Panasonic B1-G User Manual

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Thank you very much for buying Panasonic Brushless Motor.

Read this instruction manual carefully for proper use. In particular, be sure to read "Safety precautions" before use for safety. Keep this manual with care after reading, and read as necessary.

Be sure to give this manual to an end user.

■ CONTENTS

Page

Page

Safety Precautions · · · · · · · · · · · · · · · · · · · · · · ·

2

How to copy parameter · · · · · · · · · · · · · · · · · · ·

16

Introduction/Name of each part/

4

Parameters (Default) · · · · · · · · · · · · · · · · · · · · ·

18

Cautions · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

LED display · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

20

Installation · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

5

Detail of parameter · · · · · · · · · · · · · · · · · · · · · ·

21

Installation/System configuration

 

 

Conformance to overseas standard · · · · · · · · · ·

26

and wiring · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

6

Specifications · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

28

Wiring/Test run · · · · · · · · · · · · · · · · · · · · · · · · ·

7

Options · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

30

Checking the load and use condition · · · · · · ·

8

Warranty · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·

31

Maintenance and inspections/

 

 

After-sale service (repair) · · · · · · · · · · · · · Back cover

Assembling of Gear Head · · · · · · · · · · · · · · · · ·

9

 

 

Protective functions/How to clear trip · · · · · · ·

10

 

 

Troubleshooting · · · · · · · · · · · · · · · · · · · · · · · · ·

11

 

 

How to use Digital key pad · · · · · · · · · · · · · · · ·

12

 

 

Operating Instruction · · · · · · · · · · · · · · · · · · ·

13

 

 

Test run (Digital key pad) · · · · · · · · · · · · · · · ·

14

 

 

Safety precautions

Important

See the following precautions in order to avoid damages on machinery and injuries among the operators and other people during the operation.

The following symbols are used to indicate the level of danger possibly occurred when you fail to observe the safety precautions.

 

DANGER

Indicates a potentially hazardous situation,

 

 

which if not avoided will result in death or

 

 

 

 

 

 

 

serious injury.

 

 

 

 

 

 

 

Indicates a potentially hazardous situation,

 

 

 

 

CAUTION

 

 

injury or physical damage.

 

 

 

which if not avoided, will result in minor

 

 

 

 

 

 

 

 

 

The following symbols indicate what you must do.(Shown below is an example of symbols.)

Indicates that the operation is prohibited to do

! Indicates that the operation must be done.

DANGER

Do not touch the rotating part of the motor while operating.

The failure could result in injuries.

Do not use in corrosive atmosphere, flammable gas atmosphere, or near combustible substance.

Incompliance could result in failure.

Do not expose the cables to sharp objects, excessive pressing or pinching forces, and heavy loads.

The failure could result in electric shocks, damages, or malfunction.

Install an external emergency stop device to shut down the main power source in any emergency.

The failure could result in

!electric shocks, injuries, fire, damages or malfunction.

Install the product properly to avoid personal accidents or fire in case of an earthquake.

The failure could result in electric shocks, injuries,

!fire,malfunction.damages or

An over-current protection, earth leakage breaker, over temperature protector and emergency stop device must be installed.

The failure could result in

!electricfire. shocks, injuries, or

Panasonic B1-G User Manual

Make sure to secure the safety after the earthquake.

The failure could result in

!electricfire. shocks, injuries, or

Wiring must always be performed properly and reliably by a professional electric worker.

The failure could result in

!electric shock, injury, fire, malfunction, and damage.

Be sure to ground the grounding wire of motor.

!The failure could result in electric shock.

CAUTION

Do not drive the motor shaft from the outside.

The failure could result in fire, electric shocks, or damages.

Do not block the dissipation hole of brushless inverter.

The failure could result in fire, electric shocks, or malfunction.

Do not modify, dismantle or repair the product.

The failure could result in electric shocks, injuries, or fire.

Do not hold the cables or motor shaft when transporting the motor.

The failure could result in injuries.

Never start and stop the motor by magnet contactor, etc. which is provide on the main line.

The failure could result in damages.

Do not place any obstacle that blocks ventilation

around the motor.

The failure could result in burns or fire.

Do not touch the motor, since they become hot.

The failure could result in burns.

Do not approach to the equipment after recovery from the instantaneous stop because they may restart suddenly.

The failure could result in injuries.

Install a safety device against idling or locking of gear head, and leakage of grease.

The failure could result in

!injuries, damages, and contaminations.

Attach to inflammable matter such as metal.

The failure could result in

!electricfire. shocks, injuries, or

If trip occurs, remove the causes of the trip and secure the safety before restarting.

! The failure could result in injuries.

Execute the trial-operations with the motor fixed and a load unconnected. Connect a load to the motor after the successful trial-operations.

!The failure could result in injuries.

This product should be treated as an industrial waste when it is disposed.

Maintenance and check must be performed by an expert.

!The failure could result in injuries and electric shock.

Use the specified voltage on the product.

The failure could result in

!electricfire. shocks, injuries, or

Introduction/Name of each part/Cautions

After unpacking

Make sure that the model is what you have ordered.

Check whether the product has been damaged or not during transportation.

If any deficiency should be found, contact the dealer store where you bought this product.

Checking the model of brushless motor

Brushless Motor

Nameplate

Check the

Model Name

Model No. MBMC3A1AXA

Input

1Ph.100V-120V

Input Current

1A

 

 

 

 

 

 

 

 

Ins. Class

A(UL),E(TUV)

Rated Output

30W

 

 

 

 

Rated Speed

3000r/min

 

 

 

 

 

Rating

S1

 

 

 

 

 

 

IP65

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ser. No.

Matsushita Electric Industrial Co. Ltd. Made in Japan C26701

Model name

Rated input voltage Rated output

S1: Continuous rating, S2: Short time rating Serial Number

MBMC 3A 1 A X A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Set specification (Blank): Console A attached

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Series

 

name

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P: Console A attached

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Output

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Function A: Standard

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shaft specification

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3A: 30 W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Structure A: Standard

X: For gear head MX8G

 

5A: 50 W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Z: For gear head MZ9G

 

 

 

 

 

 

 

 

 

 

9A: 90 W

 

 

 

 

 

 

 

 

 

 

 

 

 

Input power supply

S: Round shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1E: 130 W (Rating 30 min) 1: Single phase AC100 – 120 V

Check the Serial Number

2: Single phase AC200 – 240 V

 

* 03 11 0001

Manufacturing

year

(Lower 2 digits of Christian Era)

Serial Number

* Indicates production in November 2003, serial

Manufacturing month

number 0001.

Name of each part

Power input line

Connector for control signal

 

Motor unit

O-ring (not attached in

 

 

 

 

specification of round

 

 

shaft)

Control circuit unit

 

Oil seal

Label of safety precaution is affixed to the product.

 

Precaution for proper use

1.This motor incorporates control circuit. Control circuit is sensitive to temperature and impact, therefore read this instruction manual carefully for proper installation.

2.This motor is controlled by switching the power element at a high speed.

Therefore, when the motor runs, leaking current may increase, which activates the leakage breaker.

In such a case, use a leakage breaker which is provided with measure against high frequency for inverter.

3.In starting and stopping the motor, use the operation instruction input "I1" or RUN/STOP switch of console A and digital key pad. When the motor is turned on and off by turning on and off power supply, the life of inner circuit may be shortened.

Installation

Installation

Install the brushless motor properly for preventing failure and accident.

Transport

Use caution enough in transporting the unit to prevent injury by drop or fall, and avoid damage to the equipment.

Storage

Keep the unit indoors in a clean and dry place free from vibration with little change of temperature.

In keeping a gear head alone, direct the output shaft down.

(Otherwise, grease leaking is possible.)

Location

Location gives great influence upon the life of brushless motor, therefore choose a place in conformance with the conditions below:

(1)Indoors where the motor is not subjected to rain water and direct sun beam.

(2)Do not use the motor in corrosive atmosphere such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, sulfur, gas chloride, gas sulfide, acid, alkali, and salt, in the atmosphere of combustible gas, or in the vicinity of flammables.

(3)Place not exposed to grinding liquid, oil mist, iron powder, and cutting particle.

(4)Well-ventilated place with little moisture, oil, or inundation, and place far from heat source such as a furnace.

(5)Place easy to check and clean

(6)Place free from vibration

(7)Do not use the unit in an enclosed environment. Enclosing may raise the temperature of motor, and shorten their life.

Caution in Installing Gear Head

Idling by damaged tooth, locking by bite, grease leakage, and the like are possible on the life end of gear head. Install a safety device in order to ensure safety even if such trouble should be found.

Install a device for preventing drop by damaged teeth on a lifter or the like.

As for application such as opening and closing of door, install a release device against locking by gear biting.

As for food or textile equipment, install an oil pan for measure against grease leakage.

Do not install an encoder, sensor, contact, etc in the proximity of gear head. If you should install such devices, take measures against their grease leakage.

Be sure to perform daily check in order to prevent unexpected accident.

Environmental condition

 

Item

 

Condition

 

Ambient

Brushless motor

 

-10°C - 40°C (free from freezing)

*1

temperature

Console A, Digital key pad (optional)

 

 

 

 

-10°C - 50°C (free from freezing)

 

Ambient humidity

 

85% RH or below (free from condensation)

Storage temperature

 

-20°C - 60°C (free from freezing)

*2

 

 

 

IP65 (excluding output shaft rotating area, and tip of lead)

Protection

Brushless motor

x

This motor conforms to test condition specified in EN standard (EN60529 and

 

EN60034-5). This motor is not applicable to the use which requires long-term

structure

 

 

waterproof performance, such as the case where the motor is always washed

 

 

 

with water.

 

 

Console A, Digital key pad (optional)

 

Equivalent to IP20

 

 

 

 

 

Vibration

 

Not greater than 4.9 m/s2 (10 – 60 Hz)

 

 

Altitude

 

Not greater than 1000m

 

*1 Ambient temperature is measured at a distance of 5cm from the motor.

*2 Temperature which is acceptable for a short time, such as during transportation.

Installation/System configuration and wiring

Others

Oil and water protections

(1)Direct down the lead of cable as far as possible.

(2)Avoid use in such an environment where motor is always exposed to oil and water.

(3)Avoid use with cable immersed in oil and water.

Cable: stress relieving

(1) Make sure that stress is not applied to the lead or connection of cable due to bending or dead weight.

(2)In installation where the motor moves, fix the cable of motor, incorporate the extension cable connected beyond in the cable carrier to reduce stress by bending as small as possible.

(3)Allow the bending radius of cable as large as possible.

System configuration/general wiring diagram

The lead wire is 0.5m long.

 

 

Magnetic

Noise filter

NFB

AC power

 

 

contactor

supply

 

 

 

 

 

Console A

 

 

 

 

 

(attached, optional)

 

 

 

 

 

It allows switching

 

 

 

 

 

RUN/STOP and CCW/CW

 

 

 

 

 

and setting speed.

 

 

 

Extension cable

Digital key pad

 

 

 

(sold separately)

(sold separately)

 

 

 

This is a digital display console.

 

 

 

Connector kit

Gear head

B1 Series

It enables change of parameter.

(sold separately)

(See the use of Digital key pad

(sold separately)

G Type

 

 

 

 

 

on page 12 for detail.)

Wiring work must always be performed by a professional electric worker.

 

Do not turn on power before finishing wiring for avoiding electric shock.

 

Selection of wiring equipment

 

 

 

 

Recommended noise filter

Option part number: DVOP3611-5

 

(Okaya Electric

 

 

Manufacturer's part number: SUP-EQ5-ER-6

Industries Co., Ltd)

Selection of non-fuse breaker (NFB), magnetic contactor (made by Matsushita Electric Works, Ltd), and electric wire (wiring within equipment)

(See "Adaptation to overseas standard" for compatibility with overseas standard.)

Voltage

Capacity

NFB (rated current)

Magnetic contactor

Electric wire (mm2)

(w)

(contact structure)

Main circuit/

Control circuit

 

 

Grounding wire

Single phase 100V

30 - 90

BBC25N(5A)

BMFT61041N(3P+1a)

0.5(AWG20)

0.13(AWG26)

Single phase 200V

30 - 130

BBC25N(5A)

BMFT61042N(3P+1a)

0.5(AWG20)

0.13(AWG26)

Be sure to ground the grounding terminal.

In wiring to power supply (outside of equipment) from NFB, use an electric wire of 1.6 mm diameter (2.0 mm2) or more both for main circuit and grounding. Apply grounding class D (100

ohms or below) for grounding.

Selection of relay

As for use for control circuit such as control input terminal, use a relay for small signal (minimum guarantee current 1 mA or less) for preventing poor contact. <Reference example> Matsushita Electric Works, Ltd: DS type, NK type, HC type, OMRON: G2A type

Control Circuit Switch

When using a switch instead of relay, use one for minute current in order to prevent poor contact. <Example> Nihon Kaiheiki: M-2012J-G

Wiring

Standard

 

 

 

 

Black

 

Power input

Do not tighten the ground

wiring diagram

<Power input line>

 

White

NFB (No-fuse breaker)

 

 

wires together, but

 

 

 

 

 

Green/

Grounding

Be sure to ground the

 

 

 

 

 

connect them individually.

 

 

 

 

 

Yellow

 

grounding terminal.

 

 

(Connector kit A)

Rotation

External speed setting

 

 

 

 

<Control

10

5

5

speed

Variable resistor 5 kΩ

 

 

 

 

 

B characteristics 1/4 W or

 

 

 

 

signal connector>

 

 

 

 

 

 

 

4 Control gland

above

 

 

 

 

 

 

 

 

 

 

 

(Motor side)

 

3

 

Operation

 

 

 

 

 

2

Rotation

 

 

Nihon Molex

 

 

 

 

stop

 

 

 

 

 

 

1

direction

(Console A)

(Digital key pad)

( )

6

1

 

 

 

39-01-2105

5557-10R-210

 

 

 

 

 

Wiring/Test run

Function of terminal

<Power input line>

 

Wire color

 

Name

Description of function

 

White/Black (L1, L2)

 

Power input line

Connect the terminal to commercial power supply conforming to voltage

 

 

specification.

 

Green/Yellow (E)

 

Grounding wire

Wire for grounding the motor

<Control signal connector>

Nihon Molex 39-01-2105 5557-10R-210

10

5

6

1

(Motor side)

Terminal

Terminal

Terminal name

Description of function

 

Wire

number

symbol

 

color

 

I1 *1

Operation instruction input

Motor runs when "I1" and "GND" are shorted, and stops when they are opened.

Brown

 

I2 *1

Rotation speed changeover

CW operation when "I2" and "GND" are shorted, and CCW operation

*2

Red

input

when they are opened.

 

GND Control ground

Common ground terminal for control signal.

*3

 

Orange

 

FIN

Analog speed

Speed can be set by applying voltage DC0 – 5V.

 

Yellow

command input

Input impedance 100 kΩ.

 

 

 

 

 

5V

External speed setting

Power output dedicated when connecting an external variable resistor

Green

power supply

(5 kΩ, B characteristics) to FIN input (Cannot be used for any other purpose.)

 

*1

Trip output

Trip signal output. *1 "L" in trip (Contact ON)

 

 

Blue

O1

Open collector Vce max: DC30V, Ic max: 50mA

 

 

 

 

 

 

SCK

 

 

 

 

Purple

 

 

 

 

(Pink)

 

SIN

Digital key pad I/F

Interface for digital key pad

 

 

Gray

SOT

 

 

 

 

White

10 (N/A)

 

(Do not connect anything.)

 

 

Black

*1

Function of input/output can be changed by the Digital key pad. Default is shown.

*2

Rotation direction is that on motor shaft. When gear head is incorporated, the rotation direction of motor and that of gear output shaft

 

are reversed for some gear reduction ratio. See the allowable shaft torque table on page 8.

 

(CW: Rotation clockwise when seen from the motor shaft, CCW: Rotation counterclockwise when see from the motor shaft)

*3

When resistor and control GND are disconnected in use of external variable resistor, 5V is input to FIN irrespective of setting of

 

variable resistor, and upper speed limit is directed; therefore use caution enough for connecting GND.

See the optional connector kit A (DVOP3600) for compatible connector.

In extending the control signal wire, keep it below 5m long, and use wire rod above AWG26 (0.12mm2).

Input circuit

Internal power supply (+5V)

Output circuit

Photo-coupler

FIN characteristics

(Typical value)

 

 

 

 

Preset speed

 

 

 

 

 

 

 

 

 

 

(r/min)

 

 

 

1.5kΩ

 

 

3000

 

 

 

I1, I2

(Upper speed limit)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

 

01

 

 

 

 

 

 

Vce max DC30V

0

 

 

 

 

Ic max 50mA

(Lower speed limit)

0.5V

4.5V

5V

 

GND

 

0V

 

 

 

 

FIN input voltage

 

 

 

 

 

Inspection prior to test run (Console A)

Connect the

Console A

Speed

potentiometer Rotationdirection Power selecting lamp switch

RUN/STOP switch

(Check before operation)

(1) Any mistake found in wiring? (2) Input power supply conforms to rating?

(Test run)

When RUN/STOP switch is changed to RUN, the motor rotates, and when the switch is returned to STOP, the motor stops.

Rotation direction can be changed by rotation direction selecting switch on the side of console. When the rotation direction is changed in RUN, the motor is inverted suddenly, and the motor may trip due to some inertia of load.

Rotation speed can be adjusted by the speed potentiometer. Turn off power when the motor is to be stopped for a long time.

When power is turned off with RUN/STOP switch on RUN side, and power is turned on again, the motor may start again, which is dangerous. In turning on power, always make sure that the switch is on STOP side.

When a gear head is incorporated, rotation direction of gear head output shaft may be inverted for some gear reduction ratio. See the table of allowable shaft torque on page 8.

Checking the load and use condition

Check use condition for eternal use of this product. Some use conditions may possibly lead to heating or damage to the shaft. Fully check use conditions, and use the motor in a permissible range.

Standard life

Standard life is 5,000 hours for the motor equipped with gear head (MB8G and MB9G). Standard life is the same 10,000 hours for motor alone (round shaft). (Standard life of sealing performance of oil seal is 5,000 hours.)

Standard life refers to design life for operation 8 hours per day (service factor: Sf = 1.0) at a normal temperature and humidity, under uniform load (permissible shaft torque of gear head and rated torque of motor).

 

Expected of life

Standard life

Service factor (Sf)

Service factor (Sf)

Service factor (Sf) depends on the magnitude of shock of load or operating time. Service factor is shown below for different load conditions:

Type of load

Example of load

 

Service factor

 

5 hours/day

8 hours/day

24 hours/day

 

 

Uniform load

One direction continuous operation

0.8

1.0

1.5

Light shock

Start, stop, or cam shock

1.2

1.5

2.0

Middle shock

Instantaneous rotation/reverse rotation and instantaneous stop

1.5

2.0

2.5

Heavy shock

Middle shock at a high frequency

2.5

3.0

3.5

Permissible shaft torque

Required shaft torque TA of gear head can be obtained from service factor and actual load torque T1.

TA=T1×Sf

Select a gear head and motor to ensure that required torque (continuous) is within permissible shaft torque in the table below. Here, the torque T1 must not exceed permissible shaft torque TA irrespective of Sf.

Unit: N m

 

Model

Reduction

3

3.6

5

6

7.5

9

10

12.5

15

18

20

25

30

36

50

60

75

90

100

120

150

180

200

 

name

ratio

 

MBMC3AAXA

0.23

0.28

0.38

0.46

0.58

0.69

0.77

0.96

1.15

1.39

1.55

1.93

2.16

2.60

3.55

4.36

5.43

6.45

6.99

7.84

7.84

7.84

 

 

MX8GB

 

MBMC5AAXA

0.39

0.46

0.64

0.77

0.96

1.16

1.29

1.61

1.92

2.33

2.59

3.23

3.61

4.33

5.93

7.29

7.84

7.84

7.84

7.84

7.84

7.84

 

 

MX8GB

 

MBMC9AAZA

0.67

0.81

1.12

1.34

1.69

2.02

2.28

2.54

3.06

3.72

4.11

5.27

6.22

6.96

9.81

11.7

14.7

17.3

19.0

19.6

19.6

19.6

19.6

 

MZ9GB

 

MBMC1EAZA

1.01

1.21

1.69

2.02

2.54

3.04

3.42

3.82

4.59

5.58

6.17

7.91

9.34

10.5

14.7

17.5

19.6

19.6

19.6

19.6

19.6

19.6

19.6

 

MZ9GB

 

 

 

 

 

 

 

 

*

Rotation direction is the same as that of motor in shaded portion, and reverse for others.

Permissible shaft load

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Use the permissible shaft load within the load shown below:

 

Overhang load

 

Model name

Permissible overhang (w) Permissible thrust (F)

Motor and

 

(W)

 

gear head

 

 

 

MBMC3AASA

100N

 

10N

 

L

 

 

 

 

Motor

MBMC5AASA

100N

 

10N

 

 

2

 

 

 

 

alone

MBMC9AASA

150N

 

20N

 

 

Thrust load

 

MBMC1E2ASA

150N

 

20N

 

 

 

 

 

L

(F)

Gear

MX8G type

294N

 

49N

 

 

 

 

 

head

MZ9G type

588N

 

147N

 

Mounting surface

Permissible load inertia moment

Set the acceleration/deceleration time 0.3 seconds or longer.

Apply permissible load inertia moment within the value shown below:

(Acceptable value on round shaft applies when stopping operation in free-run stop. In speed reduction stop, the value is 1/4 of indication below only on round shaft due to regeneration. Set a longer speed reduction time if the inertia is not to be lessened. )

Unit: ×10 kg-4 m2

Model

Reduction

3

3.6

5

6

7.5

9

10

12.5

15

18

20

25

30

36

50

60

75

90

100

120

150

180

200

Round

name

ratio

shaft

MBMC3AAXA

1.25

1.79

3.42

4.90

7.72

11.2

13.8

21.6

30.6

45.2

55.8

86.9

127

183

342

342

342

342

342

342

342

342

 

2.5

MBMC5AAXA

 

MX8GB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MBMC9AAZA

5.93

8.47

16.4

23.6

37.3

53.4

67.6

98.3

142

211

257

423

589

847

1684

1684

1684

1684

1684

1684

1684

1684

1684

5.6

MBMC1EAZA

MZ9GB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Maintenance and inspections/Assembling of Gear Head

Assembling of Gear Head

Preparation before assembling

(1)Compatible gear head described on this instruction manual is MX8GB (for 30, 50W) and MZ9GB (for 90, 130W). Never combine anything other than compatible gear head in use. Failure to observe this direction may result in malfunction. (represents speed reduction ratio.)

(2)Make sure that the O-ring is attached to the bottom of motor flange.

If the gear head is assembled with O-ring floating, it may result in grease leakage.

(3)When grease adheres to the end surface of gear head, wipe off sufficiently.

If the gear head is assembled with grease adhered, it may cause grease to exude.

Assembling

(1)Direct the motor pinion upward, and make sure that the relation between direction of motor lead wire and output shaft matches with the equipment.

(2)Turn the motor pinion finely clockwise and counterclockwise for assembling, ensuring that the tip of motor pinion does not hit the tooth of gear head.

(3)In installing the motor and gear head to the mating equipment, use "mounting screws" attached to the

gear head, tighten them sufficiently to eliminate clearance between the motor flange surface and gear head end surface while paying attention to bite of O-ring. Recommended tightening torque is shown below:

Mounting

Type of

Screw

Tightening torque

Mounting

Angle

gear head

size

pitch

dimension

 

diameter

□80

MX8G

M5

2.45N m

94mm

 

 

 

 

 

□90

MZ9G

M6

2.94N m

104mm

 

 

 

 

 

Motor pinion

O-ring

Output shaft

Gear head

Flange

Note) Excessive force to assemble the motor and gear, or damage to the tip of motor pinion or tooth of gear head may generate abnormal noise or reduce the life.

Maintenance and inspection

Routine maintenance and inspection are essential for proper and satisfactory operation of the motor.

Notes to Maintenance/Inspection Personnel

Power-on/off operations should be done by the operators themselves for ensuring safety in checking.

Do not touch the motor while power on.

In performing the measuring insulation resistance, remove all connections. Measuring insulation resistance with connection can cause motor failure.

Maintenance/ Inspection item

Maintenance/

Inspection

Condition

Check item

procedure

 

Input voltage

Voltmeter

Must be within ±10% of rating.

 

 

 

Input current

Ammeter

Must be within rated input current described on nameplate.

 

Insulation

 

Insulation

Measure the insulation resistance of motor with 500V Megger. It must be above 1Mohm.

resistance

resistance

Measuring position: Between power input line (L1, L2) and grounding wire

tester

 

 

 

 

 

Noise

Hearing

Noise level must not be different from the usual level. In addition, abnormal noise

such as rumbling noise must not be heard.

 

 

 

 

 

Vibration

By hand

Free from abnormal vibration.

 

 

 

Grease

By sight

Check that periphery of motor or gear head is not wet by grease or oil. Protect them with

leakage

a cover etc. in application which is deteriorated by grease leakage.

 

 

 

 

Installation

Torque wrench

Check for loosening of bolt, and tighten additionally as necessary.

bolt

 

Check the ambient temperature and humidity, and make sure that dirt, dust, or foreign

Use

By sight

substance is not found.

environment

 

Make sure that the opening of brushless inverter is free from lint.

 

 

Be sure to contact our service division or sales agent for disassembling and repairing of the motor.

Protective functions/How to clear trip

Protective functions

When the protection function is activated, motor stops and trip signal output turns on. Description of trip can be displayed only when the Digital key pad (option) is connected.

Protection function works even when the Digital key pad is not connected, but it is not displayed.

Protective item

 

 

 

 

 

Description

Measure

Display on

 

 

 

 

 

Digital key pad

 

 

 

 

 

 

 

 

 

When the internal DC voltage is below specified value,

 

 

 

operation is stopped; when voltage is recovered, operation

 

 

Undervoltage warning

is started again. (This is not trip, and no trip output is

 

L

(default)

made.)

 

 

 

Trip can be set by parameter 50.

Investigate the condition of wiring and circumstances of

 

 

100V product: Approx DC100V,

 

 

power supply.

 

 

200V product: Approx DC200V

 

 

 

 

 

The motor trips when internal DC voltage is below

 

 

Undervoltage error

specified value only if trip is set by parameter 50.

 

E-LV

100V product: Approx DC100V,

 

 

200V product: Approx DC200V

 

 

 

When load factor exceeds specified value, the electronic

 

 

Overload warning

thermal relay operates and monitor display flashes.

Reduce the load.

5-digit LED

It is a warning for electronic thermal trip.

(Electronic thermal)

Check the load factor in monitor mode.

flashes.

 

 

30-90W: 100%

 

 

 

 

 

 

 

130W

: 80%

Investigate the cause of overload, and reduce the load,

 

Overload error

The motor trips when motor torque is output continuously

 

above specified value.

change the operating pattern by making acceleration

THr

(Electronic thermal

 

30-90W: 115%

and deceleration time longer, or apply design to increase

relay)

 

130W

: 105%

the capacity of motor.

 

 

 

 

 

 

 

 

 

 

 

Excessive acceleration/deceleration setting or gain

 

 

The motor trips when the motor current exceeds specified

setting is possible. Set the longer

E-OC

Overcurrent error

acceleration/deceleration time and the smaller gain.

current.

 

 

If this trip should occur as soon as the unit is started,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

failure is possible.

 

 

 

 

 

 

 

 

The motor trips when internal DC voltage (voltage of

If the motor should trip in running, too short deceleration

 

 

smoothing function of power supply) rises and exceeds

 

 

time is one of the causes. Adjust deceleration time. No

E-OV

Overvoltage error

specified value.

measure can be taken in continuous regenerative

 

Product of 100V: Approx DC200V,

operation such as lowering.

 

 

Product of 200V: Approx DC400V

 

 

 

 

User

Parameter data saved in EEPROM is abnormal.

Check all parameters again and set them again. If this

E-UPr

parameter error

protection works frequently, failure is possible

System

Internal

parameter data saved in EEPROM is abnormal.

Failure is possible.

E-SPr

parameter error

System error

The motor trips when trouble of control microcomputer is

Malfunction due to external noise is possible.

Err

detected.

 

 

 

 

 

 

 

Investigate for noise source in the vicinity and

 

 

 

The motor trips when trouble of CS sensor signal is

eliminate such source.

E-CS

Sensor error

 

Internal circuit may be in failure.

 

detected.

 

 

 

 

 

 

 

 

 

The motor trips when rotation speed (actual speed)

Ensure that the actual speed does not exceed rated

E-OS

Overspeed error

exceeds specified value.

rotation speed, such as overshooting by unmatching

 

Approx 4500r /min

between load and gain.

 

 

The motor trips when the temperature in control section

Check the ambient temperature and cooling condition of motor.

E-OH

Overheat error

rises above specified value.

Check the load factor.

If the ambient temperature is low enough, and the protection

 

Approx 105

occurs soon after power-on, failure is possible.

 

Setting change

The motor trips when any important parameter such as

This is not abnormal. Trip reset in order to make change

CAU

warning

"

30

Run command selection" is changed

effective.

 

 

 

 

 

 

 

 

 

How to clear trip

If the motor should trip, eliminate the cause and use any of the procedures [1] [3] below for clear.

[1]

Turn off power, and when power LED has gone out, turn on power again.

[2]

Press the switch

>>

and

>>

of the Digital key pad simultaneously for one second or more with present trip

 

state displayed.

 

 

 

 

[3] Input the trip reset signal.

(When F-r or r-F is chosen in " 33 I1/I2 function selection", enter "I1" and "I2" at the same time; when F-rST or r-rST is chosen, enter "I2" for trip reset.

Trip reset signal, when continued to be input, is designed to become ineffective in order to prevent inadvertent restarting. Enter trip reset signal only when necessary.)

Note: As for overcurrent error E-OC , sensor error E-CS , System error Err , and user parameter error E-Upr , reset them by turning off power as shown in [1] above. No other procedure is effective.

(Caution) In clear trip, be sure to find and remove the trip factor before clear.

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