Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding10%ethanol(E10)willvoidtheproductwarranty.
Vous pouvez utiliser de l’essence contenant jusqu’à 10 % d’éthanol (E10) avec cet appareil. L’utilisation d’essence contenant plus de 10 % d’éthanol annulera la garantie du produit.
115 54 00-31
Operator’s Manual Manuel de L’Opérateur
HU725F / 961450012
Please read the operator's manual carefully and make sure you understand the instructions before using the machine.
Lisez très attentivement et soyez certain de comprende |
English/French |
ces instructions avant d’utiliser cette machine. |
SAFETY RULES
Safe Operation Practices for Walk-Behind Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.
CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
WARNING: This lawn mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffl er is available through your nearest authorized service center.
WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
I. GENERAL OPERATION
•Read, understand, and follow all instructions on the machine and in the manual(s) before starting. Be thoroughly familiar with the controls and the proper use of the machine before starting.
•Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
•Only allow responsible individuals, who are familiar with the instructions, to operate the machine.
•Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could be picked up and thrown by the blade.
•Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
•Do not operate the mower when barefoot or wearing open sandals. Always wear substantial foot wear.
•Do not pull mower backwards unless absolutely necessary. Always look down and behind before and while moving backwards.
•Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richochet back toward the operator. Stop the blade when crossing gravel surfaces.
•Do not operate the mower without proper guards, plates, grass catcher or other safety protective devices
in place. |
2 |
•See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories approved by the manufacturer.
•Stop the blade(s) when crossing gravel drives, walks, or roads.
•Stop the engine (motor) whenever you leave the equipment, before cleaning the mower or unclogging the chute.
•Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.
•Mow only in daylight or good artifi cial light.
•Do not operate the machine while under the infl uence of alcohol or drugs.
•Never operate machine in wet grass. Always be sure of your footing: keep a fi rm hold on the handle and walk; never run.
•Disengage the self-propelled mechanism or drive clutch onmowerssoequippedbeforestartingtheengine(motor).
•If the equipment should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
•Always wear safety goggles or safety glasses with side shields when operating mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents which can result in severe injury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.
DO:
•Mowacrossthefaceofslopes:neverupanddown. Exercise extreme cautionwhenchangingdirectionon slopes.
•Remove obstacles such as rocks, tree limbs, etc.
•Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
•Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
•Do not trim excessively steep slopes.
•Do not mow on wet grass. Reduced footing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
•Keep children out of the trimming area and under the watchful care of another responsible adult.
•Be alert and turn machine off if children enter the area.
•Before and while walking backwards, look behind and down for small children.
•Never allow children to operate the machine.
•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
WARNING: CHILDREN CAN BE INJURED BY THIS EQUIPMENT. The American Academy of Pediatrics recommends that children be a minimum of 12 year of age before operating a pedestrian controlled lawn mower and a minimum of 16 years of age before operating a riding lawn mower.
•When loading or unloading this machine, do not exceed the maximum recommended operation angle of 15°.
•Wear proper Personal Protective Equipment (PPE) while operating this machine, including (at a minimum) sturdy footwear, eye protection, and hearing protection. Do not mow in short and/or, open toed footwear.
Always let someone know you are outside mowing.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
•Extinguish all cigarettes, cigars, pipes and other sources of ignition.
•Use only an approved container.
•Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
•Never refuel the machine indoors.
•Never store the machine or fuel container where there is an open fl ame, spark or pilot light such as a water heater or on other appliances.
•Never fi ll containers inside a vehicle, on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
•Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
•Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
•If fuel is spilled on clothing, change clothing immediately.
•Neveroverfillfueltank.Replacegascap;tightensecurely.
V. GENERAL SERVICE
•Never run a machine inside a closed area.
•Never make adjustments or repairs with the engine (motor) running. Disconnect spark plug wire, and keep wire away from plug to prevent accidental starting.
•Keep nuts and bolts, especially blade attachement bolts, tight and keep equipment in good condition.
•Never tamper with safety devices. Check their proper operation regularly.
•Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
•Never attempt to make wheel height adjustments while the engine (motor) is running.
•Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary.
•Mower blade is sharp and can cut. Wrap the blade or wear gloves, and use extra caution when servicing it.
•Do not change the engine governor setting or overspeed the engine.
•Maintain or replace safety and instruction labels, as necessary.
CONGRATULATIONS on your purchase of a new lawn mower. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained technicians and the proper tools to service or repair this lawn mower.
Please read and retain this manual. The instructions will enable you to assemble and maintain your lawn mower properly. Always observe the “SAFETY RULES”.
SERIAL
NUMBER: _________________________________
DATE OF PURCHASE: _______________________
THE MODELAND SERIALNUMBERS WILLBE FOUND ON ADECALATTACHED TO THE REAR OF THE LAWN MOWER HOUSING.
YOU SHOULD RECORD BOTH SERIALNUMBERAND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
PRODUCT SPECIFICATIONS
Gasoline Capacity |
1.6 Quarts |
and Type: |
(Unleaded Regular Only) |
|
|
Oil Type (API SG–SL): |
SAE 30 (above 0°C/32°F); |
|
SAE 5W-30 (below 0°C/32°F) |
|
|
Oil Capacity: |
18 Ounces |
|
|
Spark Plug (Gap: 0.030"): |
Champion RJ2YLE |
|
|
Blade Bolt Torque: |
35-40 ft. lbs. |
|
|
CUSTOMER RESPONSIBILITIES
•Read and observe the safety rules.
•Follow a regular schedule in maintaining, caring for and using your lawn mower.
•Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual.
TABLE OF CONTENTS
SAFETY RULES ......................................................... |
2-3 |
PRODUCT SPECIFICATIONS....................................... |
3 |
CUSTOMER RESPONSIBILITIES................................. |
3 |
ASSEMBLY.................................................................... |
4 |
OPERATION ............................................................... |
5-9 |
MAINTENANCE SCHEDULE ...................................... |
10 |
MAINTENANCE ...................................................... |
10-13 |
SERVICE AND ADJUSTMENTS ............................ |
14-15 |
STORAGE............................................................... |
15-16 |
TROUBLESHOOTING ................................................. |
17 |
WARRANTY............................................................ |
18-21 |
3
ASSEMBLY
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower.
IMPORTANT: THIS LAWN MOWER IS SHIPPED WITHOUT OIL OR GASOLINE IN THE ENGINE.
Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.
TO REMOVE LAWN MOWER FROM CARTON
1.Remove loose parts included with mower.
2.Cut down two end corners of carton and lay end panel down flat.
3.Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle.
4.Roll lawn mower out of carton and check carton thorougly for additional loose parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE (See Figs. 1 and 2)
IMPORTANT: UNFOLD HANDLE CAREFULLY SO AS NOT TO PINCH OR DAMAGE CONTROL CABLES.
1.Raise lower handle section to operating position and align hole in handle with one of three height positioning holes.
2.Insert handle bolt through handle and bracket and secure with knob.
3.Repeat for opposite side of handle.
4.Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs.
5.Remove any packing material from around control bar.
OPERATOR |
MOWING |
PRESENCE |
POSITION |
CONTROL |
|
BAR |
|
|
LIFT |
|
UP |
LIFT |
|
UP |
UPPER |
|
HANDLE |
|
HANDLE |
|
KNOB |
|
LOWER |
|
HANDLE |
Your handles may be adjusted for your mowing comfort. Refer to “ADJUSTHANDLE” in the Service andAdjustments section of this manual.
BOLT |
KNOB |
HANDLE |
BRACKET |
FIG. 2
TO ASSEMBLE GRASS CATCHER
(See Fig. 3)
1.Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top.
2.Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using.
FRAME
HANDLE
VINYL |
FRAME |
BINDINGS |
OPENING |
FIG. 3
TO INSTALL ATTACHMENTS
Your lawn mower was shipped ready to be used as a mulcher. To convert mower to bagging or discharging, see “TO CONVERT MOWER” in the Operation section of this manual.
FIG. 1 |
4 |
OPERATION
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER.
Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning.
OPERATOR PRESENCE CONTROL BAR
STARTER
HANDLE
GRASS
CATCHER
WHEEL HEIGHT 
ADJUSTER (ON 
EACH WHEEL) 
DRIVE CONTROL BAR
HANDLE KNOBS
ENGINE OIL CAP
WITH DIPSTICK
MUFFLER
GASOLINE FILLER CAP |
|
|
AIR FILTER |
|
HOUSING |
IMPORTANT: This lawn mower is shipped |
MULCHER DOOR |
SPARK PLUG |
|
|
|
WITHOUT OIL OR GASOLINE in the engine. |
|
|
NOTE: Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
MEETS CPSC SAFETY REQUIREMENTS
Our rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. 
WARNING: The blade turns when the engine is running.
OPERATOR PRESENCE CONTROL BAR – must be held down to the handle to start the engine. Release to stop the engine.
DRIVE CONTROL BAR – used to engage power-propelled |
5 |
forward motion lawn mower. |
STARTER HANDLE – used for starting the engine.
MULCHER DOOR – allows conversion to discharge or bagging operation.
OPERATION
The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask over spectacles.
HOW TO USE YOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory for optimum performance. Speed is not adjustable.
ENGINE ZONE CONTROL
CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running.
•Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behindthemowerhandletostartandoperatethemower.
DRIVE CONTROL (See Fig. 4)
•Self-propelling is controlled by holding the operator presence control bar down to the handle and pulling the drive control bar up to the handle. The closer to the handle the bar is pulled, the faster the unit will travel.
•Forward motion will stop when either the operator presence control bar or drive control bar are released. To stop forward motion without stopping engine, release the drive control bar only. Hold operator presence control bar down against handle to continue mowing without self-propelling.
NOTE: If after releasing the drive control the mower will not roll backwards, push the mower forward slightly to disengage drive wheels.
•To keep drive control engaged when turning corners, push down on the handle to lift the front wheels off the ground while turning lawn mower.
|
OPERATOR PRESENCE CONTROL BAR |
DRIVE |
DRIVE |
CONTROL |
|
ENGAGED |
CONTROL |
|
BAR |
|
DRIVE |
|
CONTROL |
|
DISENGAGED |
|
TO ADJUST, |
|
MOVE DOWN |
|
TO NEXT HOLE |
DRIVE CONTROL ADJUSTMENT (See Fig. 4)
Over time, the drive control system may become “loose”, resulting in decreased speed. There are holes in the drive control housing to increase tension on the drive cable. Proceed as follows:
1.Turn unit off and disconnect spark plug wire from spark plug.
2.Loosen nut, move drive control housing down handle to the next hole and retighten nut.
3.Operate mower to test drive speed.
4.If condition fails to improve after the above steps (forward speed remains the same), your drive belt is worn and should be replaced.
TO ADJUST CUTTING HEIGHT (See Fig. 5)
Raise wheels for low cut and lower wheels for high cut, adjust cutting height to suit your requirements. Medium position is best for most lawns.
•To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting.
NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs.
ROTATE LEVER TOWARD ENGINE
TO LOWER MOWER
PLATE
TAB 
LEVER
ROTATE LEVER AWAY FROM ENGINE TO RAISE MOWER
FIG. 5
FIG. 4 |
6 |
OPERATION
TO CONVERT MOWER
Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging:
REAR BAGGING (See Fig. 6)
•Lift rear door of the lawn mower and place the grass catcher frame hooks onto the grass bag brackets.
•To convert to mulching or discharging operation, remove grass catcher and close rear door.
REAR DOOR |
GRASS BAG |
BRACKET |
GRASS |
CATCHER |
HANDLE |
GRASS |
CATCHER |
FRAME HOOK |
FIG. 6
SIMPLE STEPS TO REMEMBER
WHEN CONVERTING YOUR LAWN MOWER
FOR MULCHING -
1.Rear door closed.
2.Mulcher door closed and locked.
FOR REAR BAGGING -
1.Grass catcher installed.
2.Mulcher door closed and locked.
FOR SIDE DISCHARGING -
1.Rear door closed.
2.Discharge deflector installed.
CAUTION: Do not run your lawn mower without rear door closed or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open.
SIDE DISCHARGING (See Fig. 7)
•Rear door must be closed.
•Open mulcher door and install discharge defl ector under door as shown.
•Mower is now ready for discharging operation.
•To convert to mulching or bagging operation, discharge defl ector must be removed and mulcher door must be closed and locked.
UNLOCK
LATCH
OPEN MULCHER
DOOR
INSTALL
DISCHARGE
DEFLECTOR
MOWER IS NOW READY FOR
DISCHARGING OPERATION
FIG. 7
7
OPERATION
TO EMPTY GRASS CATCHER (See Fig. 8)
1.Lift up on grass catcher using the frame handle.
2.Remove grass catcher with clippings from under lawn mower handle.
3.Empty clippings from bag using both frame handle and bag handle.
NOTE: Do not drag the bag when emptying; it will cause unnecessary wear.
GRASS |
CATCHER |
FRAME |
HANDLE |
BAG |
HANDLE |
FIG. 8
BEFORE STARTING ENGINE
ADD OIL (See Fig. 9)
Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see “ENGINE” in the Maintenance section of this manual.
CAUTION: DO NOT overfill engine with oil, or it will smoke heavily from the muffler on startup.
1.Be sure lawnmower is level.
2.Remove oil dipstick from oil fill spout.
3.You receive a container of oil with the unit. Slowly pour the entire container down the oil fi ll spout into the engine.
NOTE: Initial oil fi ll requires only 18 oz. due to residual oil in engine from the manufacturers 100% quality testing. When changing oil you may need 20 oz.
4. Insert and tighten dipstick.
IMPORTANT:
•Check oil level before each use. Add oil if needed. Fill to full line on dipstick.
•Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. See “TO CHANGE ENGINE OIL” in the Maintenance section of this manual.
GASOLINE |
OIL FILL CAP/ |
FILLER CAP |
DIPSTICK |
FIG. 9
ADD GASOLINE (See Fig. 9)
•Fill fuel tank to bottom of tank fi ller neck. Do not over- fi ll. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO STOP ENGINE
•To stop engine, release operator presence control bar.
TO START ENGINE
NOTE: Due to protective coatings on the engine, a small amount of smoke may be present during the initial use of the product and should be considered normal.
NOTE: Your engine is equipped with an automatic choke system. No priming or choking is required before starting.
•To start engine, hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back.
8
OPERATION
MOWING TIPS
CAUTION: Do not use de-thatcher blade attachments on your mower. Such attachments are hazardous, will damage your mower and could void your warranty.
•Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time.
•For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly.
•For better grass bagging and most cutting conditions, the engine speed should be set in the fast position.
•Pores in cloth grass catchers can become fi lled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using.
•Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air fl ow and extend engine life.
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. SEE “CLEANING” IN THE MAINTENANCE SECTION OF THIS MANUAL.
•The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.
•Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.
•For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades (See Fig. 10). If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy mulching, reduce your width of cut by overlapping previously cut path and mow slowly.
MAX 1/3
FIG. 10
•Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path.
•Change your cutting pattern from week to week. Mow north to south one week then east to west the next week. This will help prevent matting and graining of the lawn.
9
MAINTENANCE
|
BEFORE |
AFTER |
EVERY |
EVERY |
EVERY |
BEFORE |
|
EACH |
EACH |
10 |
25 HOURS |
100 |
|
|
||||||
|
STORAGE |
|||||
|
USE |
USE |
HOURS |
OR SEASON |
HOURS |
|
|
|
Check for Loose Fasteners
Clean / Inspect Grass Catcher *
Check Tires
Check Drive Wheels ***
Clean Lawn Mower ****
Clean under Drive Cover ***
Check Drive Belt / Pulleys ***
Check / Sharpen / Replace Blade
Lubrication
Clean and Recharge Battery **
Check Engine Oil level
Change Engine Oil
Clean Air Filter
Inspect Muffler
Replace Spark Plug
Replace Air Filter Paper Cartridge
Empty fuel system or add Stabilizer
* (if so equipped) |
1 - Change more often if operating under a heavy load or in high outdoor temperatures. |
||
** Electric-Start mowers |
2 |
- Service more often if operating in dirty or dusty conditions. |
|
3 |
- Replace blades more often when mowing in sandy soil. |
||
*** Power-Propelled mowers |
|||
4 |
- Charge 48 hours at end of season. |
||
**** Use a scraper |
|||
5 - And after each 5 hours of use. |
|||
to clean under deck |
|||
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain mower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.
•At least once a year, replace the spark plug, clean or replace air fi lter element and check blade for wear. A new spark plug and clean/new air fi lter element assure proper air-fuel mixture and help your engine run better and last longer.
•Follow the maintenance schedule in this manual.
BEFORE EACH USE
1.Check engine oil level.
2.Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See “LUBRICATION CHART”).
IMPORTANT: DO NOT OIL OR GREASE PLASTIC WHEEL BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELFLUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE
TYPE LUBRICANT SPARINGLY.
LUBRICATION CHART
ENGINE OIL
MULCHER
DOOR HINGE PIN
REAR DOOR HINGE
HANDLE BRACKET MOUNTING PINS
SPRAY LUBRICANT
10 SEE “ENGINE” IN MAINTENANCE SECTION
MAINTENANCE
LAWN MOWER
Always observe safety rules when performing any maintenance.
TIRES
•Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
•Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
DRIVE WHEELS
Check front drive wheels each time before you mow to be sure they move freely.
The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels.
If necessary to clean the drive wheels, be sure to clean both front wheels.
1.Remove hubcaps, locknuts and washers.
2.Remove wheels from wheel adjusters.
3.Remove any trash or grass cuttings from inside the dust cover, pinion and/or drive wheel gear teeth.
4.Put wheels back in place.
NOTE: If after cleaning, the drive wheels do not turn freely, contact a qualified service center.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON BLADE ADAPTER.
3.Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine.
4.Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft.
5.Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise.
•The recommended tightening torque is 35–40 ft. lbs.
IMPORTANT: BLADE BOLTIS HEATTREATED. IF BOLTNEEDS REPLACING, REPLACE ONLY WITH APPROVED BOLT.
BLADE ADAPTER |
KEY |
CRANKSHAFT |
||
|
|
|
|
KEYWAY |
BLADE |
|
|
|
|
LOCK |
|
|
|
|
WASHER |
|
|
|
|
BLADE |
HARDENED |
|
|
|
BOLT |
WASHER |
|
|
BELT |
|
TRAILING EDGE |
CRANKSHAFT |
||
|
RETAINER |
|||
FIG. 11
BLADE CARE
For best results, mower blade must be kept sharp. Replace bent or damaged blades.
CAUTION: Useonlyareplacementblade approved by the manufacturer of your mower. Using a blade not approved by the manufacturer of your mower is hazardous, could damage your mower and void your warranty.
TO REMOVE BLADE (See Fig. 11)
1.Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
2.Turn lawn mower on its side. Make sure air fi lter and carburetor are up.
3.Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt.
NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.
4.Remove blade bolt by turning counter-clockwise.
5.Remove blade and attaching hardware (bolt, lock washer and hardened washer).
NOTE: Remove the blade adapter and check the key inside hub of blade adapter. The key must be in good condition to work properly. Replace adapter if damaged.
TO REPLACE BLADE (See Fig. 11)
1.Position the blade adapter on the engine crankshaft. Be sure key in adapter and crankshaft keyway are aligned.
2. Position blade on the blade adapter. |
11 |
TO SHARPEN BLADE (See Fig. 12)
NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. An unbalanced blade will cause eventual damage to lawn mower or engine.
•The blade can be sharpened with a fi le or on a grinding wheel. Do not attempt to sharpen while on the mower.
•To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
•Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
CENTER HOLE
5/8" BOLT OR PIN
BLADE
FIG. 12
MAINTENANCE
GRASS CATCHER
•The grass catcher may be hosed with water, but must be dry when used.
•Check your grass catcher often for damage or deterioration. Through normal use it will wear. If catcher needs replacing, replace only with approved replacement catcher. Give the lawn mower model number when ordering.
GEAR CASE
•To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season.
•The gear case is fi lled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.
ENGINE
LUBRICATION
Use only high quality detergent oil rated with API service classification SG–SL. Select the oil's SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
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SAE 30 |
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5W-30 |
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F |
-20 |
0 |
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30 32 40 |
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60 |
80 |
100 |
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C |
-30 |
-20 |
-10 |
0 |
10 |
20 |
30 |
40 |
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TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once a year if the lawn mower is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine and after each fi ve (5) hours of continuous use. Tighten oil plug securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Fig. 13)
NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until fuel tank is empty.
1.Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
2.Remove engine oil cap; lay aside on a clean surface.
3.Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to remove any oil trapped inside of engine.
4.Wipe off any spilled oil from lawn mower or side of engine.
5.Slowly pour oil down the oil fi ll spout, stopping every few ounces to check the oil level with the dipstick.
6.Stop adding oil when you reach the FULL mark on the dipstick. Wait a minute to allow oil to settle.
CONTAINER 
FIG. 13
7.Continue adding small amounts of oil, rechecking the dipstick until oil level settles at FULL. DO NOT over- fi ll, or engine will smoke heavily from the muffl er on startup.
8.Always be sure to retighten oil dipstick before starting engine.
9.Reconnect spark plug wire to spark plug.
AIR FILTER (See Fig. 14)
Your engine will not run properly and may be damaged by using a dirty air fi lter. Replace the air fi lter cartridge every 100 hours of operation or every season, whichever occurs fi rst. Service air cleaner more often under dusty conditions.
TO CLEAN AIR FILTER
1.Loosen screw and tilt cover to remove.
2.Carefully remove cartridge.
3.Clean by gently tapping on a fl at surface. If very dirty, replace cartridge.
LIP |
BACK PLATE |
CARTRIDGE |
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SLOT |
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COVER |
COVER |
TAB |
FIG. 14
12
MAINTENANCE
CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean cartridge. They may cause deterioration of the cartridge. Do not oil cartridge. Do not use pressurized air to clean or dry cartridge.
4.Install cartridge, then replace cover making sure the tabs are aligned with the slots in the back plate. Fasten screw securely.
MUFFLER
Inspect and replace corroded muffl er as it could create a fi re hazard and/or damage.
SPARK PLUG
Replace spark plug at the beginning of each mowing season or after every 100 hours of operation, whichever occurs fi rst. Spark plug type and gap setting are shown in the “PRODUCT SPECIFICATIONS” section of this manual.
CLEANING
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN THE UNDERSIDE OF YOUR MOWER AFTER EACH USE.
CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
•Clean the underside of your lawn mower by scraping to remove build-up of grass and trash.
•Clean engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life.
•Keep fi nished surfaces / wheels free of gasoline, oil, etc.
•We do not recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air fi lter and carburetor are covered to keep water out. Water in engine can result in shortened engine life.
CLEAN UNDER DRIVE COVER
Clean under drive cover at least twice a season. Scrape underside of cover with putty knife or similar tool to remove any build-up of trash or grass on underside of drive cover.
WATER WASHOUT FEATURE (See Fig. 15)
Your lawn mower is equipped with a fi tting that allows quick and easy cleaning of the underside of the housing. To use this feature, proceed as follows:
1.Move lawn mower to an area of cut grass or another hard surface.
NOTE: Water, grass and other debris will drain from beneath the mower housing during the washout process.
2.Remove grass catcher and discharge chute assembly from lawn mower.
3.Close mulcher door (if equipped).
4.Connect a garden hose to the fitting where shown.
IMPORTANT: BE SURE THE GARDEN HOSE IS NOT ROUTED UNDER THE LAWN MOWER HOUSING OR ENTANGLED IN THE WHEELS.
5.Turn on water supply and check for leaks at the fi t- ting.
If no leaks are present, start engine (as described in the Operation section of this manual) and let engine run until the underside of the lawn mower is clean.
WARNING: Do not engage the drive system during the washout process.
6.Shut off the engine.
7.Shut off water supply and remove hose from fitting.
CAUTION: Do not remove hose from fitting while engine is running. Water in engine can result in shortened engine life.
8.Start engine (as described in the Operation section of this manual) and let engine run for a full minute to remove excess water from mower.
HOSE |
FITTING |
FIG. 15
13
SERVICE AND ADJUSTMENTS
CAUTION: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1.Release control bar and stop engine.
2.Make sure the blade and all moving parts have completely stopped.
3.Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug.
LAWN MOWER
TO ADJUST CUTTING HEIGHT
See “TO ADJUST CUTTING HEIGHT” in the Operation section of this manual.
REAR DEFLECTOR
The rear defl ector, attached between the rear wheels of your mower, is provided to minimize the possibility that objects will be thrown out of the rear of the mower into the operator's mowing position. If the defl ector becomes damaged, it should be replaced.
TO REMOVE DRIVE BELT
(See Figs. 16 and 17)
1.Remove drive cover and belt keeper.
2.Remove belt from gearcase pulley.
3.Turn lawn mower on its side with air fi lter and carburetor down.
4.Remove blade and blade adapter.
5.Remove belt from engine pulley.
TO REPLACE DRIVE BELT
(See Figs. 16 and 17)
1.Place new drive belt on engine pulley, inside tabs of belt retainer.
2.Route the other end of the new drive belt through hole in housing.
3.Reinstall blade adapter and blade.
4.Return mower to upright position.
5.Install new belt on gearcase pulley.
6.Reinstall belt keeper and drive cover.
NOTE: Always use factory approved belt to assure proper fi t and long life.
DRIVE |
COVER |
PULEY |
BELT |
KEEPER |
BELT |
FIG. 16
BLADE ADAPTER |
KEY |
CRANKSHAFT |
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KEYWAY |
BLADE |
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LOCK |
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WASHER |
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BLADE |
HARDENED |
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BOLT |
WASHER |
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BELT |
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TRAILING EDGE |
CRANKSHAFT |
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RETAINER |
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FIG. 17
14
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