HEIDENHAIN ND 281 B User Manual v.1

User’s Manual
Measured Value Displays
6/ 2000
Display of actual value and input
REF SET START PRINT inch
=
<>
21 MIN ACTL MAX DIFF
HEIDENHAIN
Status display with indicators
Numeric keypad with decimal point
789
456
MOD
123
.
0
CL
2
Key Function
• Set datum
• Transfer input value
• Set display to value from P79 (P80!)
• Leave parameter list
• Select datum
• Page backwards in parameter list
MOD
• Select parameter after switch-on
• Page forward in parameter list
• Start series of measurements
• Switch display for measurement series
• Start measured value output “PRINT”
• Delete entry
• Set display to zero (P80!)
• CL plus MOD: select parameter list
• CL plus number: select parameter
• Delete parameter input and show parameter number
• Algebraic sign
• Reduce parameter value
• Decimal point
• Increase parameter value
1)
Only in linear measurement mode.
Indicator Meaning
REF If the decimal point is also blinking:
Display is waiting for reference mark traversing. If decimal point is not blinking: Reference mark has been traversed—display stores datum points in nonvolatile memory Blinking: display is waiting for ENT or CL to be depressed
inch Position values in inches
1)
1 / 2 Selected datum point
1)
PRINT "Linear measurement”
Blinking: Display is waiting for ENT to
be pressed for data output
“Angular measurement”
Measured value output with MOD key
SET Blinking: Display is waiting for input values < / = / > Sorting and tolerance checking:
measured value smaller than lower limit / within the limits / greater than upper limit
/
MAX / Series of measurements: Minimum /
MIN
maximum / greatest difference (MAX–MIN) / current measured value
1)
DIFF / ACTL
Blinking: Confirm selection or deselect
function
START
1)
Series of measurements is running Blinking: Display is waiting for signal to start series of measurements
3
Items supplied with ND 281 B
ND 281 B Measured value display unit,
benchtop model Encoder input 11 µAPP/1 V
Power cord 3 m (9.9 ft) User's Manual ND 281B
Items Supplied
Adhesive plug-in feet For stacking ND 281B units
PP
This manual is for the ND 281 B measured value display with the following software number or higher:
349 797-01
Id. Nr. 344 996-xx
The software number is indicated on a label on the
4
rear panel.
Contents
Working with the ND Display Units
Encoders 6 Reference Marks 7 Switch-On, Traversing the Reference Marks 8 Datum Setting 9 Finding Minimum and Maximum Values Sorting and Tolerance Checking 13 Measured Value Output 14 Display Freeze 15 Error Messages 16
1)
10
Installation and Specifications
Rear Panel, Accessories 17 Mounting 19 Power Connection 20 Linear/Angular Measuring Modes 21 Operating Parameters 22
List of Operating Parameters 24
Linear Encoders 28 Angle Encoders 33 Nonlinear Axis Error Compensation 34 RS-232-C/V.24 Interface (X31) 38 Switching Inputs and Outputs EXT (X41) 43 Locking the Keypad 48 Displaying the Software Version 49 Distance-to-Go Mode 50 Specifications 51
Dimensions 52
Contents
1)
Only in linear measurement mode
5
Position Encoders
The ND 281 B display unit is designed for use with photo­electrical linear or angular encoders with sinusoidal signals: primarily for HEIDENHAIN MT length gauges.
When shipped by HEIDENHAIN, the display units are set to the linear measurement mode.
You can switch between the linear and angular modes by
Position Encoders
entering the code number 415263 (see “Linear/Angular Measurement Modes”).
On the back of the display you will find two flange sockets for connecting the encoder: X1 for encoders with 11 µA dal current signals and X2 for 1 V
Before shipping, HEIDENHAIN activates the encoder connec­tion X1 for 11 µA P02 you can activate the encoder input that matches your encoder (see “Operating Parameters”).
sinusoidal current signals. With parameter
PP
sinusoidal voltage signals.
PP
sinusoi-
PP
6
Reference Marks
The MT length gauges have one reference mark. The scales of other photoelectric linear or angular encoders can contain one reference mark or many
distance-coded
reference marks.
If there is an interruption of power, the relationship between the position of the length gauge and the displayed position value is lost. The reference marks on the position encoders and the REF reference mark evaluation feature enable the display unit to quickly reestablish this relationship again when the power is restored.
When a reference mark is crossed over, a signal is generated which identifies that position as a reference point. At the same time, the display unit restores the relationship between length gauge position and display values which you last defined by setting the datum.
To restore the datum on scales with distance-coded reference marks, you only need to traverse a maximum of 20 mm for linear encoders, and 10° or 20° for angle encoders, depending on the model.
Scale in Distance-coded linear encoder reference marks
Reference Marks
Reference mark
Reference marks on linear encoders
7
Switch-On, Traversing the Reference Marks
REF Mode
0
ENT...CL
5 , 6 9 7
Switch-On, Traversing the Reference Marks
For automation purposes, crossing over the reference marks and the display ENT ... CL can be disabled with parameter P82.
Turn on the power.
1
(Switch located on rear panel.)
ND 281 B appears for two seconds.
ENT ... CL
• REF indicator is blinking.
Switch-on the reference mark evaluation function.
• The position value that was last assigned to the reference mark position is displayed.
• REF indicator lights up.
• Decimal point is blinking.
Cross over the reference mark.
Move the plunger until the display starts counting and the decimal point stops blink-
ing. The display is now ready for operation.
1)
appears.
Crossing over the reference marks automatically switches the display to REF mode: The last assignment of display values to length gauge positions is stored in nonvolatile memory.
1)
Press the CL key if you choose not to traverse the reference
marks. Note that, in this case, the relationship between length gauge position and display value will be lost if the power is interrupted or if the unit is switched off.
8
Datum Setting
The datum setting procedure assigns a display value to a known position. With the ND 200 series, you can set two separate datum points. There are several ways to set the datum:
• Enter a numerical value, or
• Transfer a value from an operating parameter (see P79, P80), or
• By external signal
Select datum 1 or 2.
Enter numerical value (here, 5).
5
You can switch between datums 1 and 2 as desired. Datum 2 can be used, for example, for working with incremental dimen­sions.
When you switch back to datum 1, the display unit resumes display of the encoder's actual position.
SET blinks.
Confirm the entered numerical value.
Z
?
?
?
?
?
Without datum setting: unknown assignment of measured values to positions
Datum Setting
After datum setting: Assignment of measured values to positions
9
Finding Minimum and Maximum Values from a Series of Measurements
After a series of measurements has been started, the display transfers the first measured value to the memory for minimum and maximum values. Every 0.55 ms, the display compares the current measured value with the memory contents: A new value is stored if it is greater than the stored maximum value or smaller than the stored minimum value. At the same time, the display calculates and stores the difference DIFF between the current MIN and MAX values.
Display Meaning MIN Minimum value from the series of measurements
MAX Maximum value from the series of measurements DIFF Difference MAX – MIN ACTL Current measured value
Starting the measurement series and selecting the display
Finding Minimum and Maximum Values
You can start the series of measurements either by pressing MOD and selecting the desired display— as described on the following pages— or by external signal over the switching inputs at the D-sub connection EXT (X41, see “Switching Inputs and Outputs”).
1)
MAX
ACTL
Series of measurements: The MIN, MAX and DIFF values of an uneven surface
DIFF
MIN
10
When a series of measurements is started, the internal MIN/ MAX/DIFF memory is reset.
1)
Only in the linear measurement mode.
Example: Measurement series for determining eccentricity
e
Starting a series of measurements
Switching between MIN, MAX, DIFF and ACTL displays
Repeatedly
MOD
MAX
Repeatedly
Select the display for a series of meas­urements.
The selected indicator blinks (here, MAX).
Confirm selection.
... until the START indicator blinks.
MOD
START
Start the series of measurements.
Indicator preselection
Press MOD to start the series of measurements and select the display with the indicators.
Operating parameter P86 allows you to define which indicator is displayed first when MOD is pressed.
It is not possible to switch between the displays as described below if the switching input for external control of the series of measurements (pin 6 on D-sub connection EXT) is active.
As an alternative, you can select the display with operating parameter P21 (see “Operating Parameters”).
Repeatedly
MOD
MIN
The display now shows the smallest value measured during the current series of measurements.
Select the new display of a series of measurements.
The selected indicator blinks (here, MIN).
Confirm the change.
Finding Minimum and Maximum Values
11
Starting a new series of measurements
Repeatedly
MOD
START
Ending a series of measurements
Repeatedly
MOD
Select the indicator START.
The indicator START blinks.
Start a new series of measurements.
Select the active indicator (MIN, ACTL, MAX, DIFF).
The indicator that lit up last blinks.
End the series of measurements.
Finding Minimum and Maximum Values
or
Repeatedly
MOD
START
Select the indicator START.
The START indicator blinks.
12
End the series of measurements.
Sorting and Tolerance Checking
In the sorting and tolerance checking mode, the display unit compares the displayed value with the programmed upper and lower sorting limits. The sorting and tolerance checking mode is enabled and disabled with operating parameter P17.
Entering sorting limits
Sorting limits are entered in operating parameters P18 and P19 (see “Operating Parameters”).
Sorting signals
The indicators and switching outputs at D-sub connection EXT (see section on X41) sort the display value into one of three classes.
Display Meaning
= Measured value is within sorting limits < Measured value is smaller than lower sorting limit > Measured value is greater than upper sorting limit
Operating parameters for sorting and tolerance checking
P17 SORT Sorting ON/OFF P18 L.LIMIT Lower sorting limit P19 U.LIMIT Upper sorting limit
Part 1
Part 2
Part 3
Example: Upper sorting limit = 26.02 mm
Lower sorting limit = 26.00 mm
Accept
Sorting and Tolerance Checking
Rework
Reject
13
Measured Value Output
For technical information on the RS-232-C/V.24 data interface (X31), information on the data format, etc., see the chapter “RS-232-C/V.24 Interface (X31).”
Measured values can be output over the RS-232-C/V.24 interface (X31), for example to a printer or PC.
There are several ways to start measured value output:
➤➤
In the linear measurement mode:
➤➤
Measured Value Output
Press MOD repeatedly until the PRINT indicator blinks, then start measured value output with ENT. In the angular measurement mode: Press the MOD key (this feature can be disabled with the operating parameter 86).
or
➤➤
Input the command STX (Ctrl B) over the RXD input of the
➤➤
RS-232-C/V.24 interface (X31);
or
➤➤
Input a signal for measured data output (Pulse or Contact)
➤➤
at the D-sub connection EXT (X41).
PC
START PRINT
MOD
in.
123
0.–CL
REF21SET
=
<>
HEIDENHAIN
MIN ACTL MAX DIFF
789
456
The RS-232-C/V.24 interface (X31) enables you to connect a printer or a PC to your display unit
14
Display Freeze
With the latch command, the display can be stopped for any period of time. The internal counter remains active. Parameter P23 selects the “display freeze” mode and offers three settings:
Concurrent display, no display freeze— the display value
is the current measured value.
Frozen display— display value is frozen and is updated with
each signal for measured value output.
Frozen/concurrent display— display remains frozen as
long as the latch signal is present; after the signal, the display resumes continuous display of the current meas­ured values.
Position
Latch signal
Frozen display
Display Freeze
Frozen/ concurrent display
15
Error Messages
Display Effect/Cause
RS232 FAST Command for measured value
output followed too quickly by another.
1)
SIGNAL Encoder signal is too weak.
Error Messages
The scale may be contaminated.
DSR.MISSING The connected device has not sent
a DSR signal.
1)
REF. ERR. The spacing of the reference marks
as defined in P43 is not the actual spacing.
1)
FORMAT ERR. Data format, baud rate, etc. do not
1)
match.
FREQUENCY Input frequency too high for encoder
input. Traversing speed may be too
1)
fast.
MEMORY ERR. Checksum error: Check the datum,
operating parameters and compen­sation values for nonlinear axis error compensation. If this error recurs, contact your service agency!
1)
These errors are important for the attached device. The
error signal (pin 19) at D-sub connection EXT is active.
Other Error Displays
If “OVERFLOW” appears, the measured value is too large or too small:
➤➤
Set a new datum.
➤➤
or
➤➤
Traverse back.
➤➤
1)
If all sorting signals light up, the upper sorting limit is smaller than the lower limit:
➤➤
Change operating parameters P18 and/or P19.
➤➤
To clear error messages:
Once you have removed the cause of the error:
➤➤
Clear the error message with the CL key.
➤➤
16
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