HEIDENHAIN ND 231 B User Manual v.2

User’s Manual
ND 231
Measured Value Displays
English (en) 12/2001
B
Actual value and input display
(9 decades and algebraic sign)
REF SET START PRINT inch
=
<>
21 MIN ACTL MAX DIFF
HEIDENHAIN
Status display with backlit indicators
Numeric keypad with decimal point
789
456
MOD
123
.
0
CL
2
Key Function
 Datum setting  Confirming the entry value  Setting display to value from P79 (P80!)  Exiting the parameter list
 Datum selection  Paging backward in the parameter list
MOD
 Outputting the meas. value with PRINT  Selecting parameters after switch-on  Paging forward in the parameter list
 Clearing the entry  Resetting the display to zero (P80!)  CL plus MOD: Parameter list  CL plus number: Selecting a parameter  Clear parameter entry and show
parameter number
 Algebraic sign  Decreasing the parameter value
 Decimal point  Increasing the parameter value
Indicator Meaning
REF If the decimal point is blinking:
Display is waiting for the reference mark to be traversed. If the decimal point is not blinking: Reference mark was traversed— display unit saves the datum in nonvolatile memory Blinking: Display is waiting for operator to press ENT or CL
inch Position values in inches
1 / 2 Selected datum
PRINT Measured value output with the MOD key
SET Blinking: Display is waiting for entry values
< / = / > Sorting mode: Measured value less than
lower limit / within tolerances / greater than upper limit.
MIN
/
MAX / Nonfunctional DIFF / ACTL / START
3
Items Supplied with ND 231 B
Measured value display unit
ND 231B in benchtop housing Two 11 µAPP encoder inputs Id. Nr. 344 993-xx
Power cable 3 m (9.9 ft)
User's Manual ND 231 B
Items Supplied
Adhesive inserts For stacking the ND 231 B
This Manual describes the ND 231 B measured value display units with software number
349 797-04
and higher. The software number is shown on a
4
label on the back panel of the housing.
Contents
Working with the Display Unit
Position Encoders and Reference Marks 6
Switch-On, Traversing the Reference Points 7
Datum Setting 8
Sorting and Tolerance Checking 9
Measured-Value Output 10
Display Freeze 11
Error Messages 12
Installation and Specifications
Rear Panel, Accessories 13
Mounting 14
Power Connection 15
Operating Parameters 16
List of operating parameters 18
Linear Encoders 22
Multipoint Axis Error Compensation 25
Switching Inputs and Outputs EXT (X41) 29
Locking the Keyboard 34
Displaying the Software Version 35
Distance-to-Go Mode 36
RS-232-C/V.24 (X31) Data Interface 37
Input/Output of Parameter and Compensation Value Lists
Output Format of the Parameter List 44
Output Format of the Compensation-Value Table 48
Remote Operation over the RS-232-C/V.24 51 Data Interface
Specifications 54
Dimensions 55
Contents
5
Position Encoders and Reference Marks
The ND 231 B display unit is intended for use with photo­electrical linear encoders with sinusoidal signals: primarily for HEIDENHAIN MT length gauges with 11 µA
PP
.
These length gauges have one reference mark. The scales of other photoelectric linear encoders (see “Linear Encoders”) can contain one reference mark or several
distance-coded
ence marks.
If there is an interruption of power, the relationship between the position of the length gauge and the displayed position value is lost. The reference marks on the position encoders and the REF reference mark evaluation feature enable the display unit to quickly reestablish this relationship again when the power is restored.
When a reference mark is crossed over, a signal is generated which identifies that position as a reference point. At the same time, the display unit restores the relationship between length
Position Encoders and Reference Marks
gauge position and display values which you last defined by setting the datum.
If the linear encoders have distance-coded reference marks, you need only traverse a maximum of 20 mm to restore the datum (for a signal period of 20 µm).
6
refer-
Scale in linear encoder Distance-coded
reference marks
Reference mark
Reference marks on linear encoders
Switch-On, Traversing the Reference Marks
REF Mode
ä
0
ENT...CL
5 , 6 9 7
For automation purposes, crossing over the reference marks and the display ENT ... CL can be disabled with parameter P82.
Turn on the power.
1
(Switch is located on rear panel).
• Unit displays ND 231 B for 2 seconds.
• Unit displays ENT...CL
• REF indicator starts blinking.
Switch on the reference mark evaluation function.
• The position value that was last assigned to the reference mark position is displayed.
• REF indicator lights.
• Decimal points start blinking.
Traverse the reference marks.
Move the plunger until the display starts counting and the decimal points stop blink-
Û
ing. The display is now ready for operation.
1)
.
Crossing over the reference marks automatically switches the display to REF mode: The last assignment of display values to length gauge positions is stored in nonvolatile memory.
1)
Press the CL key if you choose not to cross over the
reference marks. Note that, in this case, the relationship between length gauge position and display value will be lost if the power is interrupted or if the unit is switched off.
Switch-On, Traversing the Reference Marks
7
Datum Setting
The datum setting procedure assigns a display value to a known position. With the ND 200 series, you can set two separate datum points. There are several ways to set the datum:
• Enter a numerical value, or
• Transfer a value from an operating parameter
Datum Setting
(see P79, P80), or
• By external signal
Select datum 1 or 2.
Enter numerical value (here, 5).
5
Confirm the e nt ere d numerical value.
You can switch between datums 1 and 2 as desired. Datum 2 can be used, for example, for working with incremental dimen­sions.
When you switch back to datum 1, the display unit resumes display of the MT's actual position.
Z
?
?
?
?
?
Without datum setting: unknown assignment of measured values to positions
8
After datum setting: Assignment of measured values to positions
Sorting and Tolerance Checking
In the sorting and tolerance checking mode, the display unit compares the displayed value with the programmed upper and lower sorting limits. The sorting and tolerance checking mode is enabled and disabled with operating parameter P17.
Entering sorting limits
Sorting limits are entered in operating parameters P18 and P19 (see “Operating Parameters”).
Sorting signals
The display indicators and switching outputs at D-sub connection EXT (X41, see applicable section) sort the display value into one of three classes.
Display Meaning
= Measured value is within sorting limits
< Measured value is smaller than lower sorting limit
> Measured value is greater than upper sorting limit
Operating parameters for sorting and tolerance checking
P17 CLASS Sorting ON/OFF
P18 L.CLASS. Lower sorting limit
P19 U.CLASS. Lower sorting limit
Example: Upper sorting limit = 26.02 mm Lower sorting limit = 26.00 mm
Accept
Sorting and Tolerance Checking
Rework
Reject
9
Measured Value Output
For technical information on the RS-232-C/V.24 data interface (X31), information on the data format, etc., see the chapter “RS-232-C/V.24 Interface (X31).”
Measured values can be transferred over the RS-232-C/V.24 interface (X31), for example to a printer or PC.
There are several ways to start measured value output:
ä
Press the MOD key (note the parameter setting P86).
or
ä
Measured Value Output
Input the command STX (Ctrl B) over the RXD input of the RS-232-C/V.24 interface (X31);
or
ä
Input a signal for measured data output (Pulse or Contact) at the D-sub connection EXT (X41).
PC
START PRINT
MOD
in.
123
0.–CL
REF21 SET
=
<>
HEIDENHAIN
MIN ACTL MAX DIFF
789
456
The RS-232-C/V.24 interface (X31) enables you to connect a printer or a PC to your display unit
10
Display Freeze
With the latch command, the display can be stopped for any period of time. The internal counter remains active. Parameter P23 selects the “display freeze” mode and offers three settings:
Concurrent display, no display freeze — the display value is the current measured value.
Frozen display—display value is frozen and is updated with each signal for measured value output.
Frozen/concurrent display—display remains frozen as long as the latch signal is present; after the signal, the display resumes continuous display of the current meas­ured values.
Position
Latch signal
Frozen display
Display Freeze
Frozen/ concurrent display
11
Error Messages
Display Problem
RS232 FAST Command for measured value
output followed too quickly by another.
1)
SIGNAL X1 Encoder signal is too weak.
Error Messages
The scale may be contaminated.
DSR.MISSING The connected device has not sent
a DSR signal.
1)
REF. ERR. X1 The spacing of the reference marks
as defined in P43 is not the actual spacing.
1)
FORMAT ERR. Data format, baud rate, etc. do not
1)
match.
FRQ.ERR. X1 Input frequency too high for encoder
input. Traversing speed may be too
1)
fast.
MEMORY ERR. Checksum error: Check the datum,
operating parameters and compen­sation values for multipoint axis error compensation. If this error recurs, contact your service agency!
1)
These errors are important for the attached device. The
error signal (pin 19) at D-sub connection EXT is active.
Display Problem
REC. ERROR Error during reception of parame-
ter and compensation value lists.
Other error displays
1)
If “OVERFLOW“ appears, the measured value is too large or too small:
ä
Set a new datum.
or
ä
Move the axis back.
If all sorting signals light up, the upper sorting limit is smaller than the lower limit:
ä
Change operating parameters P18 and/or P19.
To clear error messages:
When you have removed the cause of the error:
ä
Clear the error message with the CL key.
12
Rear Panel
X2
Ports X1, X2, X31 and X41 comply with the recommendations in EN 50 178 for separation from line power.
Encoder input X1/X2
HEIDENHAIN flange socket 9-pin
Input signals 11 µA
PP
Maximum encoder cable length 30 m (98.5 ft)
Maximum input frequency 100 kHz
RS-232-C/V.24 data interface (X31)
25-pin D-sub connection (female)
Switching inputs and outputs EXT (X41)
25-pin D-sub connection (male)
Accessories
Connecting elements
Connector (female) 25-pin for D-sub connection X41
Id. Nr. 249 154-ZY
Connector (male) 25-pin for D-sub connection X31
Id. Nr. 245 739-ZY
Data interface cable, 3 m (9.9 ft), 25-pin for D-sub con- complete nection X31, Id. Nr. 274 545-01
Power switch
Data interface
Ground connection
Input X1 for one HEIDENHAIN
encoder
11 µA
PP
D-sub connection
Input X2 for one HEIDENHAIN
encoder
11 µA
PP
Rear Panel, Accessories
13
Mounting
You can fasten the ND 231 B from below by using M4 screws (see illustration at right).
Mounting
ND 231 B display units are stackable. Adhesive plug-in feet (supplied with your unit) prevent the stacked units from being moved out of place.
172 ± 0.2
6.77 ± .008"
Hole positions for mounting the ND display unit
15°
140 ± 0.2
5.51 ± .008"
14
Alternatives of stacking the display units
Power Connection
The rear panel of the ND 231 B contains a connecting jack for a power cord with Euro connector (power cord included in items supplied).
Minimum cross section of the power cord: 0.75 mm
Power supply: 100 Vac to 240 Vac (–15% to +10%)
50 Hz to 60 Hz (±2 Hz)
A voltage selector is therefore not necessary.
Danger of electrical shock!
Unplug the power cord before opening the housing. Connect the grounding conductor. Do not interrupt the grounding conductor.
Danger to internal components!
Do not engage or disengage any connections while the unit is under power. Use only original replacement fuses.
To increase noise immunity, connect the ground terminal on the rear panel to the central ground point of the machine. (Minimum cross-section: 6 mm
2
)
2
Power Connection
15
Operating Parameters
Operating parameters allow you to modify the operating characteristics of your ND display unit and define the evaluation of the encoder signals.
Operating parameters are designated by:
• The letter P,
• A two-digit parameter number, and
• An abbreviation.
Example: P01 INCH
Operating Parameters
The factory settings of the operating parameters are indicated in the parameter list (see “List of Operating Parameters”) in boldface type.
Parameters consist of “user parameters” and “protected operating parameters,” which can only be accessed by entering a code number.
User parameters
User parameters are operating parameters that can be changed without entering the code number:
P00 to P30, P50, P51, P79, P86, P98
The functions of the individual user parameters are detailed in the list of operating parameters (see “List of Operating Parameters”).
To access a user parameter ...
... after switching on the display:
While ENT ... CL is displayed:
Display first user parameter.
MOD
... during operation:
Together:
Display first user parameter.
MOD
To go directly to a user parameter:
Together:
Press and hold CL while entering the first digit of the parameter number (here, 1).
Enter the second digit of the parameter number (here, 9). The display shows the selected user parameter.
16
Code number for changing protected operating parameters
If you wish to change protected operating parameters, you must first enter the code number 9 51 48:
ä
Select the user parameter P00 CODE.
ä
Enter the code number 9 51 48.
ä
Confirm entry with ENT.
Parameter P30.1 appears on the display. By paging through the list of operating parameters you can display—and, if necessary, change—each protected operating parameter and, of course, each user parameter.
Once you have entered the code number, the protected operating parameters remain accessible until the display unit is switched off.
Functions for changing the operating parameters
Function Key
Page forward in the list of operating parameters
Page backward in the list of operating parameters
Reduce parameter value
Increase parameter value
Correct entry and display parameter designations
Confirm change or numerical entry, exit the list of operating parameters
A changed parameter is stored as soon as you
• Exit the list of operating parameters
or
• Page forward or backward after the change.
MOD
Operating Parameters
17
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