03002
LT1597
Operator's Manual
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
WARNING 
Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
•Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
•Slow down before turning.
•Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
•Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
•Operate machine only in daylight or good artificial light.
•Do not operate the machine while under the influence of alcohol or drugs.
•Watch for traffic when operating near or crossing roadways.
•Use extra care when loading or unloading the machine into a trailer or truck.
•Always wear eye protection when operating machine.
•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
•Follow the manufacturer's recommendation for wheel weights or counterweights.
•Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
|
WARNING |
|
II. SLOPE OPERATION |
|
Battery posts, terminals and related accessories |
|
Slopes are a major factor related to loss of control and |
|
containleadandleadcompounds,chemicalsknown |
|
tip-over accidents, which can result in severe injury or |
|
|
death. Operation on all slopes requires extra caution. If |
|
|
to the State of California to cause cancer and birth |
|
|
|
|
you cannot back up the slope or if you feel uneasy on it, |
|
|
defects or other reproductive harm. Wash hands |
|
|
|
|
do not mow it. |
|
|
after handling. |
|
|
|
|
• Mow up and down slopes, not across. |
|
|
|
|
|
I. GENERAL OPERATION |
|
• Watch for holes, ruts, bumps, rocks, or other hidden |
|
|
objects. Uneven terrain could overturn the machine. |
||
• Read, understand, and follow all instructions on the |
|
Tall grass can hide obstacles. |
|
|
machine and in the manual before starting. |
|
• Choose a low ground speed so that you will not have |
• Do not put hands or feet near rotating parts or under |
|
to stop or shift while on the slope. |
|
|
the machine. Keep clear of the discharge opening at |
|
• Do not mow on wet grass. Tires may lose traction. |
|
all times. |
|
Always keep the machine in gear when going down |
• Only allow responsible adults, who are familiar with the |
|
slopes. Do not shift to neutral and coast downhill. |
|
|
• Avoid starting, stopping, or turning on a slope. If the |
||
|
instructions, to operate the machine. |
|
|
|
|
tires lose traction, disengage the blades and proceed |
|
• |
Clear the area of objects such as rocks, toys, wire, etc., |
|
|
|
slowly straight down the slope. |
||
|
which could be picked up and thrown by the blades. |
|
|
|
|
• Keep all movement on the slopes slow and gradual. |
|
• Be sure the area is clear of bystanders before operat- |
|
||
|
Do not make sudden changes in speed or direction, |
||
|
ing. Stop machine if anyone enters the area. |
|
|
|
|
which could cause the machine to roll over. |
|
• |
Never carry passengers. |
|
|
|
• Use extra care while operating machine with grass |
||
• Do not mow in reverse unless absolutely necessary. |
|
||
|
catchers or other attachments; they can affect the |
||
|
Always look down and behind before and while back- |
|
|
|
|
stability of the machine. Do no use on steep slopes. |
|
|
ing. |
|
• Do not try to stabilize the machine by putting your foot |
• Never direct discharged material toward anyone. Avoid |
|
on the ground. |
|
|
discharging material against a wall or obstruction. Ma- |
|
• Do not mow near drop-offs, ditches, or embankments. |
|
terial may ricochet back toward the operator. Stop the |
|
The machine could suddenly roll over if a wheel is over |
|
blades when crossing gravel surfaces. |
2 |
the edge or if the edge caves in. |
|
|
|
|
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
•Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
•Be alert and turn machine off if a child enters the area.
•Before and while backing, look behind and down for small children.
•Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
•Never allow children to operate the machine.
•Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.
IV. TOWING
•Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
•Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.
•Never allow children or others in or on towed equipment.
•On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
•Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
•Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
•Use only approved gasoline container.
•Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
•Never fuel the machine indoors.
•Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.
•Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.
•Removegas-poweredequipmentfromthetruckortrailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
•Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
•If fuel is spilled on clothing, change clothing immediately.
•Never overfill fuel tank. Replace gas cap and tighten securely.
GENERAL SERVICE
•Never operate machine in a closed area.
•Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
•Never tamper with safety devices. Check their proper operation regularly.
•Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.
•If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.
•Never make any adjustments or repairs with the engine running.
•Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.
•Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
•Check brake operation frequently. Adjust and service as required.
•Maintain or replace safety and instruction labels, as necessary.
•Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
•Never carry passengers.
•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
•Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
•Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
•Be alert and turn machine off if a child enters the area.
•Before and while backing, look behind and down for small children.
•Mow up and down slopes (15° Max), not across.
•Choose a low ground speed so that you will not have to stop or shift while on the slope.
•Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
•If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
3
PRODUCT SPECIFICATIONS
Gasoline Capacity |
1.50 Gallons |
||
and Type: |
Unleaded Regular |
||
Oil Type (API-SG-SL): |
SAE 10W30 (above 32°F) |
||
SAE 5W-30 (below 32°F) |
|
|
|
Oil Capacity: |
W/Filter: |
51 oz. |
|
|
W/O Filter: 35 oz. |
||
Spark Plug: |
Champion RC12YC |
||
|
(Gap: .030") |
||
Ground Speed (MPH): |
Forward: |
|
|
|
1st |
1.2 |
|
|
2nd |
1.5 |
|
|
3rd |
2.4 |
|
|
4th |
3.5 |
|
|
5th |
4.8 |
|
|
6th |
5.3 |
|
Reverse: |
1.5 |
|
|
Charging System: |
15 Amps @ 3600 RPM |
||
|
|
|
|
Battery: |
AMP/HR: |
35 |
|
|
Min. CCA: |
280 |
|
|
Case Size: |
U1R |
|
|
|
||
Blade Torque: |
45-55 FT. LBS. |
||
|
|
|
|
|
|
|
|
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department. We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintaining, caring for and using your tractor.
•Follow the instructions under “Maintenace” and “Storage” sections of this owner’s manual.
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimprovedforest-covered,brush-coveredorgrass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.
TABLE OF CONTENTS
SAFETY RULES ......................................................... |
2-3 |
PRODUCT SPECIFICATIONS....................................... |
4 |
CUSTOMER RESPONSIBILITIES................................. |
4 |
ASSEMBLY................................................................. |
5-8 |
OPERATION ............................................................. |
9-14 |
MAINTENANCE SCHEDULE ...................................... |
15 |
MAINTENANCE..................................................... |
15-17 |
SERVICE AND ADJUSTMENTS............................ |
18-23 |
STORAGE.................................................................... |
24 |
TROUBLESHOOTING............................................ |
25-26 |
4
CONTENTS OF HARDWARE PACK
Key
Slope Sheet
(1) Oil Drain Tube
(2) Keys
(1) Hood Scoop
(1) Hex Bolt
|
|
|
Steering |
|
|
|
|
Insert |
Extension |
|
|
|
|
Lock Washer |
Shaft |
|
|
|
|
|
|
(1) Seat |
|
Steering |
|
|
|
|
|
Wheel |
Steering |
|
|
|
|
|
|
|
|
|
|
|
Boot |
Steering Wheel |
|
|
|
|
|
(1) Washer |
(1) Hex Bolt |
||
Washer |
|
Adapter |
|||
|
|
|
|
||
ASSEMBLY
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping puposes.
When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
•Cut along dashed lines on all four panels of carton. Remove end panels and lay side panels flat.
•Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•Slide extension shaft onto lower steering shaft.
•Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
•Position front wheels of the tractor so they are pointing straight forward.
•Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
•Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
•Assemble large flat washer, 5/16 lock washer, 5/16 hex
5
ASSEMBLY
bolt and tighten securely.
•Snap steering wheel insert into center of steering wheel.
•Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
|
INSERT |
|
5/16 HEX BOLT |
|
5/16 LOCK WASHER |
|
LARGE FLAT WASHER |
|
STEERING |
|
WHEEL |
STEERING BOOT |
ADAPTER |
|
|
TABS |
TAB |
|
|
|
SLOTS |
EXTENSION SHAFT |
|
LOWER STEERING SHAFT |
|
|
03125 |
FIG. 2 |
|
INSTALL SEAT (See Figs. 2A and 2B)
•Remove bolt and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. Remove the cardboard packing and discard.
•Connect switch to seat.
•Place seat on seat pan so all three (3) bottom pads are positioned over large slotted holes in pan.
•Push down on seat to engage pads in slots and pull seat towards rear of tractor.
•Raise seat and tighten bolt securely.
•Remove tape and discard.
•Lower seat into operating position and sit on seat. Press clutch/brake pedal all the way down. If operating position is not comfortable, adjust seat.
To adjust seat: Grasp adjustment handle and pull up, slide seat to desired position and release adjustment handle.
SEAT |
SWITCH |
PAD |
SLOT |
SEAT |
PAN |
TAPE |
WIRING HARNESS |
FIG. 2A
SLOT |
|
TAPE |
|
PAD |
|
|
|
FLAT |
|
|
|
WASHER |
|
|
|
SEAT PAN |
|
||
BOLT |
TAB |
ADJUSTMENT |
|
HANDLE |
|||
|
|
||
FIG. 2B
CHECK BATTERY (See Fig. 3)
•Lift seat pan to raised position and open battery box door.
•If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).
SEAT PAN
LABEL
BATTERY
BOX DOOR
TERMINAL
TERMINAL
02021
FIG. 3
6
ASSEMBLY
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
•Raise attachment lift lever to its highest position.
•Release parking brake by depressing clutch/brake pedal.
•Place gearshift lever in neutral (N) position.
•Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)
WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
•Be sure all the above assembly steps have been completed.
•Check engine oil level and fill fuel tank with gasoline.
•Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
•Place gear shift lever in neutral (N) position.
•Raise attachment lift lever to its highest position.
•Remove key from bag and start the engine (see "TO START ENGINE" in the Operation section of this manual). After engine has started, move throttle control to idle (slow) position.
•Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
•Slowly release clutch/brake pedal and slowly drive tractor off skid.
•Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.
•Turn ignition key to "STOP" position.
Continue with the instructions that follow.
ATTACH HOOD SCOOP (See Fig. 4)
FIG. 4
7
ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
•Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.
CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been completed.
No remaining loose parts in carton.
Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
Engine oil is at proper level.
Fuel tank is filled with fresh, clean, regular unleaded gasoline.
Become familiar with all controls, their location and function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.
Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the Operation and Maintenance sections in this manual).
8
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
REVERSE |
NEUTRAL |
HIGH |
|
LOW |
|
CHOKE |
FAST |
SLOW |
IGNITION SWITCH |
|
|
|
|
|
|
|
|
|
|
|
|
ENGINE OFF |
REVERSE |
ENGINE ON |
ENGINE START |
PARKING BRAKE MOWER HEIGHT |
MOWER LIFT |
|||||
|
OPERATION |
|
|
|
|
|
|
|
|
|
|
SYSTEM (ROS) |
|
|
|
|
|
|
|
|
|
LIGHTS ON |
FUEL |
BATTERY |
REVERSE |
FORWARD |
CRUISE CONTROL |
|
CLUTCH/BRAKE |
|||
|
PEDAL |
|||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
15 |
15 |
|
|
|
|
|
|
|
|
|
|
|
ATTACHMENT |
ATTACHMENT |
|
DANGER, KEEP HANDS |
KEEP AREA CLEAR |
SLOPE HAZARDS |
|||||
CLUTCH DISENGAGED |
CLUTCH ENGAGED |
AND FEET AWAY |
||||||||
(SEE SAFETY RULES SECTION)
FREE WHEEL (Automatic Models only)
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
9
Loading...