling and Soft Dry operation mode.

During Anti-dew condensation prevention, Airflow Direction Manual control angle change from 0°, 11°, 22°, 33°, 44° to 14°, 18°, 22°, 26°, 30° under Cooling and Soft Dry operation mode.

22

CS-C18DKU CU-C18DKU / CS-C24DKU CU-C24DKU

8.5.Indoor Fan Speed Control

• Indoor Fan Speed can be set using remote control.

8.5.1.Fan Speed Rotation Chart

COOL/ DRY

CS-C24DKU

CS-C18DKU

S Hi

1620

1420

Hi

1570

1360

Me

1450

1250

Lo+

1360

1220

Lo

1260

1150

Lo-

1100

980

S Lo

860

780

Q Hi

1470

1260

Q Me

1350

1150

Q Lo

1160

1050

8.5.2.Automatic Fan Speed Control

When set to Auto Fan Speed, the fan speed is adjusted between maximum and minimum setting as shown in the table.

Fan speed rotates in the range of Hi, Me and Lo-.

Deodorizing Control will be activated.

Auto Fan Speed during Cooling operation:

1.Indoor fan will rotate alternately between off and on as shown in below diagram.

2.At the beginning of each compressor start operation, indoor fan will increase fan speed gradually for deodorizing purpose.

3.For the first time the compressor operate, indoor fan will be switched to Hi fan speed from Loafter 70 seconds from the start of compressor. This cause the room temperture to achieve the setting temperature quickly.

4.During compressor stop, indoor fan will operate at Lofor the beginning 20 seconds to prevent higher volume of refrigerant in liquid form returning to the compressor.

5.After the compressor at turn off condition for 3 minutes, indoor fan will start to operate at Loto circulate the air in the room. This is to obtain the actual reading of the intake air temperature.

6.For the resume of compressor operation, indoor fan will operate at Me fan speed to provide comfort and lesser noise environment, after 70 seconds from the restart of compressor.

23

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