Panasonic CS-A7DKD, CS-A9DKD, CS-A12DKD, CU-A7DKD, CU-A9DKD Service Manual

...
4.5 (2)

Order No. MAC0501023C3

Air Conditioner

CS-A7DKD CU-A7DKD

CS-A9DKD CU-A9DKD

CS-A12DKD CU-A12DKD

CONTENTS

 

 

 

Page

 

 

 

Page

1

Features

 

2

 

4.1. Indoor Unit & Remote Control

12

2

Functions

 

3

 

4.2. Outdoor Unit

13

 

2.1. Remote Control

3

5

Refrigeration Cycle Diagram

14

 

2.2. Indoor Unit

 

4

6

Block Diagram

15

 

2.3. Outdoor Unit

 

5

7

Wiring Diagram

17

3

Product Specifications

6

8

Operation Details

19

 

3.1. CS-A7DKD

CU-A7DKD

6

 

8.1. Heating Operation

19

 

3.2. CS-A9DKD

CU-A9DKD

8

 

8.2. Cooling Operation

20

 

3.3. CS-A12DKD

CU-A12DKD

10

 

8.3. Soft Dry Operation

21

4

Dimensions

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

© 2005 Panasonic HA Air-Conditioning (M) Sdn Bhd

 

 

 

 

 

 

(11969-T). All rights reserved. Unauthorized copying

 

 

 

 

 

 

and distribution is a violation of law.

 

 

 

 

 

 

 

 

 

CS-A7DKD CU-A7DKD / CS-A9DKD CU-A9DKD / CS-A12DKD CU-A12DKD /

8.4. Automatic Operation

22

 

12.3. Indoor Fan Motor And Cross Flow Fan Removal

 

8.5. Operation Control

23

 

Procedures

64

8.6. Indoor Fan Speed Control

30

 

12.4. Auto OFF/ON Button

65

8.7. Outdoor Fan Speed Control

32

 

12.5. Remote Control Reset

66

8.8. Vertical Airflow Direction Control

32

13

Troubleshooting Guide

67

8.9. Horizontal Airflow Direction Control

33

 

13.1. Refrigeration Cycle System

67

8.10. Powerful Operation

33

 

13.2. Relationship Between The Condition Of The Air

 

8.11. Quiet Operation

35

 

Conditioner And Pressure And Electric Current

68

8.12. Ionizer Operation

37

 

13.3. Diagnosis Methods Of A Malfunction Of A Compressor

 

8.13. Timer Control

38

 

And 4-way Valve

68

8.14. Random Auto Restart Control

38

14

Technical Data

69

8.15. Remote Control Signal Receiving Sound

38

 

14.1. Thermostat Characteristics

69

9 Operating Instructions

39

 

14.2. Operation Characteristics

70

10 Installation Instructions

45

15

Exploded View (Indoor Unit)

73

10.1. Safety Precautions

45

 

15.1. CS-A7DKD CS-A9DKD CS-A12DKD

73

10.2. Attached accessories

47

16

Replacement Parts List (Indoor Unit)

74

10.3. Select the best location

47

17

Exploded View (Outdoor Unit)

75

10.4. Indoor/Outdoor Unit Installation Diagram

47

 

17.1. CU-A7DKD CU-A9DKD

75

10.5. Indoor unit

48

 

17.2. CU-A12DKD

76

10.6. Outdoor unit

51

18

Replacement Parts List (Outdoor Unit)

77

11 2-way, 3-way Valve

56

19

Electronic Circuit Diagram

79

11.1. Air Purging of the Piping and Indoor Unit

57

 

19.1. Indoor Unit & Outdoor Unit

79

12 Servicing Information

63

 

19.2. Remote Control

85

12.1. Distinction Of Lead Free (PbF) Printed Circuit Board

63

 

19.3. Print Pattern Indoor Unit Printed Circuit Board

86

12.2. Indoor Electronic Controllers Removal Procedures

63

 

19.4. Print Pattern Indicator & Receiver Printed Circuit Board

 

 

 

 

 

88

1Features

High Efficiency

Compact Design

Wider range of horizontal discharge air.

Air Filter with function to reduce dust and smoke.

Automatic air swing and manual adjusted by Remote Control for vertical airflow.

Long installation piping.

CS/CU-A7DK, CS/CU-A9DK, long piping up to 10 meter.

CS/CU-A12DK, long piping up to 15 meter.

Supersonic Air Purifying Device with SUPER allerubuster.

Inactive various harmful airborne elements including allergen, viruses and bacteria.

Generated supersonic waves enhance the ability to collect dust and dirt in the air.

Quality Improvement

Random auto restart after power failure for safety restart operation.

Gas leakage protection.

Prevent Compressor reverse cycle.

Inner protector to protect Compressor.

Noise prevention during soft dry operation.

Blue Coated Condenser for high resistance to corrosion.

Operation Improvement

Quiet mode to provide quiet operation.

Powerful mode to reach the desired room temperature quickly.

Ionizer control for generating negative ion in discharge air.

24-hour timer setting.

Serviceability Improvement

Removable and washable Front Panel.

2

CS-A7DKD CU-A7DKD / CS-A9DKD CU-A9DKD / CS-A12DKD CU-A12DKD /

2 Functions

2.1.Remote Control

3

CS-A7DKD CU-A7DKD / CS-A9DKD CU-A9DKD / CS-A12DKD CU-A12DKD /

2.2.Indoor Unit

AUTO

OFF / ON Automatic Operation Button

Press for < 5 second to operate Automatic operation mode. Used when the remote control cannot be used.

Press for 5 second to operate Cooling operation mode and compressor force to on (“beep” sound will heard). Used when test running or servicing.

Within 20 second of Cooling operation, press continuously for 5 second to enter various setting mode. “beep, beep” sound will be heard. (Used to toggle remote control signal receiving sound or select remote control transmission code).

Operation Indication Lamps (LED)

POWER (Green) .............

Lights up in operation,

 

 

blinks in Automatic

 

 

Operation judging and

 

 

Hot Start operation.

TIMER (Orange) ............

Lights up in Timer

 

 

Setting.

QUIET (Orange) .............

Lights up in Quiet

 

 

Operation.

POWERFUL (Orange) ......

Lights up in Powerful

 

 

Operation.

ION (Green) ..................

Lights up in Ionizer

 

 

Operation.

SUPER

ALLERU-BUSTER (Blue) ... Lights up in operation.

Operation Mode

Heating, Cooling, Soft Dry and Automatic Operation.

Powerful Operation

• Reaches the desired room temperature quickly.

Timer Operation

• Delay OFF/ON Timer control.

Quiet Operation

• To provide quiet operation.

Ionizer Operation

• Generate and discharge negative ion.

Random Auto Restart Control

Unit will be restarted, when resume from power failure, at previous setting.

Indoor Fan Speed Control

Manual control fan speed (High, Medium and Low).

Automatic fan speed.

Airflow Direction Control

Vertical airflow control can be adjusted automatically or manually by remote control.

Horizontal airflow can be manually adjusted by hand.

Anti-Freezing Control

• To prevent indoor heat exchanger from freezing.

Starting Current Control

• To reduce the starting current.

Time Delay Safety Control

• Restarting is inhibited for appro. 3 minutes.

7 Minutes Time Save Control

• To reduce the built up humidity inside the room.

Anti-Dew Formation Control

Anti-Dew Formation Control for indoor unit discharge area.

30 Minutes Time Save Control

• Heating operation only.

Hot-Start Control

To prevent cold air being discharge during Heating operation starts.

Anti Cold Draft Control

To prevent the cold draft during Heating mode operation in thermo off condition.

4

Panasonic CS-A7DKD, CS-A9DKD, CS-A12DKD, CU-A7DKD, CU-A9DKD Service Manual

CS-A7DKD CU-A7DKD / CS-A9DKD CU-A9DKD / CS-A12DKD CU-A12DKD /

2.3.Outdoor Unit

5

CS-A7DKD CU-A7DKD / CS-A9DKD CU-A9DKD / CS-A12DKD CU-A12DKD /

3 Product Specifications

3.1.CS-A7DKD CU-A7DKD

 

 

 

Unit

Indoor Unit

 

Outdoor Unit

Power Source (Phase, Voltage, Cycle)

ø, V, Hz

Single, 220 - 230, 50

 

 

 

 

 

 

Cooling Capacity

 

 

kW (BTU/h)

2.00 - 2.00 (6,820 - 6,820)

 

 

 

 

 

 

Heating Capacity

 

 

kW (BTU/h)

2.10 - 2.10 (7,160 - 7,160)

 

 

 

 

 

 

 

Moisture Removal

 

 

l/h (Pint/h)

1.3 (2.7)

 

Airflow Method

 

 

OUTLET

SIDE VIEW

 

TOP VIEW

 

 

 

INTAKE

 

 

 

 

 

 

 

 

 

 

Air Volume

Lo

 

m3/min (cfm)

Cooling; 5.8 (205) - 5.8 (205)

 

 

 

 

 

Heating; 6.2 (219) - 6.2 (219)

 

 

 

Me

 

m3/min (cfm)

Cooling; 6.8 (241) - 6.8 (241)

 

 

 

 

 

Heating; 6.8 (241) - 6.8 (241)

 

 

 

Hi

 

m3/min (cfm)

Cooling; 7.8 (280) - 7.8 (280)

 

Cooling; 29.5 (1,040) - 30.0

 

 

 

 

Heating; 9.0 (320) - 9.0 (320)

 

(1,060)

 

 

 

 

 

 

 

 

SHi

 

m3/min (cfm)

Cooling; 9.1 (320) - 9.1 (320)

 

 

 

 

 

Heating; —

 

 

Noise Level

 

 

dB (A)

Cooling; High 33 - 33, Low 26 - 26

 

Cooling; High 46 - 47

 

 

 

 

Heating; High 36 - 36, Low 28 - 28

 

Heating; High 48 - 49

 

 

 

Power level dB

Cooling; High 46 - 46

 

Cooling; High 61 - 62

 

 

 

 

Heating; High 49 - 49

 

Heating; High 64 - 65

Electrical Data

Input Power

kW

Cooling; 0.61 - 0.63

 

 

 

 

Heating; 0.50 - 0.525

 

Running Current

A

Cooling; 2.9 - 2.8

 

 

 

 

Heating; 2.4 - 2.4

 

EER

 

W/W (BTU/hW)

Cooling; 3.28 - 3.17 (11.2 - 10.8)

 

COP

 

- (BTU/hW)

Heating; 4.2 - 4.0 (14.3 - 13.6)

 

Starting Current

A

12.4

 

Piping Connection Port

 

inch

G ; Half Union 3/8”

 

G ; 3-way valve 3/8”

(Flare piping)

 

 

inch

L ; Half Union 1/4”

 

L ; 2-way valve 1/4”

Pipe Size

 

 

inch

G ; (gas side) 3/8”

 

G ; (gas side) 3/8”

(Flare piping)

 

 

inch

L ; (liquid side) 1/4”

 

L ; (liquid side) 1/4”

Drain

Inner diameter

mm

12

 

Hose

 

 

 

 

 

 

Length

 

mm

650

 

Power Cord

Length

 

m

1.9

 

 

Number of core-wire

 

3 (1.5 mm2)

 

Dimensions

Height

 

inch (mm)

11 - 1/32 (280)

 

20 - 3/32 (510)

 

Width

 

inch (mm)

31 - 15/32 (799)

 

25 - 19/32 (650)

 

Depth

 

inch (mm)

7 - 7/32 (183)

 

9 - 1/16 (230)

Net Weight

 

 

lb (kg)

20 (9.0)

 

53 (24)

Compressor

Description

 

 

 

Rotary (1 cylinder)

 

 

 

 

 

 

rolling piston type

 

Motor

Type

 

 

Induction (2-poles)

 

Rated

Output

W

 

550

6

CS-A7DKD CU-A7DKD / CS-A9DKD CU-A9DKD / CS-A12DKD CU-A12DKD /

 

 

 

Unit

Indoor Unit

Outdoor Unit

Fan Motor

Description

 

 

Cross-flow Fan

Propeller Fan

 

Material

 

 

AS + Glass Fiber 20%

PP Resin

 

Type

 

 

Induction (4-poles)

Induction (6-poles)

 

Input

 

W

60.5 - 66.0

66 - 74.8

 

Rated

Output

W

15

30

 

Fan Speed

Low

rpm

Cooling; 780 - 780

 

 

 

 

Heating; 840 - 840

 

 

 

Medium

rpm

Cooling; 920 - 920

 

 

 

 

Heating; 920 - 920

 

 

 

High

rpm

Cooling; 1,050 - 1,050

800 - 830

 

 

 

 

Heating; 1,220 - 1,220

 

 

 

SuperHigh

rpm

Cooling; 1,220 - 1,220

 

 

 

 

Heating; —

 

Heat Exchanger

Description

 

 

Evaporator

Condenser

 

Tube material

 

Copper

Copper

 

Fin material

 

 

Aluminium (Pre Coat)

Aluminium (Blue Coat)

 

Fin Type

 

 

Slit Fin

Corrugated Fin

 

Row / Stage

 

(Plate fin configuration, forced draft)

 

 

 

 

2 × 15

2 × 23

 

FPI

 

 

21

17

 

Size (W × H × L)

mm

610 × 315 × 25.4

585.7 × 484 × 36.4

 

 

 

 

 

557.1

Refrigerant Control

Device

 

 

Capillary Tube

Refrigeration Oil

 

 

(cm3)

ATMOS M60 OR SUNISO 4GDID

Refrigerant (R22)

 

 

g (oz)

690 (24.3)

Thermostat

 

 

 

Protection Device

 

 

 

Overload Protector

Capillary Tube

Length

 

mm

Cooling; 330, Heating; 566

 

Flow Rate

 

l/min

Cooling; 20.6, Heating; 9.5

 

Inner Diameter

mm

Cooling; 1.7, Heating; 1.4

Air Filter

Material

 

 

P.P.

 

Style

 

 

Honeycomb

 

Capacity Control

 

 

 

Capillary

Tube

Compressor Capacitor

 

µF, VAC

20 µF, 370VAC

Fan Motor Capacitor

 

 

µF, VAC

1.5 µF, 440VAC

2.0 µF, 440VAC

Note:

Specifications are subjected to change without prior notice for further improvement.

7

CS-A7DKD CU-A7DKD / CS-A9DKD CU-A9DKD / CS-A12DKD CU-A12DKD /

3.2.CS-A9DKD CU-A9DKD

 

 

 

Unit

Indoor Unit

 

Outdoor Unit

Power Source (Phase, Voltage, Cycle)

ø, V, Hz

Single, 220 - 230, 50

 

 

 

 

 

 

Cooling Capacity

 

 

kW (BTU/h)

2.65 -2.65 (9,040 - 9,040)

 

 

 

 

 

 

Heating Capacity

 

 

kW (BTU/h)

2.80 - 2.85 (9,550 - 9,720)

 

 

 

 

 

 

 

Moisture Removal

 

 

l/h (Pint/h)

1.6 (3.4)

 

Airflow Method

 

 

OUTLET

SIDE VIEW

 

TOP VIEW

 

 

 

INTAKE

 

 

 

 

 

 

 

 

 

 

Air Volume

Lo

 

m3/min (cfm)

Cooling; 5.8 (204) - 5.8 (204)

 

 

 

 

 

Heating; 6.2 (220) - 6.2 (220)

 

 

 

Me

 

m3/min (cfm)

Cooling; 7.1 (251) - 7.1 (251)

 

 

 

 

 

Heating; 7.1 (251) - 7.1 (251)

 

 

 

Hi

 

m3/min (cfm)

Cooling; 8.6 (300) - 8.6 (300)

 

Cooling; 29.5 (1,040) - 30.0

 

 

 

 

Heating; 9.4 (330) - 9.4 (330)

 

(1,060)

 

 

 

 

 

 

 

 

SHi

 

m3/min (cfm)

Cooling; 9.4 (333) - 9.4 (333)

 

 

 

 

 

Heating; —

 

 

Noise Level

 

 

dB (A)

Cooling; High 36 - 36, Low 26 - 26

 

Cooling; High 48 - 49

 

 

 

 

Heating; High 38 - 38, Low 28 - 28

 

Heating; High 48 - 49

 

 

 

Power level dB

Cooling; High 49 - 49

 

Cooling; High 63 - 64

 

 

 

 

Heating; High 51 - 51

 

Heating; High 64 - 65

Electrical Data

Input Power

kW

Cooling; 0.83 - 0.86

 

 

 

 

Heating; 0.70 - 0.74

 

Running Current

A

Cooling; 3.9 - 3.9

 

 

 

 

Heating; 3.3 - 3.3

 

EER

 

W/W (BTU/hW)

Cooling; 3.19 - 3.08 (10.9 - 10.5)

 

COP

 

- (BTU/hW)

Heating; 4.00 - 3.85 (13.6 - 13.1)

 

Starting Current

A

18.0

 

Piping Connection Port

 

inch

G ; Half Union 3/8”

 

G ; 3-way valve 3/8”

(Flare piping)

 

 

inch

L ; Half Union 1/4”

 

L ; 2-way valve 1/4”

Pipe Size

 

 

inch

G ; (gas side) 3/8”

 

G ; (gas side) 3/8”

(Flare piping)

 

 

inch

L ; (liquid side) 1/4”

 

L ; (liquid side) 1/4”

Drain

Inner diameter

mm

12

 

Hose

Length

 

mm

650

 

Power Cord

Length

 

m

1.9

 

 

Number of core-wire

 

3 (1.5 mm2)

 

Dimensions

Height

 

inch (mm)

11 - 1/32 (280)

 

20 - 3/32 (510)

 

Width

 

inch (mm)

31 - 15/32 (799)

 

25 - 19/32 (650)

 

Depth

 

inch (mm)

7 - 7/32 (183)

 

9 - 1/16 (230)

Net Weight

 

 

lb (kg)

20 (9.0)

 

60 (27)

Compressor

Description

 

 

 

Rotary (1 cylinder)

 

 

 

 

 

 

rolling piston type

 

Motor

Type

 

 

Induction (2-poles)

 

Rated

Output

W

 

750

8

CS-A7DKD CU-A7DKD / CS-A9DKD CU-A9DKD / CS-A12DKD CU-A12DKD /

 

 

 

Unit

Indoor Unit

Outdoor Unit

Fan Motor

Description

 

 

Cross-flow Fan

Propeller Fan

 

Material

 

 

AS + Glass Fiber 20%

PP Resin

 

Type

 

 

Induction (4-poles)

Induction (6-poles)

 

Input

 

W

60.5 - 66.0

66 - 74.8

 

Rated

Output

W

15

30

 

Fan Speed

Low

rpm

Cooling; 780 - 780

 

 

 

 

Heating; 840 - 840

 

 

 

Medium

rpm

Cooling; 960 - 960

 

 

 

 

Heating; 960 - 960

 

 

 

High

rpm

Cooling; 1,160 - 1,160

800 - 830

 

 

 

 

Heating; 1,270 - 1,270

 

 

 

SuperHigh

rpm

Cooling; 1,270 - 1,220

 

 

 

 

Heating; —

 

Heat Exchanger

Description

 

 

Evaporator

Condenser

 

Tube material

 

Copper

Copper

 

Fin material

 

 

Aluminium (Pre Coat)

Aluminium (Blue Coat)

 

Fin Type

 

 

Slit Fin

Corrugated Fin

 

Row / Stage

 

(Plate fin configuration, forced draft)

 

 

 

 

2 × 15

2 × 23

 

FPI

 

 

19

17

 

Size (W × H × L)

mm

610 × 315 × 25.4

585.7 × 484 × 36.4

 

 

 

 

 

557.1

Refrigerant Control

Device

 

 

Capillary Tube

Refrigeration Oil

 

 

(cm3)

ATMOS M60 OR SUNISO 4GDID

Refrigerant (R22)

 

 

g (oz)

730 (25.8)

Thermostat

 

 

 

Protection Device

 

 

 

Overload Protector

Capillary Tube

Length

 

mm

Cooling; 890, Heating; 890

 

Flow Rate

 

l/min

Cooling; 9.5, Heating; 9.5

 

Inner Diameter

mm

Cooling; 1.5, Heating; 1.5

Air Filter

Material

 

 

P.P.

 

Style

 

 

Honeycomb

 

Capacity Control

 

 

 

Capillary

Tube

Compressor Capacitor

 

µF, VAC

30 µF, 370VAC

Fan Motor Capacitor

 

 

µF, VAC

1.5 µF, 440VAC

2.0 µF, 440VAC

Note:

Specifications are subjected to change without prior notice for further improvement.

9

CS-A7DKD CU-A7DKD / CS-A9DKD CU-A9DKD / CS-A12DKD CU-A12DKD /

3.3.CS-A12DKD CU-A12DKD

 

 

 

Unit

Indoor Unit

Outdoor Unit

Power Source (Phase, Voltage, Cycle)

ø, V, Hz

Single, 220 - 230, 50

 

 

 

 

 

 

Cooling Capacity

 

 

kW (BTU/h)

3.52 - 3.54 (12,000 - 12,100)

 

 

 

 

 

 

Heating Capacity

 

 

kW (BTU/h)

4.00 - 4.05 (13,650 - 13,810)

 

 

 

 

 

 

Moisture Removal

 

 

l/h (Pint/h)

2.0 (4.2)

Airflow Method

 

 

OUTLET

SIDE VIEW

TOP VIEW

 

 

 

INTAKE

 

 

 

 

 

 

 

 

Air Volume

Lo

 

m3/min (cfm)

Cooling; 6.7 (236) - 6.7 (236)

 

 

 

 

Heating; 7.1 (251) - 7.1 (251)

 

 

Me

 

m3/min (cfm)

Cooling; 8.3 (294) - 8.3 (294)

 

 

 

 

Heating; 8.3 (293) - 8.3 (293)

 

 

Hi

 

m3/min (cfm)

Cooling; 9.5 (340) - 9.5 (340)

Cooling; 32.5 (1,150) - 33.5

 

 

 

 

Heating; 9.7 (340) - 9.7 (340)

(1,180)

 

 

 

 

 

 

 

SHi

 

m3/min (cfm)

Cooling; 9.7 (343) - 9.7 (343)

 

 

 

 

Heating; —

 

Noise Level

 

 

dB (A)

Cooling; High 39 - 39, Low 29 - 29

Cooling; High 48 - 49

 

 

 

 

Heating; High 40 - 40, Low 29 - 29

Heating; High 48 - 49

 

 

 

Power level dB

Cooling; High 52 - 52

Cooling; High 63 - 64

 

 

 

 

Heating; High 53 - 53

Heating; High 64 - 65

Electrical Data

Input Power

kW

Cooling; 1.08 - 1.15

 

 

 

 

Heating; 1.09 - 1.12

 

Running Current

A

Cooling; 5.1 - 5.1

 

 

 

 

Heating; 5.2 - 5.1

 

EER

 

W/W (BTU/hW)

Cooling; 3.26 - 3.16 (11.1 - 10.8)

 

COP

 

W/W (BTU/hW)

Heating; 3.67 - 3.62 (12.5 - 12.3)

 

Starting Current

A

27.0

 

Piping Connection Port

 

inch

G ; Half Union 1/2”

G ; 3-way valve 1/2”

(Flare piping)

 

 

inch

L ; Half Union 1/4”

L ; 2-way valve 1/4”

Pipe Size

 

 

inch

G ; (gas side) 1/2”

G ; (gas side) 1/2”

(Flare piping)

 

 

inch

L ; (liquid side) 1/4”

L ; (liquid side) 1/4”

Drain

Inner diameter

mm

12

Hose

Length

 

mm

650

Power Cord

Length

 

m

1.9

 

Number of core-wire

 

3 (1.5 mm2)

Dimensions

Height

 

inch (mm)

11 - 1/32 (280)

21 - 1/4 (540)

 

Width

 

inch (mm)

31 - 15/32 (799)

30 - 23/32 (780)

 

Depth

 

inch (mm)

7 - 7/32 (183)

11 - 3/8 (289)

Net Weight

 

 

lb (kg)

20 (9.0)

82 (37)

Compressor

Description

 

 

Rotary (1 cylinder) rolling piston

 

 

 

 

 

type

 

Motor

Type

 

Induction (2-poles)

 

Rated

Output

W

950

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Unit

Indoor Unit

Outdoor Unit

Fan Motor

Description

 

 

Cross-flow Fan

Propeller Fan

 

Material

 

 

AS + Glass Fiber 20%

PP Resin

 

Motor

Type

 

Induction (4-poles)

Induction (6-poles)

 

 

Input

W

60.5 - 66.0

71.5 - 80.3

 

Rated

Output

W

15

31

 

Fan Speed

Low

rpm

Cooling; 900 - 900

 

 

 

 

Heating; 960 - 960

 

 

 

Medium

rpm

Cooling; 1,120 - 1,120

 

 

 

 

Heating; 1,120 - 1,120

 

 

 

High

rpm

Cooling; 1,280 - 1,280

845 - 860

 

 

 

 

Heating;1,310 - 1,310

 

 

 

SuperHigh

rpm

Cooling; 1,310 - 1,310

 

 

 

 

Heating; —

 

Heat Exchanger

Description

 

 

Evaporator

Condenser

 

Tube material

 

Copper

Copper

 

Fin material

 

 

Aluminium (Pre Coat)

Aluminium (Blue Coat)

 

Fin Type

 

 

Slit Fin

Corrugated Fin

 

Row / Stage

 

(Plate fin configuration, forced draft)

 

 

 

 

2 × 15

2 × 24

 

FPI

 

 

21

16

 

Size (W × H × L)

mm

610 × 315 × 25.4

720 × 504 × 36.38

Refrigerant Control

Device

 

 

Capillary Tube

Refrigeration Oil

 

 

(cm3)

ATMOS M0 OR SUNISO 4GDID

Refrigerant (R-22)

 

 

g (oz)

1,080 (38.1)

Thermostat

 

 

 

Protection Device

 

 

 

Capillary Tube

Length

 

mm

Cooling; 630, Heating; 455

 

Flow Rate

 

l/min

Cooling; 6.5, Heating; 13.6

 

Inner Diameter

mm

Cooling; 1.2 Heating; 1.5

Air Filter

Material

 

 

P.P.

 

Style

 

 

Honeycomb

 

Capacity Control

 

 

 

Capillary

Tube

Compressor Capacitor

 

µF, VAC

35 µF, 370VAC

Fan Motor Capacitor

 

 

µF, VAC

1.5 µF, 440VAC

2.0 µF, 440VAC

Note:

Specifications are subjected to change without prior notice for further improvement.

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4 Dimensions

4.1.Indoor Unit & Remote Control

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4.2.Outdoor Unit

4.2.1.CU-A7DKD / CU-A9DKD

4.2.2.CU-A12DKD

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5 Refrigeration Cycle Diagram

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6 Block Diagram

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7 Wiring Diagram

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8 Operation Details

8.1.Heating Operation

Heating operation can be set using remote control.

This operation is applied to warm the room temperature reaches the setting temperature set on the remote control.

The remote control setting temperature, which takes the reading of intake air temperature sensor, can be adjusted from 16°C to 30°C.

During heating operation, the compressor will stop running and restart as shown in below figure.

8.1.1.Heating Operation Time Diagram

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8.2.Cooling Operation

Cooling operation can be set using remote control.

This operation is applied to cool down the room temperature reaches the setting temperature set on the remote control.

The remote control setting temperature, which takes the reading of intake air temperature sensor, can be adjusted from 16°C to 30°C.

During cooling operation, the compressor will stop running and restart as shown in below figure.

8.2.1.Cooling Operation Time Diagram

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8.3.Soft Dry Operation

Soft Dry operation can be set using remote control.

Soft Dry operation is applied to dehumidify and to perform a gentle cooling to the room.

This operation starts when the intake air temperature sensor reaches the setting temperature on the remote control.

When operation begins, Soft Dry will be switched “ON” for a maximum 10 minutes, then Soft Dry operation will be turned “OFF” for a minimum 6 minutes. After that, the Soft Dry operation will be “ON” and “OFF” based on the setting temperature as shown in below figure.

However after 3 minutes of compressor off, during Soft Dry “OFF” (within 6 minutes Soft Dry restart control), the indoor unit will start to operate at normal Cooling mode if the intake temperature is higher than Cooling “ON” point.

8.3.1.Soft Dry Operation Time Diagram

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8.4.Automatic Operation

Automatic operation can be set using remote control.

This operation starts to operate with indoor fan at SLo speed for 25 seconds to judge the intake air temperature.

After judged the temperature, the operation mode is determined by referring to the below standard.

Then, the unit start to operate at determined operation mode, until it is switched off using remote control, with the setting temperature as shown in below table.

Operation mode will be determine again for judgement after 1 hour of operation, if the room temperature reaches to set temperature and compressor off time is over 7 minutes 30 seconds continuously.

The present operation mode will be continued, if the room temperature does not reach to set temperature (Compressor keeps running) eventhough after 1 hour from automatic operation mode started.

Present

 

Judgement

 

Next Mode

 

Mode

 

 

 

 

Cooling

Soft Dry

Heating

 

 

 

 

 

O

 

O

Cooling

23°C

 

Cooling

(Judgement:

Not Applicable

(Judgement:

 

 

 

Heating

 

23°C & Above)

 

Below 23°C)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O

O

Soft Dry

20°C

 

Soft Dry

Not Applicable

(Judgement:

(Judgement:

 

 

 

Heating

 

 

20°C & Above)

Below 20°C)

 

 

 

 

 

 

 

 

 

 

 

 

 

O

 

O

Heating

 

 

Cooling

(Judgement:

Not Applicable

(Judgement:

 

25°C

 

Heating

 

Above 25°C)

 

25°C & below)

 

 

 

 

 

 

 

 

Automatic Set Temperature

Refer as below.

Automatic Set Temperature

For each operation, set temperature will automatically set as shown below.

However it can be selected 2°C higher or 2°C lower from standard set temperature by pressing the “Room Temperature Setting button”.

Operation

Hi

(Standard)

Lo

 

(+2°C)

(±0°C)

(-2°C)

Cooling

27°C

25°C

23°C

Soft Dry

24°C

22°C

20°C

Heating

23°C

21°C

19°C

The setting temperature for all the operations can be changed one level up or one level down from the standard temperature as shown in below table by pressing on the temperature up or temperature down button at remote control.

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The operation mode judging temperature and standard setting temperature can be increased by 2°C permanently, by open the circuit of JX1 at indoor electronic controller.

8.5.Operation Control

8.5.1.Restart Control (Time Delay Safety Control)

When the thermo-off temperature (temperature which compressor stops to operate) is reached during:-

Cooling/Heating operation - the compressor stops for 3 minutes (minimum) before resume operation.

Soft Dry operation - the compressor stops for 6 minutes (minimum) before resume operation.

If the operation is stopped by the remote control, the compressor will not turn on within 3 minutes from the moment operation stop, although the unit is turn on again within the period.

This phenomenon is to balance the pressure inside the refrigerant cycle.

8.5.2.Compressor Reverse Rotation Protection Control

If the compressor is operating continuously for 5 minutes or longer and the temperature difference between intake air and indoor heat exchanger is 2.5°C (cooling mode)/5°C (heating mode) or less for continuous 2 minutes, compressor will stop and restart automatically.

Time Delay Safety Control is activated before the compressor restart.

s T = Intake air temperature - Indoor heat exchanger temperature

This is to prevent compressor from rotate reversely when there is an instantaneous power failure.

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(For 8.5.3. to 8.5.7. information applies only to Cooling and Soft Dry Operation)

8.5.3.7 Minutes Time Save Control

The compressor will start automatically if it has stopped for 7 minutes and the intake air temperature falls between the compressor ON temperature (A) and compressor OFF temperature (B) during the period.

This phenomenon is to reduce the built up humidity inside a room.

8.5.4. 60 Seconds Forced Operation

Once the air conditioner is turned on, the compressor will not stop within 60 seconds in a normal operation although the intake air temperature has reached the thermo-off temperature. However, force stop by pressing the OFF/ON operation button at the remote control is permitted.

The reason for the compressor to force operate at minimum 60 seconds is to allow the refrigerant oil run in a full cycle and return back to the outdoor unit.

8.5.5. Starting Current Control

When the compressor, outdoor fan motor and indoor fan motor are simultaneously started, the indoor fan motor will start to operate at 1.6 second later.

The reason of the difference is to reduce the starting current flow.

8.5.6. Anti-Freezing Control

If the temperature of the indoor heat exchanger falls below 2°C continuously for 4 minutes or more, the compressor turns off. The fan speed setting remains the same.

This phenomenon is to protect the indoor heat exchanger from freezing and to prevent higher volume of refrigerant in liquid form returning to the compressor.

Compressor will restart again when the indoor heat exchanger temperature rises to 10°C (Recovery).

Restart control (Time Delay Safety Control) will be applied in this Control if the recovery time is too short.

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(For 8.5.8. to 8.5.14. information applies only to Heating Operation)

8.5.7.Anti-Dew Formation Control

Purpose is to prevent dew formation on indoor unit air discharge area.

When room temperature is constant (±1°C) the following conditions occur for 30 minutes continuously, anti-dew formation will activate:

Remote Control setting temperature is less than 25°C.

Compressor is on.

Cooling operation mode.

Indoor Fan motor operate at Low fan speed (CLo, Loor QLo).

This control is cancelled immediately when above condition is changed, or Powerful button is pressed.

Anti-Dew formation is control by:

1.CLo fan is changed to HLo fan.

2.QLo fan is changed to HLo fan.

8.5.8.30 Minutes Time Save Control

The compressor will start automatically if it has stopped for 30 minutes and the intake air temperature falls between the compressor OFF temperature (A) and compressor ON temperature (B) during the period.

This is to maintain the room temperature as set. Despite of this, it is to prevent a wrong judgement of intake air temperature due to poor installation near the sensor area.

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8.5.9.Compressor Overload Protection Control

Outdoor Fan Control

If the temperature of the indoor heat exchanger rises to 51°C, outdoor fan stops. The outdoor fan restarts when the indoor heat exchanger temperature falls to 49°C.

Compressor high pressure protection

If the indoor heat exchanger becomes 65°C or more, the compressor will stop and restart automatically. (Time Delay Safety Control - 4 minutes waiting).

This is to reduce the pressure, as to reduce the indoor heat exchanger temp. Nevertheless, is to protect the compressor from overload of too high temperature.

8.5.10. 4-Way Valve Control

4-way valve always on during Heating operation. (except deicing operation)

When the unit is switched off by remote control during Heating operation, the 4-way valve stay at Heating position for 5 minutes.

This is to prevent the refrigerant flow process sound for being occur.

8.5.11. Outdoor Fan Motor Control

When compressor stops (reaches room temperature), outdoor fan will operate for 30 seconds (forced operation).

This is to release the heat and to obtain the lowest pressure as fast as possible.

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8.5.12. Hot Start Control

Hot Start Control is to prevent cool air discharge into the room when heating operation start.

When Heating operation starts, Indoor fan will not start until the indoor heat exchanger reaches 30°C as diagram shown.

• Hot start is completed when indoor heat exchanger rises to 39°C or operation over 4 minutes.

8.5.13. Anti Cold Draft Control

This operation is to prevent the Cold Draft during Heating mode operation.

The operation will start when compressor OFF (Thermo OFF) during Heating operation.

For the first 30 sec. from compressor OFF (Thermo OFF), Indoor fan speed will operate accordingly to the Indoor heat exchanger temperature as shown below:

After 30 sec. from compressor OFF (thermo OFF), Indoor fan will run at SSLo speed only.

Anti Cold Draft Control will stop when:

Intake temperature < set temperature. (Time Delay Safety Control 4 minutes waiting is valid)

30 Minutes Time Save Control activates.

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