Panasonic cs-e12rkuaw, CU-E9RKUA, CU-E12RKUA, CU-E18RKUA, CU-E24RKUA installation

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© Panasonic Corporation 2015.
Order No: PAPAMY1501049CE
Indoor Unit Outdoor Unit
CS-E9RKUAW
CS-E12RKUAW
CS-E18RKUAW
CS-E24RKUAW
CU-E9RKUA
CU-E12RKUA
CU-E18RKUA
CU-E24RKUA
Destination
Canada
Please file and use this manual together with the service manual for Model No. CU-2E18NBU and CU-5E36QBU, Order No.
PHAAM1111120A1 and PAPAMY1312037CE.
AUTO
COMFORT
MODE
POWERFUL/
QUIET
TEMP
OFF/ON
TIMER
SET
CANCEL
ON
OFF
123
AIRSWING
FANSPEED
SETCHE CKCLOCK RESET
AC RC
ECONAVI
FAN
SPEED
AIR
SWING
AUTO
HEAT
COOL
DRY
FAN
/
TE
MP
O
FF/ON
TIMER
S
ET
CANCEL
ON
O
FF
1
2
3
C
HECK
AUTO
COMFORT
MODE
POWERFUL/
QUIET
TEMP
OFF/ON
TIMER
SET
CANCEL
ON
OFF
1
2
3
FANSPEED
SETCHE CKCLOCK RESET
AC RC
ECONAVI
AUTO
HEAT
COOL
DRY
FAN
FAN
SPEED
AIR
SWING
AIRSWING
/
TEM P
O
FF/ON
T
I
M
E
R
S
ET
CANCEL
ON
O
FF
1
2
3
C
HE
C
K
WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to
service or repair the products dealt with in this service information by anyone else could result in serious injury or death.
PRECAUTION OF LOW TEMPERATURE
In order to avoid frostbite, be assured of no refrigerant leakage during the installation or repairing of refrigerant circuit.
Installation Manual
33
11. Installation Instruction (E9RK and E12RK)
11.1 Select the Best Location
11.1.1 Indoor Unit
Do not install the unit in excessive oil fume area
such as kitchen, workshop and etc.
There should not be any heat source or
steam
near the unit.
There should not be any obstacles blocki
ng the air
circulation.
A place where air circulation in the room is good.
A place where drainage can be easily done.
A place where noise prevention is taken
into
c
onsiderat
ion.
Do not install the unit near the door way.
Ensure the spaces indicated by arrows from the
wall, ceili
ng, fence or other obstacles.
Recommended installation height for ind
oor unit
shall be at least 8 ft (2.4 m).
11.1.2 Outdoor Unit
If an awning is built over the unit to prevent direct
sunli
ght or rain, be careful that heat radiat
ion from
the con
denser is not obstructed.
There should not be any animal or plant which
coul
d be affected by hot air discharg
ed.
Keep the spaces indicated by arrows from
wall,
ceiling, fence or other obstacles.
Do not place any obstacles
which may cause a
sho
rt circuit of the discharged air.
If piping length is over the [piping length
for
addition
al gas], additional refrigerant sh
ould be
adde
d as shown in the tabl
e.
Recommended installation height for outdoor un
it
sho
uld be above the seasonal snow
level.
Example: For E9RKUA
W
If the unit is installed at 32.8 ft (10 m) distance, the
quantity of additional refrigerant should be 1.64 oz
(50 g) .... (32.8 - 24.6) ft x 0.2 oz/ft = 1.64 oz.
((10 -7.5) m x 20 g/m = 50 g).
11.1.3 Indoor/Outdoor Unit Installation
Diagram
Model
Capacity
(Btu/h)
Piping siz e
Std.
Length
Max.
Elevation
Min.
Piping
Length
Max.
Piping
Length
Additional
Refrigerant
Piping
Length
for add.
gas
Gas
Liquid
E9RKUAW 9000
3/8"
(9.52 mm)
1/4"
(6.35 mm)
24.6 ft
(7.5 m)
49.2 ft
(15 m)
9.8 ft
(3 m)
65.6 ft
(20 m)
0.2 oz/ft
(20 g/m)
24.6 ft
(7.5 m)
E12RKUAW 11500
1/2"
(12.7 mm)
1
31
/
32
"
(50 mm)
or more
2
9
/
16
"
(
65
m
m
)
or mo
re
8
f
t(2.4
m
)
or m
ore
(Left a nd ri ght are identical)
Floor / Grade level
Ú
Vinyl tape
This illustration is for
explanation pu rposes only.
The indoor unit will actually face
a d ifferent way.
3
1
5
/
1
6
"
(
1
0
0
m
m
)
o
r
m
o
r
e
3
9
3
/
8
"
(
1
0
0
0
m
m
)
o
r
m
o
r
e
3
1
5
/
1
6
"
(1
0
0
m
m
)
o
r
m
o
r
e
1
1
1
3
/
1
6
"
(
3
0
0
m
m
)
o
r
m
o
r
e
It is advisable to
avoid more than 2
blockage directions.
For better ventilation
& multiple-outdoo r
installation, please
consult authorized
dealer/specialist.
Installation plate 1
Sleeve (
Ú
)
Bushing-Sleeve (
Ú
)
Bendthepipeas
closely on the wall as
possible, but be careful
that it doesn’t break.
Saddle (
Ú
)
Conduit
(Power supply cord (
Ú
))
Control Bo ard cover
6
Remote
control
3
Additional drain hose (
Ú
)
Gas side piping (
Ú
)
Conduit
(Connection cable)
Putty (
Ú
)
(Gum Type Sealer)
Installation parts you
should purchase (Ú)
Vinyl tap e (wide) (
Ú
)
Apply after carrying
out a drainage test.
To carry out the
drainage test,
and pour water into
remove the air filters
the heat exchanger.
Liquidsidepiping(
Ú
)
Piping direction Do not bend up
drain hos e
(Front side)
Right
Rear
Right
bottom
Left
Rear
Left bottom
Left
Insulation of piping connections
Attaching the remote control holder to the wall
Carry out insulation after
checking for gas leaks and
secure with vinyl tape.
Remote control holder fixing screws
Remote control holder
5
34
11.2 Indoor Unit
11.2.1 How to Fix Installation Plate
The mounting wall shall be strong and solid enough to prevent it from the vibration.
The center of installation plate should be at more than c at right and left of the wall.
The distance from installation plate edge to ceiling should more than d.
From installation plate left edge to unit’s left side is e.
From installation plate right edge to unit’s right side is f.
ƻ
B : For left side piping, piping connection for liquid should be about g from this line.
: For left side piping, piping connection for gas should be about h from this line.
1 Mount the installation plate on the wall with 5 screws or more (at least 5 screws).
(If mounting the unit on the concrete wall, consider using anchor bolts.)
o Always mount the installation plate horizontally by aligning the marking-off line with the thread and us
ing
a level gaug
e.
2 Drill the piping plate hole with ø2 3/4" (ø70 mm) hole-core drill.
o Line according to the left and right side of the installation plate. The meeting point of the extended lin
e is
the cente
r of the hole. Another method is by putting measuring tape at position as sh
own in the diagram
above. The h
ole center is obtained by measuring the distance namely 5 1/16" (128 mm) fo
r left and right
hole re
specti
vely.
o
Drill the piping hole at either the right or the left and the hole should be slightly slanting to the outdoo
r
side.
11.2.2 To Drill a Hole in the Wall and
Install a Sleeve of Piping
1 Insert the piping sleeve to the hole.
2 Fix the bushing to the sleeve.
3 Cut the sleeve until it extrudes about 19/32"
(15 mm) from the wall.
4 Finish by sealing the sleeve with putty or
caulking compound at the final stage.
3 4
5
6
Wall
Wall
Wall
Installation plate 1
2 screw
More than 1
More than 1
M
easuring
Ta p e
Indoor unit
9
17
/
32
"
(241.5 mm)
5
1
/
16
"
(128 mm)
5
1
/
16
" (128 mm)
5
1
/
16
"
(128 mm )
More than
2
Model
Dimension
123 456
E9RKUAW,
E12RKUAW
or
19
9
/
32
"
(490 mm)
3
7
/
32
"
(82 mm)
17
9
/
32
"
(439 mm)
17"
(432 mm)
1
11
/
16
"
(43 mm)
3
3
/
4
"
(95 mm)
9
17
/
32
"
(241.5 mm)
For best strength of
INDOOR unit installation,
it is highly recommended
to locate
at 5 position
as shown.
CAUTION
When the wall is hollow, please be sure
to use the sleeve for tube assembly to
prevent dangers caused by mice biting
the connection cable.
19
/
32
" (15 mm)
Putty or caulking compound
ø2
3
/
4
" (ø70 mm)
through hole
Indoor
Outdoor
Sleeve for
tube
assembly
Approx.
7
/32" -
9
/32"
(5-7 m m )
Bushing for tube
assembly
Wall
35
11.2.3 Indoor Unit Installation
11.2.3.1 For the right rear piping
11.2.3.2 For the right bottom piping
11.2.3.3 For the embedded piping
(Thi
s can be used for left rear piping and bottom
piping also.)
Do not turn over the u nit without it’s shock absorber dur ing pull out the piping.
It may cause intake grille damage.
Use shock absorber during pull out the piping to protect the intake grille from damage.
PUSH PUSH
Piping
Intake grille
p
u
l
l
o
u
t
t
h
e
p
i
p
i
n
g
PUSH PUSH
Piping
Shock absorber
p
u
l
l
o
u
t
t
h
e
p
i
p
i
n
g
Install the Indoor Unit
Pull out the Indoor piping
Step-2
Secure the Indoor Unit
Step-1
Step-3
Insert the connection cable
Step-4
Install the Indoor Unit
Pull out the Indoor piping
Step-2
Insert the connection cable
Step-1
Step-3
Secure the Indoor Unit
Step-4
Bend the embedded piping
Use a spring bender or equivalent to bend the
piping so that the piping is not crushed.
The inside and outside connection cable can be
connected without rem oving the front grille.
Please refer to “Connecting the piping” column in
outdoor unit section. (Below steps are done after
connecting the outdoor piping and gas-leakage
confirmation.)
When determining the dimensions of the piping,
slide the unit all the way to the left on the installation
plate.
Refer to the section “Cutting and flaring the piping”.
Replace the drain hose
Step-2
Pull the connection cable into Indoor Unit
Step-1
Step-3
Cut and flare the embedded piping
Step-4
Install the Indoor Unit
Step-5
Connect the piping
Step-6
Please refer to “Insulation of piping connection”
column as mentioned in indoor/outdoor unit
installation.
Insulate and finish the piping
Step-7
Secure the Indoor Unit
Step-8
To take out the uni t, push the
marking at the bottom unit, and pull it
slightly towards you to disengage the
hooks from the unit.
Right Rear piping
Insert the connection cable
Cover for the
bottom piping
Tape it with piping in a
position as mentione d
in Fig. below.
Cover for
the right
piping
Piping
Drain hose
Cover for
the left
piping
Cover for the
bottom piping
Cover for the
bottom piping
Tap e i t w it h
piping in a positi on as
mentioned i n
Fig. below.
Piping
Drain
hose
Cover
for the
left
piping
Right and Right Bottom piping
Secure the Indoor Unit
1. Press the lower left and right side
of the unit against the installation
plate until hooks engages with their
slot (sound click).
Cover for pi ping
In case of the cover is cut, keep the
cover at the rear of chassis as shown
in the illustration for future
reinstallation.
(Left and 2 bottom covers for piping.)
How to keep the cover
Install the indoor unit
Hook the indoor unit onto the upper
portion of installation plate. (Engage
the indoor unit with the upper edge
of the installation plate). Ensure the
hooks are properly seated on the
installation plate by moving it in left
and right.
Drain hose
Sleeve for
piping hole
Indoor unit
Hooks at
installation
plate
Piping
Installation
plate
Unit’s
hook
g
ni
k
r
a
m
Guide
surface
Connection cable
A
b
o
u
t
2
3
/
4
"
-
3
5
/
3
2
"
(
7
0
-
8
0mm
)
Connection
cable
Gas side
piping
Liquid side
piping
Drain hose
36
11.2.4 Connect the Cable to the Indoor Unit
1. The inside and outside connection cable can
be co
nnected without removing the front grille.
2.
Unscrew the conduit cove
r and fix the conduit
connector to conduit cover with lock nut, then
se
cure it against chassi
s.
3.
Connection cable between indoor un
it and
outdoo
r unit should be UL listed or
CSA
approved 4 condu
ctor wires minimum AWG1
6
in accordan
ce with local electric code
s.
4.
Connection cable between indoor un
it and
outdoor unit should be UL listed or CSA
approved 4 condu
ctor wires minimum AWG1
6
in accordan
ce with local electric code
s.
o Ensure the colour of wires of outdoor unit
and termi
nal number are the same as t
he
indoo
r's repec
tively.
o Earth lead wire shall be Yellow/Green
(Y/G) in colou
r and shall be longer than
other lead wires as shown in the figure fo
r
electrical safety in case of the slipping.
Rear view for left piping installation
Drain cap
Drain hose
Adjust the piping slightly downwards.
Drain hose
Connection
cable
How to pull the piping and drain hose out, in case of embedded piping.
PVC tube
for dr ain
hose
Indoor unit
3
15
/
16
"(100mm)
Piping
Cable
Apply putty or
caulking material
to seal the wall
opening.
Connection
cable
Piping
M
o
r
e
t
h
a
n
18
1
/
2
"
(
4
7
0
m
m
)
M
ore
t
ha
n
3
7
1
3
/
3
2
"
(95
0
m
m
)
PVC tube (VP-65) for piping
and connection cable
PVC tube for drain hose (VP-30)
PVC tube for
drain hose (VP-20)
More than 27
9
/
16
"
(700 mm)
How to insert the connection cable and drain hose
inthecaseofleftpiping.
Cable
4
5
°
Drain
hose
Piping
Drain hose
from m ain unit
(For right piping, follow the same procedure)
Sleeve for pipin g hole
Drain hose
Piping
Connection
cable
More than 37
13
/
32
"
(950 mm)
Replace the drain hose
Indoor unit
drain hose
3/4" (20 mm) nominal PVC pipe
- Install incline downward more than
- Apply PVC glue at the join.
Drain hose adapter
9
Close join by Vinyl Tape ( )
Join indoor drain hose to 3/4" (20 mm) nominal PVC pipe size
by using drain hose adapter
9
when necessary.
Drain hose adapter
9 usage
Remarks :
Make sure indoor unit drain hose & 3/4" (20 mm) nominal PVC pipe
are fully inserted to drain hose adapter
9
.
Terminals on the indoor unit 1 2 3
Colour of wires (connection cable)
T erminals on the outdoor unit 1 2 3
WARNING
This equipment must be properly earthed.
123
Earth Wire
longer than
others AC
wires for
safety
reason
Ter m i n a l
Board
Holder
Indoor and
outdoor
connection
cable
Chassis
Conduit
Connector
Conduit
Cover
Lock Nut
Rear Side of Indoor Unit
37
11.2.5 Wiring Stripping and connecting requirement
11.2.5.1 Cutting and flaring the piping
1 Please cut using pipe cutter and then remove the burrs.
2 Remove the burrs by using reamer. If burrs are not removed, gas leakage may be caused. Turn the piping
end down to avoid the metal powder entering the pipe.
3 Please make flare after inserting the flare nut onto the copper pipes.
WARNING
RISK OF FIRE
JOINING OF WIRES
MAY CAUSE
OVER HEATING
AND FIRE.
OR
OR
OR
Wire stri ppin g
No loose strand
when inserted
Conductor
fully inserted
Conductor
over inserted
Conductor not
fully inserted
ACCEPT PROHIBITED PROHIBITED
Use complete wire without joining.
Use approved socket and plug with earth pin.
Wire connection in this area must follow to
national wiring rules.
Do not joint wires
13/32" ± 1/16"
(10±1 mm)
Indoor/outdoor
connection
terminal board
7
/
32
"
(5 mm)
or more
(gap between wires)
1
.Tocut
3. To flare
Inclined Surface
damaged
Cracked U neven
thickness
Bar
Handle
Core
Yo k e
Clamp handle
Bar
0–
1
/
32
"
(0-0.5 mm)
When properly flared, the internal surface of the
flare will evenly shine and be of even thickness.
Since the flare part comes into contact with the
connections, carefully check the flare finish.
I
m
p
r
o
p
e
r
fl
a
r
i
n
g
Copper
pipe
Reamer
2. To remove burrs
Poin t dow n
Pipe
Red arrow mark
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