MTS Insight Material Testing Systems User Manual

4.3 (3)

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be certain.

MTS InsightMaterial Testing Systems

Product Information

1kN–300kN

100-146-666 G

Copyright information Trademark information

Publication information

© 2006 - 2010 MTS Systems Corporation. All rights reserved.

MTS and TestWorks are registered trademarks of MTS Systems Corporation; MTS Insight is a trademark of MTS Systems Corporation within the United States. These trademarks may be protected in other countries.

MANUAL PART NUMBER

PUBLICATION DATE

 

 

100-146-666 A

January 2006

 

(build 041306)

 

 

100-146-666 B

June 2006

 

 

100-146-666 C

June 2006

 

(build 081006)

 

 

100-146-666 D

December 2006

 

(build 051007)

 

 

100-146-666 E

May 2007

 

 

100-146-666 F

April 2009

 

 

100-146-666 G

March 2010

 

 

Contents

Technical Support

 

5

 

 

 

 

 

 

 

 

How to Get Technical Support

5

 

 

Before You Contact MTS

6

 

 

 

If You Contact MTS by Phone

7

 

 

Problem Submittal Form in MTS Manuals

8

Preface

9

 

 

 

 

 

 

 

 

 

 

 

 

 

Before You Begin

9

 

 

 

Conventions

10

 

 

 

 

 

 

Documentation Conventions

10

 

Introduction

13

 

 

 

 

 

 

 

 

 

 

About This Manual

13

 

 

 

Description 14

 

 

 

 

 

Specifications

17

 

 

 

 

 

General Specifications

17

 

 

 

Model Specifications

18

 

 

 

Dimensions 22

 

 

 

 

 

Crosshead Detail

23

 

 

 

 

Baseplate Detail 24

 

 

 

 

Safety

27

 

 

 

 

 

 

 

 

 

 

 

 

General Safety Practices

27

 

 

 

Safety Practices Before System Operation

28

 

Safety Practices While the System Is in Operation 31

 

Hazard Labels

32

 

 

 

Installation

35

 

 

 

 

 

 

 

 

Moving Single-Column Frames 36

 

 

Moving Double-Column Frames

38

 

 

Machine Location and Ventilation

39

 

 

MTS Insight™ Material Testing System

Contents

3

Controller Connections 40 Connecting the Main Power 40

Transformer Requirements for MTS Insight 150, 200 and 300 Machines 44

Installing Cables

46

 

 

Controller Connectors 46

 

 

Operation

53

 

 

 

 

 

 

 

Main Power Switch (I/O) and E-Stop

54

 

Travel Limit Switches (Physical Limits)

55

Crush Zone Hazards

57

 

 

Fixture Mounting

58

 

 

 

Load Cell Mounting

59

 

 

Handset Control

63

 

 

 

Maintenance

65

 

 

 

 

 

Routine Maintenance Overview Checklist

66

Appendix

69

 

 

 

 

 

 

 

Additional Digital I/O Information

69

 

Electromechanical Load Unit Maintenance and Service Logs 71

8 Hours/Daily 72

40 Hours/Weekly 73

2000 Hours 74

2000 Hours 75

2000 Hours 76

4

Contents

MTS Insight™ Material Testing System

Technical Support

How to Get Technical Support

Start with your manuals

Technical support methods

www.mts.com

E-mail

Telephone

Fax

Outside the U.S.

The manuals supplied by MTS provide most of the information you need to use and maintain your equipment. If your equipment includes software, look for online help and README files that contain additional product information.

If you cannot find answers to your technical questions from these sources, you can use the Internet, e-mail, telephone, or fax to contact MTS for assistance.

MTS provides a full range of support services after your system is installed. If you have any questions about a system or product, contact Technical Support in one of the following ways.

The web site provides access to our technical support staff by means of an onlineform:

www.mts.com > Contact MTS > Service & Technical Support button

tech.support@mts.com

MTS Call Center 800-328-2255

Weekdays 7:00 A.M. to 5:00 P.M., Central Time

952-937-4515

Please include “Technical Support” in the subject line.

For technical support outside the United States, contact your local sales and service office. For a list of worldwide sales and service locations and contact information, use the Global MTS link at the MTS web site:

www.mts.com > Global MTS > (choose your region in the right-hand column) > (choose the location closest to you)

MTS Insight™ Material Testing System

Technical Support

5

Before You Contact MTS

Know your site number and system number

Know information from prior technical assistance

Identify the problem

Know relevant computer information

MTS can help you more efficiently if you have the following information available when you contact us for support.

The site number contains your company number and identifies your equipment type (such as material testing or simulation). The number is typically written on a label on your equipment before the system leaves MTS. If you do not know your MTS site number, contact your sales engineer.

Example site number: 571167

When you have more than one MTS system, the system job number identifies your system. You can find your job number in your order paperwork.

Example system number: US1.42460

If you have contacted MTS about this problem before, we can recall your file based on the:

MTS notification number

Name of the person who helped you

Describe the problem and know the answers to the following questions:

How long and how often has the problem occurred?

Can you reproduce the problem?

Were any hardware or software changes made to the system before the problem started?

What are the equipment model numbers?

What is the controller model (if applicable)?

What is the system configuration?

For a computer problem, have the following information available:

Manufacturer’s name and model number

Operating software type and service patch information

Amount of system memory

Amount of free space on the hard drive where the application resides

Current status of hard-drive fragmentation

Connection status to a corporate network

6

Technical Support

MTS Insight™ Material Testing System

Know relevant software information

For software application problems, have the following information available:

The software application’s name, version number, build number, and (if available) software patch number. This information can typically be found in the About selection in the Help menu.

The names of other applications on your computer, such as:

Anti-virus software

Screen savers

Keyboard enhancers

Print spoolers

Messaging applications

If You Contact MTS by Phone

A Call Center agent registers your call before connecting you with a technical support specialist. The agent asks you for your:

Site number

Name

Company name

Company address

Phone number where you can be reached

Identify system type

Be prepared to troubleshoot

If your issue has a notification number, please provide that number. A new issue will be assigned a unique notification number.

To enable the Call Center agent to connect you with the most qualified technical support specialist available, identify your system as one of the following types:

Electromechanical material test system

Hydromechanical material test system

Vehicle test system

Vehicle component test system

Aero test system

Prepare to perform troubleshooting while on the phone:

Call from a telephone close to the system so that you can implement suggestions made over the phone.

Have the original operating and application software media available.

If you are not familiar with all aspects of the equipment operation, have an experienced user nearby to assist you.

MTS Insight™ Material Testing System

Technical Support

7

Write down relevant information

After you call

In case Technical Support must call you:

Verify the notification number.

Record the name of the person who helped you.

Write down any specific instructions.

MTS logs and tracks all calls to ensure that you receive assistance for your problem or request. If you have questions about the status of your problem or have additional information to report, please contact Technical Support again and provide your original notification number.

Problem Submittal Form in MTS Manuals

Use the Problem Submittal Form to communicate problems with your software, hardware, manuals, or service that are not resolved to your satisfaction through the technical support process. The form includes check boxes that allow you to indicate the urgency of your problem and your expectation of an acceptable response time. We guarantee a timely response—your feedback is important to us.

Access the Problem Submittal Form:

In the back of many MTS manuals (postage paid form to be mailed to MTS)

www.mts.com > Contact Us > Problem Submittal Form button (electronic form to be e-mailed to MTS)

8

Technical Support

MTS Insight™ Material Testing System

Preface

Before You Begin

Safety first!

Other MTS manuals

Before you use your MTS product or system, read and understand the Safety manual and any other safety information provided with your system. Improper installation, operation, or maintenance can result in hazardous conditions that can cause severe personal injury or death, or damage to your equipment and specimen. Again, read and understand the safety information provided with your system before you continue. It is very important that you remain aware of hazards that apply to your system.

In addition to this manual, you may receive additional manuals in paper or electronic form.

You may also receive an MTS System Documentation CD. It contains an electronic copy of the manuals that pertain to your test system, such as:

Hydraulic and mechanical component manuals

Assembly drawings

Parts lists

Operation manual

Preventive maintenance manual

Controller and application software manuals are typically included on the software CD distribution disc(s).

MTS Insight™ Material Testing System

Preface

9

Conventions

Conventions

Documentation Conventions

Hazard conventions

Notes

Special terms

Illustrations

Electronic manual conventions

The following paragraphs describe some of the conventions that are used in your MTS manuals.

Hazard notices may be embedded in this manual. These notices contain safety information that is specific to the activity to be performed. Hazard notices immediately precede the step or procedure that may lead to an associated hazard. Read all hazard notices carefully and follow all directions and recommendations. Three different levels of hazard notices may appear in your manuals. Following are examples of all three levels.

Note For general safety information, see the safety information provided with your system.

DANGER

Danger notices indicate the presence of a hazard with a high level of risk which, if ignored, will result in death, severe personal injury, or substantial property damage.

WARNING

Warning notices indicate the presence of a hazard with a medium level of risk which, if ignored, can result in death, severe personal injury, or substantial property damage.

CAUTION

Caution notices indicate the presence of a hazard with a low level of risk which, if ignored, could cause moderate or minor personal injury or equipment damage, or could endanger test integrity.

Notes provide additional information about operating your system or highlight easily overlooked items. For example:

Note Resources that are put back on the hardware lists show up at the end of the list.

The first occurrence of special terms is shown in italics.

Illustrations appear in this manual to clarify text. They are examples only and do not necessarily represent your actual system configuration, test application, or software.

This manual is available as an electronic document in the Portable Document File (PDF) format. It can be viewed on any computer that has Adobe Acrobat Reader installed.

10 Preface

MTS Insight™ Material Testing System

Conventions

Hypertext links The electronic document has many hypertext links displayed in a blue font. All blue words in the body text, along with all contents entries and index page numbers, are hypertext links. When you click a hypertext link, the application jumps to the corresponding topic.

MTS Insight™ Material Testing System

Preface

11

Conventions

12 Preface

MTS Insight™ Material Testing System

Introduction

About This Manual

Purpose This manual provides detailed information about the MTS Insight Material Testing Systems. The information includes an overview of all the models available, installation, operation, and maintenance.

The MTS Insight product series is the latest generation of electromechanical material testing equipment from MTS. The purpose of this manual is to help you understand your testing system, its capabilities, and operating requirements. This manual provides technical information for all MTS Insight material testing frames; from the lowest force model (1 kN), to the highest (300 kN). Read each section carefully and refer to the manual whenever you need assistance.

Summary This manual includes the following sections.

Introduction This section reviews the MTS Insight material testing system models, gives you a description of a typical frame, and lists the environmental specifications. This section also provides the technical frame specifications of each MTS Insight frame model and line drawings of the crosshead and baseplate details.

Installation This section gives you specific instructions for properly moving MTS Insight frames, cable installation, and line drawings of the basic controller.

Operation

Maintenance

Inappropriate use

Contents

This section provides a graphic of the manual handset control and handset functions. Other areas such as travel limit switches and fixture and load cell mounting are reviewed.

This section gives you a complete guide to the maintenance schedule for all MTS Insight frames.

Before you attempt to use the MTS Insight Material Testing System, read and understand your manual that accompanies this product. Improper installation or operation of this product can result in hazardous conditions that can cause severe personal injury or death, and damage your equipment and specimen.

Description 14

Specifications 17

Model Specifications 18

Crosshead Detail 23

Baseplate Detail 24

MTS Insight™ Material Testing System

Introduction 13

Description

Description

Every MTS Insight material testing system is comprised of a load frame, electronic frame controller, and TestWorks software. The following figure shows the external features of the various MTS Insight load frames.

Low Capacity

Mid-Capacity

Multihead

High-Capacity

The personal computer is also an integral part of the system. It runs TestWorks software which provides full machine control, data acquisition and management, and advanced data analysis and presentation. MTS has minimized the amount of custom electronics required for your system, thereby making it flexible and reliable. This is done by connecting the frame and the computer via standard USB 2.0 connectors.

The load frame has a rectangular shape and includes a base unit and one or two vertical columns. The two column models have a fixed upper transverse member. The moving crosshead is driven by precision ball screws on the load frame. The crosshead is coupled to the ball screw(s) with high-strength, precision ball nuts and rides on the ball bearings. This configuration is very efficient in minimizing friction and wear. The ball screws are anti-backlash. This feature removes the backlash so that position can be measured with increased accuracy over nonpreloaded ball screws.

The screws are driven by a series of pulleys and belts which in turn are driven by a precision DC servo motor on the MTS Insight 1 through MTS Insight 50 models and an AC brushless motor on the higher force models. The ball screw is connected to an optical encoder for precise position and velocity control.

14 Introduction

MTS Insight™ Material Testing System

Description

Frame controller The frame controller is responsible for the following:

Provides main data and signal processing power

Detects the activation of limit switches

Provides the interface between the software (computer) and the frame

Provides digital servo control—for speed and position accuracy

Responsible for self-ID load cell and frame

Handset interface

Programmable, 1000 Hz maximum, data acquisition rate

Management of frame power

MTS Insight™ Material Testing System

Introduction 15

Description

Software TestWorks 4 is a versatile software program offering you a host of features that will make the material testing process fast and easy to use. The software has various method templates available. The method templates in the General Testing Package provide a starting point in configuring test methods that conform with your testing needs. The General Testing Package is separated into 4 specific testing categories.

MTS Tensile

MTS Compression

MTS Flex

MTS Peel-Tear

Many additional features can be purchased to meet your company’s specific needs. Some of these features might already be part of the system you ordered, or they can be added to your system as your requirements change. Refer to the TestWorks manual for additional information.

16 Introduction

MTS Insight™ Material Testing System

Specifications

Specifications

This section provides general specifications for the MTS Insight Material Testing System frames and illustrations of the crosshead and baseplate threaded hole patterns for mounting fixtures.

Note At the time of this printing, some specifications have not been tested and calculated specifications are provided in the following tables. Consequently, specifications are subject to change without notice. Contact MTS for verification if critical specifications.

General Specifications

The following specifications are for all MTS Insight frames. Specifications for the specific models and in the following tables.

Parameter

Specification

Environmental

For indoor use only

Temperature

5 to 40 °C

Relative humidity

10 to 85%, noncondensing

Altitude

For use at altitudes up to 2000 m

 

(6500 ft)

 

 

Power

 

Insulation over voltage

Category II

Pollution degree

2

 

 

MTS Insight™ Material Testing System

Introduction 17

Specifications

Model Specifications

Low Capacity

 

 

 

MTS

 

 

MTS Insight

MTS

MTS

Insight 2

MTS

MTS

Model

Insight 1

Insight 2

High Speed

Insight 5

Insight 5

 

 

 

 

 

 

Column Configuration

Single

Single

Double

Single

Double

 

 

 

 

 

 

Force Capacity

1 kN

2 kN

2 kN

5 kN

5 kN

 

(225 lbf)

(450 lbf)

(450 lbf)

(1125 lbf)

(1125 lbf)

 

 

 

 

 

 

Vertical Test Space

 

 

 

 

 

Crosshead Travel

 

 

 

 

 

Standard Length

750 mm

750 mm

NA

750 mm

1100 mm

 

(29.5 in)

(29.5 in)

 

(29.5 in)

(43 in)

Extended Length

1004 mm

1004 mm

1400 mm

1004 mm

1400 mm

 

(39.5 in)

(39.5 in)

(55 in)

(39.5 in)

(55 in)

 

 

 

 

 

 

Maximum Test Speed

1500 mm/min

1000 mm/min

2540 mm/min

500 mm/min

1000 mm/min

 

(59 in/min)

(39 in/min)

(100 in/min)

(20 in/min)

(39 in/min)

 

 

 

 

 

 

Minimum Test Speed

0.001 mm/min

0.001 mm/min

0.003 mm/min

0.001 mm/min

0.001 mm/min

 

(0.00004 in/min)

(0.00004 in/min)

(0.00012 in/min)

(0.00004 in/min)

(0.00004 in/min)

 

 

 

 

 

 

Height

 

 

 

 

 

Standard Length

1140 mm

1140 mm

NA

1140 mm

1600 mm

 

(45 in)

(45 in)

 

(45 in)

(63 in)

Extended Length

1394 mm

1394 mm

1900 mm

1394 mm

1900 mm

 

(55 in)

(55 in)

(74.75 in)

(55 in)

(74.75 in)

 

 

 

 

 

 

Width

490 mm

490 mm

650 mm

490 mm

650 mm

 

(19 in)

(19 in)

(26 in)

(19 in)

(26 in)

 

 

 

 

 

 

Depth

450 mm

450 mm

450 mm

450 mm

450 mm

 

(18 in)

(18 in)

(18 in)

(18 in)

(18 in)

 

 

 

 

 

 

Weight

 

 

 

 

 

Standard Length

50 kg

50 kg

NA

50 kg

115 kg

 

(110 lb)

(110 lb)

 

(110 lb)

(255 lb)

Extended Length

55 kg

55 kg

123 kg

55 kg

123 kg

 

(119 lb)

(119 lb)

(261 lb)

(119 lb)

(261 lb)

 

 

 

 

 

 

Clearance from Loading

100 mm

100 mm

NA

100 mm

N/A

Axis to Column Cover

(3.9 in)

(3.9 in)

 

(3.9 in)

 

 

 

 

 

 

 

Space Between Columns

N/A

N/A

450 mm

N/A

405 mm

 

 

 

(15.9 lb)

 

(15.9 in)

 

 

 

 

 

 

Power Requirements

120 or

120 or

120 or

120 or

120 or

Power Supply

230 VAC

230 VAC

230 VAC

230 VAC

230 VAC

(single phase)

(single phase)

(single phase)

(single phase)

(single phase)

 

18 Introduction

MTS Insight™ Material Testing System

Specifications

Mid-Capacity

 

MTS

MTS

MTS

MTS

MTS

MTS Insight

Insight 30

Insight 50

Insight 10

Insight 30

Insight 50

Model

Wide

Wide

 

 

 

Column Configuration

Double

Double

Double

Double

Double

Force Capacity

10 kN

30 kN

30 kN

50 kN

50 kN

 

(2250 lbf)

(6750 lbf)

(6750 lbf)

(11250 lbf)

(11250 lbf)

Vertical Test Space

 

 

 

 

 

Crosshead Travel

 

 

 

 

 

Standard Length

1100 mm

1100 mm

NA

1100 mm

1050 mm

 

(43 in)

(43 in)

 

(43 in)

(41 in)

Extended Length

1400 mm

1400 mm

1350 mm

1400 mm

NA

 

(55 in)

(54.75 in)

(53 in)

(54.75 in)

 

Maximum Test Speed

1000 mm/min

500 mm/min

500 mm/min

500 mm/min

500 mm/min

 

(39 in/min)

(20 in/min)

(20 in/min)

(20 in/min)

(20 in/min)

Minimum Test Speed

0.001 mm/min

0.001 mm/min

0.001 mm/min

0.001 mm/min

0.001 mm/min

 

(0.00004 in/min)

(0.00004 in/min)

(0.00004 in/min)

(0.00004 in/min)

(0.00004 in/min)

Height

 

 

 

 

 

Standard Length

1600 mm

1613 mm

NA

1613 mm

1629 mm

 

(63 in)

(64 in)

 

(64 in)

(64.1 in)

Extended Length

1900 mm

1394 mm

1900 mm

1394 mm

NA

 

74.75 in)

(75.75 in)

(76 in)

(75.75 in)

 

Width

650 mm

720 mm

1145 mm

720 mm

1145 mm

 

(26 in)

(29 in)

(45 in)

(29 in)

(45 in)

Depth

450 mm

500 mm

500 mm

500 mm

500 mm

 

(18 in)

(20 in)

(20 in)

(20 in)

(20 in)

Weight

 

 

 

 

 

Standard Length

115 kg

180 kg

NA

180 kg

296 kg

 

(255 lb)

(397 lb)

 

(397 lb)

(653 lb)

Extended Length

123 kg

191 kg

314 kg

191 kg

NA

 

(261 lb)

(422 lb)

(692 lb)

(422 lb)

 

Clearance from Loading

N/A

N/A

NA

N/A

N/A

Axis to Column Cover

 

 

 

 

 

Space Between Columns

405 mm

405 mm

835 mm

405 mm

835 mm

 

(15.9 in)

(15.9 in)

(20 in)

(15.9 in)

(33 in)

Power Requirements

 

 

 

 

 

Power Supply

120 or

120 or

120 or

120 or

120 or

 

230 VAC

230 VAC

230 VAC

230 VAC

230 VAC

 

(single phase)

(single phase)

(single phase)

(single phase)

(single phase)

 

 

 

 

 

 

MTS Insight™ Material Testing System

Introduction 19

Specifications

High-Capacity

 

 

MTS Insight

MTS

MTS

MTS

MTS

 

 

Model

Insight 100

Insight 150

Insight 200

Insight 300

 

 

Column Configuration

Double

Double

Double

Double

 

 

Force Capacity

100 kN

150 kN

200 kN

300 kN

 

 

 

(22500 lbf)

(33750 lbf)

(45000 lbf)

(67500 lbf)

 

 

 

 

 

 

 

 

 

 

Vertical Test Space

 

 

 

 

 

 

 

Crosshead Travel

 

 

 

 

 

 

 

Standard Length

1200 mm

1200 mm

1200 mm

1150 mm

 

 

 

(47.3 in)

(47.3 in)

(47.3 in)

(45.3 in)

 

 

Extended Length

1600 mm

1600 mm

1600 mm

1550 mm

 

 

 

(63 in)

(63 in)

(63 in)

(61 in)

 

 

 

 

 

 

 

 

 

 

Maximum Test Speed

500 mm/min

500 mm/min

500 mm/min

500 mm/min

 

 

 

(20 in/min)

(20 in/min)

(20 in/min)

(20 in/min)

 

 

 

 

 

 

 

 

 

 

Minimum Test Speed

0.01 mm/min

0.01 mm/min

0.01 mm/min

0.01 mm/min

 

 

 

(0.0004 in/min)

(0.0004 in/min)

(0.0004 in/min)

(0.0004 in/min)

 

 

 

 

 

 

 

 

 

 

Height

 

 

 

 

 

 

 

Standard Length

2440 mm

2440 mm

2440 mm

2440 mm

 

 

 

(96 in)

(96 in)

(96 in)

(96 in)

 

 

Extended Length

2840 mm

2840 mm

2840 mm

2840 mm

 

 

 

(112 in)

(112 in)

(112 in)

(112 in)

 

 

 

Width

1133 mm

1133 mm

1133 mm

1133 mm

 

 

 

(44.6 in)

(44.6 in)

(44.6 in)

(44.6 in)

 

 

 

 

 

 

 

 

 

 

Depth

685 mm

685 mm

685 mm

685 mm

 

 

 

(27 in)

(27 in)

(27 in)

(27 in)

 

 

 

 

 

 

 

 

 

 

Weight

 

 

 

 

 

 

 

Standard Length

750 kg

970 kg

970 kg

1050 kg

 

 

 

(1655 lb)

(2140 lb)

(2140 lb)

(2315 lb)

 

 

Extended Length

787 kg

1029 kg

1029 kg

1116 kg

 

 

 

(1735 lb)

(2270 lb)

(2270 lb)

(2460 lb)

 

 

Clearance from Loading N/A

NA

N/A

N/A

 

 

Axis to Column Cover

 

 

 

 

 

 

 

 

 

 

 

 

 

Space Between Columns650 mm

650 mm

650 mm

650 mm

 

 

 

(25.6 in)

(25.6 in)

(25.6 in)

(25.6 in)

 

 

 

 

 

 

 

 

 

Power Requirements

230 VAC

400 VAC

400 VAC

400 VAC

 

 

Power Supply

(single phase)

(three phase)

(three phase)

(three phase)

 

 

 

 

 

 

 

 

 

MTS Insight 50 W Multihead

Specifications

MTS Insight 50 Wide

 

 

Force Capacity

50 KN (11250 lbf)

 

 

Minimum Test Speed

0.001 mm/min. (0.00004 in./min.)

 

 

Maximum Test Speed

500 mm/min. (19.7 in./min.)

 

 

Force Capacity

25 KN (5625 lbf)

@ max. test speed

 

 

 

Maximum Test Speed

250 mm/min. (9.8 in./min.)

@rated force capacity

 

 

 

20 Introduction

MTS Insight™ Material Testing System

Specifications

MTS Insight 50 W Multihead

Crosshead Return Speed

500 mm/min. (20 in./min.)

 

 

Vertical Test Space

1016 mm (40 in.)

(crosshead travel)

 

 

 

Horizontal Test Space

155.5 mm (6.125 in.)

(between baseplate adapter centerlines)

 

 

 

Position Resolution

0.001 mm (0.00004 in.)

 

 

Position Accuracy

0.01 mm (0.0004 in)

 

 

Speed Accuracy % of set speed

±0.05

 

 

Motor Type

Precision DC Servo Motor

 

 

Drive System Type

DC 4 Quadrant Motor Drive

 

 

Position Measurement

Optical Encoder

 

 

Ball Screw Type

Anti-backlash

 

 

Guide Columns

Two

 

 

Height/Width/Depth

1629 X 1145 X 500 mm

 

(64.1 X 45 X 20 in.)

 

 

Weight

350 kg (772 lb)

 

 

Power

5/3 Amps

 

120/220-240 Vac

50/60 Hz Single phase

MTS Insight™ Material Testing System

Introduction 21

MTS Insight Material Testing Systems User Manual

Specifications

Dimensions

 

 

 

 

 

Extended Length

 

Extended Length

 

 

 

 

 

1900 mm

 

 

Extended Length

 

 

 

1913 mm

 

 

 

(74.75 in)

 

 

 

 

 

(75.75 in)

 

 

1394 mm

 

 

 

 

 

 

 

 

 

 

 

 

103 mm

(55 in)

641 mm

 

 

 

 

 

(4.1 in)

 

 

 

 

 

 

 

(25.2 in)

 

 

699 mm

 

 

 

 

 

 

 

(27.5 in)

 

 

 

 

 

 

155 mm

 

155 mm

 

269 mm

 

 

 

(6.1 in)

 

 

 

 

 

 

(6.1 in)

 

(10.6 in)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard

 

Standard

 

 

 

 

 

 

1613 mm

 

 

 

 

 

1600 mm

 

 

 

 

 

 

 

(64 in)

134 mm

 

 

 

 

(63 in)

 

 

 

 

 

 

 

(5.3 in)

 

 

 

 

 

 

102 mm

 

 

 

 

 

76 mm

 

(4 in)

 

 

Standard

 

 

(3 in)

 

 

 

 

 

 

 

 

 

100 mm

 

1140 mm

 

 

 

 

 

 

(45 in)

 

 

 

 

 

(3.9 in)

 

 

 

 

 

 

 

 

 

 

 

 

125 mm

 

155 mm

 

 

 

 

 

 

(6.1 in)

 

 

 

 

 

(4.9 in)

 

 

490 mm

 

 

650 mm

 

 

720 mm

 

450 mm

 

(26 in)

 

450 mm

(29 in)

500 mm

(19 in)

(18 in)

 

 

 

(18 in)

 

(20 in)

 

 

 

 

 

MTS Insight

 

 

 

MTS Insight

 

 

MTS Insight

Model 1, 2 and 5

 

 

 

Model 5 and 10

 

Model 30 and 50

264 mm

 

 

264 mm

 

 

264 mm

 

(10.4 in)

 

 

(10.4 in)

 

Extended Length

(10.4 in)

 

 

 

Extended Length

 

 

 

Extended Length

 

 

2840 mm

 

 

2840 mm

 

2840 mm

 

 

(112 in)

 

 

(112 in)

 

(112 in)

1130 mm

 

 

1130 mm

 

 

1130 mm

 

 

 

 

 

(44.5 in)

 

(44.5 in)

 

 

(44.5 in)

 

 

 

 

 

 

 

178 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(7 in)

 

130 mm

 

 

152 mm

 

 

 

 

(5.1 in)

 

 

 

 

 

 

 

 

 

(6 in)

 

 

 

 

140 mm

 

 

152 mm

 

 

178 mm

 

 

 

 

 

(7 in)

 

(5.5 in)

 

 

(6 in)

 

 

650 mm

650 mm

 

 

 

 

 

 

(25.6 in)

 

 

 

650 mm

 

 

(25.6 in)

 

 

2440 mm

 

(25.6 in)

2440 mm

 

2440 mm

 

 

(96 in)

 

 

(96 in)

 

(96 in)

550 mm

 

 

550 mm

 

 

550 mm

 

(21.6 in)

 

 

(21.6 in)

 

 

(21.6 in)

 

1133 mm

1133 mm

1133 mm

(44.6 in)

(44.6 in)

(44.6 in)

685 mm

685 mm

685 mm

(27 in)

(27 in)

(27 in)

MTS Insight

MTS Insight

MTS Insight

Model 100

Model 150 and 200

Model 300

22 Introduction

MTS Insight™ Material Testing System

Specifications

Crosshead Detail

The crosshead has a single hole drilled through for mounting loadcells, alignment fixtures, grips, and so forth.

MTS Insight™ Material Testing System

Introduction 23

Specifications

Baseplate Detail

The baseplate has various patterns of threaded holes for mounting fixtures.

24 Introduction

MTS Insight™ Material Testing System

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