Husqvarna HU700H User Manual

4.5 (2)

Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding10%ethanol(E10)willvoidtheproductwarranty.

Vous pouvez utiliser de l’essence contenant jusqu’à 10 % d’éthanol (E10) avec cet appareil. L’utilisation d’essence contenant plus de 10 % d’éthanol annulera la garantie du produit.

Operator’s Manual Manuel de L’Opérateur

HU700H / 961450023

Please read the operator's manual carefully and make sure you understand the instructions before using the machine.

Lisez très attentivement et soyez certain de comprende ces instructions avant d’utiliser cette machine.

115 73 10-32 Rev. 2

English/French

SAFETY RULES

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot come in contact with plug.

CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

WARNING:Thislawnmowerisequipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center.

I. CHILDREN

W A R N I N G :

C H I L D R E N C A N

BE SERIOUSLY

INJURED OR

KILLED BY

THIS

EQUIPMENT.

Carefully read and follow all of the safety instructions below.

The American Academy of Pediatrics recommends that children be a minimum of 12 year of age before operating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower.

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator.

Be alert and turn machine off if children enter the area.

Before and while walking backwards, look behind and down for small children.

Never allow children to operate the machine.

II. GENERAL OPERATION

Read, understand, and follow all instructions on the machine and in the manual(s) before starting. Be thoroughly familiar with the controls and the proper use of the machine before starting.

Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

Only allow responsible individuals, who are familiar with the instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by blade. Stay behind the handle when the engine (motor) is running.

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Do not operate machine barefooted or while wearing sandals. Always wear substantial footwear with good ankle support while mowing.

Do not pull mower backwards unless absolutely necessary. Always look down and behind before and while moving backwards.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the operator. Stop blade when crossing gravel surfaces.

Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices in place.

See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.

Stop the blade(s) when crossing gravel drives, walks, or roads.

Never leave a running machine unattended.

Stop the engine (motor) and wait until the blade comes to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge chute.

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs.

2

Never operate machine in wet grass. Always be sure of your footing: keep a firm hold on the handle; walk, never run.

Disengage the drive system, if so equipped, before starting the engine (motor).

If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

Always wear eye protection when operating machine.

Useextracarewhenapproachingblindcorners,shrubs, trees, or other objects that may obscure vision.

Whenloadingorunloadingthismachine,donotexceed the maximum recommended operation angle of 15°.

Wear proper Personal Protective Equipment (PPE) while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in shorts or open toed footwear.

Always let someone know you are outside mowing.

III. SLOPE OPERATION

Slopes are a major factor related to slip & fall accidents, which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.

DO:

Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, bumps or hidden objects. Uneven terrain could cause a slip and fall accident. Tall grass can hide obstacles.

DO NOT:

Do not mow near drop-offs, ditches or embankments. You could lose your footing or balance.

Do not mow on wet grass or excessively steep slopes. Poor footing could cause a slip and fall accident.

IV. SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

Extinguish all cigarettes, cigars, pipes and other sources of ignition.

Use only an approved container.

Never remove gas cap or add fuel with the engine running.

Allow engine to cool before refueling.

Never refuel the machine indoors.

Never store the machine or fuel container where there is an open flame, spark or pilot light such as a water heater or on other appliances.

Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

If fuel is spilled on clothing, change clothing immediately.

Never overfill fuel tank. Replace gas cap and tighten securely.

V. GENERAL SERVICE

Never run a machine inside a closed area.

Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting.

Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

Never tamper with safety devices. Check their proper operation regularly. Never do anything to interfere with the intended function of a safety device or reduce the protection provided by a safety device.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never attempt to make wheel height adjustments while the engine is running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

Do not change the engine governor setting or overspeed the engine.

Maintain or replace safety and instruction labels, as necessary.

TABLE OF CONTENTS

SAFETY RULES ........................................................

2-3

PRODUCT SPECIFICATIONS .....................................

4

CUSTOMER RESPONSIBILITIES ...............................

4

ASSEMBLY................................................................

4-5

OPERATION............................................................

6-10

MAINTENANCE SCHEDULE .....................................

11

MAINTENANCE ....................................................

11-14

SERVICE AND ADJUSTMENTS ...........................

15-16

STORAGE .............................................................

16-17

TROUBLESHOOTING...........................................

17-18

3 WARRANTY...........................................................

19-20

CONGRATULATIONS on your purchase of a new lawn mower. Ithasbeendesigned,engineeredandmanufactured togiveyouthebestpossibledependabilityandperformance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained technicians and the proper tools to service or repair this lawn mower.

Please read and retain this manual. The instructions will enable you to assemble and maintain your lawn mower properly. Always observe the “SAFETY RULES”.

SERIAL

NUMBER: _________________________________

DATE OF PURCHASE: _______________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE LAWN MOWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

Gasoline Capacity

1.0 Quarts (0.95 Liters)

and Type:

(Unleaded Regular Only)

 

 

Oil Type (API SG–SL):

SAE 30 (above 0°C / 32°F)

 

SAE 10W-30 (below 0°C / 32°F)

 

 

Oil Capacity:

0.58 Quarts (0.66 Liters)

 

 

Spark Plug:

NGKBPR5ES(Gap:.030"/0.76mm)

 

 

Valve Clearance:

Intake: 0.006 mm

(± 0.04 mm)

Exhaust: 0.008 mm

 

 

Blade Bolt Torque:

35–40 ft. lbs. (47–54 Nm)

 

 

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and using your lawn mower.

Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.

ASSEMBLY

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower.

IMPORTANT: THIS LAWN MOWER IS SHIPPEDWITHOUT OIL OR GASOLINE IN THE ENGINE.

Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.

TO REMOVE LAWN MOWER FROM CARTON

1.Remove loose parts included with mower.

2.Cut down two end corners of carton and lay end panel down flat.

3.Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.

4.Roll lawn mower out of carton and check carton thorougly for additional loose parts.

HOW TO SET UP YOUR LAWN MOWER

TO UNFOLD HANDLE (See Figs. 1 and 2)

IMPORTANT: UNFOLD HANDLE CAREFULLY SO AS NOT TO PINCH OR DAMAGE CONTROL CABLES.

1.Raise lower handle section to operating position and align holes in lower handle with holes in handle brackets.

3.Remove protective padding, raise upper handle section into place on lower handle and tighten both upper (“star”) knobs.

4.Remove any packing material from around control bar.

Your handles may be adjusted for your mowing comfort. Refer to “ADJUST HANDLE” in the Service and Adjustments section of this manual.

OPERATOR

MOWING

PRESENCE

POSITION

CONTROL

 

BAR

 

 

LIFT

 

UP

LIFT

 

UP

UPPER

 

HANDLE

 

UPPER

 

HANDLE

 

“STAR”

 

KNOB

 

LOWER

 

HANDLE

 

LOWER HANDLE

 

“STANDARD” KNOB

2. Insert handle bolts through lower handles and handle

FIG. 1

brackets; secure with lower (“standard”) knobs.

4

 

ASSEMBLY

BOLT

KNOB

HANDLE

BRACKET

FIG. 2

TO ASSEMBLE GRASS CATCHER

(See Fig. 3)

1.Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top.

2.Slip vinyl bindings over frame.

NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using.

FRAME

HANDLE

VINYL

FRAME

BINDINGS

OPENING

FIG. 3

INSTALL STARTER ROPE (See Fig. 4)

1.Loosen T-knob.

2.Hold control bar against upper handle.

3.Slowly pull engine starter rope out until rope will slip into loop of rope guide.

4.

Tighten T-knob.

 

CONTROL BAR

 

UPPER

 

HANDLE

ROPE GUIDE

T-KNOB

 

ENGINE

 

STARTER

 

ROPE

FIG. 4

TO INSTALL ATTACHMENTS

Your lawn mower was shipped ready to be used as a mulcher. To convert mower to bagging or discharging, see “TO CONVERT MOWER” in the Operation section of this manual.

5

Husqvarna HU700H User Manual

OPERATION

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER.

Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.

OPERATOR PRESENCE CONTROL BAR

DRIVE CONTROL LEVERS

STARTER

HANDLE

GRASS

CATCHER

WHEEL HEIGHT

ADJUSTER LEVER

HOUSING

ENGINE OIL CAP WITH DIPSTICK

IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine.

NOTE: Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.

HANDLE KNOBS

GASOLINE FILLER CAP

FUEL VALVE LEVER

AIR FILTER

MULCHER

SPARK PLUG

DOOR

 

MUFFLER

MEETS CPSC SAFETY REQUIREMENTS

Our rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. WARNING: The blade turns when the engine is running.

OPERATOR PRESENCE CONTROL BAR – must be held down to the handle to start the blade. Release to stop the blade.

DRIVE CONTROL LEVERS – used to engage powerpropelled forward motion lawn mower.

STARTER HANDLE – used for starting the engine.

MULCHER DOOR – allows conversion to discharge or bagging operation.

6

OPERATION

The operation of any lawn mower can result in foreign objects thrown into the eyes,

 

Use ear

pro-

 

which can result in severe eye damage. Always wear safety glasses or eye shields

 

t e c t o r s

t o

while operating your lawn mower or performing any adjustments or repairs. We

 

avoid damage

recommend standard safety glasses or a wide vision safety mask over spectacles.

 

to hearing.

HOW TO USE YOUR LAWN MOWER

ENGINE SPEED

The engine speed was set at the factory for optimum performance. Speed is not adjustable.

ENGINE ZONE CONTROL

CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.

Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the mower handle to start and operate the mower.

DRIVE CONTROL (See Fig. 4)

Self-propelling is controlled by holding the operator presence control bar down to the handle and pulling either drive control lever rearward to the handle. The further toward the handle a lever is pulled, the faster the unit will travel.

Forward motion will stop when either the operator presence control bar or a drive control lever are released. To stop forward motion without stopping engine, release a drive control lever only. Hold operator presence control bar down against handle to continue mowing without self-propelling.

NOTE: If after releasing the drive control the mower will not roll backwards, push the mower forward slightly to disengage drive wheels.

OPERATOR PRESENCE CONTROL BAR

 

DRIVE

 

CONTROL

 

LEVERS

TO ENGAGE

DRIVE CONTROL

DRIVE CONTROL

DISENGAGED

FIG. 4

DRIVE CONTROL ADJUSTMENT (See Fig. 5)

Over time, the drive control system may become “loose”, resulting in decreased speed. There is a turnbuckle on the drive control housing to increase tension on the drive cable. Proceed as follows:

1. Turn unit off and disconnect spark plug wire from spark

 

plug.

7

 

2.Rotate turnbuckle on drive control to increase drive speed.

3.Operate mower to test drive speed. Readjust as required.

4.If condition fails to improve after the above steps (forward speed remains the same), your drive belt is worn and should be replaced.

ADJUSTMENT TURNBUCKLE

FIG. 5

TO ADJUST CUTTING HEIGHT (See Fig. 6)

All four wheels are adjusted by a single lever.

Pull adjuster lever toward wheel. To raise mower, move lever forward to desired position. To lower mower, move the lever toward the rear.

WHEEL

ADJUSTER

LEVER

LEVER BACKWARD

TO LOWER MOWER

LEVER FORWARD

TO RAISE MOWER

FIG. 6

OPERATION

TO CONVERT MOWER

Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging:

REAR BAGGING (See Fig. 7)

Lift rear door of the lawn mower and place the grass catcher frame hooks onto the grass bag brackets.

To convert to mulching or discharging operation, remove grass catcher and close rear door.

REAR DOOR

GRASS BAG

BRACKET

GRASS

CATCHER

HANDLE

GRASS

CATCHER

FRAME HOOK

FIG. 7

SIMPLE STEPS TO REMEMBER

WHEN CONVERTING YOUR LAWN MOWER

FOR MULCHING -

1.Rear door closed.

2.Mulcher door closed and locked.

FOR REAR BAGGING -

1.Grass catcher installed.

2.Mulcher door closed and locked.

FOR SIDE DISCHARGING -

1.Rear door closed.

2.Discharge deflector installed.

CAUTION: Do not run your lawn mower without rear door closed or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.

SIDE DISCHARGING (See Fig. 8)

Rear door must be closed.

Open mulcher door and install discharge deflector under door as shown.

Mower is now ready for discharging operation.

To convert to mulching or bagging operation, discharge deflector must be removed and mulcher door must be closed and locked.

UNLOCK

LATCH

OPEN MULCHER

DOOR

INSTALL

DISCHARGE

DEFLECTOR

MOWER IS NOW READY FOR

DISCHARGING OPERATION

FIG. 8

8

OPERATION

TO EMPTY GRASS CATCHER (See Fig. 9)

1.Lift up on grass catcher using the frame handle.

2.Remove grass catcher with clippings from under lawn mower handle.

3.Empty clippings from bag using both frame handle and bag handle.

NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.

GRASS

CATCHER

FRAME

HANDLE

BAG

HANDLE

FIG. 9

BEFORE STARTING ENGINE

ADD OIL (See Fig. 10)

Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see “ENGINE” in the Maintenance section of this manual.

CAUTION: DO NOT overfill engine with oil, or it will smoke on startup.

1.Be sure lawnmower is level.

2.Remove oil fill cap/dipstick from oil fill spout.

3.You recieve a container of oil with the unit. Slowly pour the entire container down the oil fill spout into the engine.

4.Insert and tighten oil fill cap/dipstick.

IMPORTANT:

Check oil level before each use. Add oil if needed. Fill to full line on dipstick.

Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. See “TO CHANGE ENGINE OIL” in the Maintenance section of this manual.

ADD GASOLINE (See Fig. 10)

Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

GASOLINE

FILLER CAP

OIL FILL

CAP/DIP-

STICK

FIG. 10

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO STOP ENGINE (See Fig. 11)

To stop engine, release operator presence control bar. Wait until blade and all moving parts have stopped and turn fuel valve to OFF position if you do not intend to restart the engine soon.

TO START ENGINE (See Fig. 11)

NOTE: Due to protective coatings on the engine, a small amount of smoke may be present during the initial use of the product and should be considered normal.

1.Be sure fuel valve is in the ON position.

2.Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.

9

OPERATION

OFF

ON

FUEL VALVE LEVER

FIG. 11

MOWING TIPS

CAUTION: Do not use de-thatcher blade attachments on your mower. Such attachments are hazardous, will damage your mower and could void your warranty.

Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time.

For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly.

For better grass bagging and most cutting conditions, the engine speed should be set in the fast position.

Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using.

Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. SEE “CLEANING” IN THE MAINTENANCE SECTION OF THIS MANUAL.

The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.

For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades (See Fig. 12). If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut by overlapping previously cut path and mow slowly.

MAX 1/3

FIG. 12

Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path.

Change your cutting pattern from week to week. Mow north to south one week then east to west the next week. This will help prevent matting and graining of the lawn.

10

MAINTENANCE

 

BEFORE

AFTER

EVERY

EVERY

EVERY

BEFORE

 

EACH

EACH

10

25 HOURS

100

 

 

STORAGE

 

USE

USE

HOURS

OR SEASON

HOURS

 

 

Check for Loose Fasteners

Clean / Inspect Grass Catcher *

Check Tires

Check Drive Wheels ***

Clean Lawn Mower ****

Clean under Drive Cover ***

Check Drive Belt / Pulleys ***

Check / Sharpen / Replace Blade

Lubrication

Clean and Recharge Battery **

Check Engine Oil level

Change Engine Oil

Clean Air Filter

Inspect Muffler

Replace Spark Plug

Replace Air Filter Paper Cartridge

Empty fuel system or add Stabilizer

* (if so equipped)

1 - Change more often if operating under a heavy load or in high outdoor temperatures.

** Electric-Start mowers

2

- Service more often if operating in dirty or dusty conditions.

3

- Replace blades more often when mowing in sandy soil.

*** Power-Propelled mowers

4

- Charge 48 hours at end of season.

**** Use a scraper

5 - And after each 5 hours of use.

to clean under deck

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain mower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer.

• Follow the maintenance schedule in this manual.

BEFORE EACH USE

1.Check engine oil level.

2.Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See “LUBRICATION CHART”).

IMPORTANT: DO NOT OIL OR GREASE PLASTIC WHEEL BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELFLUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE

LUBRICANT SPARINGLY.

LUBRICATION CHART

ENGINE OIL

MULCHER

DOOR HINGE PIN

REAR DOOR HINGE

HANDLE BRACKET MOUNTING PINS

SPRAY LUBRICANT

SEE “ENGINE” IN MAINTENANCE SECTION

11

MAINTENANCE

LAWN MOWER

Always observe safety rules when performing any maintenance.

TIRES

Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

DRIVE WHEELS

Check rear drive wheels each time you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc., may be inside the drive wheel and dust cover area and must be cleaned out to free drive wheels.

If necessary to clean the drive wheels, check both rear wheels.

BLADE CARE

For best results, mower blade must be kept sharp. Replace a bent or damaged blade.

CAUTION: Use only a replacement blade approved by the manufacturer of your mower. Using a blade not approved by the manufacturer of your mower is hazardous, could damage your mower and void your warranty.

TO REMOVE BLADE (See Fig. 13)

1.Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2.Turn lawn mower on its side. Make sure air filter and carburetor are up.

3.Use a wood block between blade and mower housing topreventbladefromturningwhenremovingbladebolt.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

4.Remove blade bolt by turning counter-clockwise.

5.Remove blade and attaching hardware (bolt, lock washer and hardened washer).

6.Remove debris shield.

NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged.

TO REPLACE BLADE (See Fig. 13)

1.Position the blade adapter on the engine crankshaft. Be sure key in adapter and crankshaft keyway are aligned; and that the drive belt is inside the tab of the belt retainer.

2.Install debris shield.

3.Position blade on the blade adapter.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON BLADE ADAPTER.

4. Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine.

5. Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft.

12

6.Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise.

The recommended tightening torque is 35–40 ft. lbs. (47–54 Nm).

IMPORTANT: BLADE BOLT IS HEAT TREATED. IF BOLT NEEDS REPLACING, REPLACE ONLY WITH APPROVED BOLT.

 

CRANK-

 

SHAFT

BELT

KEYWAY

RETAINER

 

BLADE

 

ADAPTER

KEY

 

DEBRIS

TRAILING

SHIELD

EDGE

 

HARDENED

BLADE

WASHER

 

 

LOCK WASHER

 

BLADE BOLT

FIG. 13

TO SHARPEN BLADE (See Fig. 14)

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. An unbalanced blade will cause eventual damage to lawn mower or engine.

The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

CENTER HOLE

5/8" BOLT OR PIN

BLADE

FIG. 14

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