Mitsubishi Electronics FX3S-30MT, FX3S-MT, FX3G-EEPROM-32L, FX3S-30MR, FX3S-ESS-2AD User Manual

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Mitsubishi Electronics FX3S-30MT, FX3S-MT, FX3G-EEPROM-32L, FX3S-30MR, FX3S-ESS-2AD User Manual

FX3S SERIES PROGRAMMABLE CONTROLLERS

USER'S MANUAL

Hardware Edition

Main Unit

AC Power Type

FX3S-MR/ES

FX3S-MT/ES

FX3S-MT/ESS

FX3S-30MR/ES-2AD

FX3S-30MT/ES-2AD

FX3S-30MT/ESS-2AD

DC Power Type

FX3S-MR/DS

FX3S-MT/DS

FX3S-MT/DSS

Display Module

FX3S-5DM

Memory Cassette

FX3G-EEPROM-32L

Safety Precautions

(Read these precautions before use.)

Before installation, operation, maintenance or inspection of this product, thoroughly read through and understand this manual and all of the associated manuals. Also, take care to handle the module properly and safely.

This manual classifies the safety precautions into two categories: and .

Indicates that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions, resulting in medium or slight personal injury or physical damage.

Depending on the circumstances, procedures indicated by may also cause severe injury. It is important to follow all precautions for personal safety.

Store this manual in a safe place so that it can be taken out and read whenever necessary. Always forward it to the end user.

1. DESIGN PRECAUTIONS

Reference

Make sure to have the following safety circuits outside of the PLC to ensure safe system operation even during external power supply problems or PLC failure.

Otherwise, malfunctions may cause serious accidents.

1)Most importantly, have the following: an emergency stop circuit, a protection circuit, an interlock circuit for

 

opposite movements (such as normal vs. reverse rotation), and an interlock circuit (to prevent damage to the

 

 

equipment at the upper and lower positioning limits).

51

2)

Note that when the PLC CPU detects an error, such as a watchdog timer error, during self-diagnosis, all outputs

64

 

are turned off. Also, when an error that cannot be detected by the PLC CPU occurs in an input/output control

 

74

 

block, output control may be disabled.

 

108

 

External circuits and mechanisms should be designed to ensure safe machinery operation in such a case.

 

118

3)

If an overload of the 24 V DC service power supply occurs, the voltage automatically drops, inputs in the PLC

 

 

are disabled, and all outputs are turned off.

 

 

External circuits and mechanisms should be designed to ensure safe machinery operation in such a case.

 

4)

Note that when an error occurs in a relay or transistor output device, the output could be held either on or off.

 

 

For output signals that may lead to serious accidents, external circuits and mechanisms should be designed to

 

 

ensure safe machinery operation in such a case.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reference

 

 

 

 

 

 

 

 

 

 

 

 

 

• Do not bundle the control line together with or lay it close to the main circuit or power line. As a guideline, lay the

51

control line at least 100 mm (3.94") or more away from the main circuit or power line.

64

Noise may cause malfunctions.

74

• Install module so that excessive force will not be applied to peripheral device connectors.

108

Failure to do so may result in wire damage/breakage or PLC failure.

118

 

 

 

 

 

(1)

Safety Precautions

(Read these precautions before use.)

2. INSTALLATION PRECAUTIONS

 

 

Reference

 

 

 

 

 

 

 

 

• Make sure to cut off all phases of the power supply externally before attempting installation or wiring work.

51

Failure to do so may cause electric shock or damage to the product.

 

 

 

 

 

 

 

 

 

Reference

 

 

 

 

 

 

 

 

Use the product within the generic environment specifications described in Section 4.1 of this manual.

Never use the product in areas with excessive dust, oily smoke, conductive dusts, corrosive gas (salt air, Cl2, H2S, SO2 or NO2), flammable gas, vibration or impacts, or expose it to high temperature, condensation, or rain and wind. If the product is used in such conditions, electric shock, fire, malfunctions, deterioration or damage may occur.

Do not touch the conductive parts of the product directly. Doing so may cause device failures or malfunctions.

Install the product securely using a DIN rail or mounting screws.

Install the product on a flat surface.

If the mounting surface is rough, undue force will be applied to the PC board, thereby causing nonconformities.

Make sure to affix the expansion board with tapping screws. Tightening torque should follow the specifications in the manual.

If the screws are tightened outside of the specified torque range, poor connections may cause malfunctions.

• When drilling screw holes or wiring, make sure that cutting and wiring debris do not enter the ventilation slits.

51

Failure to do so may cause fire, equipment failures or malfunctions.

 

Be sure to remove the dust proof sheet from the PLC's ventilation port when installation work is completed. Failure to do so may cause fire, equipment failures or malfunctions.

Connect the peripheral device cables securely to their designated connectors. Loose connections may cause malfunctions.

Connect the display module, memory cassette and expansion board securely to their designated connectors. Loose connections may cause malfunctions.

Turn off the power to the PLC before attaching or detaching the following devices. Failure to do so may cause device failures or malfunctions.

- Peripheral devices, display module, expansion boards, special adapters and memory cassette

Connect the memory cassette securely to the appropriate connector. Loose connections may cause malfunctions.

Installing the cassette in a raised or tilted posture can also cause malfunctions.

(2)

Safety Precautions

(Read these precautions before use.)

3. WIRING PRECAUTIONS

 

 

Reference

 

 

 

 

 

 

 

 

• Make sure to cut off all phases of the power supply externally before attempting installation or wiring work.

52

65

Failure to do so may cause electric shock or damage to the product.

75

• Make sure to attach the terminal cover, offered as an accessory, before turning on the power or initiating operation

98

after installation or wiring work.

109

Failure to do so may cause electric shock.

119

 

 

 

 

 

 

 

 

 

 

Reference

 

 

 

 

 

 

 

 

Do not supply power to the [24V] terminal (24 V DC service power supply) on the main unit. Doing so may cause damage to the product.

Perform class D grounding (grounding resistance: 100 Ω or less) to the grounding terminal on the main unit with a wire 2 mm2 or thicker.

Do not use common grounding with heavy electrical systems (refer to Section 8.3).

Connect the AC power supply wiring to the dedicated terminals described in this manual.

If an AC power supply is connected to a DC input/output terminal or DC power supply terminal, the PLC will burn out.

Noise resistance may be lower when the L and N wires of an AC power supply are not wired correctly. Please wire using the correct polarity.

Connect the DC power supply wiring to the dedicated terminals described in this manual.

If an AC power supply is connected to a DC input/output terminal or DC power supply terminal, the PLC will burn out.

Do not wire vacant terminals externally. Doing so may damage the product.

When drilling screw holes or wiring, make sure cutting or wire debris does not enter the ventilation slits.

Failure to do so may cause fire, equipment failures or malfunctions.

52

• Make sure to observe the following precautions in order to prevent any damage to the machinery or accidents due

to abnormal data written to the PLC under the influence of noise:

65

1) Do not bundle the power line or shield of the analog input/output cable together with or lay it close to the main

75

circuit, high-voltage line, or load line.

98

Otherwise, noise disturbance and/or surge induction are likely to take place. As a guideline, lay the control line

109

at least 100 mm (3.94") or more away from the main circuit, high-voltage line, or load line.

112

2) Ground the shield of the analog input/output cable at one point on the signal receiving side.

116

However, do not use common grounding with heavy electrical systems.

117

• Make sure to properly wire to the main unit in accordance with the following precautions.

119

Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or

 

damage to the product.

 

-Make sure to properly wire to the main unit in accordance with the rated voltage, current, and frequency of each terminal.

-The disposal size of the cable end should follow the dimensions described in the manual.

-Tightening torque should follow the specifications in the manual.

-Tighten the screws using a Phillips-head screwdriver No.2 (shaft diameter 6mm (0.24”) or less). Make sure that the screwdriver does not touch the partition part of the terminal block.

Make sure to properly wire to the terminal block (European type) in accordance with the following precautions. Failure to do so may cause electric shock, equipment failures, a short-circuit, wire breakage, malfunctions, or damage to the product.

-The disposal size of the cable end should follow the dimensions described in the manual.

-Tightening torque should follow the specifications in the manual.

-Twist the end of strand wire and make sure that there are no loose wires.

-Do not solder-plate the electric wire ends.

-Do not connect more than the specified number of wires or electric wires of unspecified size.

-Affix the electric wires so that neither the terminal block nor the connected parts are directly stressed.

(3)

Safety Precautions

(Read these precautions before use.)

4. STARTUP AND MAINTENANCE PRECAUTIONS

 

 

Reference

 

 

 

 

 

 

 

 

• Do not touch any terminal while the PLC's power is on.

 

Doing so may cause electric shock or malfunctions.

 

• Before cleaning or retightening terminals, cut off all phases of the power supply externally.

 

Failure to do so may cause electric shock.

 

• Before modifying or disrupting the program in operation or running the PLC, carefully read through this manual and

125

the associated manuals and ensure the safety of the operation.

152

An operation error may damage the machinery or cause accidents.

 

Do not change the program in the PLC from two or more peripheral equipment devices at the same time. (i.e. from a programming tool and a GOT)

Doing so may cause destruction or malfunction of the PLC program.

Reference

Turn off the power to the PLC before attaching or detaching the memory cassette. If the memory cassette is attached or detached while the PLC's power is on, the data in the memory may be destroyed, or the memory cassette may be damaged.

Do not disassemble or modify the PLC.

Doing so may cause fire, equipment failures, or malfunctions.

125

For repair, contact your local Mitsubishi Electric representative.

152

• Turn off the power to the PLC before connecting or disconnecting any connection cable.

177

Failure to do so may cause equipment failures or malfunctions.

 

Turn off the power to the PLC before attaching or detaching the following devices. Failure to do so may cause equipment failures or malfunctions.

- Peripheral devices, display module, expansion boards, special adapters and memory cassette

5. DISPOSAL PRECAUTIONS

 

 

 

Reference

 

 

 

 

 

 

 

 

 

 

 

• Please contact a certified electronic waste disposal company for the environmentally safe recycling and disposal of

125

your device.

 

 

 

 

 

6. TRANSPORTATION AND STORAGE PRECAUTIONS

Reference

The PLC is a precision instrument. During transportation, avoid impacts larger than those specified in the general

specifications (Section 4.1) using dedicated packaging boxes and shock-absorbing palettes. Failure to do so may

125

cause failures in the PLC.

 

After transportation, verify operation of the product and check for damage of the mounting part, etc.

 

(4)

FX3S Series Programmable Controllers

User's Manual - Hardware Edition

FX3S Series Programmable Controllers

User's Manual [Hardware Edition]

Manual number

JY997D48601

 

 

Manual revision

C

 

 

Date

10/2014

 

 

Foreword

This manual contains text, diagrams and explanations which will guide the reader in the correct installation, safe use and operation of the FX3S Series Programmable Controllers and should be read and understood before attempting to install or use the unit.

And, store this manual in a safe place so that you can take it out and read it whenever necessary. Always forward it to the end user.

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.

© 2013 MITSUBISHI ELECTRIC CORPORATION

1

FX3S Series Programmable Controllers

User's Manual - Hardware Edition

Outline Precautions

This manual provides information for the use of the FX3S Series Programmable Controllers. The manual has been written to be used by trained and competent personnel. The definition of such a person or persons is as follows;

a)Any engineer who is responsible for the planning, design and construction of automatic equipment using the product associated with this manual should be of a competent nature, trained and qualified to the local and national standards required to fulfill that role. These engineers should be fully aware of all aspects of safety with regards to automated equipment.

b)Any commissioning or service engineer must be of a competent nature, trained and qualified to the local and national standards required to fulfill that job. These engineers should also be trained in the use and maintenance of the completed product. This includes being completely familiar with all associated documentation for the said product. All maintenance should be carried out in accordance with established safety practices.

c)All operators of the completed equipment should be trained to use that product in a safe and coordinated manner in compliance to established safety practices. The operators should also be familiar with documentation which is connected with the actual operation of the completed equipment.

Note: The term 'completed equipment' refers to a third party constructed device which contains or uses the product associated with this manual

This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life.

Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult with Mitsubishi Electric.

This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system.

When combining this product with other products, please confirm the standard and the code, or regulations with which the user should follow. Moreover, please confirm the compatibility of this product to the system, machine, and apparatus with which a user is using.

If in doubt at any stage during the installation of the product, always consult a professional electrical engineer who is qualified and trained to the local and national standards. If in doubt about the operation or use, please consult your local Mitsubishi Electric representative.

Since the examples indicated by this manual, technical bulletin, catalog, etc. are used as a reference, please use it after confirming the function and safety of the equipment and system. Mitsubishi Electric will accept no responsibility for actual use of the product based on these illustrative examples.

This manual content, specification etc. may be changed without a notice for improvement.

The information in this manual has been carefully checked and is believed to be accurate; however, if you have noticed a doubtful point, a doubtful error, etc., please contact your local Mitsubishi Electric representative.

Registration

Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.

Ethernet is a trademark of Xerox Corporation.

MODBUS is a registered trademark of Schneider Electric SA.

Phillips is a registered trademark of Phillips Screw Company.

The company name and the product name to be described in this manual are the registered trademarks or trademarks of each company.

2

FX3S Series Programmable Controllers

 

User's Manual - Hardware Edition

Table of Contents

Table of Contents

SAFETY PRECAUTIONS ..................................................................................................

(1)

Standards.................................................................................................................................

10

Certification of UL, cUL standards .....................................................................................................

10

Compliance with EC directive (CE Marking) ......................................................................................

10

Requirement for Compliance with EMC directive ..................................................................................

10

Requirement for Compliance with LVD directive ...................................................................................

11

Caution for compliance with EC Directive .............................................................................................

12

1. Introduction

13

 

 

 

1.1

Introduction of Manuals.................................................................................................................

13

 

1.1.1

Classification of major components in this manual........................................................................

13

 

1.1.2

Manual organization and position of this manual ..........................................................................

14

 

1.1.3

List of manuals ..............................................................................................................................

15

1.2

Generic Names and Abbreviations Used in Manuals....................................................................

18

2. Features and Part Names

19

 

 

 

2.1

Major Features ..............................................................................................................................

19

2.2

Names and Functions of Parts......................................................................................................

21

 

2.2.1

Front Panel ....................................................................................................................................

21

 

2.2.2

Sides..............................................................................................................................................

23

3. Introduction of Products

24

 

 

3.1 List of Products and Interpretation of Model Names .....................................................................

24

3.1.1

Main units ......................................................................................................................................

25

3.1.2

Expansion boards..........................................................................................................................

26

3.1.3

Connector conversion adapter ......................................................................................................

26

3.1.4

Special adapters............................................................................................................................

26

3.1.5

Display module..............................................................................................................................

26

3.1.6

Memory cassette ...........................................................................................................................

26

3.2 Connector Types and Cables for Program Communication..........................................................

27

3.2.1

Programming tool ..........................................................................................................................

28

3.2.2

Communication cables ..................................................................................................................

28

3.2.3

Converters and interface ...............................................................................................................

28

4. Specifications, External Dimensions and Terminal Layout (Main Units)

29

 

 

 

4.1

Generic Specifications ..................................................................................................................

29

 

4.1.1

Dielectric withstand voltage test and insulation resistance test.....................................................

30

4.2

Power Supply Specifications.........................................................................................................

30

 

4.2.1 AC power type...............................................................................................................................

30

 

4.2.2 DC power type...............................................................................................................................

30

4.3

Input Specifications.......................................................................................................................

31

 

4.3.1

24 V DC Input (sink/source) ..........................................................................................................

31

4.4

Output Specifications ....................................................................................................................

32

 

4.4.1

Relay output specifications............................................................................................................

32

 

4.4.2

Transistor output specifications .....................................................................................................

33

4.5

Performance Specifications ..........................................................................................................

34

4.6

External Dimensions (Weight/Accessories/Installation) ................................................................

36

 

4.6.1

Main units ......................................................................................................................................

36

3

FX3S Series Programmable Controllers

 

 

User's Manual - Hardware Edition

Table of Contents

 

 

 

 

 

4.7

Terminal Layout ............................................................................................................................

37

 

 

 

4.7.1

Interpretation of terminal block layout............................................................................................

37

 

 

 

4.7.2 FX3S-10M...................................................................................................................................

38

 

 

 

4.7.3 FX3S-14M...................................................................................................................................

38

 

 

 

4.7.4 FX3S-20M...................................................................................................................................

39

 

 

 

4.7.5 FX3S-30M...................................................................................................................................

39

 

 

 

 

 

 

5. Version Information and Peripheral Equipment Connectability

40

 

 

 

 

 

 

5.1

Version Information.......................................................................................................................

40

 

 

 

5.1.1

Manufacturer's serial number check method.................................................................................

40

 

 

 

5.1.2

Version check method ...................................................................................................................

41

 

 

 

5.1.3

Version upgrade history.................................................................................................................

41

 

5.2

Programming Tool Applicability.....................................................................................................

41

 

 

 

5.2.1

Applicable versions of programming tool.......................................................................................

41

 

 

 

5.2.2

In the case of programming tool (version) not applicable..............................................................

41

 

 

 

5.2.3

Program transfer speed and programming tools ...........................................................................

42

 

 

 

5.2.4

Cautions on connecting peripheral equipment by way of expansion board or special adapter..... 42

 

 

5.2.5

Cautions on write during RUN .......................................................................................................

43

 

5.3

Use of (Built-in USB) Programming Port.......................................................................................

45

 

 

 

5.3.1

Installation of USB driver...............................................................................................................

45

 

 

 

5.3.2

Setting in GX Works2 ....................................................................................................................

45

 

5.4

Cautions on using FA transparent function in GOT1000 Series ...................................................

46

 

5.5

Cautions on using transparent port (2-port) function of GOT-F900 Series ...................................

47

 

5.6

Other Peripheral Equipment Applicability......................................................................................

48

 

 

 

5.6.1

Other peripheral equipment applicability .......................................................................................

48

 

 

 

 

 

 

6. Examination of System Configuration

49

 

 

 

 

 

 

6.1

Configuration of a Whole System..................................................................................................

49

 

 

 

6.1.1

Expansion board/connector conversion adapter/memory cassette system configuration.............

49

 

 

 

6.1.2

Special adapter system configuration............................................................................................

50

 

 

 

 

 

 

7. Installation In Enclosure

51

 

 

 

 

 

 

7.1

Installation location........................................................................................................................

53

 

 

 

7.1.1

Installation location in enclosure....................................................................................................

53

 

 

 

7.1.2

Space in enclosure........................................................................................................................

53

 

7.2

Examination for Installing Method in Enclosure ............................................................................

54

 

7.3

Procedures for Installing on and Detaching from DIN Rail............................................................

54

 

 

 

7.3.1

Preparation for installation.............................................................................................................

54

 

 

 

7.3.2

Installation of main unit..................................................................................................................

55

 

 

 

7.3.3

Removal of main unit.....................................................................................................................

56

 

7.4

Procedures for Installing Directly (with M4 screws) ......................................................................

57

 

 

 

7.4.1

Hole pitches for direct mounting....................................................................................................

57

 

 

 

7.4.2

Example of mounting hole pitches.................................................................................................

58

 

 

 

7.4.3

Installation of main unit..................................................................................................................

58

 

7.5

Connecting Methods for Main Unit and Extension Devices ..........................................................

58

 

 

 

7.5.1

Connection of extension devices...................................................................................................

58

 

 

 

7.5.2

Connecting method A - connection of expansion board................................................................

59

 

 

 

7.5.3

Connecting method B - connection of connector conversion adapter ...........................................

60

 

 

 

7.5.4

Connecting method C - connection of special adapter..................................................................

61

 

7.6

Application of labels ......................................................................................................................

62

 

 

 

7.6.1

Application of Station No. label (FX3G-485-BD)............................................................................

62

 

 

 

7.6.2

Application of Station No. label (FX3G-485-BD-RJ) ......................................................................

62

 

 

 

7.6.3

Application of trimmer layout Label (FX3G-8AV-BD).....................................................................

63

 

4

FX3S Series Programmable Controllers

 

 

User's Manual - Hardware Edition

Table of Contents

 

 

 

 

 

 

 

 

 

8. Preparation for Wiring and Power Supply Wiring Procedures

64

 

 

 

 

 

 

8.1

Preparation for Wiring ...................................................................................................................

66

 

8.1.1

Wiring procedures .........................................................................................................................

66

 

 

8.2 Cable Connecting Procedures ......................................................................................................

67

 

8.2.1

Terminal block [Main unit]..............................................................................................................

67

 

8.2.2

Terminal block (for European) [expansion board and special adapters] .......................................

68

 

8.2.3

Grounding terminal of the FX3G-485-BD-RJ .................................................................................

69

 

 

8.2.4 Grounding terminal of the FX3U-ENET-ADP.................................................................................

70

 

 

8.3 Grounding .....................................................................................................................................

71

 

8.4

Examples of External Wiring [AC power type] ..............................................................................

72

 

8.5

Examples of External Wiring [DC power type] ..............................................................................

73

 

 

 

 

 

 

9. Input Wiring Procedures

74

 

 

 

 

 

 

9.1

Before Starting Input Wiring..........................................................................................................

76

 

9.1.1

Sink and source input....................................................................................................................

76

 

9.2

24 V DC input (Sink and source input type) ..................................................................................

77

 

9.2.1

Handling of 24 V DC input .............................................................................................................

77

 

9.2.2

Instructions for connecting input devices.......................................................................................

78

 

9.2.3

Examples of external wiring [AC power type] ................................................................................

80

 

9.2.4

Examples of external wiring [DC power type]................................................................................

81

 

9.3

Input Interruption (I00to I50) ..................................................................................................

82

 

9.3.1

Allocation of pointers to input numbers (input signal ON/OFF duration) .......................................

82

 

9.3.2

Cautions for input interruption .......................................................................................................

82

 

9.3.3

Examples of external wiring...........................................................................................................

83

 

 

9.4 Pulse Catch (M8170 to M8175) ....................................................................................................

84

 

9.4.1

Allocation of special memories to input numbers (ON duration of input signals) ..........................

84

 

9.4.2

Cautions for pulse catch................................................................................................................

84

 

9.4.3

Examples of external wiring...........................................................................................................

85

 

 

 

 

 

 

10. Use of High-speed Counters

86

 

 

 

 

 

 

10.1

Outline.........................................................................................................................................

86

 

10.2

Types of Counting and Operations .............................................................................................

86

 

10.2.1

Types and input signal forms.......................................................................................................

86

 

10.2.2

High-speed counter device notations ..........................................................................................

86

 

10.2.3

Cautions in connecting mating device .........................................................................................

86

 

10.3

List of Device Numbers and Functions .......................................................................................

87

 

10.4

Allocation of Device Numbers to Input Numbers ........................................................................

88

 

10.4.1

Allocation table ............................................................................................................................

88

 

10.4.2

Restriction of redundant use of input numbers............................................................................

88

 

10.5

Handling of High-speed Counters ...............................................................................................

89

 

10.5.1

1-phase 1-count input..................................................................................................................

89

 

10.5.2

1-phase 2-count input..................................................................................................................

90

 

10.5.3

2-phase 2-count input..................................................................................................................

91

 

10.6

Timing of Updating of Current Value and Comparison of Current Value ....................................

92

 

10.6.1

Timing of updating of current value .............................................................................................

92

 

10.6.2

Comparison of current value .......................................................................................................

92

 

 

10.7 Response Frequency and Overall Frequency.............................................................................

93

 

10.8

Examples of External Wiring (Rotary Encoder)...........................................................................

94

 

10.8.1

1-phase 1-input [C235 to C245] ..................................................................................................

94

 

10.8.2

2-phase 2-input [C251 to C255] ..................................................................................................

95

 

10.9

Related Devices and Function Switching Procedures ................................................................

96

 

10.9.1

Related devices ...........................................................................................................................

96

 

10.9.2

[Function switching] switching of allocation and functions of input terminals ..............................

97

 

 

10.10 Cautions on Use........................................................................................................................

97

 

5

FX3S Series Programmable Controllers

 

 

User's Manual - Hardware Edition

Table of Contents

 

 

 

 

 

 

 

 

 

11. Use of Built-in Analog

98

 

 

 

 

 

 

11.1

Outline.........................................................................................................................................

99

 

11.2

Built-in variable analog potentiometer function ...........................................................................

99

 

11.2.1

Outline of functions......................................................................................................................

99

 

11.2.2

Applicable PLC ............................................................................................................................

99

 

11.2.3

Special data register....................................................................................................................

99

 

11.2.4

Use example of variable analog potentiometer .........................................................................

100

 

11.3

Built-in analog input function.....................................................................................................

101

 

11.3.1

Outline of functions....................................................................................................................

101

 

11.3.2

Applicable PLC ..........................................................................................................................

101

 

11.3.3

Analog input performance specifications...................................................................................

101

 

11.3.4

Analog input terminal block .......................................................................................................

102

 

11.3.5

Terminal layout ..........................................................................................................................

103

 

11.3.6

Analog input line........................................................................................................................

103

 

11.3.7

Special data register..................................................................................................................

103

 

 

11.3.8 Program example ......................................................................................................................

105

 

11.3.9

Changing of input characteristics ..............................................................................................

105

 

11.3.10

Troubleshooting when using built-in analog input ...................................................................

106

 

 

 

 

 

 

12. Output Wiring Procedures

108

 

 

 

 

 

 

12.1

External Wiring for Relay Output Type......................................................................................

110

 

12.1.1

Product life of relay contacts .....................................................................................................

110

 

12.1.2

Handling of relay output.............................................................................................................

110

 

12.1.3

External wiring precautions .......................................................................................................

111

 

12.1.4

Example of external wiring ........................................................................................................

112

 

12.2

External Wiring of Transistor Output (Sink/Source) Type .........................................................

113

 

12.2.1

Transistor Output Sink and Source ...........................................................................................

113

 

12.2.2

Handling of transistor output......................................................................................................

113

 

12.2.3

External wiring precautions .......................................................................................................

115

 

12.2.4

Example of external wiring ........................................................................................................

116

 

 

 

 

 

 

13. Examples of Wiring for Various Uses

118

 

 

 

 

 

 

13.1

Notes about Examples of Wiring...............................................................................................

119

 

13.2

Digital Switch [DSW Instruction (FNC 72)/BIN Instruction (FNC 19)] .......................................

120

 

 

13.2.1 When DSW instruction (FNC 72) is used ..................................................................................

120

 

13.2.2

When BIN instruction (FNC 19) is used.....................................................................................

121

 

13.3

Input Matrix [MTR Instruction (FNC 52)] ...................................................................................

122

 

13.4

Seven Segment with Latch [SEGL Instruction (FNC 74)/BCD Instruction (FNC 18)] ...............

123

 

 

13.4.1 When SEGL instruction (FNC 74) is used .................................................................................

123

 

 

13.4.2 When BCD instruction (FNC 18) is used ...................................................................................

124

 

 

 

 

 

 

14. Test Operation, Adjustment, Maintenance and Troubleshooting

125

 

 

 

 

 

 

14.1

Preparation for Test Operation..................................................................................................

126

 

14.1.1

Preliminary inspection [power OFF] ..........................................................................................

126

 

14.1.2

Connection to peripheral device connecting connector (RS-422) .............................................

126

 

14.1.3

Connection to peripheral device connecting connector (USB) ..................................................

127

 

 

14.1.4 Writing of program and program check [power ON and PLC stopped] .....................................

127

 

14.2

Running and Stopping Procedures [Power ON]........................................................................

128

 

14.2.1

Methods of running and stopping ..............................................................................................

128

 

14.2.2

Use of several running/stopping methods .................................................................................

129

 

14.3

Operation and Test [Power ON and PLC Running] ..................................................................

130

 

14.3.1

Self-diagnostic function .............................................................................................................

130

 

14.3.2

Test functions ............................................................................................................................

130

 

6

FX3S Series Programmable Controllers

 

 

User's Manual - Hardware Edition

Table of Contents

 

 

 

 

 

14.3.3

Program modification function ...................................................................................................

130

 

14.4

Maintenance and Periodic Inspection .......................................................................................

131

 

14.4.1

Periodic inspection ....................................................................................................................

131

 

14.4.2

Maintenance - product life of relay contacts .............................................................................

131

 

14.5

Troubleshooting with LEDs .......................................................................................................

132

 

14.5.1

POW LED [on/flashing/off].........................................................................................................

132

 

14.5.2

ERR LED [on/flashing/off]..........................................................................................................

132

 

14.6

Judgment by Error Codes and Representation of Error Codes ................................................

133

 

 

14.6.1 Operation and check by GX Works2 .........................................................................................

133

 

14.6.2

Representation of errors............................................................................................................

134

 

14.6.3

Error Code List and Action ........................................................................................................

135

 

14.7

Troubleshooting ........................................................................................................................

140

 

14.7.1

Output does not operate............................................................................................................

140

 

 

14.7.2 24 V DC input does not operate ................................................................................................

140

 

14.7.3

Cautions in registering keyword ................................................................................................

141

 

 

 

 

 

 

15. Other Extension Devices and Optional Units

 

 

 

(External Dimensions and Terminal Arrangement)

142

 

 

 

 

 

 

15.1

Special Adapters .......................................................................................................................

142

 

 

15.1.1 FX3U-4AD-ADP .........................................................................................................................

142

 

 

15.1.2 FX3U-4DA-ADP .........................................................................................................................

142

 

 

15.1.3 FX3U-3A-ADP............................................................................................................................

143

 

 

15.1.4 FX3U-4AD-PT(W)-ADP .............................................................................................................

143

 

 

15.1.5 FX3U-4AD-PNK-ADP ................................................................................................................

143

 

 

15.1.6 FX3U-4AD-TC-ADP ...................................................................................................................

144

 

 

15.1.7 FX3U-232ADP(-MB) ..................................................................................................................

144

 

 

15.1.8 FX3U-485ADP(-MB) ..................................................................................................................

145

 

 

15.1.9 FX3U-ENET-ADP ......................................................................................................................

145

 

15.2

Expansion Board.......................................................................................................................

146

 

 

15.2.1 FX3G-4EX-BD ...........................................................................................................................

146

 

 

15.2.2 FX3G-2EYT-BD .........................................................................................................................

146

 

 

15.2.3 FX3G-232-BD ............................................................................................................................

147

 

 

15.2.4 FX3G-422-BD ............................................................................................................................

147

 

 

15.2.5 FX3G-485-BD ............................................................................................................................

148

 

 

15.2.6 FX3G-485-BD-RJ.......................................................................................................................

148

 

 

15.2.7 FX3G-2AD-BD ...........................................................................................................................

149

 

 

15.2.8 FX3G-1DA-BD ...........................................................................................................................

149

 

 

15.2.9 FX3G-8AV-BD ...........................................................................................................................

150

 

15.3

Connector Conversion Adapter.................................................................................................

151

 

 

15.3.1 FX3S-CNV-ADP.........................................................................................................................

151

 

15.4

Interface Module .......................................................................................................................

151

 

 

15.4.1 FX-232AWC-H...........................................................................................................................

151

 

 

 

 

 

 

16. Display Module (FX3S-5DM)

152

 

 

 

 

 

 

16.1

Specifications ............................................................................................................................

152

 

16.1.1

Applicable PLC ..........................................................................................................................

152

 

16.1.2

Display Specifications................................................................................................................

152

 

 

16.1.3 External Dimensions and Part Names.......................................................................................

153

 

16.2

Installation and Removal...........................................................................................................

153

 

16.2.1

Installation and Removal

 

 

 

 

 

(when the expansion board/connector conversion adapter is not used together)......................

153

 

16.2.2

Installation and Removal

 

 

 

 

 

(when the expansion board/connector conversion adapter is used together)............................

154

 

16.3

Summary of Functions ..............................................................................................................

155

 

16.4

Flowing of the Screen Display...................................................................................................

156

 

16.5

Monitor/Test ..............................................................................................................................

157

 

16.5.1

Relevant devices .......................................................................................................................

157

 

16.5.2

Selecting a device .....................................................................................................................

157

 

7

FX3S Series Programmable Controllers

 

 

 

User's Manual - Hardware Edition

Table of Contents

 

 

 

 

 

 

16.5.3

When "Input (X)", "Output (Y)", "Auxiliary relay (M)" or "State (S)" is selected .........................

 

158

 

16.5.4

When "Timer (T)" is selected.....................................................................................................

 

160

 

16.5.5

When "Counter (C)" is selected.................................................................................................

 

162

 

16.5.6

When "Data register (D)" is selected .........................................................................................

 

164

 

16.6

Time Display and Setting ..........................................................................................................

 

166

 

16.7

Error Display

.............................................................................................................................

 

166

 

16.8

5DM Control ......................................................................Functions (Restrictions From PLC)

 

167

 

16.8.1

System information ..............................................................................................................list

 

167

 

16.8.2

System information ...........................................................................setting program example

 

168

 

16.9

Specified Device ............................................................................................Monitor Function

 

168

 

16.9.1

System information ............................................................- specified device monitor function

 

168

 

16.9.2

Program ....................................................................................................................example1

 

169

 

16.9.3

Program ...................example2 (when monitoring consecutive timers using operation button)

 

170

 

16.9.4

Program ..........example3 (when monitoring non-consecutive timers using operation buttons)

 

171

 

16.9.5

Specified ...............................................................................................device editing function

 

172

 

16.10

Back light off ..............................................................................................................function

 

174

 

16.10.1

System ............................................................................Information - Back light off function

 

174

 

16.11

Display Screen .............................................................................................Protect Function

 

175

 

16.11.1

System ..............................................................information - display screen protect function

 

175

 

16.11.2

Program .................................................................example (screen protect function setting)

 

175

 

16.12

Error display ....................................................................................................enable/disable

 

175

 

16.13

Operation Button ...................................................................................ON/OFF Information

 

176

 

16.13.1

Various ................................................................................................................applications

 

176

 

16.13.2

System ...................................................information - operation button ON/OFF information

 

176

 

16.14

Specifying a ........................................Decimal/Hexadecimal Current Value Display Format

 

176

 

 

 

 

 

 

 

17. Memory Cassette

 

177

 

 

 

 

 

 

 

 

 

17.1

Outline.......................................................................................................................................

 

 

 

177

 

17.2

Specifications ............................................................................................................................

 

177

 

17.2.1

Electrical .............................................................................................................specifications

 

177

 

17.2.2

Part names ........................................................................................and external dimensions

 

177

 

17.3

Installation.................................................................................................................................

 

 

178

 

17.3.1

Installation ...(when the expansion board/connector conversion adapter is not used together)

178

 

17.3.2

Installation .........(when the expansion board/connector conversion adapter is used together)

179

 

17.4

Removal ....................................................................................................................................

 

 

 

181

 

17.4.1

Removal ...(when the expansion board/connector conversion adapter are not used together)

181

 

17.4.2

Removal .........(when the expansion board/connector conversion adapter are used together)

182

 

17.5

Saved Data Content..................................................................................................................

 

183

 

17.6

PROTECT Switch .....................................................................................................................

 

184

 

17.6.1

PROTECT ...........................................................................................................switch setting

 

184

 

 

17.6.2 PROTECT switch operation ......................................................................................................

 

184

 

17.6.3

Precautions .........................................................................when setting and using the switch

 

184

 

17.7

Memory Cassette .......................<-> PLC (EEPROM Memory) Transfers by Loader Function

 

185

 

 

17.7.1 Writing (WR: FX3G-EEPROM-32L -> PLC)...............................................................................

 

185

 

 

17.7.2 Reading (RD: FX3G-EEPROM-32L <- PLC) .............................................................................

 

186

 

17.8

Memory cassette .......................................................................................precautions for use

 

186

 

 

 

 

 

 

 

Appendix A: Special Device List

 

187

 

 

 

 

 

 

 

 

Appendix A-1

Special Auxiliary Relay (M8000 to M8511) ........................................................

 

187

 

 

Appendix A-2

Special ...........................................................Data Register (D8000 to D8511)

 

193

 

 

Appendix A-3 Analog expansion boards [M8260 to M8269 and D8260 to D8269] ..................

 

198

 

 

Appendix A-3-1 .................................................................

Special auxiliary relays (M8260 to M8269)

 

198

 

 

Appendix A-3-2 ....................................................................

Special data registers (D8260 to D8269)

 

198

 

 

Appendix A-4 Analog special adapters [M8280 to M8289 and D8280 to D8289].....................

 

199

 

 

Appendix A-4-1 .................................................................

Special auxiliary relays (M8280 to M8289)

 

199

 

 

Appendix A-4-2 ....................................................................

Special data registers (D8280 to D8289)

 

200

 

8

FX3S Series Programmable Controllers

 

User's Manual - Hardware Edition

Table of Contents

Appendix B: Instruction List

201

Appendix B-1

Basic Instructions ...............................................................................................

201

Appendix B-2

Step Ladder Instructions ....................................................................................

201

Appendix B-3

Applied Instructions ... in Ascending Order of FNC Number..............................

202

Appendix C: Discontinued models

205

Warranty.................................................................................................................................

 

207

Revised History

.....................................................................................................................

208

9

FX3S Series Programmable Controllers

 

User's Manual - Hardware Edition

Standards

Standards

Certification of UL, cUL standards

FX3S series main units, FX3S series interface adapter and FX3U series special adapters supporting UL, cUL standards are as follows:

UL, cUL file number: E95239

Models: MELSEC FX3S/FX3U series manufactured

FX3S-MR/ES

FX3S-MT/ES

FX3S-MT/ESS

 

FX3S-MR/DS

FX3S-MT/DS

FX3S-MT/DSS

 

Where  indicates:10, 14, 20, 30

 

 

FX3S-30MR/ES-2AD

FX3S-30MT/ES-2AD

FX3S-30MT/ESS-2AD

 

FX3S-CNV-ADP

 

 

 

FX3U-232ADP(-MB)

FX3U-485ADP(-MB)

FX3U-ENET-ADP

 

FX3U-4AD-ADP

FX3U-4DA-ADP

FX3U-3A-ADP

FX3U-4AD-PT-ADP

FX3U-4AD-PTW-ADP

FX3U-4AD-PNK-ADP

FX3U-4AD-TC-ADP

 

Compliance with EC directive (CE Marking)

This note does not guarantee that an entire mechanical module produced in accordance with the contents of this note will comply with the following standards.

Compliance to EMC directive and LVD directive of the entire mechanical module should be checked by the user / manufacturer. For more details please contact to the local Mitsubishi Electric sales site.

Requirement for Compliance with EMC directive

The following products have shown compliance through direct testing (of the identified standards below) and design analysis (through the creation of a technical construction file) to the European Directive for Electromagnetic Compatibility (2004/108/EC) when used as directed by the appropriate documentation.

Attention

• This product is designed for use in industrial applications.

Note

• Manufactured by:

Mitsubishi Electric Corporation

2-7-3 Marunouchi, Chiyoda-ku, Tokyo, 100-8310 Japan

• Manufactured at:

Mitsubishi Electric Corporation Himeji Works

840 Chiyoda-machi, Himeji, Hyogo, 670-8677 Japan

Authorized Representative in the European Community: Mitsubishi Electric Europe B.V.

Gothaer Str. 8, 40880 Ratingen, Germany

10

FX3S Series Programmable Controllers

 

 

 

 

 

 

User's Manual - Hardware Edition

 

 

 

 

Standards

 

 

 

 

 

 

 

Type: Programmable Controller (Open Type Equipment)

 

 

 

 

Models: MELSEC FX3S series, FX3G series, FX3U series manufactured

 

 

 

from June 1st, 2005

 

FX3U-232ADP

FX3U-485ADP

 

 

 

 

 

 

FX3U-4AD-ADP

FX3U-4DA-ADP

FX3U-4AD-PT-ADP

FX3U-4AD-TC-ADP

 

from April 1st, 2007

 

FX3U-232ADP-MB

FX3U-485ADP-MB

 

 

 

 

from December 1st, 2007

FX3U-4AD-PTW-ADP

FX3U-4AD-PNK-ADP

 

 

 

 

from November 1st, 2008

FX3G-232-BD

FX3G-422-BD

FX3G-485-BD

 

 

 

 

 

FX3G-EEPROM-32L

 

 

 

 

 

 

 

 

 

FX3G-2AD-BD

FX3G-1DA-BD

FX3G-8AV-BD

 

 

 

from June 1st, 2009

 

FX3U-3A-ADP

 

 

 

 

 

 

 

from February 1st, 2012

FX3U-ENET-ADP

 

 

 

 

 

 

 

from March 1st, 2013

 

FX3S-MR/ES

FX3S-MT/ES

FX3S-MT/ESS

 

 

 

 

 

Where  indicates:10, 14, 20, 30

 

 

 

 

 

 

 

FX3S-CNV-ADP

 

 

 

 

 

 

 

from September 1st, 2013

FX3S-MR/DS

FX3S-MT/DS

FX3S-MT/DSS

 

 

 

 

 

Where  indicates:10, 14, 20, 30

 

 

 

 

 

 

 

FX3S-30MR/ES-2AD

FX3S-30MT/ES-2AD

FX3S-30MT/ESS-2AD

 

 

 

 

 

FX3G-4EX-BD

FX3G-2EYT-BD

FX3G-485-BD-RJ

 

 

 

from September 1st, 2014

FX3S-5DM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Standard

 

 

 

Remark

 

 

 

EN61131-2: 2007

Programmable controllers

 

Compliance with all relevant aspects of the standard.

 

 

 

- Equipment requirements and tests

 

EMI

 

 

 

 

 

 

 

 

Radiated Emission

 

 

 

 

 

 

 

Conducted Emission

 

 

 

 

 

 

 

EMS

 

 

 

 

 

 

 

 

Radiated electromagnetic field

 

 

 

 

 

 

 

Fast transient burst

 

 

 

 

 

 

 

Electrostatic discharge

 

 

 

 

 

 

 

• High-energy surge

 

 

 

 

 

 

 

• Voltage drops and interruptions

 

 

 

 

 

 

 

Conducted RF

 

 

 

 

 

 

 

 

• Power frequency magnetic field

 

 

 

 

 

 

 

 

 

 

 

 

Requirement for Compliance with LVD directive

The following products have shown compliance through direct testing (of the identified standards below) and design analysis (through the creation of a technical construction file) to the European Directive for Low Voltage (2006/95/EC) when used as directed by the appropriate documentation.

Type: Programmable Controller (Open Type Equipment)

Models: MELSEC FX3S series manufactured

from March 1st, 2013

FX3S-MR/ES

FX3S-MT/ES

FX3S-MT/ESS

 

Where  indicates:10, 14, 20, 30

 

from September 1st, 2013

FX3S-MR/DS

 

 

 

Where  indicates:10, 14, 20, 30

 

 

FX3S-30MR/ES-2AD

FX3S-30MT/ES-2AD

FX3S-30MT/ESS-2AD

 

 

 

 

Standard

 

 

Remark

EN61131-2: 2007 Programmable controllers

The equipment has been assessed as a component for fitting in a suitable

- Equipment requirements and tests

enclosure which meets the requirements of EN61131-2: 2007

 

 

 

 

11

FX3S Series Programmable Controllers

 

User's Manual - Hardware Edition

Standards

Caution for compliance with EC Directive

1.Installation in Enclosure

Programmable logic controllers are open-type devices that must be installed and used within conductive control boxes. Please use the FX3S Series programmable logic controllers while installed in conductive shielded control boxes. Please secure the control box lid to the control box (for conduction). Installation within a control box greatly affects the safety of the system and aids in shielding noise from the programmable logic controller.

2.Caution for Analog Products in use

The analog products have been found to be compliant to the European standards in the aforesaid manual and directive. However, for the very best performance from what are in fact delicate measuring and controlled output devices, Mitsubishi Electric would like to make the following points;

As analog devices are sensitive by nature, their use should be considered carefully. For users of proprietary cables (integral with sensors or actuators), these users should follow those manufacturers' installation requirements.

Mitsubishi Electric recommends that shielded cables be used. If NO other EMC protection is provided, users may experience temporary loss or accuracy between +10% / -10% in very heavy industrial areas.

However, Mitsubishi Electric suggests that if adequate EMC precautions are followed for the users complete control system.

-Sensitive analog cables should not be laid in the same trunking or cable conduit as high voltage cabling. Where possible, users should run analog cables separately.

-Good cable shielding should be used. When terminating the shield at Earth - ensure that no earth loops are accidentally created.

-When reading analog values, EMC accuracy can be improved by averaging the readings. This can be achieved either through functions on the analog product or through a user's program in the FX3S Series PLC main unit.

12

FX3S Series Programmable Controllers

1 Introduction

User's Manual - Hardware Edition

1.1 Introduction of Manuals

 

 

 

 

 

 

 

 

 

 

 

 

1.Introduction

This manual explains the procedures for selecting the system components, main unit specifications and procedures for installing the main unit, and procedures for operating the display module etc. FX3S PLCs can make various kinds of control in combination with the main unit functions and many extension devices (expansion board and special adapters).

The detailed explanation of the sequence instructions, communication control, analog control and positioning control are given in separate manuals.

For information on manual organization, refer to Subsection 1.1.2.

1.1Introduction of Manuals

1.1.1Classification of major components in this manual

1)Main unit (Chapter 1 to Chapter 14)

Division

Outline

Reference

Introduction of manuals

This chapter contains explanations of the procedures for obtaining the manuals and

Chapter 1

the abbreviations.

 

 

 

 

 

Features and part names

This chapter contains explanations of the product features and the names of the parts.

Chapter 2

 

 

 

Introduction of product

This chapter contains explanations of the structures for model names, extension

Chapter 3

products.

 

 

 

 

 

Specifications

This chapter contains explanations of the specifications for power supply and input/

Chapter 4

output, performance specifications, external dimensions and terminal block layout.

 

 

 

 

 

Version information

This chapter contains explanation for upgrading of FX3S PLCs and information for the

Chapter 5

application of programming tools.

 

 

 

 

 

System configuration

Procedure for determining whether or not a system configuration is possible.

Chapter 6

 

 

 

Installation

This chapter contains explanations for the panel layout and the procedures for

Chapter 7

installing with DIN rail or screws.

 

 

 

 

 

Power supply wiring

This chapter contains explanations of the procedures for preparing for wiring, power

Chapter 8

supply wiring and wiring precautions.

 

 

 

 

 

Input wiring

This chapter contains explanations of the input wiring and wiring precautions.

Chapter 9

 

 

 

High-speed counter

This chapter contains explanations of the procedures for using the high-speed counter

Chapter 10

 

examples of programming.

 

Built-in analog

This chapter contains explanations of the procedures for using the built-in variable

Chapter 11

 

analog potentiometer and the built-in analog input and programming examples.

 

Output wiring

This chapter contains explanations for the output wiring and wiring precautions.

Chapter 12

 

 

 

Examples of wiring for each use

This chapter contains explanations of the procedures for wiring input/output devices

Chapter 13

 

for main uses.

 

Test operation, adjustment,

This chapter contains explanations of the procedures for test operation and

 

adjustment, maintenance and error check items and measures to be taken upon

Chapter 14

maintenance and error check

occurrence of error.

 

 

 

 

 

 

2) Extension devices (Chapter 15)

Division

Outline

Reference

Extension products for special

This chapter contains explanations for the external dimensions and terminal layout

 

functions, such as communication

(For details, refer to the manual for each extension device).

Chapter 15

control and analog.

 

 

3) Optional products (Chapter 16 to Chapter17)

Division

Outline

Reference

Display module

This chapter contains explanation of the specifications, external dimensions, mounting

Chapter 16

 

procedures and operating procedures for display modules (FX3S-5DM).

 

Memory cassette

This chapter contains explanations of the specifications for the memory cassette and

Chapter 17

 

the installation procedures.

 

4) Others (Appendix A to Appendix C)

Division

Outline

Reference

 

This chapter contains an explanation list of the special auxiliary relays (M8000 to

 

List of special devices

M8511) and special data registers (D8000 to D8511).

Appendix A

 

(For details, refer to the programming manual.)

 

 

 

 

List of instructions

This chapter contains an explanation list of the basic instructions and applied

Appendix B

 

instructions. (For details, refer to the programming manual.)

 

List of discontinued models

The discontinued MELSEC-F Series PLC models and programming tools described in

Appendix C

 

this manual.

 

1 Introduction

2 PartNamesFeaturesand

3 IntroductionProduct

4 Specifications

5

VersionPeripheralDevices

and

6 ConfigurationSystem

7 Installation

8

PreparationPowerWiring

andSupply

9 InputWiring

10

HighCounters

Speed-

13

FX3S Series Programmable Controllers

1 Introduction

User's Manual - Hardware Edition

1.1 Introduction of Manuals

 

 

1.1.2Manual organization and position of this manual

This manual describes detail on the hardware, including the system configuration, installation and wiring. The instructions, communication control, analog control and positioning control are explained in separate manuals. Refer to the manuals as needed.

FX3S Series

 

Manual for each use (separate volume)

 

 

 

 

Main unit

Built-in functions

Refer to the manual for each purpose of use.

 

 

 

 

• Sequence instructions

User's Manual - Hardware Edition

This manual

 

• High-speed counter

JY997D48601 (Model: FX3S-HW-E)

 

 

• PID instruction

 

Details of hardware, including

 

• Positioning instructions

FX3S

 

input/output specifications, wiring,

 

• Built-in analog

separate

 

installation and maintenance of PLC

 

 

manual

 

 

main unit

 

 

 

 

 

Additional options

 

 

 

Options

 

Programming Manual - Basic & Applied Instruction

 

JY997D16601 (Model: FX-P3-E)

 

 

• Display module

FX3S/FX3G/FX3GC/

Details of sequence program,

 

• Memory cassette

including basic and applied

 

 

FX3U/FX3UC

instructions and various devices

 

 

separate manual

 

 

The manuals for FX3S Series will be

 

 

 

 

 

 

available in or after May, 2013.

 

 

Structured Programming Manual

 

Expansion boards, Special adapters

FX

For details on structured programming,

 

• Analog

refer to the following manual.

 

separate

 

• Communication

MELSEC-Q/L/F Structured

 

manual

 

Programming Manual (Fundamentals)

 

 

 

 

 

 

 

 

SH-080782 (Model: Q/FX-KP-KI-E)

 

 

 

FXCPU Structured Programming

 

 

 

Manual [Device & Common]

 

 

 

JY997D26001 (Model: FX-KP-DK-E)

 

 

 

FXCPU Structured Programming

 

 

 

Manual [Basic & Applied instruction]

 

 

 

JY997D34701 (Model: FX-KP-SM-E)

 

 

 

FXCPU Structured Programming

 

 

 

Manual [Application Functions]

 

 

 

JY997D34801 (Model: FX-KP-OK-E)

 

 

User's Manual - Data Communication Edition

 

 

JY997D16901 (Model: FX-U-COMMU-E)

 

 

 

FX

Details of N:N Network, parallel link,

 

 

computer link, non-protocol

 

 

separate

 

 

communication and programming

 

 

manual

communication

 

 

 

 

The manuals for FX3S Series will be

 

 

 

available in or after May, 2013.

 

 

User's Manual - Analog Control Edition

 

Manuals supplied with product

JY997D16701 (Model: FX3U-U-ANALOG-E)

 

Details of analog expansion boards

Each product comes with the installation manual or

FX3S/FX3G/FX3GC/

and analog special adapters

the User's Manual.

 

FX3U/FX3UC

The manuals for FX3S Series will be

Installation manual

 

separate manual

 

 

available in or after May, 2013.

The part names, installation procedures and

 

 

 

specifications are shown.

 

User's Manual - Positioning Control Edition

As for the functions and program examples, refer to

JY997D16801 (Model: FX3U-U-POS-E)

 

the separate User's Manual - Edition).

 

 

Details of wiring, instructions and

User's manual

 

FX3S/FX3G/FX3GC/

 

operations of positioning functions in

The procedures for wiring and installing, specifications

FX3U/FX3UC

PLC main unit

 

and functions are explained.

separate manual

The manuals for FX3S Series will be

 

 

 

 

To use some products, separate manuals may be necessary.

 

available in or after May, 2013.

 

 

 

14

FX3S Series Programmable Controllers

1 Introduction

User's Manual - Hardware Edition

1.1 Introduction of Manuals

 

 

1.1.3List of manuals

FX3S Series PLC main units supplied only with the hardware manual. For the details of the hardware of FX3S Series, refer to this manual.

For instructions for programming and hardware information on special function devices, refer to the relevant manuals.

 

 

 

 

 

: Indispensable manuals

 

 

 

 

 

 

 

: Manuals necessary for some purposes

 

 

 

 

 

: Manuals with separate volumes for details

 

 

 

 

 

 

 

 

 

 

Manual Name

 

Manual

Contents

 

Model

 

 

 

Number

 

Code

 

 

 

 

 

 

Manuals for PLC main unit

 

 

 

 

 

FX3S PLC main unit

 

 

 

 

 

 

 

 

 

 

 

 

 

Supplied

 

 

 

Extractions of descriptions of input/output specifications,

 

 

 

 

 

wiring and installation of FX3S Series PLC main unit from

 

with

FX3S Series Hardware Manual

JY997D48301

-

FX3S Series User's Manual - Hardware Edition.

 

 

product

 

 

 

For the detailed explanation, refer to this manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Supplied

 

 

 

Extractions of descriptions of input/output specifications,

 

 

FX3S-30M/E-2AD

 

 

wiring and installation of FX3S-30M/E-2AD PLC main

 

with

Hardware Manual

 

JY997D51701

unit from FX3S Series User's Manual - Hardware Edition.

-

 

product

 

 

 

For the detailed explanation, refer to this manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional

FX3S Series User's Manual

 

Details of hardware of FX3S Series PLC main unit,

 

JY997D48601

including input/output specifications, wiring, installation

09R535

 

Manual

- Hardware Edition (this manual)

 

and maintenance.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Programming

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional

FX3S/FX3G/FX3GC/FX3U/FX3UC

 

Details of sequence programming for FX3S Series,

 

Series Programming Manual -

JY997D16601

including explanation for basic instructions,

applied

09R517

 

Manual

Basic & Applied Instruction Edition

 

instructions and various devices.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional

MELSEC-Q/L/F

 

 

Programming methods, specifications, functions, etc.

 

Manual

Structured Programming Manual

SH-080782

required to create structured programs.

 

13JW06

 

 

(Fundamentals)

 

 

 

 

 

 

Additional

FX CPU

 

 

Devices, parameters, etc. provided in structured projects

 

Manual

Structured Programming

Manual

JY997D26001

of GX Works2.

 

09R925

 

 

[Device & Common]

 

 

 

 

 

 

Additional

FX CPU

 

 

Sequence instructions provided in structured projects of

 

Structured Programming

Manual

JY997D34701

09R926

 

Manual

[Basic & Applied Instruction]

 

GX Works2.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional

FX CPU

 

 

Application functions provided in structured projects of

 

Manual

Structured Programming

Manual

JY997D34801

GX Works2.

 

09R927

 

 

[Application Functions]

 

 

 

 

 

Manuals for communication control

 

 

 

 

 

Common

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional

FX Series User's Manual

 

 

Details of N:N Network, parallel link, computer link and

 

 

JY997D16901

non-protocol communication (RS instruction and RS2

09R715

 

Manual

- Data Communication Edition

 

instruction).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FX3S/FX3G/FX3GC/FX3U/FX3UC

 

 

 

 

Additional

Series User's Manual

 

JY997D26201

Details on MODBUS serial communication in FX3S/FX3G/

09R626

 

Manual

- MODBUS Serial Communication

 

FX3GC/FX3U/FX3UC PLCs.

 

 

 

 

Edition

 

 

 

 

 

 

 

 

 

 

 

 

 

Ethernet

 

 

 

 

 

 

When using each product, refer also to the User's Manual - Hardware Edition for the PLC main unit to be installed.

 

 

 

 

 

 

 

 

 

 

 

Supplied

 

 

 

Describes installation and specifications for the

FX3U-

 

 

FX3U-ENET-ADP

 

 

ENET-ADP Ethernet communication special adapter

 

with

Installation Manual

 

JY997D47401

extracted from the FX3U-ENET-ADP User's Manual.

-

 

product

 

 

 

When using, refer to FX3U-ENET-ADP User's Manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional

FX3U-ENET-ADP

 

JY997D45801

Describes FX3U-ENET-ADP Ethernet communication

09R725

 

Manual

User's Manual

 

 

special adapter details.

 

 

1 Introduction

2 PartNamesFeaturesand

3 IntroductionProduct

4 Specifications

5

VersionPeripheralDevices

and

6 ConfigurationSystem

7 Installation

8

PreparationPowerWiring

andSupply

9 InputWiring

10

HighCounters

Speed-

15

FX3S Series Programmable Controllers

 

 

1 Introduction

User's Manual - Hardware Edition

 

 

1.1 Introduction of Manuals

 

 

 

 

 

 

 

 

 

 

 

Manual Name

Manual

Contents

Model

 

Number

Code

 

 

 

 

 

 

 

 

RS-232C/RS-422/RS-485

When using each product, refer also to the User's Manual - Hardware Edition for the PLC main unit to be installed and FX Series User's Manual - Data Communication Edition. For the MODBUS communication, refer to the FX3S/FX3G/FX3GC/FX3U/FX3UC Series User's Manual - MODBUS Serial Communication Edition.

 

Supplied

FX3G-232-BD

 

Procedures for handling the RS-232C communication

 

with

Installation Manual

JY997D32001

special adapter.

-

 

product

 

 

 

 

 

Supplied

FX3U-232ADP-MB

 

Procedures for handling the RS-232C communication

 

with

Installation Manual

JY997D26401

special adapter.

-

 

product

 

 

 

 

 

Supplied

FX3U-232ADP

 

Procedures for handling the RS-232C communication

 

with

JY997D13701

-

 

product

Installation Manual

 

special adapter.

 

 

 

 

 

 

 

 

 

 

 

 

 

Supplied

FX3G-422-BD

 

Procedures for handling the RS-422 communication

 

with

Installation Manual

JY997D32101

expansion board.

-

 

product

 

 

 

 

 

Supplied

FX3G-485-BD

 

Procedures for handling the RS-485 communication

 

with

Installation Manual

JY997D32201

expansion board.

-

 

product

 

 

 

 

 

Supplied

FX3G-485-BD-RJ

 

Procedures for handling the RS-485 communication

 

with

Installation Manual

JY997D51501

expansion board.

-

 

product

 

 

 

 

 

Supplied

FX3U-485ADP-MB

 

Procedures for handling the RS-485 communication

 

with

Installation Manual

JY997D26301

special adapter.

-

 

product

 

 

 

 

 

Supplied

FX3U-485ADP

 

Procedures for handling the RS-485 communication

 

with

JY997D13801

-

 

product

Installation Manual

 

special adapter.

 

 

 

 

 

 

 

 

 

 

 

 

 

Supplied

FX-485PC-IF

 

Procedures for handling the RS-232C/RS-485 conversion

 

with

Hardware Manual

JY992D81801

interface.

-

 

product

 

 

 

 

Manuals for analog/temperature control

 

 

 

Common

 

 

 

 

 

 

 

 

 

 

 

Additional

FX3S/FX3G/FX3GC/FX3U/FX3UC

JY997D16701

Details of analog special function block (FX3U-4AD,

09R619

Manual

Series User's Manual

FX3U-4DA, FX3UC-4AD), analog special adapter (FX3U-

 

 

- Analog Control Edition

 

***-**-ADP) and analog expansion board (FX3G-***-BD).

 

Analog input and temperature input

When using each product, refer to the User's Manual - Hardware Edition for the PLC main unit to be installed and FX3S/FX3G/FX3GC/ FX3U/FX3UC Series User's Manual - Analog Control Edition.

 

Supplied

FX3G-2AD-BD

 

Procedures for handling the 2-ch analog input expansion

 

with

JY997D33501

-

 

product

Installation Manual

 

board.

 

 

 

 

 

 

 

 

 

 

 

 

 

Supplied

FX3U-4AD-ADP

 

Procedures for handling the 4-ch analog input special

 

with

User's Manual

JY997D13901

adapter.

-

 

product

 

 

 

 

 

Supplied

FX3U-4AD-PT-ADP

 

Procedures for handling the 4-ch Pt100 temperature

 

with

JY997D14701

-

 

product

User's Manual

 

sensor input special adapter.

 

 

 

 

 

 

 

 

 

 

 

 

 

Supplied

FX3U-4AD-PTW-ADP

 

Procedures for handling the 4-ch Pt100 temperature

 

with

User's Manual

JY997D29101

sensor input special adapter.

-

 

product

 

 

 

 

 

Supplied

FX3U-4AD-PNK-ADP

 

Procedures for handling the 4-ch Pt1000/Ni1000

 

with

User's Manual

JY997D29201

temperature sensor input special adapter.

-

 

product

 

 

 

 

 

Supplied

FX3U-4AD-TC-ADP

 

Procedures for handling the 4-ch thermocouple input

 

with

User's Manual

JY997D14801

special adapter.

-

 

product

 

 

 

 

16

FX3S Series Programmable Controllers

 

 

1 Introduction

User's Manual - Hardware Edition

 

 

1.1 Introduction of Manuals

 

 

 

 

 

 

 

 

 

 

 

Manual Name

Manual

Contents

Model

 

Number

Code

 

 

 

 

 

 

 

 

Analog output

When using each product, refer to the User's Manual - Hardware Edition for the PLC main unit to be installed and FX3S/FX3G/FX3GC/ FX3U/FX3UC Series User's Manual - Analog Control Edition.

 

Supplied

FX3G-1DA-BD

 

Procedures for handling the 1-ch analog output expansion

 

with

Installation Manual

JY997D33601

board.

-

 

product

 

 

 

 

 

Supplied

FX3U-4DA-ADP

 

Procedures for handling the 4-ch analog output special

 

with

User's Manual

JY997D14001

adapter.

-

 

product

 

 

 

 

Analog input/output

When using each product, refer to the User's Manual - Hardware Edition for the PLC main unit to be installed and FX3S/FX3G/FX3GC/ FX3U/FX3UC Series User's Manual - Analog Control Edition.

 

Supplied

FX3U-3A-ADP

 

Procedures for handling the 2-ch analog input and 1-ch

 

with

User's Manual

JY997D35601

analog output special adapter.

-

 

product

 

 

 

 

 

Manuals for positioning control

 

 

 

 

Common

 

 

 

 

 

 

 

 

 

 

 

 

 

Additional

FX3S/FX3G/FX3GC/FX3U/FX3UC

 

Details of positioning functions of FX3S/FX3G/FX3GC/

 

Series User's Manual

JY997D16801

09R620

 

Manual

- Positioning Control Edition

 

FX3U/FX3UC Series.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manuals for FX-30P

 

 

 

 

 

Supplied

FX-30P

JY997D34201

Describes FX-30P specification extracted from the FX-

-

with

Installation Manual

30P Operation manual.

 

product

 

For details, refer to FX-30P Operation manual.

 

 

 

 

 

 

 

 

 

 

 

 

Additional

FX-30P

JY997D34401

Describes Handy Programming Panel FX-30P details.

09R924

Manual

Operation Manual

 

 

 

 

 

 

 

Other manuals

 

 

 

 

When using each product, refer also to the User's Manual - Hardware Edition for the PLC main unit to be installed.

 

 

 

 

 

 

Input extension

 

 

 

 

 

 

 

 

 

 

 

Supplied

FX3G-4EX-BD

 

Procedures for handling the 4 points input expansion

 

with

User's Manual

JY997D51301

board.

 

-

 

product

 

 

 

 

 

Output extension

 

 

 

 

 

 

 

 

 

 

 

 

Supplied

FX3G-2EYT-BD

 

Procedures for handling the 2 points transistor output

 

with

JY997D51401

-

 

product

User's Manual

 

expansion board.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Variable analog potentiometers

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Procedures for handling the 8-ch variable analog

 

 

Supplied

FX3G-8AV-BD

JY997D33701

potentiometers expansion board.

-

with

Installation Manual

When using, refer to

FX3S/FX3G/FX3GC/FX3U/FX3UC

 

product

 

Series Programming Manual -Basic & Applied Instruction

 

 

 

 

 

 

 

 

 

Edition.

 

 

 

 

 

 

 

 

 

Connector

conversion

 

 

 

 

 

 

 

 

 

 

 

Supplied

FX3S-CNV-ADP

JY997D48801

Procedures for handling the conversion function

-

with

Installation Manual

expansion adapter

for connectors for connecting

 

product

 

communication and analog special adapters.

 

 

 

 

 

 

 

 

 

 

 

 

Display module

 

 

 

 

 

 

 

 

 

 

 

 

Supplied

FX3S-5DM

 

Procedures for mounting and handling the display

 

with

JY997D51601

-

 

product

Installation Manual

 

module.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Memory cassette

 

 

 

 

 

 

 

 

 

 

 

Supplied

FX3G-EEPROM-32L

 

Specifications and operating procedures of the memory

 

with

Installation Manual

JY997D32401

cassette.

 

-

 

product

 

 

 

 

 

1 Introduction

2 PartNamesFeaturesand

3 IntroductionProduct

4 Specifications

5

VersionPeripheralDevices

and

6 ConfigurationSystem

7 Installation

8

PreparationPowerWiring

andSupply

9 InputWiring

10

HighCounters

Speed-

17

FX3S Series Programmable Controllers

1 Introduction

User's Manual - Hardware Edition

1.2 Generic Names and Abbreviations Used in Manuals

 

 

1.2Generic Names and Abbreviations Used in Manuals

Abbreviation/generic name

Description

PLCs

 

FX3S Series

Generic name for FX3S Series PLCs

 

 

FX3G Series

Generic name for FX3G Series PLCs

 

 

FX3U Series

Generic name for FX3U Series PLCs

 

 

FX3S PLCs or main units

Abbreviation of FX3S Series PLC main units

 

 

 

Generic name for the following models

Expansion boards

FX3G-4EX-BD, FX3G-2EYT-BD, FX3G-232-BD, FX3G-422-BD, FX3G-485-BD, FX3G-485-BD-RJ,

 

FX3G-2AD-BD, FX3G-1DA-BD, FX3G-8AV-BD

 

 

Special adapters

Generic name for communication special adapters and analog special adapters

 

 

Communication special

Generic name for the following models

adapters

FX3U-232ADP(-MB), FX3U-485ADP(-MB), FX3U-ENET-ADP

 

 

 

Generic name for the following models

Analog special adapters

FX3U-4AD-ADP, FX3U-4DA-ADP, FX3U-3A-ADP, FX3U-4AD-PT-ADP, FX3U-4AD-PTW-ADP,

 

FX3U-4AD-PNK-ADP, FX3U-4AD-TC-ADP

 

 

Display module

Generic name for the following model

FX3S-5DM

 

 

 

Memory cassettes

Generic name for the following model

FX3G-EEPROM-32L

 

 

 

Peripheral devices

Generic name for programming software, handy programming panel (HPP) and indicator

 

 

Programming tool

Generic name for programming software and handy programming panel (HPP)

 

 

Programming software

Generic name for GX Works2 and GX Developer

 

 

GX Works2

Abbreviation of programming software package SWDNC-GXW2-E

 

 

GX Developer

Abbreviation of programming software package SWD5C-GPPW-E

 

 

Handy programming panels

Generic name for the following model

(HPP)

FX-30P

 

 

RS-232C/RS-422 converters

Generic name for the following model

FX-232AWC-H

 

 

 

RS-232C/RS-485 converters

Abbreviation of FX-485PC-IF

 

 

Indicators

 

GOT1000 Series

Generic name for GT16, GT15, GT14, GT11 and GT10

 

 

GOT-900 Series

Generic name for GOT-A900 Series and GOT-F900 Series

 

 

GOT-A900 Series

Generic name for GOT-A900 Series

 

 

GOT-F900 Series

Generic name for GOT-F900 Series

 

 

Manuals

 

FX3S Hardware Edition

Abbreviation of FX3S Series User's Manual - Hardware Edition

 

 

Programming manual

Abbreviation of FX3S/FX3G/FX3GC/FX3U/FX3UC Series Programming Manual

- Basic & Applied Instruction Edition

 

 

 

Data Communication Edition

Abbreviation of FX Series User's Manual - Data Communication Edition

 

 

MODBUS Serial

Abbreviation of FX3S/FX3G/FX3GC/FX3U/FX3UC Series User's Manual

Communication Edition

- MODBUS Serial Communication Edition

 

 

Analog Control Edition

Abbreviation of FX3S/FX3G/FX3GC/FX3U/FX3UC Series User's Manual - Analog Control Edition

 

 

Positioning Control Edition

Abbreviation of FX3S/FX3G/FX3GC/FX3U/FX3UC Series User's Manual - Positioning Control Edition

 

 

ENET-ADP User's Manual

Abbreviation of FX3U-ENET-ADP User's Manual

 

 

18

FX3S Series Programmable Controllers

2 Features and Part Names

User's Manual - Hardware Edition

2.1 Major Features

 

 

 

 

 

 

 

 

 

 

 

 

2.Features and Part Names

2.1Major Features

1.Basic functions

[Up to 30 input/output points]

Main units are available in models of 10, 14, 20 and 30 total input/output points.

[Memory capacity]

The PLC has a 16 K-step EEPROM memory. (Program capacity is 4 K-steps.)

[Built-in USB port]

The PLC has a built-in USB port for the programming communication function to enable high-speed communication at 12 Mbps.

[Built-in RUN/STOP switch]

The PLC can be started and stopped with the built-in switch.

RUN and STOP commands can be given to the PLC through a general-purpose input terminal or peripheral device.

[Built-in Variable analog potentiometers]

(except FX3S-30M/E-2AD)

The PLC has two built-in variable analog potentiometers available for adjusting the timer set time.

Up to 8 points can be added by using the optional analog potentiometer expansion board.

[Built-in analog inputs]

(only FX3S-30M/E-2AD)

The PLC has two built-in analog inputs available for voltage input.

Additional analog input points can be added by using an optional expansion board or special adapter.

[Writing during RUN]

The programming software for personal computer enables you to modify the program while the PLC is running.

[Built-in clock function]

The PLC has a clock function to control the time.

[Programming tool]

Use a version of a programming tool supporting the FX3S.

Refer to Chapter 5.

[Remote debugging of program]

Programming software enables you to remotely transfer programs and monitor PLC operation through a modem connected to the RS-232C expansion board or the RS-232C communication special adapter.

2.Input/output high-speed processing functions of main unit

[High-speed counter function]

-1-phase 60 kHz × 2 points + 10 kHz × 4 points

-2-phase 30 kHz × 1 points + 5 kHz × 1 point

Refer to Chapter 10 and Programming Manual.

[Pulse catch function]

Signals with short ON width or OFF width can be captured without a complicated program.

Refer to Chapter 9 and Programming Manual.

Input terminal

Signal ON/OFF width

X000, X001

10 s

 

 

X002 to X005

50 s

 

 

[Input interruption function]

The PLC can process interruption routines with higher priority using external signals whose minimum ON duration or OFF duration is 10 s (X000, X001) or 50 s (X002 to X005).

(The timer interruption function is also provided.)

Refer to Chapter 9 and Programming Manual.

[Pulse output function]

When output terminals in the transistor output type main unit are used, pulses of up to 100 kHz can be output simultaneously to 2 axes (Y000 and Y001).

Using a number of instructions programming is simplified.

Refer to Positioning Control Edition.

[Various positioning instructions]

Instruction

 

Description

 

DSZR

Mechanical

zero return

instruction

with

DOG search function.

 

 

 

 

 

 

 

 

Instruction to read the current value from

ABS

our servo amplifier with absolute position

 

(ABS) detecting function.

 

 

 

 

DRVI

Positioning (relative positioning) to specify

the movement from the current position.

 

 

 

 

 

 

 

Positioning

(absolute

positioning)

to

DRVA

specify the target position based on the

 

current value 0.

 

 

 

 

PLSV

Instruction to change the pulse train output

frequency.

 

 

 

 

 

 

 

 

 

 

 

 

Refer to Positioning Control Edition.

1 Introduction

2 PartNamesFeaturesand

3 IntroductionProduct

4 Specifications

5

VersionPeripheralDevices

and

6 ConfigurationSystem

7 Installation

8

PreparationPowerWiring

andSupply

9 InputWiring

10

HighCounters

Speed-

19

FX3S Series Programmable Controllers

2 Features and Part Names

User's Manual - Hardware Edition

2.1 Major Features

 

 

3.Display functions (display module) (Supported in Ver. 1.20 or later)

FX3S-5DM Display Module (option) can be installed on the PLC.

[Monitor/test function]

Devices can be monitored and tested by operating the buttons on the display module. The button operations can be inhibited by the user program.

[Other functions]

On the display module, you can set the time and display error codes.

Refer to Chapter 16.

4.Communication and network functions

The expansion board and special adapter for each communication function can be connected.

Refer to Data Communication Edition.Refer to MODBUS Serial

Communication Edition.Refer to ENET-ADP User's Manual.

[Kinds of communication functions]

Programming communication (RS-232C/RS-422/USB)

N:N Network

Parallel link

Computer link

Inverter communication

Non-protocol communication (RS-232C/RS-485)

MODBUS communication

Ethernet

5.Analog functions

The expansion board and special adapter for each analog function are connected.

Refer to Analog Control Edition.

[Kinds of analog functions]

Voltage/current input

Voltage/current output

Temperature sensor input (thermocouple and platinum resistance thermometer sensor)

20

FX3S Series Programmable Controllers

2 Features and Part Names

User's Manual - Hardware Edition

2.2 Names and Functions of Parts

 

 

2.2Names and Functions of Parts

2.2.1Front Panel

Factory default configuration (standard)

[3]

 

 

[2]

 

[4]

 

 

 

 

[5]

[1]

 

[6]

 

 

[7]

[10]

[9]

[8]

[1]

Top cover

Mount the expansion board, display module and memory cassette under this cover.

[2]

Terminal names

The signal names for power supply, input and output terminals are shown.

[3]

Terminal block covers

The covers can be opened for wiring.

 

 

Keep the covers closed while the PLC is running (the unit power is on).

[4]

Input display LEDs (red)

When an input terminal (X000 or more) is turned on, the corresponding LED lights.

[5]

Peripheral device connecting

The peripheral device connector, variable analog potentiometers, analog inputs and RUN/

 

connector cover

STOP switch are located under this cover.

[6]

Operation status display LEDs

The operation status of the PLC can be checked with the LEDs.

 

 

The LEDs turn off, light and flash according to the following table.

 

 

 

 

For details on the operation status, refer to Section 14.5.

 

 

 

 

 

 

 

 

 

 

LED name

Display color

Description

 

 

 

 

 

 

 

 

 

 

POW

Green

ON while power is on the PLC.

 

 

 

 

 

 

 

 

 

 

RUN

Green

ON while the PLC is running.

 

 

 

 

 

 

 

 

 

 

ERR

Red

Flashing when a program error occurs.

 

 

 

 

 

 

 

 

 

 

Red

Lights when a CPU error occurs.

 

 

 

 

[7]

Output display LEDs (red)

 

 

 

 

 

When an output terminal (Y000 or more) is turned on, the corresponding LED lights.

[8]

The year and month of production

The year and month of production of the main unit is indicated.

 

 

 

 

 

For details on the year and month of production,

 

 

 

 

 

refer to Subsection 5.1.1.

[9]

Model name (abbreviation)

The model name of the main unit is indicated.

 

 

Check the nameplate on the right side for the model name.

[10]

DIN rail mounting hooks

The main unit can be installed on DIN46277 rail (35 mm (1.38") wide).

1 Introduction

2 PartNamesFeaturesand

3 IntroductionProduct

4 Specifications

5

VersionPeripheralDevices

and

6 ConfigurationSystem

7 Installation

8

PreparationPowerWiring

andSupply

9 InputWiring

10

HighCounters

Speed-

21

FX3S Series Programmable Controllers

2 Features and Part Names

User's Manual - Hardware Edition

2.2 Names and Functions of Parts

 

 

When the top covers are open

[1]

[2]

 

[3]

 

[5]

 

[6]

[7]

 

[In the case of FX3S-30M/E-2AD]

[4]

[1] Optional equipment connector These holes are designed to secure the expansion board, display module and memory cassette with screws.

[2]

RUN/STOP switch

To stop writing (batch) of the sequence program or operation, set the switch to STOP (slide

 

 

it downward).

 

 

To start operation (run the machine), set it to RUN (slide it upward).

[3]

Variable analog potentiometers

Two variable analog potentiometers are built in.

 

(except FX3S-30M/E-2AD)

Upper side: VR1, Lower side: VR2

[4] Analog input terminal block

Two analog inputs are built in.

 

(only FX3S-30M/E-2AD)

These terminals are for wiring the analog inputs.

[5]

Peripheral device connecting

Connect a programming tool (PC) to program a sequence.

 

connector (USB)

For details on applicable peripheral devices, refer to Chapter 5.

[6]

Peripheral device connecting

Connect a programming tool to program a sequence.

 

connector (RS-422)

For details on applicable peripheral devices, refer to Chapter 5.

[7]Optional equipment connecting These holes are designed to secure the expansion board and memory cassette with screws. screw holes (2 places)

When the terminal block covers are open

[1]

 

[2]

[5]

[4]

[3]

[1]

Power supply terminals

Connect the power supply to the main unit.

[2]

Input (X) terminals

Wire switches and sensors to the terminals.

[3]

Output (Y) terminals

Wire loads (contactors, solenoid valves, etc.) to be driven to the terminals.

[4]

Terminal cover

A protective terminal cover (refer to the following drawing) is fitted to the lower stage of each

 

 

terminal block.

 

 

The cover prevents fingers from touching terminals, thereby improving safety.

[5] Service power supply terminals

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire sensors or other external equipment to these terminals when the service power supply

 

(only AC power type)

(24 V DC) is used for such equipment.

22

FX3S Series Programmable Controllers

2 Features and Part Names

User's Manual - Hardware Edition

2.2 Names and Functions of Parts

2.2.2 Sides

 

[AC Power Type]

 

Left side

Right side

 

[2]

 

[3]

[1]

[4]

 

 

[5]

[DC power type]

 

Left side

Right side

[1]

[3]

[4]

 

 

[5]

[1]Connector conversion adapter These holes are designed to secure the connector conversion adapter with screws. connecting screw holes (2 places)

[2] Analog input terminal block

Two analog inputs are built in.

 

(only FX3S-30M/E-2AD)

These terminals are for wiring the analog inputs.

[3]

Label of authenticity

The label of authenticity is affixed to the right side of the product and indicates that the

 

 

product is genuine.

 

 

Product without the label or nameplate is not covered by the warranty.

[4]

Nameplate

The product model name, serial number and power supply specifications are shown.

 

 

For details on the manufacturer's serial number,

 

 

refer to Subsection 5.1.1.

[5]

DIN rail mounting groove

The unit can be installed on DIN46277 rail (35 mm (1.38") wide).

1 Introduction

2 PartNamesFeaturesand

3 IntroductionProduct

4 Specifications

5

VersionPeripheralDevices

and

6 ConfigurationSystem

7 Installation

8

PreparationPowerWiring

andSupply

9 InputWiring

10

HighCounters

Speed-

23

FX3S Series Programmable Controllers

3 Introduction of Products

User's Manual - Hardware Edition

3.1 List of Products and Interpretation of Model Names

 

 

 

 

 

 

 

 

 

 

 

 

3.Introduction of Products

3.1List of Products and Interpretation of Model Names

The following system configuration is classified into product groups A to F in the product introduction sections given below.

B

Expansion boards

E Display module

F Memory cassette

 

 

 

 

 

 

 

 

 

 

• FX3S-5DM

 

 

 

Input

 

Output

 

 

 

 

 

 

 

 

 

 

 

• FX3G-4EX-BD

 

• FX3G-2EYT-BD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Communication

 

Analog

 

 

 

 

• FX3G-232-BD

 

• FX3G-2AD-BD

 

 

 

 

• FX3G-422-BD

 

• FX3G-1DA-BD

 

 

 

 

• FX3G-485-BD

 

 

 

 

 

 

 

 

Analog volume

 

 

 

 

• FX3G-485-BD-RJ

 

 

 

 

 

 

• FX3G-8AV-BD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• FX3G-EEPROM-32L

D

Special adapters

 

C

Connector conversion adapter

 

A

 

Main unit

 

 

 

 

 

• FX3S-CNV-ADP

 

 

 

 

 

 

Analog

 

 

 

 

Input/output

 

• FX3U-4AD-ADP

 

 

• FX3S-10MR/ES

• FX3S-10MT/ES(S)

• FX3U-4DA-ADP

 

 

• FX3S-14MR/ES

• FX3S-14MT/ES(S)

• FX3U-3A-ADP

 

 

• FX3S-20MR/ES

• FX3S-20MT/ES(S)

• FX3U-4AD-PT-ADP

 

 

• FX3S-30MR/ES

• FX3S-30MT/ES(S)

• FX3U-4AD-PTW-ADP

 

 

• FX3S-30MR/ES-2AD • FX3S-30MT/ES(S)-2AD

• FX3U-4AD-PNK-ADP

 

 

 

 

• FX3S-10MR/DS

• FX3S-10MT/DS(S)

• FX3U-4AD-TC-ADP

 

 

 

 

• FX3S-14MR/DS

• FX3S-14MT/DS(S)

 

 

 

 

 

Communication

 

 

 

• FX3S-20MR/DS

• FX3S-20MT/DS(S)

• FX3U-232ADP (-MB)

 

 

• FX3S-30MR/DS

• FX3S-30MT/DS(S)

• FX3U-485ADP (-MB)

 

 

 

 

 

 

 

• FX3U-ENET-ADP

 

 

 

 

 

 

 

24

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