Husqvarna HU675AWD-96145001500, 96145001500 Owner’s Manual

Gasoline containing up to 10% ethanol (E10) is acceptable foruse in this machine. The use of any gasoline exceeding10%ethanol(E10)willvoidtheproductwarranty.

Esta máquina puede utilizar gasolina con un contenido de hasta el 10% de etanol (E10). El uso de una gasolina que supere el 10% de etanol (E10) anulará la garantía del producto. the product warranty.

115 63 63-96 Rev. 1

Operator’s Manual Manual de Operario

961450015 / HU675AWD

Please read the operator's manual carefully and make sure you understand the instructions before using the machine.

Por favor lea cuidadosamente y comprenda	English/Spanish
estas intrucciones antes de usar esta maquina.

SAFETY RULES

Safe Operation Practices for Walk-Behind Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

WARNING: This lawn mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffl er is available through your nearest authorized service center.

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION

•Read, understand, and follow all instructions on the machine and in the manual(s) before starting. Be thoroughly familiar with the controls and the proper use of the machine before starting.

•Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

•Only allow responsible individuals, who are familiar with the instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by the blade.

•Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

•Do not operate the mower when barefoot or wearing open sandals. Always wear substantial foot wear.

•Do not pull mower backwards unless absolutely necessary. Always look down and behind before and while moving backwards.

•Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the operator. Stop the blade when crossing gravel surfaces.

•Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices

in place.

2

•See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.

•Stop the blade(s) when crossing gravel drives, walks, or roads.

•Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute.

•Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.

•Mow only in daylight or good artifi cial light.

•Do not operate the machine while under the infl uence of alcohol or drugs.

•Never operate machine in wet grass. Always be sure of your footing: keep a fi rm hold on the handle and walk; never run.

•Disengage the self-propelled mechanism or drive clutch onmowerssoequippedbeforestartingtheengine(motor).

•If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

•Always wear safety goggles or safety glasses with side shields when operating mower.

II. SLOPE OPERATION

Slopes are a major factor related to slip and fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.

DO:

•Mowacrossthefaceofslopes:neverupanddown. Exercise extreme cautionwhenchangingdirectionon slopes.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Tall grass can hide obstacles.

DO NOT:

•Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.

•Do not trim excessively steep slopes.

•Do not mow on wet grass. Reduced footing could cause slipping.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

•Keep children out of the trimming area and under the watchful care of another responsible adult.

•Be alert and turn machine off if children enter the area.

•Before and while walking backwards, look behind and down for small children.

•Never allow children to operate the machine.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

WARNING: CHILDREN CAN BE INJURED BY THIS EQUIPMENT. The American Academy of Pediatrics recommends that children be a minimum of 12 year of age before operating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower.

•When loading or unloading this machine, do not exceed the maximum recommended operation angle of 15°.

•Wear proper Personal Protective Equipment (PPE) while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts or open toed footwear.

Always let someone know you are outside mowing.

IV. SAFE HANDLING OF GASOLINE

Use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

•Extinguish all cigarettes, cigars, pipes and other sources of ignition.

•Use only an approved container.

•Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

•Never refuel the machine indoors.

•Never store the machine or fuel container where there is an open fl ame, spark or pilot light such as a water heater or on other appliances.

•Never fi ll containers inside a vehicle, on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

•Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

•Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

•If fuel is spilled on clothing, change clothing immediately.

•Neveroverfillfueltank.Replacegascap;tightensecurely.

V. GENERAL SERVICE

•Never run a machine inside a closed area.

•Never make adjustments or repairs with the engine (motor) running. Disconnect spark plug wire, and keep wire away from plug to prevent accidental starting.

•Keep nuts and bolts, especially blade attachement bolts, tight and keep equipment in good condition.

•Never tamper with safety devices. Check their proper operation regularly.

•Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

•Never attempt to make wheel height adjustments while the engine (motor) is running.

•Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

•Mower blade is sharp and can cut. Wrap the blade or wear gloves, and use extra caution when servicing it.

•Do not change the engine governor setting or overspeed the engine.

•Maintain or replace safety and instruction labels, as necessary.

CONGRATULATIONS on your purchase of a new lawn mower. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained technicians and the proper tools to service or repair this lawn mower.

Please read and retain this manual. The instructions will enable you to assemble and maintain your lawn mower properly. Always observe the “SAFETY RULES”.

SERIAL

NUMBER: _________________________________

DATE OF PURCHASE: _______________________

THE MODELAND SERIALNUMBERS WILLBE FOUND ON ADECALATTACHED TO THE REAR OF THE LAWN MOWER HOUSING.

YOU SHOULD RECORD BOTH SERIALNUMBERAND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

Gasoline Capacity	1.4 Quarts
and Type:	(Unleaded Regular Only)
Oil Type (API SG–SL):	SAE 30 (above 32°F);
	SAE 10W-30 (below 32°F)
Oil Capacity:	20 Ounces
Spark Plug (Gap: .030"):	Champion 8815
Blade Bolt Torque:	35-40 ft. lbs.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintaining, caring for and using your lawn mower.

•Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.

TABLE OF CONTENTS

SAFETY RULES .........................................................	2-3
PRODUCT SPECIFICATIONS.......................................	3
CUSTOMER RESPONSIBILITIES.................................	3
ASSEMBLY.................................................................	4-5
OPERATION ...............................................................	6-9

MAINTENANCE SCHEDULE ......................................	10
MAINTENANCE ......................................................	10-13
SERVICE AND ADJUSTMENTS ............................	14-16
STORAGE...............................................................	16-17
TROUBLESHOOTING .................................................	18
WARRANTY............................................................	19-22

3

ASSEMBLY

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower.

IMPORTANT: THIS LAWN MOWER IS SHIPPED WITHOUT OIL OR GASOLINE IN THE ENGINE.

Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.

TO REMOVE LAWN MOWER FROM CARTON

1.Remove loose parts included with mower.

2.Cut down two end corners of carton and lay end panel down flat.

3.Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.

4.Roll lawn mower out of carton and check carton thorougly for additional loose parts.

HOW TO SET UP YOUR LAWN MOWER

TO UNFOLD HANDLE (See Figs. 1 and 2)

IMPORTANT: UNFOLD HANDLE CAREFULLY SO AS NOT TO PINCH OR DAMAGE CONTROL CABLES.

1.Raise lower handle section to operating position and align holes in lower handle with holes in handle brackets.

2.Insert handle bolts through lower handles and handle brackets; secure with lower (“standard”) knobs.

3.Remove protective padding, raise upper handle section into place on lower handle and tighten both upper (“star”) knobs.

4.Remove any packing material from around control bar.

Your handles may be adjusted for your mowing comfort. Refer to “ADJUSTHANDLE” in the Service andAdjustments section of this manual.

OPERATOR	MOWING
PRESENCE	POSITION
CONTROL
BAR
	LIFT
	UP
LIFT
UP	UPPER
	HANDLE
	UPPER
	HANDLE
	“STAR”
	KNOB
	LOWER
	HANDLE
	LOWER HANDLE
	“STANDARD” KNOB

FIG. 1

BOLT

KNOB

HANDLE

BRACKET

FIG. 2

4

ASSEMBLY

TO ASSEMBLE GRASS CATCHER

(See Fig. 3)

1.Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top.

2.Slip vinyl bindings over frame.

NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using.

FRAME

HANDLE

VINYL	FRAME
BINDINGS	OPENING

FIG. 3

INSTALL STARTER ROPE (See Fig. 4)

1.Loosen T-knob.

2.Hold control bar against upper handle.

3.Slowly pull engine starter rope out until rope will slip into loop of rope guide.

4.	Tighten T-knob.
	CONTROL BAR
	UPPER
	HANDLE

ROPE GUIDE	T-KNOB
	ENGINE
	STARTER
	ROPE

FIG. 4

TO INSTALL ATTACHMENTS

Your lawn mower was shipped ready to be used as a mulcher. To convert mower to bagging or discharging, see “TO CONVERT MOWER” in the Operation section of this manual.

5

OPERATION

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER.

Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.

OPERATOR PRESENCE CONTROL BAR

DRIVE
CONTROL
BAR	HANDLE KNOBS

STARTER	GASOLINE FILLER CAP
HANDLE
	AIR FILTER
GRASS
CATCHER	DRIVE
	COVER
WHEEL HEIGHT ADJUSTER
(ON EACH WHEEL)

ENGINE OIL CAP WITH DIPSTICK

HOUSING

SPARK PLUG

MUFFLER

IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.

NOTE: Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.

MEETS CPSC SAFETY REQUIREMENTS

Husqvarna rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. WARNING: The blade turns when the engine is running.

OPERATOR PRESENCE CONTROL BAR – must be held down to the handle to start the engine. Release to stop the engine.

STARTER HANDLE – used for starting the engine.

DRIVE CONTROL BAR – used to engage power-propelled 6 forward motion lawn mower.

OPERATION

The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask over spectacles.

	HOW TO USE YOUR LAWN MOWER
	ENGINE SPEED
	The engine speed was set at the factory for optimum per-
	formance. Speed is not adjustable.	OPERATOR
			DRIVE
	ENGINE ZONE CONTROL	PRESENCE
		CONTROL BAR	CONTROL BAR
	CAUTION: Federal regulations require	DRIVE CONTROL	DRIVE CONTROL
	an engine control to be installed on this
	lawn mower in order to minimize the risk	ENGAGED	DISENGAGED
	of blade contact injury. Do not under	FIG. 5
	any circumstances attempt to defeat
	the function of the operator control. The
	blade turns when the engine is running.	ORIGINAL FACTORY
		SETTING
	• Your lawn mower is equipped with an operator presence	(NO “GAP”)
			JAM NUT
	control bar which requires the operator to be positioned
	behindthemowerhandletostartandoperatethemower.	TURNBUCKLE
	DRIVE CONTROL (See Fig. 5)	DRIVE
	• Self-propelling is controlled by holding the operator
		CONTROL
	presence control bar down to the handle and pulling	CABLE	“GAP” WHILE
	the drive control bar up to the handle. The closer to the
			ADJUSTING
	handle the bar is pulled, the faster the unit will travel.
	• Forward motion will stop when either the operator pres-
	ence control bar or drive control bar are released. To
	stop forward motion without stopping engine, release		“GAP” AFTER
	the drive control bar only. Hold operator presence		ADJUSTMENT
	control bar down against handle to continue mowing
	without self-propelling.	FIG. 6
	NOTE: If after releasing the drive control the mower will
		TO ADJUST CUTTING HEIGHT (See Fig. 7)
	not roll backwards, push the mower forward slightly to
	disengage drive wheels.	Raise wheels for low cut and lower wheels for high cut,
	DRIVE CONTROL ADJUSTMENT (See Fig. 6)	adjust cutting height to suit your requirements. Medium
		position is best for most lawns.

	Over time, the drive control system may become “loose”,	• To change cutting height, squeeze adjuster lever toward
	resulting in decreased speed. There is an adjustment	wheel. Move wheel up or down to suit your require-
	turnbuckle on the drive control cable to increase tension	ments. Be sure all wheels are in the same setting.
	on the drive belt. Proceed as follows:	NOTE: Adjuster is properly positioned when plate tab inserts
	1. Turn unit off and disconnect spark plug wire from spark
		into hole in lever. Also, 9-position adjusters (if so equipped)
	plug.	allow lever to be positioned between the plate tabs.

NOTE: Your mower is shipped with no “gap” between drive
control cable and jam nut.		ROTATE LEVER TOWARD ENGINE
2. To increase drive speed, rotate turnbuckle on drive		TO LOWER MOWER
control cable until there is a small “gap” between drive		PLATE
control cable and jam nut.		TAB
3. Operate mower to test drive speed. Readjust as re-
quired.
IMPORTANT: OVER-ADJUSTMENT WILL MAKE IT DIFFICULT
TO LIFT CONTROL BAR TO HANDLE AND WILL CAUSE YOUR
MOWER TO "CREEP" FORWARD WHEN CONTROL BAR IS
RELEASED.
4. Tighten jam nut against turnbuckle.		LEVER
If condition fails to improve after the above steps (forward		ROTATE LEVER AWAY FROM ENGINE TO RAISE MOWER
speed remains the same), your drive belt is worn and
should be replaced.	7	FIG. 7

OPERATION

TO CONVERT MOWER

Your lawn mower was shipped ready to be used as a mulcher. To convert to rear bagging or discharging:

REAR BAGGING (See Fig. 8)

•Lift rear door of the lawn mower and place the grass catcher frame hooks onto the grass bag brackets.

•To convert to mulching operation, remove grass catcher and close rear door.

REAR DOOR

GRASS BAG

BRACKET

GRASS

CATCHER

HANDLE

GRASS

CATCHER

FRAME HOOK

FIG. 8

TO EMPTY GRASS CATCHER (See Fig. 9)

1.Lift up on grass catcher using the frame handle.

2.Remove grass catcher with clippings from under lawn mower handle.

3.Empty clippings from bag using both frame handle and bag handle.

NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.

GRASS

CATCHER

FRAME

HANDLE

BAG

HANDLE

FIG. 9

BEFORE STARTING ENGINE

ADD OIL (See Fig. 10)

Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see “ENGINE” in the Maintenance section of this manual.

CAUTION: DO NOT overfill engine with oil, or it will smoke heavily from the muffler on startup.

1.Be sure lawnmower is level.

2.Remove oil fill cap/dipstick from oil fi ll spout.

3.You recieve a container of oil with the unit. Slowly pour the entire container down the oil fi ll spout into the engine.

4.Insert and tighten dipstick.

IMPORTANT:

•Check oil level before each use. Add oil if needed. Fill to full line on dipstick.

•Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. See “TO CHANGE ENGINE OIL” in the Maintenance section of this manual.

OIL FILL CAP/	GASOLINE
DIPSTICK	FILLER CAP

FIG. 10

ADD GASOLINE (See Fig. 10)

•Fill fuel tank to bottom of tank fi ller neck. Do not over- fi ll. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

8

OPERATION

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines andcarburetorareempty. Usefreshfuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO STOP ENGINE

•To stop engine, release operator presence control bar.

TO START ENGINE

NOTE: Due to protective coatings on the engine, a small amount of smoke may be present during the initial use of the product and should be considered normal.

NOTE: Your engine is equipped with an automatic choke system. No priming or choking is required before starting.

•To start engine, hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.

MOWING TIPS

CAUTION: Do not use de-thatcher blade attachments on your mower. Such attachments are hazardous, will damage your mower and could void your warranty.

•Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time.

•For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly.

•For better grass bagging and most cutting conditions, the engine speed should be set in the FAST position.

•When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher. Reduce ground speed (pushing speed) and/or run the lawn mower over the area a second time.

•If a trail of clippings is left on the right side of a rear discharge mower, mow in a clockwise direction with a small overlap to collect the clippings on the next pass.

•Pores in cloth grass catchers can become fi lled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using.

•Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air fl ow and extend engine life.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. SEE “CLEANING”INTHEMAINTENANCESECTIONOFTHISMANUAL.

•The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

•Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.

•For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades (See Fig. 11). If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut by overlapping previously cut path and mow slowly.

MAX 1/3

FIG. 11

•Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path.

•Change your cutting pattern from week to week. Mow north to south one week then east to west the next week. This will help prevent matting and graining of the lawn.

9

MAINTENANCE

	BEFORE	AFTER	EVERY	EVERY	EVERY	BEFORE
	EACH	EACH	10	25 HOURS	100
						STORAGE
	USE	USE	HOURS	OR SEASON	HOURS

Check for Loose Fasteners

Clean / Inspect Grass Catcher *

Check Tires

Check Drive Wheels ***

Clean Lawn Mower ****

Clean under Drive Cover ***

Check Drive Belt / Pulleys ***

Check / Sharpen / Replace Blade

Lubrication

Clean and Recharge Battery **

Check Engine Oil level

Change Engine Oil

Clean Air Filter

Inspect Muffler

Replace Spark Plug

Replace Air Filter Paper Cartridge

Empty fuel system or add Stabilizer

	* (if so equipped)	1 - Change more often if operating under a heavy load or in high outdoor temperatures.
	** Electric-Start mowers	2	- Service more often if operating in dirty or dusty conditions.
		3	- Replace blades more often when mowing in sandy soil.
	*** Power-Propelled mowers
		4	- Charge 48 hours at end of season.
	**** Use a scraper
		5 - And after each 5 hours of use.
	to clean under deck

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain mower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

•At least once a year, replace the spark plug, clean or replace air fi lter element and check blade for wear. A new spark plug and clean/new air fi lter element assure proper air-fuel mixture and help your engine run better and last longer.

•Follow the maintenance schedule in this manual.

BEFORE EACH USE

1.Check engine oil level.

2.Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See “LUBRICATION CHART”).

IMPORTANT: DO NOT OIL OR GREASE PLASTIC WHEEL BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELFLUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE

TYPE LUBRICANT SPARINGLY.

LUBRICATION CHART

ENGINE OIL

REAR DOOR HINGE

HANDLE BRACKET MOUNTING PINS

SPRAY LUBRICANT

SEE “ENGINE” IN MAINTENANCE SECTION

10

MAINTENANCE

LAWN MOWER

Always observe safety rules when performing any maintenance.

TIRES

•Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

•Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

DRIVE WHEELS

Check wheels each time before you mow to be sure they move freely.

The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel or dust cover area and must be cleaned to free drive wheels. If necessary to clean the drive wheels, be sure to clean all wheels.

1.Remove hubcaps, locknuts and washers.

2.Remove wheels from wheel adjusters.

3.Remove any trash or grass cuttings from inside the dust cover, pinion and/or drive wheel gear teeth.

4.Put wheels back in place.

NOTE: If after cleaning, the drive wheels do not turn freely, contact a qualified service center.

BLADE CARE

For best results, mower blade must be kept sharp. Replace bent or damaged blades.

CAUTION: Useonlyareplacementblade approved by the manufacturer of your mower. Using a blade not approved by the manufacturer of your mower is hazardous, could damage your mower and void your warranty.

2.Install debris shield.

3.Position blade on the blade adapter.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON BLADE ADAPTER.

4.Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine.

5.Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft.

6.Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise.

•The recommended tightening torque is 35–40 ft. lbs.

IMPORTANT: BLADE BOLT IS HEAT TREATED. IF BOLT NEEDS REPLACING, REPLACE ONLYWITHAPPROVED BOLT.

		CRANK-
	BELT RE-	SHAFT
		KEYWAY
	TAINER
	BLADE
	ADAPTER	KEY
	DEBRIS	TRAILING
		EDGE
	SHIELD
		HARDENED
	BLADE	WASHER
		LOCK WASHER
		BLADE BOLT

TO REMOVE BLADE (See Fig. 12)

1.Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2.Turn lawn mower on its side. Make sure air fi lter and carburetor are up.

3.Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

4.Remove blade bolt by turning counter-clockwise.

5.Remove blade and attaching hardware (bolt, lock washer and hardened washer).

6.Remove debris shield.

NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged.

TO REPLACE BLADE (See Fig. 12)

1. Position the blade adapter on the engine crankshaft. Be sure key in adapter and crankshaft keyway are aligned; and that the drive belt is inside the tab of the

belt retainer.

11

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. An unbalanced blade will cause eventual damage to lawn mower or engine.

•The blade can be sharpened with a fi le or on a grinding wheel. Do not attempt to sharpen while on the mower.

CENTER HOLE

5/8" BOLT OR PIN

BLADE

FIG. 13

MAINTENANCE

•To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

•Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

GRASS CATCHER

•The grass catcher may be hosed with water, but must be dry when used.

•Check your grass catcher often for damage or deterioration. Through normal use it will wear. If catcher needs replacing, replace only with approved replacement catcher shown in the Repair Parts section of this manual. Give the lawn mower model number when ordering.

GEAR CASES

•To keep your drive system working properly, the gear cases and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season.

•The gear cases are filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.

ENGINE

LUBRICATION

Use only high quality detergent oil rated with API service classification SJ–SL. Select the oil's SAE viscosity grade according to your expected operating temperature.

Change the oil after every 25 hours of operation or at least once a year if the lawn mower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each fi ve (5) hours of continuous use. Tighten oil plug securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 14)

NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until fuel tank is empty.

1.Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2.Remove engine oil cap; lay aside on a clean surface.

3.Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to remove any oil trapped inside of engine.

CONTAINER

FIG. 14

4.Wipe off any spilled oil from lawn mower or side of engine.

5.Slowly pour oil down the oil fi ll spout, stopping every few ounces to check the oil level with the dipstick.

6.Stop adding oil when you reach the FULL mark on the dipstick. Wait a minute to allow oil to settle.

7.Continue adding small amounts of oil, rechecking the dipstick until oil level settles at FULL. DO NOT overfi ll, or engine will smoke heavily from the muffler on startup.

8.Always be sure to retighten oil dipstick before starting engine.

9.Reconnect spark plug wire to spark plug.

AIR FILTER (See Fig. 15)

Your engine will not run properly and may be damaged by using a dirty air filter. Replace the air filter every 100 hours of operation or every season, whichever occurs fi rst. Service air cleaner more often under dusty conditions.

TO CLEAN AIR FILTER

1.Remove cover.

2.Carefully remove cartridge.

3.Clean by gently tapping on a fl at surface. If very dirty, replace cartridge.

CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge.

4. Install cartridge, then replace cover.

12

MAINTENANCE

CARTRIDIGE	SLOT
		BACK
	COVER	PLATE

FIG. 15

IN-LINE FUEL FILTER (See Fig. 16)

The fuel fi lter should be replaced once each season. If fuel fi lter becomes clogged, obstructing fuel fl ow to carburetor, replacement is required.

1.With engine cool, remove fi lter and plug fuel line sections.

2.Place new fuel fi lter in position in fuel line with arrow pointing towards carburetor.

3.Be sure there are no fuel line leaks and clamps are properly positioned.

4.Immediately wipe up any spilled gasoline.

CLAMP

CLAMP

FUEL

FILTER

FIG. 16

MUFFLER

Inspect and replace corroded muffl er as it could create a fi re hazard and/or damage.

•Clean engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life.

•Keep finished surfaces / wheels free of gasoline, oil, etc.

•We do not recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air fi lter and carburetor are covered to keep water out. Water in engine can result in shortened engine life.

WATER WASHOUT FEATURE (See Fig. 17)

Your lawn mower is equipped with a fi tting that allows quick and easy cleaning of the underside of the housing. To use this feature, proceed as follows:

1.Move lawn mower to an area of cut grass or another hard surface.

NOTE: Water, grass and other debris will drain from beneath the mower housing during the washout process.

2.Remove grass catcher and discharge chute assembly from lawn mower.

3.Close mulcher door (if equipped).

4.Connect a garden hose to the fitting where shown.

IMPORTANT: BE SURE THE GARDEN HOSE IS NOT ROUTED UNDER THE LAWN MOWER HOUSING OR ENTANGLED IN THE WHEELS.

5.Turn on water supply and check for leaks at the fi t- ting.

If no leaks are present, start engine (as described in the Operation section of this manual) and let engine run until the underside of the lawn mower is clean.

WARNING: Do not engage the drive system during the washout process.

6.Shut off the engine.

7.Shut off water supply and remove hose from fitting.

CAUTION: Do not remove hose from fitting while engine is running. Water in engine can result in shortened engine life.

8.Start engine (as described in the Operation section of this manual) and let engine run for a full minute to remove excess water from mower.

SPARK PLUG
Replace spark plug at the beginning of each mowing season	HOSE
or after every 100 hours of operation, whichever occurs
fi rst. Spark plug type and gap setting are shown in the
“PRODUCT SPECIFICATIONS” section of this manual.
CLEANING
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN
THE UNDERSIDE OF YOUR MOWER AFTER EACH USE.
CAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with plug.
	FITTING
• Clean the underside of your lawn mower by scraping

to remove build-up of grass and trash.	13	FIG. 17

SERVICE AND ADJUSTMENTS

CAUTION: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1.Release control bar and stop engine.

2.Make sure the blade and all moving parts have completely stopped.

3.Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.

LAWN MOWER

TO ADJUST CUTTING HEIGHT

See “TO ADJUST CUTTING HEIGHT” in the Operation section of this manual.

REAR DEFLECTOR

The rear defl ector, attached between the rear wheels of your mower, is provided to minimize the possibility that objects will be thrown out of the rear of the mower into the operator's mowing position. If the defl ector becomes damaged, it should be replaced.

TO REMOVE DRIVE BELT (See Figs. 18 & 19)

1.Turn lawn mower on its side with air fi lter and carburetor up.

2.Remove blade bolt, lockwasher, hardened washer and blade.

3.Remove debris shield.

4.Remove rear baffle.

5.Disconnect return spring from rear baffle / rear gearcase belt keeper.

6.Disconnect cable from rear gearcase.

7.Remove drive cover.

DRIVE

COVER

REAR

BAFFLE

DEBRIS

SHIELD

BLADE

HARDENED WASHER

LOCKWASHER

BLADE BOLT

FIG. 18

14