Panasonic CS-E15DKDW, CU-E15DKD, CS-E18DKDW, CU-E18DKD, CS-E21DKDS Service Manual

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0 (0)

Order No. MAC0501021C2

Air Conditioner

CS-E15DKDW CU-E15DKD CS-E18DKDW CU-E18DKD CS-E21DKDS CU-E21DKD

CONTENTS

1Features

2Functions

2.1.Remote Control

2.2.Indoor Unit

2.3.Outdoor Unit

3Product Specifications

3.1.CS-E15DKDW CU-E15DKD

3.2.CS-E18DKDW CU-E18DKD

3.3.CS-E21DKDS CU-E21DKD

4Dimensions

4.1.Indoor Unit & Remote Control

4.2.Outdoor Unit

Page

 

 

 

Page

2

5

Refrigeration Cycle Diagram

15

3

6

Block Diagram

16

3

7

Wiring Diagram

17

4

8

Operation Details

18

5

 

8.1. Basic Function

18

6

 

8.2. Protection Control Features

35

6

9

Operating Instructions

47

8

 

9.1. CS-E15DKDW

47

10

 

9.2. CS-E18DKDW CS-E21DKDS

53

12

10

Installation And Servicing Air Conditioner Using R410A

59

12

 

10.1. Outline

59

14

 

10.2. Tools For Installing/Servicing Refrigerant Piping

60

 

 

 

 

 

 

 

© 2005 Panasonic HA Air-Conditioning (M) Sdn Bhd

 

 

 

(11969-T). All rights reserved. Unauthorized copying

 

 

 

and distribution is a violation of law.

 

 

 

 

 

 

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

 

10.3. Refrigerant Piping Work

64

 

14.2. Sensible Capacity Chart

103

 

10.4. Installation, Transferring, Servicing

66

15

Exploded View (Indoor Unit)

104

11

Installation Instructions

70

 

15.1. CS-E15DKDW

104

 

11.1. Safety Precautions

70

 

15.2. CS-E18DKDW CS-E21DKDS

105

 

11.2. Indoor Unit

73

16

Replacement Parts List (Indoor Unit)

106

 

11.3. Outdoor Unit

77

 

16.1. CS-E15DKDW

106

12

Installation Instructions

81

 

16.2. CS-E18DKDW CS-E21DKDS

107

 

12.1. Safety Precautions

81

17

Exploded View (Outdoor Unit)

108

 

12.2. Indoor Unit

84

 

17.1. CU-E15DKD CU-E18DKD CU-E21DKD

108

 

12.3. Outdoor Unit

88

18

Replacement Parts List (Outdoor Unit)

109

13

Servicing Information

92

 

18.1. CU-E15DKD CU-E18DKD CU-E21DKD

109

 

13.1. Troubleshooting

92

19

Electronic Circuit Diagram

110

 

13.2. Breakdown Self Diagnosis Function

94

 

19.1. Indoor Unit

110

 

13.3. Remote Control

96

 

19.2. Outdoor Unit

114

 

13.4. Disassembly of Parts

97

 

19.3. Remote Control

120

14

Technical Data

100

 

19.4. Print PatternIndoor Unit Printed Circuit Board

121

 

14.1. Operation Characteristics

100

 

19.5. Print PatternOutdoor Unit Printed Circuit Board View

122

1Features

Product

Four modes of operation selection

Powerful Mode operation

Delay ON Timer and OFF Timer

Ionizer Mode Operation

Quiet Mode Operation

Automatic air swing and manual adjusted by Remote Control for horizontal and vertical airflow

Supersonic Air Purifying System with Super AlleruBuster.

Inactive various harmful airbone elements including allergens, viruses and bacteria. Generated supersonic waves enhance the ability to collect dust and dirt in the air.

Serviceability Improvement

Removable washable Front Panel

Breakdown Self Diagnosis function

Environmental Protection

Non-ozone depletion substances refrigerant (R410A)

Quality Improvement

Gas leakage detection

Deice operation

Auto restart control

2

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

2 Functions

2.1.Remote Control

OFF/ON

I

Operation OFF / ON

MODE

Operation Mode Selection

a Automatic Operation

HEAT Heating Operation

COOL Cooling Operation

DRY Soft Dry Operation

POWERFUL

Powerful Mode Operation

QUIET

Quiet Mode Operation

Ion Mode Operation

AIR SWING

Airflow Direction Control

Vertical Automatic Airflow

 

Direction Control and Manual

 

Airflow Direction Control (5

 

stages of adjustment).

Horizontal Automatic Airflow

 

Direction Control and Manual

 

Airflow Direction Control (5

 

stages of adjustment).

FAN SPEED

Indoor Fan Speed Selection

 

 

 

 

 

 

 

 

 

 

 

Low

 

 

 

 

 

 

 

 

 

 

 

 

 

Medium-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Medium

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Medium+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

High

 

 

 

 

 

 

 

 

 

 

AUTO Automatic Fan Speed

FAN

TEMP

Room Temperature Setting

• Increase or decrease set temperature. TIMER (16°C to 30°C)

ON

OFF

Timer Setting

• 24-hour, OFF / ON Real Timer Setting.

Time / Timer Setting

• Hours and minutes setting.

SET

CANCEL

Timer Operation Set / Cancel

ON Timer and OFF Timer setting and cancellation.

CLOCK

Clock Setting

• Current time setting.

CHECK

Check Point

• Breakdown self diagnosis function.

RESET

Reset Point

• Clear memory data.

3

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

2.2.Indoor Unit

Automatic Operation Switch

Press for < 5s to run Automatic Operation. (Used when the remote control cannot be used.)

Press continuously for 5s and < 8s to run Forced Cooling Operation.

Press continuously for 8s and < 11s to run Forced Heating Operation.

Press continuously for 11s and < 16s to change different remote controlling setting (4 type of transmission code).

Press continuously for 16s or < 21s to switch OFF / ON Remote Control Receiving Sound or H14 Abnormality Detection Mode.

Operation Indication Lamps (LED)

POWER (Green) ...... Lights up in operation,

 

 

blinks in Automatic

 

 

Operation Mode

 

 

judging, deice, On

 

 

Timer sampling and

 

 

Hot Start operation.

TIMER (Orange) .... Lights up in Timer

 

 

Setting.

 

 

Blinks in Self

 

 

Diagnosis Control.

QUIET

(Orange) .... Lights up in Quiet

 

 

Mode Operation.

POWERFUL (Orange) ... Lights up when

 

 

Powerful Mode is

 

 

selected.

(Green) ............ Lights up in Ionizer

 

 

Mode Operation.

 

 

Blinks in Ionizer

 

 

error.

SUPER ALLERU-BUSTER .... Lights up in

 

(Blue)

operation.

Four Operation Modes

Automatic, Heating, Cooling and Soft Dry Operation.

Automatic and 5 Manual Indoor

Fan Speeds

Automatic and 5 Manual Vertical

Airflow Directions

Automatic and 5 Manual Horizontal

Airflow Directions

Powerful Mode

• For quick cooling or heating.

Quiet Mode

• To provide quiet operation.

Ionizer Control

Ionizer control for generate negative ion in discharge air.

Delay ON Timer and OFF Timer

Automatic Restart Control

Operation is restarted after power failure at previous setting mode.

Microcomputer-controlled Room

Temperature Control

4

2.3.Outdoor Unit

Breakdown Self Diagnosis

Function

Low Pressure Control

(Gas Leakeage Detection)

Indoor Power Relay Control

Anti-Dew Formation Control

Anti Freezing Control

Anti-Cold Draft Control

Hot Start

Intake Air Temperature Control

High Pressure Control

Deodorizing Control

Deice Operation

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

Time Delay Safety Control

30 seconds Forced Operation

Overload Protection Control

Total Running Current Control

Compressor Overheating

Prevention Control

IPM (Power Transistor)

Overheating Protection Control

Low Operation Frequency

Protection Control

Mininum Operation Frequency

Protection Control

Outdoor Air Temperature

Control

Standby Control

Deice Operation

5

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

3 Product Specifications

3.1.CS-E15DKDW CU-E15DKD

 

 

Unit

CS-E15DKDW

 

CU-E15DKD

Cooling Capacity

 

kW

4.40 (0.90 - 5.00)

 

 

kcal/h

3,780 (770 - 4,300)

 

 

BTU/h

15,000 (3,070 - 17,100)

 

 

 

 

 

Heating Capacity

 

kW

5.50 (0.90 - 7.10)

 

 

kcal/h

4,730 (770 - 6,110)

 

 

BTU/h

18,800 (3,070 - 24,200)

 

 

 

 

 

 

Moisture Removal

 

l/h

2.4

 

 

 

 

Pint/h

(5.1)

 

 

 

 

 

 

 

Power Source (Phase, Voltage, Cycle)

ø

Single

 

 

 

V

220 - 230

 

 

 

Hz

50

 

 

 

 

 

 

 

 

Airflow Method

 

OUTLET

SIDE VIEW

 

TOP VIEW

 

 

INTAKE

 

 

 

 

 

 

 

 

 

Air Volume

Lo

m3/min (cfm)

Cooling; 7.4 (260)

 

 

 

 

Heating; 8.8 (310)

 

 

 

 

 

 

 

 

 

Me

m3/min (cfm)

Cooling; 9.2 (320)

 

 

 

 

Heating; 10.3 (360)

 

 

 

 

 

 

 

 

 

Hi

m3/min (cfm)

Cooling; 11.0 (390)

 

Cooling; 48.5 (1,710)

 

 

 

Heating; 11.8 (420)

 

Heating; 46.8 (1,650)

 

 

 

 

 

 

 

 

dB (A)

Cooling; High 43, Low 32

 

Cooling; 46

 

 

 

Heating; High 43, Low 35

 

Heating; 46

Noise Level

 

 

 

 

 

 

 

Power level dB

Cooling; High 54

 

Cooling; High 59

 

 

 

Heating; High 54

 

Heating; High 59

 

 

 

 

 

Electrical Data

Input Power

W

Cooling; 1,370 (215 - 1,600)

 

 

 

Heating; 1,570 (245 - 2,250)

 

 

 

 

 

 

Running Current

A

Cooling; 6.5 - 6.3

 

 

 

Heating; 7.3 - 7.1

 

 

 

 

 

 

EER

W/W

Cooling; 3.21 (4.19 - 3.13)

 

 

BTU/hW

Cooling; 10.9 (14.3 - 10.7)

 

 

 

 

 

 

COP

W/W

Heating; 3.50 (3.67 - 3.16)

 

 

BTU/hW

Heating; 12.0 (12.5 - 10.8)

 

Starting Current

A

7.3

 

 

 

 

 

 

 

 

6

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

 

 

 

Unit

CS-E15DKDW

CU-E15DKD

Piping Connection Port

 

 

inch

G ; Half Union 1/2”

G ; 3-way valve 1/2”

(Flare piping)

 

 

inch

L ; Half Union 1/4”

L ; 2-way valve 1/4”

Pipe Size

 

 

inch

G (gas side) ; 1/2”

G (gas side) ; 1/2”

(Flare piping)

 

 

inch

L (liquid side) ; 1/4”

L (liquid side) ; 1/4”

Drain

Inner diameter

 

mm

12

Hose

 

 

 

 

 

Length

 

m

0.65

Power Cord Length

 

 

 

——

Number of core-wire

 

 

 

 

Dimensions

Height

 

inch (mm)

11 - 1/32 (280)

29 - 17/32 (750)

 

 

 

 

 

 

 

Width

 

inch (mm)

31 - 15/32 (799)

34 - 7/16 (875)

 

Depth

 

inch (mm)

7 - 7/32 (183)

13 - 19/32 (345)

 

 

 

 

 

 

Net Weight

 

 

lb (kg)

20 (9)

106 (48)

Compressor

 

Type

 

Involute scroll

 

Motor

Type

 

Brushless (4-pole)

 

 

 

 

 

 

 

Rated

Output

W

700

Air Circulation

 

Type

 

Cross-flow Fan

Propeller Fan

 

 

 

 

 

 

 

 

Material

 

ASHT-18

P.P

 

Motor

Type

 

Transistor (8-poles)

Transistor (8-poles)

 

 

Rate Output

W

30

40

 

Fan Speed

Lo (Cool/Heat)

rpm

980 / 1,160

 

 

Me (Cool/Heat)

rpm

1,220 / 1,360

 

 

 

 

 

 

 

 

Hi (Cool/Heat)

rpm

1,460 / 1,560

660 / 640

Heat Exchanger

Description

 

 

Evaporator

Condenser

 

Tube material

 

 

Copper

Copper

 

 

 

 

 

 

 

Fin material

 

 

Aluminium (Pre Coat)

Aluminium (Blue Coated)

 

Fin Type

 

 

Slit Fin

Corrugated Fin

 

 

 

 

 

 

 

Row / Stage

 

 

(Plate fin configuration, forced draft)

 

 

 

 

2 / 15

1 / 28

 

FPI

 

 

21

18

 

 

 

 

 

 

 

Size (W × H × L)

mm

610 × 315 × 25.4

871.7 × 711.2 × 22

Refrigerant Control Device

 

 

Expansion Valve

Refrigeration Oil

 

 

(c.c)

RB68A (360)

Refrigerant (R410A)

 

 

kg (oz)

1.06 (37.4)

Thermostat

 

 

 

Electronic Control

Protection Device

 

 

 

Electronic Control

Electronic Control

 

Length

 

mm

Capillary Tube

Flow Rate

 

l/min

 

Inner Diameter

 

mm

Air Filter

Material

 

 

P.P.

 

Style

 

 

Honeycomb

 

Specifications are subjected to change without notice for further improvement.

7

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

3.2.CS-E18DKDW CU-E18DKD

 

 

Unit

CS-E18DKDW

 

CU-E18DKD

Cooling Capacity

 

kW

5.30 (0.90 - 6.00)

 

 

kcal/h

4,560 (770 - 5,160)

 

 

BTU/h

18,100 (3,070 - 20,500)

 

 

 

 

 

Heating Capacity

 

kW

6.60 (0.90 - 8.00)

 

 

kcal/h

5,680 (770 - 6,880)

 

 

BTU/h

22,500 (3,070 - 27,300)

 

 

 

 

 

 

Moisture Removal

 

l/h

2.9

 

 

 

 

Pint/h

(6.1)

 

 

 

 

 

 

 

Power Source (Phase, Voltage, Cycle)

ø

Single

 

 

 

V

220 - 230

 

 

 

Hz

50

 

 

 

 

 

 

 

 

Airflow Method

 

OUTLET

SIDE VIEW

 

TOP VIEW

 

 

INTAKE

 

 

 

 

 

 

 

 

 

Air Volume

Lo

m3/min (cfm)

Cooling; 12.3 (430)

 

 

 

 

Heating; 13.0 (460)

 

 

 

 

 

 

 

 

 

Me

m3/min (cfm)

Cooling; 13.9 (490)

 

 

 

 

Heating; 14.6 (520)

 

 

 

 

 

 

 

 

 

Hi

m3/min (cfm)

Cooling; 15.2 (540)

 

40.0 (1,410)

 

 

 

Heating; 16.7 (590)

 

 

 

 

 

 

 

 

 

 

dB (A)

Cooling; High 44, Low 37

 

Cooling; 47

 

 

 

Heating; High 44, Low 37

 

Heating; 47

Noise Level

 

 

 

 

 

 

 

 

 

 

 

 

 

Power level dB

Cooling; High 57

 

Cooling; High 60

 

 

 

Heating; High 57

 

Heating; High 60

 

 

 

 

 

Electrical Data

Input Power

W

Cooling; 1,650 (215 - 2,050)

 

 

 

Heating; 1,790 (245 - 2,650)

 

 

 

 

 

 

Running Current

A

Cooling; 7.7 - 7.5

 

 

 

Heating; 8.3 - 8.1

 

 

 

 

 

 

EER

W/W

Cooling; 3.21 (4.19 - 2.93)

 

 

BTU/hW

Cooling; 11.0 (14.3 - 10.0)

 

COP

W/W

Heating; 3.69 (3.67 - 3.02)

 

 

 

 

 

 

 

BTU/hW

Heating; 12.6 (12.5 - 10.3)

 

Starting Current

A

8.3

 

 

Piping Connection Port

 

inch

G ; Half Union 1/2”

 

G ; 3-way valve 1/2”

(Flare piping)

 

inch

L ; Half Union 1/4”

 

L ; 2-way valve 1/4”

8

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

 

 

 

Unit

CS-E18DKDW

 

CU-E18DKD

Pipe Size

 

 

inch

G (gas side) ; 1/2”

 

G (gas side) ; 1/2”

(Flare piping)

 

 

inch

L (liquid side) ; 1/4”

 

L (liquid side) ; 1/4”

Drain

Inner diameter

 

mm

12

 

Hose

Length

 

m

0.65

 

 

 

 

 

 

 

 

Power Cord Length

 

 

 

——

 

Number of core-wire

 

 

 

 

 

Dimensions

Height

 

inch (mm)

10 - 13/16 (275)

 

29 - 17/32 (750)

 

Width

 

inch (mm)

39 - 9/32 (998)

 

34 - 7/16 (875)

 

 

 

 

 

 

 

 

Depth

 

inch (mm)

9 - 1/16 (230)

 

13 - 19/32 (345)

Net Weight

 

 

lb (kg)

24 (11)

 

108 (49)

 

 

 

 

 

 

 

Compressor

 

Type

 

 

Involute scroll

 

Motor

Type

 

 

Brushless (4-pole)

 

Rated

Output

W

 

900

 

 

 

 

 

 

 

Air Circulation

 

Type

 

Cross-flow Fan

 

Propeller Fan

 

 

Material

 

ASHT-18

 

P.P

 

 

 

 

 

 

 

 

Motor

Type

 

Transistor (8-poles)

 

Transistor (8-poles)

 

 

Rate Output

W

30

 

40

 

Fan Speed

Lo (Cool/Heat)

rpm

1,170 / 1,240

 

 

 

 

 

 

 

 

 

 

Me (Cool/Heat)

rpm

1,330 / 1,395

 

 

 

Hi (Cool/Heat)

rpm

1,450 / 1,580

 

660 / 640

 

 

 

 

 

 

 

Heat Exchanger

Description

 

 

Evaporator

 

Condenser

 

Tube material

 

 

Copper

 

Copper

 

Fin material

 

 

Aluminium (Pre Coat)

 

Aluminium (Blue Coated)

 

 

 

 

 

 

 

 

Fin Type

 

 

Slit Fin

 

Corrugated Fin

 

Row / Stage

 

 

(Plate fin configuration, forced draft)

 

 

 

 

2 / 15

 

2 / 34

 

 

 

 

 

 

FPI

 

 

21

 

16

 

Size (W × H × L)

mm

810 × 315 × 25.4

 

849.3 × 714 × 36.4

 

 

 

 

 

 

878

 

 

 

 

 

 

 

Refrigerant Control Device

 

 

 

Expansion Valve

Refrigeration Oil

 

 

(c.c)

 

RB68A (360)

Refrigerant (R410A)

 

 

kg (oz)

 

1.18 (41.7)

Thermostat

 

 

 

Electronic Control

 

Protection Device

 

 

 

Electronic Control

 

Electronic Control

 

Length

 

mm

 

Capillary Tube

Flow Rate

 

l/min

 

 

Inner Diameter

 

mm

 

Air Filter

Material

 

 

P.P.

 

 

Style

 

 

Honeycomb

 

 

Specifications are subjected to change without notice for further improvement.

9

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

3.3.CS-E21DKDS CU-E21DKD

 

 

Unit

CS-E21DKDS

 

CU-E21DKD

Cooling Capacity

 

kW

6.30 (0.90 - 7.10)

 

 

kcal/h

5,420 (770 - 6,110)

 

 

BTU/h

21,500 (3,070 - 24,200)

 

 

 

 

 

Heating Capacity

 

kW

7.20 (0.90 - 8.50)

 

 

kcal/h

6,190 (770 - 7,310)

 

 

BTU/h

24,600 (3,070 - 29,000)

 

 

 

 

 

 

Moisture Removal

 

l/h

3.5

 

 

 

Pint/h

(7.4)

 

 

 

 

 

 

 

Power Source (Phase, Voltage, Cycle)

ø

Single

 

 

 

V

220 - 230

 

 

 

Hz

50

 

 

 

 

 

 

 

 

Airflow Method

 

OUTLET

SIDE VIEW

 

TOP VIEW

 

 

INTAKE

 

 

 

 

 

 

 

 

 

Air Volume

Lo

m3/min (cfm)

Cooling; 12.5 (440)

 

 

 

 

Heating; 13.5 (480)

 

 

 

 

 

 

 

 

 

Me

m3/min (cfm)

Cooling; 14.4 (510)

 

 

 

 

Heating; 14.9 (530)

 

 

 

 

 

 

 

 

 

Hi

m3/min (cfm)

Cooling; 16.2 (570)

 

Cooling; 42.8 (1,510)

 

 

 

Heating; 17.3 (610)

 

Heating; 41.5 (1,460)

 

 

 

 

 

 

 

 

dB (A)

Cooling; High 45, Low 37

 

Cooling; 48

 

 

 

Heating; High 45, Low 37

 

Heating; 49

Noise Level

 

 

 

 

 

 

 

 

 

 

 

 

 

Power level dB

Cooling; High 58

 

Cooling; High 61

 

 

 

Heating; High 58

 

Heating; High 62

 

 

 

 

 

Electrical Data

Input Power

W

Cooling; 2,210 (215 - 2,540)

 

 

 

Heating; 2,100 (245 - 2,750)

 

 

 

 

 

 

Running Current

A

Cooling; 10.4 - 9.9

 

 

 

Heating; 9.7 - 9.3

 

 

 

 

 

 

EER

W/W

Cooling; 2.85 (4.19 - 2.80)

 

 

BTU/hW

Cooling; 9.7 (14.3 - 9.5)

 

COP

W/W

Heating; 3.43 (3.67 - 3.09)

 

 

 

 

 

 

 

BTU/hW

Heating; 11.7 (12.5 - 10.5)

 

Starting Current

A

9.7

 

Piping Connection Port

 

inch

G ; Half Union 1/2”

 

G ; 3-way valve 1/2”

(Flare piping)

 

inch

L ; Half Union 1/4”

 

L ; 2-way valve 1/4”

10

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

 

 

 

Unit

CS-E21DKDS

CU-E21DKD

Pipe Size

 

 

inch

G (gas side) ; 1/2”

G (gas side) ; 1/2”

(Flare piping)

 

 

inch

L (liquid side) ; 1/4”

L (liquid side) ; 1/4”

Drain

Inner diameter

 

mm

12

Hose

Length

 

m

0.65

 

 

 

 

 

 

Power Cord Length

 

 

 

——

Number of core-wire

 

 

 

 

Dimensions

Height

 

inch (mm)

10 - 13/16 (275)

29 - 17/32 (750)

 

Width

 

inch (mm)

39 - 9/32 (998)

34 - 7/16 (875)

 

 

 

 

 

 

 

Depth

 

inch (mm)

9 - 1/16 (230)

13 - 19/32 (345)

Net Weight

 

 

lb (kg)

24 (11)

112 (51)

 

 

 

 

 

 

Compressor

 

Type

 

Involute scroll

 

Motor

Type

 

Brushless (4-pole)

 

Rated

Output

W

900

 

 

 

 

 

 

Air Circulation

 

Type

 

Cross-flow Fan

Propeller Fan

 

 

Material

 

ASHT-18

P.P

 

 

 

 

 

 

 

Motor

Type

 

Transistor (8-poles)

Transistor (8-poles)

 

 

Rate Output

W

30

40

 

Fan Speed

Lo (Cool/Heat)

rpm

1,170 / 1,270

 

 

 

 

 

 

 

 

Me (Cool/Heat)

rpm

1,355 / 1,400

 

 

Hi (Cool/Heat)

rpm

1,520 / 1,610

700 / 680

 

 

 

 

 

 

Heat Exchanger

Description

 

 

Evaporator

Condenser

 

Tube material

 

 

Copper

Copper

 

Fin material

 

 

Aluminium (Pre Coat)

Aluminium (Blue Coated)

 

 

 

 

 

 

 

Fin Type

 

 

Slit Fin

Corrugated Fin

 

Row / Stage

 

 

(Plate fin configuration, forced draft)

 

 

 

 

2 / 15

 

 

 

 

 

2 / 34

 

FPI

 

 

19

18

 

Size (W × H × L)

mm

810 × 315 × 25.4

839.5 × 714 × 36.4

 

 

 

 

 

868

 

 

 

 

 

 

Refrigerant Control Device

 

 

Expansion Valve

Refrigeration Oil

 

 

(c.c)

RB68A (360)

Refrigerant (R410A)

 

 

kg (oz)

1.29 (45.5)

Thermostat

 

 

 

Electronic Control

Protection Device

 

 

 

Electronic Control

Electronic Control

 

Length

 

mm

Capillary Tube

Flow Rate

 

l/min

 

Inner Diameter

 

mm

Air Filter

Material

 

 

P.P.

 

Style

 

 

Honeycomb

 

Specifications are subjected to change without notice for further improvement.

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CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

4 Dimensions

4.1.Indoor Unit & Remote Control

4.1.1.CS-E15DKDW

12

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

4.1.2.CS-E18DKDW CS-E21DKDS

13

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

4.2.Outdoor Unit

4.2.1.CU-E15DKD CU-E18DKD CU-E21DKD

14

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

5 Refrigeration Cycle Diagram

15

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

6 Block Diagram

16

Panasonic CS-E15DKDW, CU-E15DKD, CS-E18DKDW, CU-E18DKD, CS-E21DKDS Service Manual

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

7 Wiring Diagram

17

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

8 Operation Details

8.1.Basic Function

Inverter control, which equipped with a microcomputer in determining the most suitable operating mode as time passes, automatically adjusts output power for maximum comfort always. In order to achieve the suitable operating mode, the microcomputer maintains the set temperature by measuring the temperature of the environment and performing temperature shifting. The compressor at outdoor unit is operating following the frequency instructed by the microcomputer at indoor unit that judging the condition according to internal setting temperature and intake air temperature.

8.1.1.Internal Setting Temperature

Once the operation starts, remote control setting temperature will be taken as base value for temperature shifting processes. These shifting processes are depending on the air conditioner settings and the operation environment. The final shifted value will be used as internal setting temperature and it is updated continuously whenever the electrical power is supplied to the unit.

Table (a): Auto Operation Mode Setting

Mode Shift:

Temperature Shift (°C)

Cooling/Soft Dry → Heating

-2.0

Heating → Cooling/Soft Dry

+2.0

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CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

Table (b): Outdoor Air Temperature Shifting

Mode:

Outdoor Temperature, X (°C):

Temperature Shift (°C)

 

 

 

 

Manual Operation

Auto Operation

Cooling/Soft Dry

 

38

X

1.50

2.00

 

 

 

 

 

 

 

30

X

38

1.25

1.25

 

23

X

30

1.25

1.25

 

 

 

 

 

 

 

 

X

23

1.75

1.75

Heating

 

21

X

-2.25

-1.50

 

17

X

21

-1.75

-1.00

 

 

 

 

 

 

 

13

X

17

-0.75

0.00

 

9

X

13

0.25

0.25

 

 

 

 

 

 

 

5

X

9

1.25

1.00

 

1

X

5

0.75

1.00

 

-3 X 1

1.50

1.00

 

 

 

 

 

 

 

 

X

-3

1.50

1.00

Table (c): Powerful Mode Shifting

Mode:

Period, X (min):

Temperature Shift (°C)

Cooling

X

20

-2.0

 

X

20

0.0

 

 

 

 

Soft Dry

X

20

-1.0

 

X

20

0.0

 

 

 

 

Heating

X

20

+3.5

 

X

20

+3.25

Table (d): Quiet (Lo) Mode Shifting

Mode:

Period, X (min):

Temperature Shift (°C)

Cooling, Soft Dry

20 min

X

50 min

-3.0

 

50 min

X

110 min

-4.0

 

110 min

X

440 min

-5.0

Table (e): Fan Speed Shifting

Mode:

Fan Speed:

Temperature Shift (°C)

Cooling

Lo

-0.25

 

Me-, Me, Me+, Auto

0.00

 

 

 

 

Hi

+0.25

Soft Dry

All

+0.25

 

 

 

Heating

Lo

+1.50

 

Me-, Me, Me+, Auto

+0.75

 

Hi

+0.75

 

 

 

Table (f): Start-Up Shifting

Mode within 60 Minutes from Start-up:

Temperature Shift (°C)

Cooling/Soft Dry

-1.0

Heating

+2.0

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CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

8.1.2.Compressor Operation Frequency

 

Intake Air Temperature - Internal Setting Temperature (°C)

 

Freq. H

 

Zone

Cooling & Soft Dry

Heating

Cooling

Soft Dry

Heating

Remark

1

-2.0

1.5

1

1

1

 

 

 

 

 

 

 

 

2

-1.5

1.0

1

1

1

 

 

 

 

 

 

 

 

3

-1.0

0.5

14

8

11

 

4

-0.5

0.0

20

8

15

 

 

 

 

 

 

 

 

5

0.0

-0.5

27

8

22

 

6

0.5

-1.0

35

11

27

 

 

 

 

 

 

 

 

7

1.0

-1.5

43

11

36

 

 

 

 

 

 

 

 

8

1.5

-2.0

46

11

39

Fc, Fh

9

2.0

-2.5

46

11

39

Fc, Fh

 

 

 

 

 

 

 

10

2.5

-3.0

46

11

39

Fc, Fh

11

Nil

-3.5

Nil

Nil

39

Fh

 

 

 

 

 

 

 

12

Nil

-4.0

Nil

Nil

39

Fh

 

 

 

 

 

 

 

Operating Frequency Calculation Formula:

CompHz = Freq. A × Freq. H + Freq. C

Example Calculation:

Model No.: E18DK

Operation Mode: Cooling

When Intake Air Temperature - Internal setting Temperature: 1.5°C

CompHz = Freq. A × Freq. H + Freq. C

=1.53 × 46 + 2.5

=72 Hz (It cuts down less than a decimal point)

Remarks:

Cooling & Soft Dry

 

 

 

E18DK

 

E21DK

 

 

 

 

 

Freq. A

 

 

Freq. C

 

Freq. A

 

Freq. C

 

 

 

 

 

 

 

 

 

 

 

 

 

Low Load (Freq. H

9)

1.2

 

5.0

1.7

 

7.0

 

 

 

 

 

 

 

 

 

 

 

 

High Load (Freq. H > 10)

1.53

 

2.5

2.0

 

4.0

 

 

 

 

 

 

 

 

 

 

 

Heating

 

 

 

E18DK

 

E21DK

 

 

 

 

 

Freq. A

 

 

Freq. C

 

Freq. A

 

Freq. C

 

 

 

 

 

 

 

 

 

 

 

 

Low Load (Freq. H

11)

 

1.6

 

 

8.0

1.9

 

7.0

 

 

 

 

 

 

 

 

 

 

 

High Load (Freq. H > 12)

 

2.2

 

 

1.0

2.35

 

1.0

 

 

 

 

 

 

 

 

Freq. Range

 

 

 

E18DK

 

E21DK

Cooling

Fc

 

 

 

 

72

 

 

96

 

 

 

 

 

 

 

Operation Range

 

12 ~ 86

 

12 ~ 102

 

 

 

 

 

 

 

 

 

 

Heating

Fh

 

 

 

 

86

 

 

92

 

Operation Range

 

14 ~ 128

 

14 ~ 128

 

 

 

 

 

 

 

 

 

 

 

 

 

When Freq. H is equal to 46 (Cooling), 39 (Heating) or above, the Comp. may run at the freq. higher than Fc or Fh up to max. freq. operation.

Best Amenity Control

Every 90s (Cooling), 120s (Heating) maintain same zone Freq. H + 1 until Fc (46), Fh (39).

8.1.3.Cooling Operation

8.1.3.1.Thermostat control

Compressor is OFF when Intake Air Temperature - Internal Setting Temperature < -1.5°C.

Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature > Compressor OFF point +0.5°C.

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CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

8.1.4.Soft Dry Operation

8.1.4.1.Thermostat control

Compressor is OFF when Intake Air Temperature - Internal Setting Temperature < -2.5°C.

Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature > Compressor OFF point.

8.1.5.Heating Operation

8.1.5.1.Thermostat control

Compressor is OFF when Intake Air Temperature - Internal Setting > +1.5°C.

Compressor is ON after waiting for 3 minutes, if the Intake Air Temperature - Internal Setting Temperature < Compressor OFF point -0.5°C.

8.1.6.Automatic Operation

This mode can be set using remote control and the operation is decided by remote control setting temperature, indoor intake air temperature and outdoor air temperature.

During operation mode judgment, indoor fan motor (with speed of Lo-) and outdoor fan motor are running for 30 seconds to detect the indoor intake and outdoor air temperature. The operation mode is decided based on below chart.

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CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

Values of T1, T2, and T3 depend on remote control setting temperature, as shown in below table. After the adjustment of T1, T2 and T3 values, the operation mode for that particular environment and remote control setting is judged and performed, based on the above operation mode chart, every 30 minutes.

Remote Control Setting Temperature (°C)

T1

T2

T3

16 ~ 18

+10

+8

-5

 

 

 

 

19 ~ 22

+8

+7

-7

23 ~ 26

+7

+6

-7

 

 

 

 

27 ~ 30

+6

+5

-8

There is a temperature shifting on T1, T2, and T3 if the operation mode judged is changed from Cooling/Soft Dry to Heating or vice verse.

Operation Mode change from

Temperature shifts (°C)

Cooling/Soft Dry → Heating

-2

Heating → Cooling/Soft Dry

+2

Example of operation mode chart adjustment:

From the above table, if remote control setting temperature = 25,

T1 = 25 + 7 = 32; T2 = 25 + 6 = 31; T3 = 25 - 7 = 18

The operation mode chart for this example is as shown in below figure and the operation mode to be performed will depend on indoor intake air temperature and outdoor air temperature at the time when the judgment is made.

8.1.7.Indoor Fan Motor Operation

A.Basic Rotation Speed (rpm)

Required rotation speed for fan is set to respond to the remote control setting (10 rpm unit)

[Cooling, Dry, Fan]

Remote Control

O

O

O

O

O

Tab (rpm)

SHI

Hi

Me+

Me

Me-

Lo

Lo-

SLo

SSLo

 

 

 

 

 

 

 

 

 

 

E18DK

1530

1440

1360

1290

1220

1150

850

760

630

 

 

 

 

 

 

 

 

 

 

E21DK

1610

1520

1420

1330

1240

1150

890

800

630

[Heating]

Remote Control

O

O

O

O

O

Tab (rpm)

SSHI

SHi

Me+

Me

Me-

Lo

Lo-

SLo

SSLo

E18DK

1590

1560

1480

1410

1340

1270

850

400

300

 

 

 

 

 

 

 

 

 

 

E21DK

1640

1610

1520

1440

1350

1270

890

400

300

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CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

B.Indoor Fan Control

i.Indoor fan control operation outline

1.Cooling / Dry

2. Heating

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CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

ii.Auto Fan Speed

1.Cooling

2. Heating

Note:

a.UP:

If move from Lo, the fan speed will be shifted to Maximum 1520 rpm (E21DK), 1480 rpm (E18DK).

If move from Maximum, the fan speed no change.

In up zone, 10 rpm is added for every 10s until Maximum 1520 rpm (E21DK), 1480 rpm (E18DK).

b.DOWN:

The fan speed will be decreased one step every 10 sec. until Minimum 1270 rpm.

c.Current Output Fixed:

Maintain at present fan speed.

d.Instantaneous Maximum:

Fan speed will be increased to maximum auto fan speed.

e.Temperature in ( ) is for Powerful Mode operation.

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CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

iii. Max Capacity Condition

a)During Cooling operation, if all to the following condition is fulfilled, the indoor fan speed is set to Shi.

1.Indoor intake temperature 24°C.

2.Operation frequency 72 Hz (E18DK), 95 Hz (E21DK) & above.

3.Remote Control setting temperature 16°C.

4.Remote Control setting fan speed Hi.

5.Outdoor temperature 30°C.

6.Operation start within 30 minutes.

* If any of above conditions is not valid, the condition is ended.

b)During Heating operation, if all to the following condition is fulfilled, the indoor fan speed is set to SSHi.

1.Indoor intake temperature is 17°C or above and less than 23°C.

2.Operation frequency 86 Hz (E18DK), 93 Hz (E21DK) & above.

3.Remote Control setting temperature 30°C.

4.Remote Control setting fan speed Hi.

5.Outdoor temperature < 4°C.

6.Operation start 2 hours.

* If any of above conditions is not valid, the condition is ended.

C.Fan Motor Control

i.Motor specification High voltage PWM Motor

ii.Feedback Control

1.Rotation speed feedback

Immediately after the fan started, rpm is checked and duty is added, and feedback control is performed.

iii.Abnormal Detection

1. Condition

*

Step out signal input

 

*

Feedback rotation speed is more than 2550 rpm or below 50 rpm.

 

 

However, 10s after fan start, rotation abnormality is not detected.

2.

Control

*

Fan stop

3.

Return

*

Restart after 5s

 

 

 

However, in case the fan is stopped by the above conditions within 25s after fan has started, and happened

 

 

 

continuously for 7 times, restart will not be performed.

Indoor fan motor lock abnormal (H19)

iv.Restart Prohibition Control

Prohibit to restart within 5s after fan stop. (except when power is ON)

25

1 → 2 → 3
4 → 5 → 4 ←→ 5

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

D. Deodorizing Control

i. Control condition

Control at cooling/dry operation and auto fan speed.

No Deodorizing Control is performed during ON timer standby operation and during Anti-freezing control prevention.

ii. Operation

The odor status is arranged as below and it is shifted as follow.

* When COMP is ON

(Shift to 4 when COMP is OFF) * When COMP is OFF

(Shift to 1 when COMP is ON)

* Start from 4 if the Thermostat is OFF during the start operation.

Odor Status

1

2

3

4

5

4

5

4.5.4...

1

Status Shift

 

 

 

ON

 

 

OFF

 

 

 

ON

according to COMP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Status Shift

Cooling

 

 

 

 

 

 

 

 

 

 

 

according

zone

40

50

20

90

20

90

.......

 

 

to time (s)

Dry zone

 

 

 

 

 

 

 

 

 

 

ON

 

Cooling

OFF

 

 

Auto Fan Speed

 

OFF

 

 

 

 

 

Fan Speed

zone

 

 

SLo

 

SLo

 

SLo

OFF

.......

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dry zone

OFF

 

 

SLo

 

OFF

 

 

 

 

 

8.1.8.Outdoor Fan Motor Operation

Outdoor fan motor is operated with 15 fan speed. It starts when compressor starts operation and it stops 30 seconds after compressor stops operation.

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CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

Basic Rotation Speed

8.1.9.Airflow Direction

1.There are two types of airflow, vertical airflow (directed by horizontal vane) and horizontal airflow (directed by vertical vanes).

2.Control of airflow direction can be automatic (angles of direction is determined by operation mode, heat exchanger temperature and intake air temperature) and manual (angles of direction can be adjusted using remote control).

Vertical Airflow

Operation Mode

Airflow Direction

 

 

Vane Angle (°)

 

 

 

 

1

2

3

4

5

 

 

 

 

 

 

 

 

Heating

Auto with Heat Exchanger

A

 

 

16

 

 

 

 

B

 

 

50

 

 

 

 

 

 

 

 

 

 

 

Temperature

C

 

 

8

 

 

 

 

D

 

 

8

 

 

 

 

 

 

 

 

 

 

 

Manual

 

8

17

33

49

60

 

 

 

 

 

 

 

 

Cooling, Soft Dry and Ion

Auto

 

 

 

8 ~ 38

 

 

 

Manual

 

8

17

25

33

38

 

 

 

 

 

 

 

 

Mode Judgment in Auto

Auto

 

 

 

8

 

 

 

Manual

 

8

17

25

33

38

 

 

 

 

 

 

 

 

27

CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

1.Automatic vertical airflow direction can be set using remote control; the vane swings up and down within the angles as stated above. For heating mode operation, the angle of the vane depends on the indoor heat exchanger temperature as Figure 1 below. When the air conditioner is stopped using remote control, the vane will shift to close position.

2.Manual vertical airflow direction can be set using remote control; the angles of the vane are as stated above and the positions of the vane are as Figure 2 below. When the air conditioner is stopped using remote control, the vane will shift to close position.

Horizontal Airflow

1.Automatic horizontal airflow direction can be set using remote control; the vane swings left and right within the angles as stated below. For heating mode operation, the angle of the vane depends on the indoor heat exchanger temperature as Figure 1 below.

Operation Mode

 

Vane Angle (°)

Heating, with heat exchanger temperature

A

68 ~ 112

 

 

 

 

B

90

Cooling, Soft Dry and Ion

 

68 ~ 112

 

 

 

2.Manual horizontal airflow direction can be set using remote control; the angles of the vane are as stated below and the positions of the vane are as Figure 2 above.

Pattern

1

2

3

4

5

Airflow Direction

 

 

 

 

 

Patterns at Remote

 

 

 

 

 

Control

 

 

 

 

 

 

 

 

 

 

 

Vane Angle (°)

90

68

79

101

112

 

 

 

 

 

 

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CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

8.1.10. Quiet operation (Cooling Mode/Cooling area of Dry Mode)

A. Purpose

To provide quiet cooling operation compare to normal operation.

B.Control condition

a. Quiet operation start condition

When “quiet” button at remote control is pressed. Quiet LED illuminates.

b.Quiet operation stop condition

1.When one of the following conditions is satisfied, quiet operation stops:

a.Powerful button is pressed.

b.Stop by OFF/ON switch.

c.Timer “off” activates.

d.Quiet button is pressed again.

2.When quiet operation is stopped, operation is shifted to normal operation with previous setting.

3.When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.

4.When operation mode is changed, quiet operation is shifted to quiet operation of the new mode.

5.During quiet operation, if timer “on” activates, quiet operation maintains.

6.After off, when on back, quiet operation is not memorised.

D. Control contents

1.Fan speed is changed from normal setting to quiet setting of respective fan speed. This is to reduce sound of Hi, Me, Lo for 3dB.

2.Fan speed for quiet operation is -100 rpm from setting fan speed.

8.1.10.1. Quiet operation under Soft Dry operation (Dry area at Dry Mode)

Automatic Fan Speed (Dry operation)

Manual Fan Speed (Dry operation)

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CS-E15DKDW CU-E15DKD / CS-E18DKDW CU-E18DKD / CS-E21DKDS CU-E21DKD

8.1.10.2. Quiet operation (Heating)

A. Purpose

To provide quiet heating operation compare to normal operation.

B.Control condition

a. Quiet operation start condition

When “quiet” button at remote control is pressed. Quiet LED illuminates.

b.Quiet operation stop condition

1.When one of the following conditions is satisfied, quiet operation stops:

a.Powerful button is pressed.

b.Stop by OFF/ON switch.

c.Timer “off” activates.

d.Quiet button is pressed again.

2.When quiet operation is stopped, operation is shifted to normal operation with previous setting.

3.When fan speed is changed, quiet operation is shifted to quiet operation of the new fan speed.

4.When operation mode is changed, quiet operation is shifted to quiet operation of the new mode, except fan only mode.

5.During quiet operation, if timer “on” activates, quiet operation maintains.

6.After off, when on back, quiet operation is not memorised.

C.Control contents

a. Fan Speed manual

1.Fan speed is changed from normal setting to quiet setting of respective fan speed. This is to reduce sound of Hi, Me, Lo for 3dB.

2.Fan speed for quiet operation is -100 rpm from setting fan speed.

3.Fan Speed Auto

If FM Lo

-100 rpm reduce from normal Heating Auto Fan Speed

If FM Lo

maintain RPM

Indoor FM RPM depends on pipe temp sensor of indoor heat exchanger.

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