HP LaserJet 5200/5200L Series printers
Service Manual
HP LaserJet 5200 Series printers
Service Manual
Copyright and license
© 2006 Copyright Hewlett-Packard
Development Company, L.P.
Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws.
The information contained herein is subject to change without notice.
The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein.
Edition 1, 3/2006
Part number Q7543-90934
Trademark credits
Microsoft®, Windows®, and Windows NT® are U.S. registered trademarks of Microsoft Corporation.
Linux is a U.S. registered trademark of Linus Torvalds.
PostScript® is a trademarks of Adobe Systems Incorporated.
UNIX® is a registered trademark of The Open Group.
Energy Star® and the Energy Star® logo are U.S. registered marks of the United States Environmental Protection Agency.
Table of contents
1 Product information |
|
Quick access to printer information ...................................................................................................... |
2 |
Printers at a glance .............................................................................................................................. |
3 |
HP LaserJet 5200 Series printers ........................................................................................ |
3 |
Features at a glance ............................................................................................................................. |
4 |
Walkaround .......................................................................................................................................... |
6 |
Control-panel overview ......................................................................................................................... |
8 |
Printer software .................................................................................................................................. |
10 |
Printer drivers .................................................................................................................... |
10 |
Driver Autoconfiguration .................................................................................... |
10 |
Update Now ...................................................................................................... |
11 |
HP Driver Preconfiguration ............................................................................... |
11 |
Additional drivers ............................................................................................................... |
11 |
Opening the printer drivers ................................................................................................ |
12 |
Software for Macintosh computers .................................................................................... |
12 |
Installing Macintosh printing system software for networks .............................. |
13 |
Installing Macintosh printing system software for direct connections |
|
(USB) ................................................................................................................ |
13 |
To remove software from Macintosh operating systems ................................... |
14 |
Software for networks ........................................................................................................ |
14 |
HP Web Jetadmin ............................................................................................. |
14 |
UNIX .................................................................................................................. |
14 |
Linux .................................................................................................................. |
15 |
Utilities ............................................................................................................................... |
15 |
HP Easy Printer Care Software ......................................................................... |
15 |
Embedded Web server ..................................................................................... |
15 |
Other components and utilities .......................................................................... |
15 |
Selecting print media .......................................................................................................................... |
16 |
Supported media sizes ...................................................................................................... |
16 |
Supported media types ...................................................................................................... |
18 |
2 Installation and configuration |
|
What is in the box ............................................................................................................................... |
20 |
Identification ....................................................................................................................................... |
21 |
Model and serial numbers ................................................................................................. |
21 |
Site requirements ............................................................................................................................... |
22 |
Physical specifications ....................................................................................................... |
22 |
Space requirements ........................................................................................................... |
22 |
Input/Output (I/O) configuration .......................................................................................................... |
23 |
ENWW |
iii |
Parallel configuration ......................................................................................................... |
23 |
USB configuration .............................................................................................................. |
23 |
Connecting the USB cable ................................................................................ |
23 |
Network configuration ........................................................................................................ |
24 |
Manually configuring TCP/IP parameters from the control panel ...................... |
24 |
Setting an IP address ....................................................................... |
24 |
Setting the subnet mask ................................................................... |
25 |
Setting the default gateway .............................................................. |
25 |
Disabling network protocols (optional) .............................................................. |
26 |
To enable or disable IPX/SPX .......................................................... |
26 |
To enable or disable AppleTalk ........................................................ |
26 |
To disable DLC/LLC ......................................................................... |
27 |
Enhanced I/O (EIO) configuration ..................................................................... |
27 |
HP Jetdirect EIO print servers .......................................................... |
27 |
Connecting to a network or a computer ............................................................................. |
27 |
Installing printer memory .................................................................................................................... |
30 |
To install printer memory ................................................................................................... |
30 |
Checking DIMM installation ............................................................................................... |
34 |
Installing CompactFlash cards ........................................................................................................... |
35 |
Checking CompactFlash installation .................................................................................................. |
39 |
Enabling memory (Windows only) ...................................................................................................... |
40 |
3 Maintenance |
|
Managing supplies ............................................................................................................................. |
42 |
Approximate print-cartridge replacement intervals ............................................................ |
42 |
Managing the print cartridge .............................................................................................. |
42 |
Print-cartridge life expectancy ........................................................................... |
42 |
Print-cartridge storage ....................................................................................... |
42 |
HP print cartridges ............................................................................................ |
42 |
HP policy on non-HP print cartridges ................................................................ |
42 |
Print-cartridge authentication ............................................................................ |
43 |
HP fraud hotline and Web site .......................................................................... |
43 |
Checking supply levels ...................................................................................................... |
43 |
To check supplies by using the control panel ................................................... |
43 |
To check supplies by using HP Web Jetadmin ................................................. |
43 |
To check supplies using the embedded Web server ........................................ |
43 |
Replacing supplies and parts ............................................................................................................. |
44 |
Supply replacement guidelines .......................................................................................... |
44 |
Life expectancy of consumable parts ................................................................................ |
44 |
Changing the print cartridge .............................................................................................. |
44 |
To change the print cartridge ............................................................................ |
45 |
Cleaning the printer ............................................................................................................................ |
48 |
Cleaning the printer manually ............................................................................................ |
49 |
Cleaning the paper path using the printer control panel .................................................... |
49 |
Cleaning spilled toner ........................................................................................................ |
50 |
Vacuum specifications ...................................................................................... |
50 |
4 Theory of operation |
|
Engine control system ........................................................................................................................ |
52 |
Power-on sequence ........................................................................................................... |
53 |
iv |
ENWW |
Motors, fans, and solenoids ............................................................................................... |
53 |
Laser/scanner system ........................................................................................................................ |
55 |
Pickup-and-feed-system ..................................................................................................................... |
56 |
Cassette (tray 2) pickup mechanism ................................................................................. |
57 |
Multipurpose-tray (tray 1) pickup mechanism .................................................................... |
58 |
Jam detection .................................................................................................................... |
58 |
Image-formation system ..................................................................................................................... |
59 |
Image-formation process ................................................................................................... |
60 |
Latent-image formation block ............................................................................................ |
60 |
Step 1: primary charging ................................................................................... |
60 |
Step 2: laser-beam exposure ............................................................................ |
61 |
Development block ............................................................................................................ |
61 |
Step 3: developing ............................................................................................ |
61 |
Transfer block .................................................................................................................... |
61 |
Step 4: image transfer ....................................................................................... |
61 |
Step 5: separation from the drum ...................................................................... |
62 |
Fixing block ........................................................................................................................ |
62 |
Step 6: fusing .................................................................................................... |
62 |
Drum-cleaning block .......................................................................................................... |
62 |
Step 7: drum cleaning ....................................................................................... |
62 |
Print cartridge .................................................................................................................... |
63 |
Print-cartridge activation .................................................................................................... |
63 |
5 Removal and replacement |
|
Removal and replacement strategy .................................................................................................... |
66 |
Introduction ........................................................................................................................ |
66 |
Required tools .................................................................................................................... |
66 |
Types of screws ................................................................................................................. |
67 |
Service approach ............................................................................................................... |
67 |
Before performing service .................................................................................................. |
68 |
After performing service ..................................................................................................... |
68 |
Parts removal order ........................................................................................................... |
68 |
Customer self-repair parts .................................................................................................................. |
70 |
Tray 1 pickup roller ............................................................................................................ |
70 |
Tray 2 pickup roller ............................................................................................................ |
72 |
Tray 2 separation pad ........................................................................................................ |
73 |
Tray 3 retard roller ............................................................................................................. |
74 |
Tray 3 pickup and feed rollers ........................................................................................... |
75 |
Formatter ........................................................................................................................... |
76 |
CompactFlash cards .......................................................................................................... |
77 |
DIMMs ............................................................................................................................... |
80 |
Control-panel overlay ......................................................................................................... |
84 |
Duplexer ............................................................................................................................ |
84 |
External doors, covers, and panels .................................................................................................... |
86 |
Right cover ......................................................................................................................... |
86 |
Lower back cover ............................................................................................................... |
86 |
Face-up bin ........................................................................................................................ |
87 |
Top cover ........................................................................................................................... |
89 |
Left cover ........................................................................................................................... |
92 |
Left front cover ................................................................................................................... |
94 |
ENWW |
v |
Face-down cover ............................................................................................................... |
95 |
Tray 2 ................................................................................................................................. |
96 |
Right front cover ................................................................................................................ |
96 |
Right lower cover ............................................................................................................... |
97 |
DC controller cover .......................................................................................................... |
100 |
Cartridge door unit ........................................................................................................... |
100 |
Control panel ................................................................................................................... |
108 |
Internal assemblies .......................................................................................................................... |
110 |
Laser/scanner .................................................................................................................. |
110 |
Formatter ......................................................................................................................... |
111 |
Fuser ................................................................................................................................ |
112 |
Cassette-paper pickup unit .............................................................................................. |
113 |
Face-down delivery unit ................................................................................................... |
118 |
Main motor ....................................................................................................................... |
120 |
Fuser motor ..................................................................................................................... |
125 |
Main fan ........................................................................................................................... |
126 |
Sub fan ............................................................................................................................ |
129 |
Registration unit ............................................................................................................... |
134 |
Transfer roller .................................................................................................................. |
135 |
Paper-feed unit ................................................................................................................ |
136 |
Printed circuit assemblies (PCAs) .................................................................................................... |
139 |
DC controller .................................................................................................................... |
139 |
High-voltage power supply .............................................................................................. |
142 |
Low-voltage power supply PCA ....................................................................................... |
151 |
Duplexer ........................................................................................................................................... |
155 |
Duplexer .......................................................................................................................... |
155 |
Duplexer left cover ........................................................................................................... |
156 |
Duplexer right cover ......................................................................................................... |
157 |
Duplexer top cover ........................................................................................................... |
158 |
Duplexer back cover ........................................................................................................ |
159 |
Duplexer feed motor ........................................................................................................ |
161 |
Duplexer fan .................................................................................................................... |
164 |
Duplexer PCA .................................................................................................................. |
167 |
500-sheet feeder .............................................................................................................................. |
169 |
500-sheet feeder front cover ............................................................................................ |
169 |
500-sheet feeder left front cover ...................................................................................... |
170 |
500-sheet feeder left cover .............................................................................................. |
170 |
500-sheet feeder right front cover .................................................................................... |
172 |
500-sheet feeder right cover ............................................................................................ |
173 |
500-sheet feeder rear dust cover ..................................................................................... |
175 |
500-sheet feeder paper-pickup unit ................................................................................. |
176 |
500-sheet feeder lifter drive unit ...................................................................................... |
180 |
500-sheet feeder drive unit .............................................................................................. |
182 |
500-sheet feeder drive PCA ............................................................................................ |
186 |
500-sheet feeder pickup motor ........................................................................................ |
186 |
6 Troubleshooting |
|
Introduction ....................................................................................................................................... |
191 |
Basic troubleshooting checklist ........................................................................................................ |
192 |
Factors that affect printer performance ............................................................................ |
192 |
vi |
ENWW |
Troubleshooting flowchart ................................................................................................................ |
193 |
Step 1: Does READY appear on the control-panel display? ........................................... |
193 |
Step 2: Can you print a configuration page? ................................................................... |
193 |
Step 3: Can you print from a program? .......................................................................... |
194 |
Step 4: Does the job print as expected? .......................................................................... |
195 |
Step 5: Does the printer select the trays? ........................................................................ |
196 |
Solving general printing problems .................................................................................................... |
198 |
Control-panel message types ........................................................................................................... |
201 |
Control-panel messages .................................................................................................................. |
202 |
Replacement-parts configuration ..................................................................................................... |
220 |
Formatter and DC controller ............................................................................................ |
220 |
Formatter (new) ............................................................................................................... |
220 |
DC controller (new or previously installed in another printer) .......................................... |
220 |
Formatter ......................................................................................................................... |
220 |
Guidelines for using paper ............................................................................................................... |
221 |
Printing special pages ...................................................................................................................... |
222 |
Data collection .................................................................................................................................. |
223 |
General paper-path troubleshooting ................................................................................................. |
224 |
Paper-path checklist ........................................................................................................ |
224 |
Jams in tray 1 .................................................................................................................. |
225 |
Jams in tray 2 or the optional 500-sheet feeder .............................................................. |
225 |
Common causes of jams .................................................................................................................. |
226 |
Jam locations ................................................................................................................................... |
227 |
Jam recovery ................................................................................................................... |
229 |
Clearing jams ................................................................................................................................... |
230 |
Clearing jams from the input-tray areas ........................................................................... |
230 |
Clearing jams from the print-cartridge area ..................................................................... |
231 |
Clearing jams from the output-bin areas .......................................................................... |
233 |
Clearing jams from the optional duplexer ........................................................................ |
235 |
Solving repeated jams ..................................................................................................... |
236 |
Troubleshooting print-quality problems ............................................................................................ |
238 |
Print-quality problems associated with media .................................................................. |
238 |
Print-quality problems associated with the environment .................................................. |
238 |
Print-quality problems associated with jams .................................................................... |
238 |
Image-defect examples ................................................................................................... |
238 |
Light print (partial page) .................................................................................................. |
240 |
Light print (entire page) .................................................................................................... |
240 |
Specks ............................................................................................................................. |
241 |
Dropouts .......................................................................................................................... |
241 |
Lines ................................................................................................................................ |
242 |
Gray background ............................................................................................................. |
242 |
Toner smear .................................................................................................................... |
243 |
Loose toner ...................................................................................................................... |
243 |
Repeating defects ............................................................................................................ |
244 |
Repeating image .............................................................................................................. |
244 |
Misformed characters ...................................................................................................... |
244 |
Page skew ....................................................................................................................... |
245 |
Curl or wave ..................................................................................................................... |
245 |
Wrinkles or creases ........................................................................................................ |
246 |
Vertical white lines ........................................................................................................... |
246 |
ENWW |
vii |
Tire tracks ........................................................................................................................ |
247 |
White spots on black ....................................................................................................... |
247 |
Scattered lines ................................................................................................................. |
247 |
Blurred print ..................................................................................................................... |
248 |
Random image repetition ................................................................................................ |
248 |
Interface troubleshooting .................................................................................................................. |
250 |
Communication checks .................................................................................................... |
250 |
AUTOEXEC.BAT standard configurations ....................................................................... |
250 |
Parallel MS-DOS commands .......................................................................... |
250 |
Printer Job Language (PJL) commands .......................................................................... |
250 |
@PJL [Enter] ................................................................................................... |
250 |
UEL ................................................................................................................. |
251 |
@PJL COMMENT ........................................................................................... |
251 |
@PJL INFO CONFIG ...................................................................................... |
251 |
@PJL INFO ID ................................................................................................ |
251 |
@PJL INFO USTATUS ................................................................................... |
251 |
@PJL INFO PAGECOUNT ............................................................................. |
251 |
@PJL JOB ...................................................................................................... |
251 |
@PJL EOJ ...................................................................................................... |
252 |
@PJL ECHO ................................................................................................... |
252 |
@PJL USTATUS JOB=ON/OFF ..................................................................... |
252 |
@PJL USTATUSOFF ..................................................................................... |
252 |
Changing printer-control-panel configuration settings ...................................................................... |
253 |
Changing control-panel settings ...................................................................................... |
253 |
To change a control-panel setting ................................................................... |
253 |
Show address .................................................................................................................. |
253 |
Tray-behavior options ...................................................................................................... |
254 |
Sleep Delay ..................................................................................................................... |
255 |
Personality ....................................................................................................................... |
256 |
Clearable warnings .......................................................................................................... |
256 |
Auto continue ................................................................................................................... |
257 |
Cartridge low .................................................................................................................... |
257 |
Cartridge-out response .................................................................................................... |
257 |
Jam recovery ................................................................................................................... |
258 |
RAM disk ......................................................................................................................... |
258 |
Language ......................................................................................................................... |
259 |
Fuser modes .................................................................................................................... |
259 |
Using the control-panel menus ......................................................................................................... |
261 |
To use the menus ............................................................................................................ |
261 |
Show Me How menu ........................................................................................................................ |
262 |
Retrieve Job menu .......................................................................................................................... |
263 |
Information menu ............................................................................................................................. |
264 |
Paper Handling menu ....................................................................................................................... |
265 |
Configure Device menu .................................................................................................................... |
266 |
Printing submenu ............................................................................................................. |
266 |
Print Quality submenu ..................................................................................................... |
268 |
System Setup submenu ................................................................................................... |
271 |
I/O submenu .................................................................................................................... |
275 |
Resets submenu .............................................................................................................. |
276 |
Diagnostics menu ............................................................................................................................. |
277 |
viii |
ENWW |
Service menu ................................................................................................................................... |
278 |
Tools for troubleshooting .................................................................................................................. |
279 |
Using the configuration page ........................................................................................... |
279 |
Using the embedded Web server .................................................................................... |
280 |
Accessing the embedded Web server ............................................................ |
281 |
Information tab ................................................................................................ |
281 |
Settings tab ..................................................................................................... |
281 |
Setting the real-time clock ............................................................................... |
282 |
Networking tabs .............................................................................................. |
282 |
Other links ....................................................................................................... |
282 |
Configuration pages ......................................................................................................... |
283 |
Configuration page .......................................................................................... |
283 |
HP embedded Jetdirect page .......................................................................... |
283 |
Paper-handling configuration page ................................................................. |
284 |
Finding important information on the configuration page ................................ |
284 |
Print the supplies status page .......................................................................................... |
285 |
Print the usage page ........................................................................................................ |
286 |
Print the file directory page .............................................................................................. |
288 |
Print the PCL font list page .............................................................................................. |
289 |
Print the PS font list page ................................................................................................ |
290 |
Diagnostics ....................................................................................................................................... |
291 |
Embedded HP Jetdirect LEDs ......................................................................................... |
291 |
Heartbeat LED ................................................................................................................. |
292 |
Printer resets .................................................................................................................................... |
293 |
Cold reset ........................................................................................................................ |
293 |
To perform a cold reset ................................................................................... |
293 |
NVRAM initialization ........................................................................................................ |
293 |
To initialize NVRAM ........................................................................................ |
294 |
Perform the self test ......................................................................................................... |
294 |
Save + Restore ................................................................................................................ |
294 |
Replacing the formatter and the DC controller ................................................ |
295 |
Replacing the formatter only ........................................................................... |
295 |
Replacing the DC controller only ..................................................................... |
296 |
Service menu (service PIN codes) .................................................................................. |
296 |
Service ID ........................................................................................................ |
297 |
Restoring the Service ID ................................................................................. |
297 |
Converting the Service ID to an actual date .................................................... |
297 |
Test pages ........................................................................................................................................ |
298 |
Engine-test page .............................................................................................................. |
298 |
Formatter-test page ......................................................................................................... |
298 |
Troubleshooting network printing problems ..................................................................................... |
299 |
Troubleshooting common Windows problems ................................................................................ |
300 |
Troubleshooting common Macintosh problems ................................................................................ |
301 |
Troubleshooting Linux problems ...................................................................................................... |
303 |
Troubleshooting common PostScript problems ................................................................................ |
304 |
General problems ............................................................................................................ |
304 |
7 Parts and diagrams |
|
Parts ................................................................................................................................................. |
310 |
How to use the parts lists and diagrams .......................................................................................... |
311 |
ENWW |
ix |
Types of screws ............................................................................................................................... |
311 |
Related documentation and software ............................................................................................... |
312 |
Accessories and supplies ................................................................................................................. |
312 |
External panels and covers .............................................................................................................. |
316 |
Internal components ......................................................................................................................... |
320 |
Paper-feed assembly ....................................................................................................................... |
326 |
Face-up delivery assembly ............................................................................................................... |
328 |
Face-down delivery assembly .......................................................................................................... |
330 |
PCAs ................................................................................................................................................ |
332 |
Fuser ................................................................................................................................................ |
334 |
Cassette (tray 2) ............................................................................................................................... |
336 |
Cassette (tray 2) paper-pickup assembly ......................................................................................... |
338 |
500-sheet feeder cassette (tray 3) ................................................................................................... |
340 |
500-sheet feeder, cassette, external panels and covers .................................................................. |
342 |
500-sheet feeder internal components ............................................................................................. |
344 |
500-sheet feeder paper-pickup assembly ........................................................................................ |
346 |
500-sheet feeder drive assembly ..................................................................................................... |
348 |
500-sheet feeder lifter-drive assembly ............................................................................................. |
350 |
500-sheet feeder PCA ...................................................................................................................... |
352 |
Duplexer ........................................................................................................................................... |
354 |
Duplexing PCA assembly ................................................................................................................. |
358 |
Duplexing-feed drive assembly ........................................................................................................ |
360 |
Alphabetical parts list ....................................................................................................................... |
362 |
Numerical parts list ........................................................................................................................... |
369 |
Appendix A Printer specifications |
|
Electrical specifications .................................................................................................................... |
378 |
Power-consumption specifications ................................................................................................... |
379 |
Acoustic specifications ..................................................................................................................... |
380 |
Operating-environment specifications .............................................................................................. |
381 |
Appendix B Product warranty |
|
Hewlett-Packard Limited Warranty Statement ................................................................................. |
384 |
Availability of support and service .................................................................................................... |
385 |
HP maintenance agreements ........................................................................................................... |
386 |
Next-Day Onsite Service ................................................................................................. |
386 |
Appendix C Regulatory statements |
|
FCC regulations ............................................................................................................................... |
388 |
Declaration of conformity .................................................................................................................. |
389 |
Safety statements ............................................................................................................................. |
390 |
Laser safety ..................................................................................................................... |
390 |
Canadian DOC regulations .............................................................................................. |
390 |
EMI statement (Korea) ..................................................................................................... |
390 |
VCCI statement (Japan) .................................................................................................. |
390 |
Power cord statement (Japan) ......................................................................................... |
390 |
Laser statement for Finland ............................................................................................. |
391 |
Index ................................................................................................................................................................. |
393 |
x |
ENWW |
List of tables
Table 1-1 |
Printer guides ..................................................................................................................................... |
2 |
Table 1-2 HP LaserJet 5200 Series printer configurations ................................................................................ |
3 |
|
Table 1-3 |
Features ............................................................................................................................................. |
4 |
Table 2-1 Physical dimensions for the HP LaserJet 5200 Series printers ....................................................... |
22 |
|
Table 4-1 Sequence of operation ..................................................................................................................... |
52 |
|
Table 6-1 Causes for jams in tray 1 ............................................................................................................... |
225 |
|
Table 6-2 Causes for jams in tray 2 or the optional 500-sheet feeder ........................................................... |
225 |
|
Table 6-3 |
Fuser modes .................................................................................................................................. |
259 |
Table 6-4 |
Optimize modes ............................................................................................................................. |
260 |
Table 6-5 Important information on the configuration pages .......................................................................... |
284 |
|
Table 7-1 Technical support Web sites .......................................................................................................... |
312 |
|
Table 7-2 Accessories and supplies ............................................................................................................... |
312 |
|
Table 7-3 External panels and covers ............................................................................................................ |
317 |
|
Table 7-4 External panels and covers ............................................................................................................ |
319 |
|
Table 7-5 Internal components (1 of 3) .......................................................................................................... |
321 |
|
Table 7-6 Internal components (2 of 3) .......................................................................................................... |
323 |
|
Table 7-7 Internal components (3 of 3) .......................................................................................................... |
325 |
|
Table 7-8 |
Paper-feed assembly ..................................................................................................................... |
327 |
Table 7-9 Face-up delivery assembly ............................................................................................................ |
329 |
|
Table 7-10 Face-down delivery assembly ...................................................................................................... |
331 |
|
Table 7-11 |
PCA assembly .............................................................................................................................. |
333 |
Table 7-12 |
Fuser ............................................................................................................................................ |
335 |
Table 7-13 Cassette (tray 2) ........................................................................................................................... |
337 |
|
Table 7-14 Cassette (tray 2) paper-pickup assembly .................................................................................... |
339 |
|
Table 7-15 500-sheet feeder cassette (tray 3) ............................................................................................... |
341 |
|
Table 7-16 500-sheet feeder cassette external panels and covers ............................................................... |
343 |
|
Table 7-17 500-sheet feeder internal components ........................................................................................ |
345 |
|
Table 7-18 500-sheet feeder paper-pickup assembly .................................................................................... |
347 |
|
Table 7-19 500-sheet feeder drive assembly ................................................................................................. |
349 |
|
Table 7-20 500-sheet feeder lifter-drive assembly ......................................................................................... |
351 |
|
Table 7-21 500-sheet feeder PCA ................................................................................................................. |
353 |
|
Table 7-22 |
Duplexer ....................................................................................................................................... |
355 |
Table 7-23 |
Duplexer ....................................................................................................................................... |
357 |
Table 7-24 Duplexing PCA assembly ............................................................................................................. |
359 |
|
Table 7-25 Duplexing-feed drive assembly .................................................................................................... |
361 |
|
Table 7-26 Alphabetical parts list ................................................................................................................... |
362 |
|
Table 7-27 Numerical parts list ....................................................................................................................... |
369 |
|
Table A-1 Electrical specifications for the HP LaserJet 5200 Series printer .................................................. |
378 |
|
Table A-2 Power consumption (average, in watts) ........................................................................................ |
379 |
|
Table A-3 Sound power and pressure level ................................................................................................... |
380 |
ENWW |
xi |
Table A-4 Operating-environment specifications ........................................................................................... |
381 |
xii |
ENWW |
List of figures
Figure 1-1 |
Front view ......................................................................................................................................... |
6 |
Figure 1-2 |
Back view .......................................................................................................................................... |
7 |
Figure 1-3 |
Interface ports ................................................................................................................................... |
7 |
Figure 1-4 Control panel buttons and lights ....................................................................................................... |
8 |
|
Figure 2-1 What is in the shipping box ............................................................................................................. |
20 |
|
Figure 2-2 Model and serial numbers ............................................................................................................... |
21 |
|
Figure 2-3 |
Space requirements ........................................................................................................................ |
22 |
Figure 2-4 |
Parallel configuration ...................................................................................................................... |
23 |
Figure 2-5 Connecting the USB cable .............................................................................................................. |
24 |
|
Figure 3-1 Cleaning the printer ......................................................................................................................... |
48 |
|
Figure 4-1 Engine control system ..................................................................................................................... |
52 |
|
Figure 4-2 |
Power-on sequence ........................................................................................................................ |
53 |
Figure 4-3 Motors, fans, and solenoids (1 of 2) ............................................................................................... |
53 |
|
Figure 4-4 Motors, fans, and solenoids (2 of 2) ............................................................................................... |
54 |
|
Figure 4-5 |
Laser/scanner system ..................................................................................................................... |
55 |
Figure 4-6 |
Pickup-and-feed-system ................................................................................................................. |
57 |
Figure 4-7 Cassette (tray 2) pickup mechanism ............................................................................................... |
58 |
|
Figure 4-8 |
Image-formation system ................................................................................................................. |
59 |
Figure 4-9 |
Image-formation process ................................................................................................................ |
60 |
Figure 4-10 |
Primary charging ........................................................................................................................... |
60 |
Figure 4-11 |
Laser-beam exposure ................................................................................................................... |
61 |
Figure 4-12 |
Image transfer ............................................................................................................................... |
61 |
Figure 4-13 Separation from the drum ............................................................................................................. |
62 |
|
Figure 4-14 |
Fusing ........................................................................................................................................... |
62 |
Figure 4-15 |
Print cartridge ................................................................................................................................ |
63 |
Figure 5-1 |
Screwdrivers ................................................................................................................................... |
66 |
Figure 5-2 Parts removal order ........................................................................................................................ |
69 |
|
Figure 5-3 Removing the tray 1 pickup roller (1 of 3) ....................................................................................... |
70 |
|
Figure 5-4 Removing the tray 1 pickup roller (2 of 3) ....................................................................................... |
71 |
|
Figure 5-5 Removing the tray 1 pickup roller (3 of 3) ....................................................................................... |
71 |
|
Figure 5-6 Removing the tray 2 pickup roller (1 of 2) ....................................................................................... |
72 |
|
Figure 5-7 Removing the tray 2 pickup roller (2 of 2) ....................................................................................... |
72 |
|
Figure 5-8 Removing the tray 2 separation pad (1 of 3) .................................................................................. |
73 |
|
Figure 5-9 Removing the tray 2 separation pad (2 of 3) .................................................................................. |
73 |
|
Figure 5-10 Removing the tray 2 separation pad (3 of 3) ................................................................................ |
74 |
|
Figure 5-11 Removing the tray 3 retard roller (1 of 2) ...................................................................................... |
74 |
|
Figure 5-12 Removing the tray 3 retard roller (2 of 2) ...................................................................................... |
75 |
|
Figure 5-13 Removing the tray 3 pickup and feed rollers (1 of 2) .................................................................... |
75 |
|
Figure 5-14 Removing the tray 3 pickup and feed rollers (2 of 2) .................................................................... |
76 |
|
Figure 5-15 Removing the formatter ................................................................................................................ |
76 |
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xiii |
Figure 5-16 Removing the CompactFlash cards (1 of 10) ............................................................................... |
77 |
Figure 5-17 Removing the CompactFlash cards (2 of 10) ............................................................................... |
77 |
Figure 5-18 Removing the CompactFlash cards (3 of 10) ............................................................................... |
77 |
Figure 5-19 Removing the CompactFlash cards (4 of 10) ............................................................................... |
78 |
Figure 5-20 Removing the CompactFlash cards (5 of 10) ............................................................................... |
78 |
Figure 5-21 Removing the CompactFlash cards (6 of 10) ............................................................................... |
78 |
Figure 5-22 Removing the CompactFlash cards (7 of 10) ............................................................................... |
79 |
Figure 5-23 Removing the CompactFlash cards (8 of 10) ............................................................................... |
79 |
Figure 5-24 Removing the CompactFlash cards (9 of 10) ............................................................................... |
79 |
Figure 5-25 Removing the CompactFlash cards (10 of 10) ............................................................................. |
80 |
Figure 5-26 Removing the DIMMs (1 of 12) ..................................................................................................... |
80 |
Figure 5-27 Removing the DIMMs (2 of 12) ..................................................................................................... |
80 |
Figure 5-28 Removing the DIMMs (3 of 12) ..................................................................................................... |
81 |
Figure 5-29 Removing the DIMMs (4 of 12) ..................................................................................................... |
81 |
Figure 5-30 Removing the DIMMs (5 of 12) ..................................................................................................... |
82 |
Figure 5-31 Removing the DIMMs (6 of 12) ..................................................................................................... |
82 |
Figure 5-32 Removing the DIMMs (7 of 12) ..................................................................................................... |
82 |
Figure 5-33 Removing the DIMMs (8 of 12) ..................................................................................................... |
83 |
Figure 5-34 Removing the DIMMs (9 of 12) ..................................................................................................... |
83 |
Figure 5-35 Removing the DIMMs (10 of 12) ................................................................................................... |
83 |
Figure 5-36 Removing the DIMMs (11 of 12) ................................................................................................... |
84 |
Figure 5-37 Removing the DIMMs (12 of 12) ................................................................................................... |
84 |
Figure 5-38 Removing the duplexer ................................................................................................................. |
85 |
Figure 5-39 Removing the right cover .............................................................................................................. |
86 |
Figure 5-40 Removing the lower back cover .................................................................................................... |
86 |
Figure 5-41 Removing the face-up bin (1 of 4) ................................................................................................ |
87 |
Figure 5-42 Removing the face-up bin (2 of 4) ................................................................................................ |
87 |
Figure 5-43 Removing the face-up bin (3 of 4) ................................................................................................ |
88 |
Figure 5-44 Removing the face-up bin (4 of 4) ................................................................................................ |
88 |
Figure 5-45 Removing the top cover (1 of 5) .................................................................................................... |
89 |
Figure 5-46 Removing the top cover (2 of 5) .................................................................................................... |
90 |
Figure 5-47 Removing the top cover (3 of 5) .................................................................................................... |
90 |
Figure 5-48 Removing the top cover (4 of 5) .................................................................................................... |
91 |
Figure 5-49 Removing the top cover (5 of 5) .................................................................................................... |
91 |
Figure 5-50 Removing the left cover (1 of 5) .................................................................................................... |
92 |
Figure 5-51 Removing the left cover (2 of 5) .................................................................................................... |
93 |
Figure 5-52 Removing the left cover (3 of 5) .................................................................................................... |
93 |
Figure 5-53 Removing the left cover (4 of 5) .................................................................................................... |
94 |
Figure 5-54 Removing the left cover (5 of 5) .................................................................................................... |
94 |
Figure 5-55 Removing the left front cover ........................................................................................................ |
95 |
Figure 5-56 Removing the face-down cover .................................................................................................... |
96 |
Figure 5-57 Removing tray 2 ............................................................................................................................ |
96 |
Figure 5-58 Removing the right front cover ...................................................................................................... |
97 |
Figure 5-59 Removing the right lower cover (1 of 4) ........................................................................................ |
98 |
Figure 5-60 Removing the right lower cover (2 of 4) ........................................................................................ |
98 |
Figure 5-61 Removing the right lower cover (3 of 4) ........................................................................................ |
99 |
Figure 5-62 Removing the right lower cover (4 of 4) ........................................................................................ |
99 |
Figure 5-63 Removing the DC controller cover .............................................................................................. |
100 |
Figure 5-64 Removing the cartridge door unit (1 of 14) ................................................................................. |
101 |
Figure 5-65 Removing the cartridge door unit (2 of 14) ................................................................................. |
101 |
xiv |
ENWW |
Figure 5-66 Removing the cartridge door unit (3 of 14) ................................................................................. |
102 |
Figure 5-67 Removing the cartridge door unit (4 of 14) ................................................................................. |
102 |
Figure 5-68 Removing the cartridge door unit (5 of 14) ................................................................................. |
103 |
Figure 5-69 Removing the cartridge door unit (6 of 14) ................................................................................. |
103 |
Figure 5-70 Removing the cartridge door unit (7 of 14) ................................................................................. |
104 |
Figure 5-71 Removing the cartridge door unit (8 of 14) ................................................................................. |
104 |
Figure 5-72 Removing the cartridge door unit (9 of 14) ................................................................................. |
105 |
Figure 5-73 Removing the cartridge door unit (10 of 14) ............................................................................... |
105 |
Figure 5-74 Removing the cartridge door unit (11 of 14) ............................................................................... |
106 |
Figure 5-75 Removing the cartridge door unit (12 of 14) ............................................................................... |
106 |
Figure 5-76 Removing the cartridge door unit (13 of 14) ............................................................................... |
107 |
Figure 5-77 Removing the cartridge door unit (14 of 14) ............................................................................... |
107 |
Figure 5-78 Removing the control panel (1 of 2) ............................................................................................ |
108 |
Figure 5-79 Removing the control panel (2 of 2) ............................................................................................ |
109 |
Figure 5-80 Removing the laser/scanner (1 of 3) ........................................................................................... |
110 |
Figure 5-81 Removing the laser/scanner (2 of 3) ........................................................................................... |
111 |
Figure 5-82 Removing the laser/scanner (3 of 3) ........................................................................................... |
111 |
Figure 5-83 Removing the formatter .............................................................................................................. |
112 |
Figure 5-84 Removing the fuser ..................................................................................................................... |
113 |
Figure 5-85 Removing the cassette-paper pickup unit (1 of 8) ...................................................................... |
114 |
Figure 5-86 Removing the cassette-paper pickup unit (2 of 8) ...................................................................... |
114 |
Figure 5-87 Removing the cassette-paper pickup unit (3 of 8) ...................................................................... |
115 |
Figure 5-88 Removing the cassette-paper pickup unit (4 of 8) ...................................................................... |
115 |
Figure 5-89 Removing the cassette-paper pickup unit (5 of 8) ...................................................................... |
116 |
Figure 5-90 Removing the cassette-paper pickup unit (6 of 8) ...................................................................... |
116 |
Figure 5-91 Removing the cassette-paper pickup unit (7 of 8) ...................................................................... |
117 |
Figure 5-92 Removing the cassette-paper pickup unit (8 of 8) ...................................................................... |
117 |
Figure 5-93 Removing the face-down delivery unit (1 of 4) ........................................................................... |
118 |
Figure 5-94 Removing the face-down delivery unit (2 of 4) ........................................................................... |
119 |
Figure 5-95 Removing the face-down delivery unit (3 of 4) ........................................................................... |
119 |
Figure 5-96 Removing the face-down delivery unit (4 of 4) ........................................................................... |
120 |
Figure 5-97 Removing the main motor (1 of 9) .............................................................................................. |
121 |
Figure 5-98 Removing the main motor (2 of 9) .............................................................................................. |
121 |
Figure 5-99 Removing the main motor (3 of 9) .............................................................................................. |
122 |
Figure 5-100 Removing the main motor (4 of 9) ............................................................................................ |
122 |
Figure 5-101 Removing the main motor (5 of 9) ............................................................................................ |
123 |
Figure 5-102 Removing the main motor (6 of 9) ............................................................................................ |
123 |
Figure 5-103 Removing the main motor (7 of 9) ............................................................................................ |
124 |
Figure 5-104 Removing the main motor (8 of 9) ............................................................................................ |
124 |
Figure 5-105 Removing the main motor (9 of 9) ............................................................................................ |
125 |
Figure 5-106 Removing the fuser motor ......................................................................................................... |
126 |
Figure 5-107 Removing the main fan (1 of 5) ................................................................................................ |
127 |
Figure 5-108 Removing the main fan (2 of 5) ................................................................................................ |
127 |
Figure 5-109 Removing the main fan (3 of 5) ................................................................................................ |
128 |
Figure 5-110 Removing the main fan (4 of 5) ................................................................................................ |
128 |
Figure 5-111 Removing the main fan (5 of 5) ................................................................................................ |
129 |
Figure 5-112 Removing the sub fan (1 of 8) .................................................................................................. |
130 |
Figure 5-113 Removing the sub fan (2 of 8) .................................................................................................. |
130 |
Figure 5-114 Removing the sub fan (3 of 8) .................................................................................................. |
131 |
Figure 5-115 Removing the sub fan (4 of 8) .................................................................................................. |
131 |
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xv |
Figure 5-116 Removing the sub fan (5 of 8) .................................................................................................. |
132 |
Figure 5-117 Removing the sub fan (6 of 8) .................................................................................................. |
132 |
Figure 5-118 Removing the sub fan (7 of 8) .................................................................................................. |
133 |
Figure 5-119 Removing the sub fan (8 of 8) .................................................................................................. |
133 |
Figure 5-120 Removing the registration unit (1 of 2) ...................................................................................... |
134 |
Figure 5-121 Removing the registration unit (2 of 2) ...................................................................................... |
135 |
Figure 5-122 Removing the transfer roller ...................................................................................................... |
136 |
Figure 5-123 Removing the paper-feed unit (1 of 4) ...................................................................................... |
137 |
Figure 5-124 Removing the paper-feed unit (2 of 4) ...................................................................................... |
137 |
Figure 5-125 Removing the paper-feed unit (3 of 4) ...................................................................................... |
138 |
Figure 5-126 Removing the paper-feed unit (4 of 4) ...................................................................................... |
138 |
Figure 5-127 Removing the DC controller (1 of 5) ......................................................................................... |
139 |
Figure 5-128 Removing the DC controller (2 of 5) ......................................................................................... |
140 |
Figure 5-129 Removing the DC controller (3 of 5) ......................................................................................... |
140 |
Figure 5-130 Removing the DC controller (4 of 5) ......................................................................................... |
141 |
Figure 5-131 Removing the DC controller (5 of 5) ......................................................................................... |
141 |
Figure 5-132 Removing the high-voltage power supply (1 of 17) .................................................................. |
142 |
Figure 5-133 Removing the high-voltage power supply (2 of 17) .................................................................. |
143 |
Figure 5-134 Removing the high-voltage power supply (3 of 17) .................................................................. |
143 |
Figure 5-135 Removing the high-voltage power supply (4 of 17) .................................................................. |
144 |
Figure 5-136 Removing the high-voltage power supply (5 of 17) .................................................................. |
144 |
Figure 5-137 Removing the high-voltage power supply (6 of 17) .................................................................. |
145 |
Figure 5-138 Removing the high-voltage power supply (7 of 17) .................................................................. |
145 |
Figure 5-139 Removing the high-voltage power supply (8 of 17) .................................................................. |
146 |
Figure 5-140 Removing the high-voltage power supply (9 of 17) .................................................................. |
146 |
Figure 5-141 Removing the high-voltage power supply (10 of 17) ................................................................ |
147 |
Figure 5-142 Removing the high-voltage power supply (11 of 17) ................................................................ |
147 |
Figure 5-143 Removing the high-voltage power supply (12 of 17) ................................................................ |
148 |
Figure 5-144 Removing the high-voltage power supply (13 of 17) ................................................................ |
148 |
Figure 5-145 Removing the high-voltage power supply (14 of 17) ................................................................ |
149 |
Figure 5-146 Removing the high-voltage power supply (15 of 17) ................................................................ |
149 |
Figure 5-147 Removing the high-voltage power supply (16 of 17) ................................................................ |
150 |
Figure 5-148 Removing the high-voltage power supply (17 of 17) ................................................................ |
150 |
Figure 5-149 Removing the low-voltage power supply PCA (1 of 6) ............................................................. |
151 |
Figure 5-150 Removing the low-voltage power supply PCA (2 of 6) ............................................................. |
152 |
Figure 5-151 Removing the low-voltage power supply PCA (3 of 6) ............................................................. |
152 |
Figure 5-152 Removing the low-voltage power supply PCA (4 of 6) ............................................................. |
153 |
Figure 5-153 Removing the low-voltage power supply PCA (5 of 6) ............................................................. |
153 |
Figure 5-154 Removing the low-voltage power supply PCA (6 of 6) ............................................................. |
154 |
Figure 5-155 Removing the duplexer ............................................................................................................. |
155 |
Figure 5-156 Removing the duplexer left cover (1 of 2) ................................................................................. |
156 |
Figure 5-157 Removing the duplexer left cover (2 of 2) ................................................................................. |
156 |
Figure 5-158 Removing the duplexer right cover (1 of 2) ............................................................................... |
157 |
Figure 5-159 Removing the duplexer right cover (2 of 2) ............................................................................... |
157 |
Figure 5-160 Removing the duplexer top cover (1 of 3) ................................................................................. |
158 |
Figure 5-161 Removing the duplexer top cover (2 of 3) ................................................................................. |
158 |
Figure 5-162 Removing the duplexer top cover (3 of 3) ................................................................................. |
159 |
Figure 5-163 Removing the duplexer back cover (1 of 2) .............................................................................. |
160 |
Figure 5-164 Removing the duplexer back cover (2 of 2) .............................................................................. |
160 |
Figure 5-165 Removing the duplexer feed motor (1 of 5) .............................................................................. |
161 |
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ENWW |
Figure 5-166 Removing the duplexer feed motor (2 of 5) .............................................................................. |
162 |
Figure 5-167 Removing the duplexer feed motor (3 of 5) .............................................................................. |
162 |
Figure 5-168 Removing the duplexer feed motor (4 of 5) .............................................................................. |
163 |
Figure 5-169 Removing the duplexer feed motor (5 of 5) .............................................................................. |
163 |
Figure 5-170 Removing the duplexer fan (1 of 5) .......................................................................................... |
164 |
Figure 5-171 Removing the duplexer fan (2 of 5) .......................................................................................... |
165 |
Figure 5-172 Removing the duplexer fan (3 of 5) .......................................................................................... |
165 |
Figure 5-173 Removing the duplexer fan (4 of 5) .......................................................................................... |
166 |
Figure 5-174 Removing the duplexer fan (5 of 5) .......................................................................................... |
166 |
Figure 5-175 Removing the duplexer PCA (1 of 3) ........................................................................................ |
167 |
Figure 5-176 Removing the duplexer PCA (2 of 3) ........................................................................................ |
167 |
Figure 5-177 Removing the duplexer PCA (3 of 3) ........................................................................................ |
168 |
Figure 5-178 Removing the 500-sheet feeder front cover (1 of 2) ................................................................. |
169 |
Figure 5-179 Removing the 500-sheet feeder front cover (2 of 2) ................................................................. |
169 |
Figure 5-180 Removing the 500-sheet feeder left front cover ........................................................................ |
170 |
Figure 5-181 Removing the 500-sheet feeder left cover (1 of 4) ................................................................... |
171 |
Figure 5-182 Removing the 500-sheet feeder left cover (2 of 4) ................................................................... |
171 |
Figure 5-183 Removing the 500-sheet feeder left cover (3 of 4) ................................................................... |
172 |
Figure 5-184 Removing the 500-sheet feeder left cover (4 of 4) ................................................................... |
172 |
Figure 5-185 Removing the 500-sheet feeder right front cover ..................................................................... |
173 |
Figure 5-186 Removing the 500-sheet feeder right cover (1 of 3) ................................................................. |
174 |
Figure 5-187 Removing the 500-sheet feeder right cover (2 of 3) ................................................................. |
174 |
Figure 5-188 Removing the 500-sheet feeder right cover (3 of 3) ................................................................. |
175 |
Figure 5-189 Removing the 500-sheet feeder rear dust cover ...................................................................... |
176 |
Figure 5-190 Removing the 500-sheet feeder paper-pickup unit (1 of 6) ...................................................... |
177 |
Figure 5-191 Removing the 500-sheet feeder paper-pickup unit (2 of 6) ...................................................... |
177 |
Figure 5-192 Removing the 500-sheet feeder paper-pickup unit (3 of 6) ...................................................... |
178 |
Figure 5-193 Removing the 500-sheet feeder paper-pickup unit (4 of 6) ...................................................... |
178 |
Figure 5-194 Removing the 500-sheet feeder paper-pickup unit (5 of 6) ...................................................... |
179 |
Figure 5-195 Removing the 500-sheet feeder paper-pickup unit (6 of 6) ...................................................... |
179 |
Figure 5-196 Removing the 500-sheet feeder lifter drive unit (1 of 3) ............................................................ |
180 |
Figure 5-197 Removing the 500-sheet feeder lifter drive unit (2 of 3) ............................................................ |
181 |
Figure 5-198 Removing the 500-sheet feeder lifter drive unit (3 of 3) ............................................................ |
181 |
Figure 5-199 Removing the 500-sheet feeder drive unit (1 of 7) ................................................................... |
182 |
Figure 5-200 Removing the 500-sheet feeder drive unit (2 of 7) ................................................................... |
183 |
Figure 5-201 Removing the 500-sheet feeder drive unit (3 of 7) ................................................................... |
183 |
Figure 5-202 Removing the 500-sheet feeder drive unit (4 of 7) ................................................................... |
184 |
Figure 5-203 Removing the 500-sheet feeder drive unit (5 of 7) ................................................................... |
184 |
Figure 5-204 Removing the 500-sheet feeder drive unit (6 of 7) ................................................................... |
185 |
Figure 5-205 Removing the 500-sheet feeder drive unit (7 of 7) ................................................................... |
185 |
Figure 5-206 Removing the 500-sheet feeder drive PCA .............................................................................. |
186 |
Figure 5-207 Removing the 500-sheet feeder pickup motor (1 of 4) ............................................................. |
187 |
Figure 5-208 Removing the 500-sheet feeder pickup motor (2 of 4) ............................................................. |
187 |
Figure 5-209 Removing the 500-sheet feeder pickup motor (3 of 4) ............................................................. |
188 |
Figure 5-210 Removing the 500-sheet feeder pickup motor (4 of 4) ............................................................. |
188 |
Figure 6-1 Jam locations (1 of 2) .................................................................................................................... |
227 |
Figure 6-2 Jam locations (2 of 2) .................................................................................................................... |
228 |
Figure 6-3 Clearing jams from the input-tray areas (1 of 3) ........................................................................... |
230 |
Figure 6-4 Clearing jams from the input-tray areas (2 of 3) ........................................................................... |
230 |
Figure 6-5 Clearing jams from the input-tray areas (3 of 3) ........................................................................... |
231 |
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xvii |
Figure 6-6 Clearing jams from the print-cartridge area (1 of 3) ...................................................................... |
231 |
|
Figure 6-7 Clearing jams from the print-cartridge area (2 of 3) ...................................................................... |
232 |
|
Figure 6-8 Clearing jams from the print-cartridge area (3 of 3) ...................................................................... |
232 |
|
Figure 6-9 Clearing jams from the output-bin areas (1 of 4) .......................................................................... |
233 |
|
Figure 6-10 Clearing jams from the output-bin areas (2 of 4) ........................................................................ |
233 |
|
Figure 6-11 Clearing jams from the output-bin areas (3 of 4) ........................................................................ |
234 |
|
Figure 6-12 Clearing jams from the output-bin areas (4 of 4) ........................................................................ |
234 |
|
Figure 6-13 Clearing jams from the optional duplexer (1 of 4) ....................................................................... |
235 |
|
Figure 6-14 Clearing jams from the optional duplexer (2 of 4) ....................................................................... |
235 |
|
Figure 6-15 Clearing jams from the optional duplexer (3 of 4) ....................................................................... |
235 |
|
Figure 6-16 Clearing jams from the optional duplexer (4 of 4) ....................................................................... |
236 |
|
Figure 6-17 |
Configuration page ..................................................................................................................... |
279 |
Figure 6-18 Embedded Web Server page ..................................................................................................... |
280 |
|
Figure 6-19 |
Jetdirect page ............................................................................................................................. |
283 |
Figure 6-20 Paper-handling configuration page ............................................................................................. |
284 |
|
Figure 6-21 Supplies status page .................................................................................................................. |
286 |
|
Figure 6-22 Usage page (1 of 2) .................................................................................................................... |
287 |
|
Figure 6-23 Usage page (2 of 2) .................................................................................................................... |
287 |
|
Figure 6-24 File directory page ...................................................................................................................... |
288 |
|
Figure 6-25 PCL font list page ........................................................................................................................ |
289 |
|
Figure 6-26 PS font list page .......................................................................................................................... |
290 |
|
Figure 6-27 |
Formatter lights ........................................................................................................................... |
291 |
Figure 6-28 Engine-test page switch .............................................................................................................. |
298 |
|
Figure 6-29 Circuit diagram (1 of 3) ............................................................................................................... |
305 |
|
Figure 6-30 Circuit diagram (2 of 3) ............................................................................................................... |
306 |
|
Figure 6-31 Circuit diagram (3 of 3) ............................................................................................................... |
307 |
|
Figure 7-1 External panel and covers ............................................................................................................ |
316 |
|
Figure 7-2 Cartridge door unit ........................................................................................................................ |
318 |
|
Figure 7-3 Internal components (1 of 3) ......................................................................................................... |
320 |
|
Figure 7-4 Internal components (2 of 3) ......................................................................................................... |
322 |
|
Figure 7-5 Internal components (3 of 3) ......................................................................................................... |
324 |
|
Figure 7-6 |
Paper-feed assembly .................................................................................................................... |
326 |
Figure 7-7 Face-up delivery assembly ........................................................................................................... |
328 |
|
Figure 7-8 Face-down delivery assembly ....................................................................................................... |
330 |
|
Figure 7-9 |
PCA assembly .............................................................................................................................. |
332 |
Figure 7-10 |
Fuser ........................................................................................................................................... |
334 |
Figure 7-11 Cassette (tray 2) ......................................................................................................................... |
336 |
|
Figure 7-12 Cassette (tray 2) paper-pickup assembly ................................................................................... |
338 |
|
Figure 7-13 500-sheet feeder cassette (tray 3) .............................................................................................. |
340 |
|
Figure 7-14 500-sheet feeder cassette external panels and covers .............................................................. |
342 |
|
Figure 7-15 500-sheet feeder internal components ....................................................................................... |
344 |
|
Figure 7-16 500-sheet feeder paper-pickup assembly ................................................................................... |
346 |
|
Figure 7-17 500-sheet feeder drive assembly ................................................................................................ |
348 |
|
Figure 7-18 500-sheet feeder lifter-drive assembly ........................................................................................ |
350 |
|
Figure 7-19 500-sheet feeder PCA ................................................................................................................ |
352 |
|
Figure 7-20 Duplexer (1 of 2) ......................................................................................................................... |
354 |
|
Figure 7-21 Duplexer (2 of 2) ......................................................................................................................... |
356 |
|
Figure 7-22 Duplexing PCA assembly ........................................................................................................... |
358 |
|
Figure 7-23 Duplexing-feed drive assembly ................................................................................................... |
360 |
xviii |
ENWW |
●Quick access to printer information
●Printers at a glance
●Features at a glance
●Walkaround
●Control-panel overview
●Printer software
●Selecting print media
ENWW |
1 |
Several references are available for use with this printer.
●HP LaserJet 5200 Series printers: www.hp.com/support/lj5200 or www.hp.com/support/ lj5200L.
Table 1-1 Printer guides
Guide |
Description |
|
|
Getting started guide |
Provides step-by-step instructions for installing and setting up the printer. |
|
|
HP Jetdirect Embedded Print |
Provides instructions to configure and troubleshoot the HP Jetdirect print server. |
Server Administrators Guide |
|
(Not available for the |
|
HP LaserJet 5200L.) |
|
|
|
Accessory and consumable |
Provide step-by-step instructions for installing the accessories and supplies. These guides |
installation guides |
are supplied with the optional printer accessories and supplies. |
(Not available for the |
|
HP LaserJet 5200L.) |
|
|
|
User guide |
Provides detailed information for using and troubleshooting the printer. Available on the |
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printer CD. |
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Online Help |
Provides information about options that are available in the printer drivers. To view a Help |
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file, open the online Help through the printer driver. |
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2 Chapter 1 Product information |
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The HP LaserJet 5200 Series printers are available in the following configurations.
Table 1-2 HP LaserJet 5200 Series printer configurations
HP LaserJet 5200 |
HP LaserJet 5200n HP LaserJet 5200tn HP LaserJet |
HP LaserJet 5200L |
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5200dtn |
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● Prints up to 35 pages per |
The features of the |
The features of the |
The features of the |
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minute (ppm) |
HP LaserJet 5200 |
HP LaserJet 5200 |
HP LaserJet 5200 |
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● 48 megabytes (MB) of |
printer, plus: |
printer, plus: |
printer, plus: |
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64 MB RAM |
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64 MB RAM |
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128 MB RAM |
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random access memory |
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(RAM), upgradable up to |
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instead of 48 MB |
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instead of 48 |
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instead of 48 MB |
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512 MB |
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RAM |
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MB RAM |
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RAM |
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100-sheet multipurpose |
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HP Jetdirect full- |
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HP Jetdirect |
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HP Jetdirect full- |
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tray (tray 1), 250-sheet |
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featured |
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full-featured |
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featured |
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input tray (tray 2), and |
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embedded print |
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embedded print |
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embedded print |
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250-sheet output bin |
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server to |
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server to |
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server to |
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Hi-Speed universal |
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connect to |
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connect to |
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connect to |
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10Base-T/ |
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10Base-T/ |
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10Base-T/ |
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serial bus (USB) 2.0 |
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100 Base-TX |
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100 Base-TX |
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100 Base-TX |
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port, IEEE 1284- |
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networks |
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networks |
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networks |
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compliant parallel port, |
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500-sheet input |
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500-sheet input |
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and enhanced input/ |
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output (EIO) slot |
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tray (tray 3) |
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tray (tray 3) |
● One open dual inline |
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Automatic two- |
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memory module (DIMM) |
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sided (duplex) |
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slot |
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printing |
●Prints up to 25 ppm
●32 MB RAM, upgradable to 128 MB
●100-sheet multipurpose tray (tray 1), 250sheet input tray (tray 2), and 250sheet output bin
●Hi-Speed universal serial bus (USB) 2.0 port and IEEE 1284-compliant parallel port
●One open DIMM slot
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Printers at a glance 3 |
Table 1-3 Features
Feature |
Description |
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Performance |
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460 MHz processor |
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User interface |
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Control-panel help |
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● Show Me How help topics in the control panel |
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● HP Easy Printer Care Software (a Web-based status and troubleshooting tool) |
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● Windows® and Macintosh printer drivers |
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● Embedded Web server to gain access to support and to order supplies (administrator |
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tool for network-connected models only; not available for the HP LaserJet 5200L) |
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Printer drivers |
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HP PCL 5e |
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HP PCL 6 |
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PostScript® 3 emulation |
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Resolution |
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FastRes 1200-produces 1200-dots-per-inch (dpi) print quality for fast, high-quality |
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printing of business text and graphics |
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● ProRes 1200-produces 1200-dpi printing for the best quality in line art and graphic |
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images (HP LaserJet 5200 Series printers) |
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● Produces 600-dpi print quality for fast, high-quality printing on business text and |
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graphics (HP LaserJet 5200L) and HP FastRes 1200 to create 1200-printing |
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Storage features |
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Fonts, forms, and other macros |
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Job retention |
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Fonts |
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103 built-in scalable PCL, 93 internal Postscript |
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● 80 printer-matching screen fonts in TrueType format available with the software solution |
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● Additional fonts can be added by installing a CompactFlash font card (not available for |
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the HP LaserJet 5200L) |
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Accessories |
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Optional 500-sheet input tray (tray 3) (standard on the HP 5200tn and HP LaserJet |
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5200dtn printers; not available for the HP LaserJet 5200L) |
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● Optional duplexer (standard on the HP LaserJet 5200dtn printer; not available for the |
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HP LaserJet 5200L) |
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NOTE A minimum of 96 MB of total printer memory is needed to be able to |
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print duplex jobs. |
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● 100-pin 133 MHz dual inline memory modules (DIMMs) |
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● CompactFlash cards (not available for the HP LaserJet 5200L) |
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● HP Jetdirect 620n Fast Ethernet print server (not available for the HP LaserJet 5200L) |
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Connectivity |
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IEEE 1284-compliant parallel connection |
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● Hi-Speed USB 2.0 connection |
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4 Chapter 1 Product information |
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Table 1-3 Features (continued)
Feature |
Description |
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● HP Jetdirect full-featured embedded print server (standard on the HP LaserJet 5200n, |
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HP LaserJet 5200tn, and HP LaserJet 5200dtn printers; not available for the |
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HP LaserJet 5200L) |
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● HP Web Jetadmin software (not available for the HP LaserJet 5200L) |
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● EIO slot (not available for the HP LaserJet 5200L) |
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Environmental features |
● Sleep delay setting |
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● ENERGY STAR® qualified |
Supplies |
● The supplies status page contains information about toner level, page count, and |
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estimated pages remaining |
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● The printer checks for an authentic HP print cartridge at cartridge installation |
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● Internet-enabled supply-ordering capabilities (using HP Easy Printer Care Software) |
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Accessibility |
● The online user guide is compatible with text screen-readers |
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● The print cartridge can be installed and removed by using one hand |
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● All doors and covers can be opened by using one hand |
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● Media can be loaded in tray 1 by using one finger |
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Features at a glance 5 |
1 |
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5 |
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Figure 1-1 |
Front view |
1 Face-down bin
2 Long-media extension
3 Latch to open the front cover (provides access to the print cartridge)
4 Tray 1 (pull to open)
5 Tray 2
6 Control panel
7Right-side cover (provides access to DIMMs and CompactFlash cards) and EIO slot (CompactFlash and EIO
slot not available for the HP LaserJet 5200L)
6 |
Chapter 1 |
Product information |
ENWW |
10
8 |
9 |
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Figure 1-2 Back view
8On/off switch
9Interface ports
10Face-up bin (pull to open)
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EIO |
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3 |
4 |
5 |
Figure 1-3 Interface ports
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EIO slot (not available for the HP LaserJet 5200L) |
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Network connection (HP LaserJet 5200n, 5200tn, and 5200dtn printers only) |
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IEEE 1284B-compliant parallel connection |
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Power-plug connection |
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Hi-Speed USB 2.0 connection |
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ENWW |
Walkaround 7 |
The control panel provides controls for printer functions and shows messages about the printer, print jobs, and supplies status.
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Menu |
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Stop |
Menu |
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Stop |
Ready |
Data |
Attention |
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10
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6 |
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Figure 1-4 |
Control panel buttons and lights |
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Number |
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Button or light |
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Function |
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1 |
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Control-panel display |
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● Shows status information, menus, help information, and error |
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messages. |
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2 |
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Help ( ) button |
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● Provides information about the message on the control-panel |
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display. |
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3 |
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Menu button |
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● Opens and closes menus. |
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4 |
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Ready light |
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● On: The printer is online and ready to accept data to print. |
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● Off: The printer cannot accept data because it is offline (paused) |
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or has experienced an error. |
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● Blinking: The printer is going offline. The printer stops |
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processing the current print job and expels all of the active pages |
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from the paper path. |
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5 |
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Data light |
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● On: The printer has data to print, but is waiting to receive all of |
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the data. |
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● Off: The printer has no data to print. |
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● Blinking: The printer is processing or printing the data. |
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6 |
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Attention light |
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● On: The printer has experienced a problem. Make note of the |
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message on the control-panel display, and then turn the printer |
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off and on. |
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● Off: The printer is functioning without error. |
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● Blinking: Action is required. See the control-panel display. |
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7 |
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Stop button |
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● Cancels the current print job in process and expels all of the |
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active pages from the paper path. The time that it takes to cancel |
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the job depends on the size of the print job. (Press the button |
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only once.) Also clears continuable errors that are associated |
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with the canceled job. |
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8 Chapter 1 Product information |
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NOTE The control-panel lights cycle while the print job is |
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cleared from both the printer and the computer, and then the |
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printer returns to the Ready state. |
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8 |
Down ( |
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● Navigates to the next item in the list, or decreases the values of |
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numeric items. |
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Select ( |
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● Clears an error condition when the condition is clearable |
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● Saves the selected value for an item |
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● Performs the action that is associated with the item that is |
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highlighted on the control-panel display |
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Back ( |
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● Backs up one level in the menu tree or backs up one numeric |
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entry |
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● Closes menus if held down for more than 1 second |
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Up ( |
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● Navigates to the previous item in the list, or increases the value |
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of numeric items |
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Control-panel overview 9 |
The printing-system software is included with the printer. See the getting started guide for installation instructions.
The printing system includes software for end users and network administrators, and printer drivers for access to the printer features and communication with the computer.
NOTE For a list of printer drivers and updated HP printer software, go to www.hp.com/go/ lj5200_software or www.hp.com/go/lj5200L_software.
Printer drivers allow you to gain access to the printer features and allow the computer to communicate with the printer (using a printer language). Check the installation notes and readme files on the printer CD for additional software and languages.
The HP LaserJet 5200 Series printers uses the PCL 5e, PCL 6, and PostScript 3 emulation printer description language (PDL) drivers.
●Use the PCL 6 printer driver for the best overall performance.
●Use the PCL 5 printer driver for general office printing.
●Use the PS driver for printing from PostScript-based programs, for compatibility with PostScript Level 3 needs, or for PS flash font support.
Operating system |
PCL 5e |
PCL 6 |
PS 3 emulation |
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Windows 98, Windows Millennium (Me)
Windows 2000
Windows XP (32-bit)
Windows Server 2003 (32-bit)
Windows Server 2003 (64-bit)
Mac OS X V10.2 and later
1Not all printer features are available from all drivers or operating systems.
2For Windows 2000 and Windows XP (32-bit and 64-bit), download the PCL 5 driver from www.hp.com/go/lj5200_software or www.hp.com/go/lj5200L_software.
3For Windows XP (64-bit), download the PCL 6 driver from www.hp.com/go/lj5200_software or www.hp.com/go/ lj5200L_software.
The printer drivers include online Help that has instructions for common printing tasks and also describes the buttons, checkboxes, and drop-down lists that are in the printer driver.
The HP LaserJet PCL 6 and PCL 5e drivers for Windows and the PS drivers for Windows 2000 and Windows XP feature automatic discovery and driver configuration for printer accessories at the time of installation. Some accessories that the Driver Autoconfiguration supports are the duplexing unit, optional
10 Chapter 1 Product information |
ENWW |