HEIDENHAIN ND 2100G User Manual

Operating Instructions
ND 2100G GAGE-CHEK
Software Version
2.60.x
English (en) 10/2011
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1 LCD screen 2 Soft keys 3 Dimension keys 4 Command keys 5 Arrow cursor keys 6 Numeric Keypad 7 Fast track keys 8 Send key 9 LCD on/off key

ND 2100G panel keys

Panel keys are used to initiate feature measurements, apply tolerances, send reports of measurement results and configure operational parameters.
Panel function key Panel key Soft keys: Functions change in support of the activities displayed
on the LCD.
Dimension keys: Can be assigned one of six hot key functions for use when DRO screen is displayed. When graph, bar value or data screens are displayed, dimension keys are used to display values for single dimensions or a smaller group of dimensions.
Command keys: Control measurement and data entry processes.
Arrow cursor keys: Used to scroll through lists and navigate menus and setup screen data fields.
Fast track keys: Two programmable fast track keys are used to perform frequently used functions. These keys can easily be located by touch without taking your eyes off the part. Users can program either fast track key as described later in the Hotkeys portion of Chapter 2: Installation, Setup and Specifications.
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Panel function key Panel key
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Numeric keypad: Used to enter numeric data. Additionally, the decimal point key and +/- key are used to adjust the contrast
of the LCD display.
Send key: Used to transmit measurement results to a computer, USB printer or USB flash drive.
LCD On/Off key: Press the LCD on/off button to turn the LCD display off without removing power from the ND 2100G. Press the button a second time to restore the LCD display. Additionally, the LCD On/Off key can be used to clear channel calibrations, delete data stored for a single part or delete data stored for all parts.
4 Preface

ND 2100G rear panel

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1 Power switch 2 Power connection with fuse 3 Ground (protective ground) 4 Encoder inputs 5 Relay outputs 6 Parallel I/O port 7 RS-232-C interface

ND 2100G side panel

1 Speaker/headset jack 2 USB Type A connector 3 RJ-45 Foot switch/hand switch/keypad connector
ND 2100G GAGE-CHEK 5
Information contained in this manual
This User's manual covers the operation, installation, setup and specifications of the ND 2100G. Operating information is contained in chapter 1. Installation, setup instructions and specifications are contained in chapter 2.

Fonts used in this manual

The following fonts are used to indicate operator controls or to show emphasis:
Operator controls - soft keys and other panel keys are shown in
upper case
Emphasis - Items of special interest or concepts that are
emphasized to the user are shown in bold type

Showing sequences of key presses

The ND 2100G user performs sequences of soft key and panel key presses to measure part features and complete other tasks. These sequences are indicated using text as shown in the following example:
Press the MENU... soft key, press the DATUM... soft key and then
press the MASTER soft key is sometimes abbreviated as:
Press MENU/DATUM/MASTER

Symbols within notes

Notes are marked with symbols on the left indicating the type, or potential severity of the information.
General Information
This is additional or supplementary information about an activity or concept.
Warning
This warns of a situation or condition that could lead to measurement errors, equipment malfunction or equipment damage. Do not proceed until the message is read and understood.
Caution - Risk of electric shock
This warns of a situation or condition that could lead to electrical shock and to personal injury or death. Do not proceed until the message is read and understood.
6 Preface

Safety considerations

General accepted safety precautions must be followed when operating the system. Failure to observe these precautions could result in damage to the equipment, or injury to personnel. It is understood that safety rules within individual companies vary. If a conflict exists between the material contained in this manual and the rules of a company using this system, the more stringent rules should take precedence.
The ND 2100G is equipped with a 3-wire power plug that includes a separate ground connection. Always connect the power plug to a 3-wire grounded outlet. Use of 2-wire power plug adapters or any other connection accessories that remove the third grounded connection create a safety hazard and should not be permitted.
Unplug the ND 2100G from the power outlet and seek the assistance of a qualified service technician if:
The power cord is frayed or damaged or the power plug
is damaged
Liquid is spilled or splashed onto the enclosureThe ND 2100G has been dropped or the exterior has
been damaged
The ND 2100G exhibits degraded performance or
indicates a need for service some other way

ND 2100G channel inputs

The ND 2100G can be connected to the following channel configurations.
1, 4, or 8 single input channelsUp to 16 networked RS-232 input channelsOr combinations of single input channels and networked RS-232
input channels for a total of up to 16 channels

Software version

The software version is shown in the About setup screen discussed later in chapter 2.

Cleaning

Use only a cloth dampened with water and a mild detergent for cleaning the exterior surfaces. Never use abrasive cleaners, and never use strong detergents or solvents. Only dampen the cloth, do not use a cleaning cloth that is dripping wet.
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8 Preface
1 Operation .... 17
1.1 ND 2100G Overview .... 18

Overview .... 18

1.2 Basic operation of the ND 2100G .... 20

Switching on the ND 2100G .... 20

Switching off the ND 2100G .... 20

1.3 Panel key descriptions .... 21

Dimension keys .... 23

1.4 LCD screens and menus .... 26

Screen navigation .... 26

Home screen .... 27

DRO screen .... 27

View soft keys and screens .... 28

View soft keys for subgroups of one .... 28

Dimension graphs for SPC subgroups of one .... 28

Dimension histograms for SPC subgroups of one .... 29

Bar and dial current value displays .... 30

Dimension data tables for SPC subgroups of one .... 31

View soft keys for subgroups greater than one .... 32

Dimension x

Dimension r charts for subgroups greater than one .... 33

Dimension data tables for subgroups greater than one .... 34

in/mm menu items .... 35

Master menu items and screens .... 35

Master screen for calibrating encoder datums .... 35

Master screen for calibrating transducer ranges .... 36

Menu soft keys .... 37

The datum menu functions .... 37

The Extra menu functions .... 38

Fast3 .... 39

Setup menu functions .... 40

charts for subgroups greater than one .... 32
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1.5 Operating instructions .... 41

Select a part to begin a measurement .... 42

Establish a reference for the measurement .... 43

Calibrating channels using the Master function .... 43

Calibration of a single reference point .... 44

Calibration groups (G1, G2, G3...G18) .... 45

Calibrations of transducer resolution (Min-Max calibrations) .... 46

Establishing a temporary dimension reference .... 48

Zeroing a dimension reference .... 48

Presetting a dimension reference to a specific value .... 49

Clearing channel calibrations .... 50

Clearing dimension references (presets) .... 50

Conducting measurements .... 51

Manual measurements .... 51

Sequential measurements .... 52

Dynamically sampled measurements .... 53

Semi-automated measurements .... 54

Reviewing measurements .... 55

Printing reports or sending results to a computer .... 55

Printing reports .... 55

Sending data to a computer .... 56

Data reports .... 57

Clearing stored measurement data .... 58

10
2 Installation, Setup, Formulas and Specifications .... 59
2.1 ND 2100G Shipment Contents .... 60

Items included with the ND 2100G .... 60

Optional items possibly included .... 60

Repackaging the ND 2100G .... 61

2.2 Hardware Installation .... 62

Assembling the mounting stand .... 62

Benchtop location and mounting .... 62

Arm mounting (optional) .... 63

Connecting power .... 64

Connecting channel inputs .... 65

Connecting a computer .... 66

Connecting headphones and USB printer .... 66

Connecting headphones .... 66

Connecting a USB printer .... 66

Connecting an optional foot switch or remote keypad .... 67

2.3 Software setup .... 68

Setup menu .... 69

Accessing and navigating the Setup menu .... 70

Using dimension keys in the setup mode .... 71

Entering data into setup fields .... 71

Deleting data entries .... 72

Entering setup parameters .... 72

Changing the channel or dimension number .... 72

Entering parameters .... 73

Copying parameters to other parts, dimensions or channels .... 73

Saving a parameter and advancing to the next .... 74

Saving a parameter and returning to the Setup menu .... 74

Discarding changes and returning to the Setup menu .... 74

Leaving the Setup menu .... 75

Printing ND 2100G setup configurations .... 75

Saving or loading ND 2100G configurations .... 75

Minimum setup requirements .... 76

Setup screens .... 76

About setup screen .... 76

Dimensions setup screen .... 77

Creating part numbers .... 77

Selecting part numbers .... 77

Labeling parts and dimensions .... 78

Defining visible and hidden dimensions .... 78

Copying dimension parameters to other parts .... 79

Deleting parts .... 79

Formats setup screen .... 80

Specifying a dimension .... 80

Specifying radius or diameter .... 80

Display resolution .... 81

Formulas setup screen .... 82

Variables setup screen .... 83

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Tolerances setup screen .... 84

Nominal values with tolerances .... 85

Nominal with +/- tolerances .... 85

Nominal with ++ tolerances .... 86

Nominal with -- tolerances .... 87

Nominal with fixed limits .... 88

Specifying an audio alert .... 89

Mirror values .... 90

SPC setup screen .... 91

Subgroup size .... 91

Max subgroups .... 91

Graph points .... 92

Next record ID .... 92

Dimension .... 92

UCL and LCL .... 93

x
, r Ucl and Lcl .... 93

Warning limits .... 95

Showing and hiding SPC graphs .... 95

Header setup screen .... 96

Labels .... 96

Prompts .... 96

Memory setup screen .... 97

S labels setup screen .... 97

S formulas setup screen .... 98

Globals setup screen .... 98

Channels setup screen .... 99

Specifying the input channel .... 99

Selecting the channel input type .... 100

Specifying input channel setup parameters .... 101

Master link probe balancing .... 101

Setting the resolution for the linked channels .... 102

Specifying channel input resolution .... 103

Specifying units of measure .... 104

Reversing channel input polarity .... 104

Specifying encoder reference marks .... 105

Changing the machine zero position .... 106

Enabling scale error notification .... 106

Calibrating LVDT and HBT transducer gain .... 106

Centering (nulling) LVDT and HBT transducers .... 107

Selecting an external RS-232 channel .... 108

Specifying an RS-232 input port .... 108

EnDat 2.2 encoder interface .... 109

Master setup screen .... 111

Specifying the number of calibration points .... 111

Selecting calibration type .... 111

Locking the calibration process if warnings occur .... 112

Specifying a calibration interval .... 112

Using dynamic Min/Max values for calibration .... 113

Specifying Min and Max calibration warnings .... 114

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SLEC setup screen .... 115

SLEC or LEC, which is right for my application? .... 115

LEC (Linear error correction) .... 115

SLEC (Segmented linear error correction) .... 116

SLEC setup procedure .... 118

Clear all datums .... 118

Cycle power & set machine zero .... 119

Clear old values & disable SLEC .... 120

Enter machine zero offset .... 121

Enter new station values .... 122

Enable SLEC .... 123

Display setup screen .... 123

Radix for numeric displays .... 123

Display mode for angles .... 123

Startup angular and linear display modes .... 124

Bar graph orientation .... 125

Bar graph or dial displays .... 125

Colors that indicate measurement results .... 125

Units of measure .... 126

Home screen .... 126

Report setup screen .... 127

Record number .... 128

Lines per page .... 128

Columns per page .... 129

Type of records to be printed .... 129

Report characters setup screen .... 130

Send setup screen .... 132

Auto Send Rec .... 132

Record Number .... 132

Record date, label and units of measure .... 132

Record content .... 133

Min Dimen Size .... 133

Send characters setup screen .... 134

Parallel setup screen .... 135

Remote control .... 135

I/O Debounce interval .... 135

RS-232 setup screen .... 136

Uart Id .... 136

Baud rate .... 136

Word length .... 136

Stop bits .... 137

Parity .... 137

Handshaking .... 137

End of character (EOC) delay .... 137

Specifying end of line (EOL) delay .... 138

Serial port data type .... 138

ND 2100G GAGE-CHEK 13

USB setup screen .... 139

Data .... 139

Destination .... 139

File type .... 140

Current auto (file) number .... 140

Hot Keys setup screen .... 141

Front panel keys for hot key mapping .... 141

Remote switches and parallel port pins for hot key mapping .... 142

Assigning hot key functions .... 143

Clock setup screen .... 152

Setting the date and time .... 152

Date format .... 152

Time format .... 153

External edge setup screen (optional) .... 154

Edge input .... 154

External edge probe timing .... 154

Edge Type .... 155

Direction factor .... 155

Teaching a probe diameter .... 157

Misc. setup screen .... 158

Key delay .... 158

Speaker volume .... 158

Data entry message time .... 158

Switch view .... 159

Cpk/Ppk display .... 159

Slew limit .... 159

Start Scr saver .... 159

Scr Saver Off .... 160

Startup hold .... 160

Strict Unit Check .... 160

Supervisor setup screen .... 161

Password .... 161

Unlocking and locking critical functions .... 161

14
2.4 Formulas .... 163

Introduction to formulas .... 163

How do formulas relate inputs to dimensions? .... 165

Visible or hidden dimensions? .... 165

Visible dimensions .... 165

Hidden dimensions .... 165

When are dimensions stored in the ND 2100G database? .... 166

What can formulas do? .... 166

When are formulas constructed or edited? .... 167

How can formulas be recorded for safekeeping? .... 167

Constructing and editing formulas .... 168

Formula setup screen .... 168

Formula construction example .... 171

Long formulas .... 175

Deleting formula elements .... 175

Formula functions .... 176

Basic and advanced formula functions .... 177

Basic formula functions .... 178

Channel functions .... 179

Dimension functions .... 181

Arithmetic operators .... 183

Units of measure .... 184

Basic math functions .... 185

Exponent function (exp) .... 186

Trig and inverse trig functions (sin through atan) .... 187

Absolute value (abs) function .... 188

Integer function (int) .... 189

Pi and other constants .... 190

Advanced formula functions .... 191

Commas (,) .... 194

Semicolon (;) .... 195

Logical and control .... 196

Din .... 198

Dout .... 198

MinIndex and MaxIndex .... 199

RsetDyn .... 199

If function .... 200

Case function .... 201

Minimum (min) and maximum (max) functions .... 204

Average (avg) and median (md) functions .... 206

Modulo (mod) function .... 207

Sequence (seq) function .... 208

Trip function and measurement automation .... 212

Dynamic minimum (Dmn) and dynamic maximum (Dmx) functions .... 215

Dynamic average (Davg) and dynamic median (Dmd) functions .... 217

Fail function .... 218

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Xtra menu functions .... 219

Ask function .... 222

Beep function .... 223

Clear all data function .... 224

Clear data function .... 224

ClrTrig, SetTrig and user defined events .... 225

OnEvent function .... 226

DateStr function .... 228

TimeStr function .... 228

Time function .... 229

Din and DinBin function .... 230

Din .... 230

DinBin .... 232

Dout and DoutBin function .... 233

Dout .... 233

DoutBin .... 235

Display function .... 237

FnDefine, FnParam and FnCall functions .... 238

Variable and Global functions .... 240

Variables .... 240

Globals .... 242

Loop function .... 243

Remark function .... 244

HwDmn and HwDmx functions .... 245

RsetDyn function .... 245

HwLx function .... 246

Lookup and data lookup .... 247

Master function .... 250

MaxIndex and MinIndex functions .... 251

PartNo function .... 252

Preset function .... 253

Recall function .... 254

Relay function .... 255

Report function .... 257

Scan function .... 258

Send function .... 263

SendMsg function .... 264

SendRec function .... 265

SetColor function .... 266

Setup function .... 267

Xlatch function .... 268

2.5 Specifications .... 270

Dimensions .... 272

Arm mount bracket .... 273

16

Operation

1.1 ND 2100G Overview

Overview

The ND 2100G is an advanced digital readout system for performing single or multiple gage measurements at very high levels of precision and accuracy. Dimensional inspections of components are performed using encoders or transducers as part of in-line production activities, or final quality inspection. Measurements are conducted under operator control, or are semi-automated and conducted in conjunction with a fixtured gage system.
The ND 2100G is configured at the factory to support
One, four or eight single-input channels, orUp to 16 multiplexed RS-232 input channels, or
1.1 ND 2100G Overview
Combinations of single-input channels and multiplexed RS-232 input
channels for a total of up to 16 channels
Channel inputs can be algebraically combined or processed by powerful math and control formulas to display dimensions such as flatness, volume and runout. Formulas are created as part of the ND 2100G setup using straightforward screen control and math functions.
C1=28.846 mm Sum=C1+C2 Sum=12.820 C2=-16.026 mm Dif=C1-C2 Dif=44.872
Channel inputs are processed by formulas to display dimensions.
18 1 Operation
The intuitive user interface includes a large character color LCD for fast and accurate measurement feedback. User interface screens include a digital readout of current values, bar and dial position value indicators, graphs of values, histograms of measurement statistics and tables of measurement and of SPC data.
Digital readout (DRO) Horizontal bar Vertical bar Dial
Graph of values Histogram of values Measurement data SPC data
1.1 ND 2100G Overview
ND 2100G GAGE-CHEK 19
1.2 Basic operation of
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the ND 2100G

Switching on the ND 2100G

Switch on the ND 2100G. The POWER switch is located on the rear of the enclosure. After switching the power on, or after a power failure, the power-up screen will be displayed.
Press the FINISH key to advance from the power-up screen to the home screen.
Your ND 2100G is now ready for operation.
1.2 Basic operation of the ND 2100G

Switching off the ND 2100G

Power-up screen.
Switch the ND 2100G off. The parts, formulas and dimensions that have been saved during operation will be retained in memory.
20 1 Operation
1.3 Panel key descriptions
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Descriptions of panel key functions are provided in the following pages for Command, Fast Track, Send, LCD On/Off and Arrow Cursor keys. Soft key functions are also described later as part of LCD screens and menus.
Command keys Function
Enter data: Press the ENTER key to enter
data for a measurement. Information on the LCD is stored as measurement or configuration data. This information includes current dimension values or alphanumeric data for a configuration or user prompt data field.
Exit a screen: Press the FINISH key to exit a screen saving any changes that were made. The FINISH key may also be used to return from the display of measurement or SPC data to the current home screen.
Delete data or features: Press the CANCEL key to erase the last data value entered into the system from the numeric keypad or delete data in configuration fields.
Quit current activity: Press the QUIT key to abort the current task and return to the home screen or to exit the current menu.
Fast Track keys Function
Left frequently used function:
Press the LEFT WIDE key to initiate the function programmed for this key. The factory default function for this key is RSETDYN.
Right frequently used function: Press the RIGHT WIDE key to initiate the function programmed for this key. The factory default function for this key is ENTER.
ND 2100G Panel keys.
1.3 Panel key descriptions
Send key Function
Transmit measurement results: Press the
SEND key to transmit measurement data to a computer, a USB printer or a USB memory drive.
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LCD On/Off key Function
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Turn the LCD off or clear data: Press the LCD ON/OFF key to toggle between LCD on and LCD off, or to clear channel calibrations, delete data stored for a single part or delete data stored for all parts
Arrow cursor keys Function
Numeric keys Function
1.3 Panel key descriptions
Navigate menus and setup screen data fields.
The numeric keypad is used primarily for numeric data entry. The decimal point key and +/- key can also be used to increase or decrease the LCD screen contrast when a decimal point or +/- input are not expected by the system as part of a data entry process. The screen contrast setting will be saved when the system is powered down and used as the default contrast setting the next time the system is turned on.
22 1 Operation

Dimension keys

Dimension keys can be assigned one of six hot key functions for use when the DRO screen is displayed. When graph, bar value and data screens are displayed, the dimension keys are used to display values for single dimensions or a smaller group of dimensions.
Dimension keys Function
Pressing a dimension key in the:
DRO screen: performs the function
assigned in the hotkey setup screen. By default no hotkey function is assigned until the user makes the assignment
Graph screens: displays a single
graph for the corresponding dimension
Bar screens: Displays a single bar
showing current values for the corresponding dimension
Data screens: displays a single data
table of stored values for the corresponding dimension
Hot key assignments are discussed in detail on page 141.
1.3 Panel key descriptions
Soft keys Function
Soft keys initiate functions that are labeled above the keys at the bottom of the LCD screen. As different system functions are selected, the soft key labels change in support of those functions.
ND 2100G GAGE-CHEK 23
Pressing the dimension A key in a graph screen selects the A graph for display.
Pressing the VIEW... soft key changes soft key labels to show five screen viewing options, graph, histogram, bar, data and DRO.
Pressing the VIEW... soft key causes soft key labels to change, offering five options for viewing data.
When viewing graphs of stored data, current value bars or tables of
1.3 Panel key descriptions
stored data, pressing a different soft key changes to the view indicated by the soft key label.
Pressing the DATA... soft key when viewing bars causes the dimension data table to be displayed.
24 1 Operation
Pressing the currently highlighted soft key alternates between single­dimension and multiple-dimensions displays.
Pressing the BAR... soft key when viewing multiple-dimensions causes the currently selected dimension to be displayed by itself.
The left most soft keys can be designated hotkeys to provide quick access to commonly used functions when the home screen is displayed. Hot key assignments are discussed in detail in Chapter 2: Installation, Setup and Specifications.
1.3 Panel key descriptions
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1.4 LCD screens and menus
The ND 2100G LCD presents a variety of screens and menus selected by the user to display current dimension values, pass fail test results, dimension value graphs, statistical process control graphs and data tables, and setup and part configuration options.

Screen navigation

ND 2100G screen navigation is straightforward. For example, to display a bar graph of current values from the home screen, press the MENU... soft key, then press the VIEW... soft key and then the BAR... soft key.
1.4 LCD screens and menus
Press the VIEW... soft key then the BAR... soft key.
26 1 Operation

Home screen

The home screen is displayed after the startup screen when power is applied to the ND 2100G, and is displayed after the FINISH key is pressed to complete a measurement or screen evaluation.The default home screen is the DRO, but can be reassigned to another screen in the Display setup screen.
The assignment of the home screen is discussed in detail in Chapter 2: Installation, Setup and Specifications.

DRO screen

The DRO screen is the default home screen displayed after power is applied and the startup screen is shown.The DRO screen provides numeric displays of the current values of up to four dimensions. The unit of measure, current datum and current part number or part name are displayed in the upper right corner of the screen.
Use the arrow cursor keys to scroll dimensions when more than four dimensions are active.
1.4 LCD screens and menus
DRO screen
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View soft keys and screens

View soft keys for subgroups of one

Pressing the VIEW... soft key when using subgroups of one, changes soft key labels to show five screen viewing options. Graph, histogram, bar, data and DRO.
View soft keys Function
GRAPH... Displays data in a line graph
HISTO... Displays data in a histogram
BAR... Displays data in a bar graph
DATA... Displays numerical data
DRO... Displays the DRO screen

Dimension graphs for SPC subgroups of one

1.4 LCD screens and menus
The dimension graph screen is displayed for SPC subgroups of 1, and displays graphs for up to 16 dimensions.
Press the GRAPH... soft key to change the number of graphs presented on the screen. Press a dimension soft key to display a graph of the dimension and the minimum additional dimensions. Use the arrow cursor keys to scroll the graphs when more data is stored than will fit on the screen.
Individual samples are selected by a vertical line on the graph. Move the vertical line left and right through the stored data using the arrow cursor keys. The time and date that the selected sample was stored are shown in the upper left corner of the screen. The ID number of the sample for the dimension and the value of the data are also shown in the upper left corner. Displays of a single dimension also show the nominal and control limit values.
View soft keys for subgroups of one.
Vertical selection lines.
Dimension line graphs for subgroups of one.
28 1 Operation

Dimension histograms for SPC subgroups of one

The dimension histogram screen displays histograms of values for up to 16 dimensions. The dimension histogram screens are displayed for SPC subgroups of one.
Press the HISTO... soft key to change the number of histograms presented on the screen. Press a dimension soft key to display the histogram of a single dimension.
The display of a single dimension also shows the total range and mean of the values.
1.4 LCD screens and menus
Dimension histograms for subgroups of one.
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Bar and dial current value displays

The bar and dial screens provide graphic displays of the current values of up to 16 dimensions. The default bar screen can be configured to display current value bars in horizontal or vertical orientation using the Display setup screen.
Bar displays of multiple dimensions show current values. Bar displays of single dimensions include the current value, nominal value, and high and low warning and limit values.
Press the BAR... soft key to change the number of bars presented on the screen. Press a dimension soft key to display a bar for a single dimension.
The display can be configured in the Display setup screen to include a dial in addition to the bars. When the dial display is also available, press the BAR... soft key to toggle between the bars and the dial.
The display of a single dimension can be configured to be a bar or a dial, but cannot be toggled between a single bar and a single dial.
1.4 LCD screens and menus
Bar graphs for subgroups of one.
30 1 Operation
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