MARINE RADAR
FAR-2157/2157-BB
Installation manual
SAFETY INSTRUCTIONS |
i |
3.3 Adjustment Sweep Timing.................... |
3-5 |
||||
|
|
|
|
||||
SYSTEM CONFIGURATION |
iii |
3.4 |
Suppressing Main Bang ....................... |
3-6 |
|||
3.5 |
Other Settings |
3-7 |
|||||
|
|
|
|||||
EQUIPMENT LISTS .............................. |
iv |
4. OPTIONAL EQUIPMENT |
4-1 |
||||
|
|
|
|||||
1. MOUNTING ..................................... |
1-1 |
4.1 |
Gyro Converter GC-10 ......................... |
4-1 |
|||
1.1 Antenna Unit ........................................ |
1-1 |
4.2 |
Memory Card Interface Unit ............... |
4-10 |
|||
1.2 |
Monitor Unit.......................................... |
1-7 |
4.3 |
DVI-RGB Conversion Kit.................... |
4-13 |
||
1.3 |
Control Unit ........................................ |
1-10 |
4.4 |
BNC Connector Converter ................. |
4-16 |
||
1.4 |
Processor Unit .................................. |
1-15 |
5. IO DATA |
5-1 |
|||
1.5 |
Power Supply Unit |
1-16 |
|||||
|
|
|
|
||||
2. WIRING |
2-1 |
PACKING LISTS ................................ |
A-1 |
||||
OUTLINE DRAWINGS |
D-1 |
||||||
2.1 |
Wiring Overview |
2-1 |
|||||
|
|
|
|
||||
2.2 Antenna Unit ........................................ |
2-2 |
INTERCONNECTION DIAGRAM....... |
S-1 |
||||
2.3 |
Monitor Unit (for FAR-2157)................. |
2-8 |
|
|
|
|
|
2.4 |
Processor Unit ..................................... |
2-9 |
|
|
|
|
|
2.5 |
Power Supply Unit ............................. |
2-14 |
|
|
|
|
|
2.6 |
Changing AC Power Specification ..... |
2-16 |
|
|
|
|
|
3. ADJUSTMENT ................................ |
3-1 |
|
|
|
|
||
3.1 |
Initializing tuning .................................. |
3-1 |
|
|
|
|
|
3.2 |
Heading Alignment............................... |
3-3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
www.furuno.co.jp
All brand and product names are trademarks, registered trademarks or service marks of their respective holders.
The paper used in this manual is elemental chlorine free.
9-52 Ashihara-cho,
Nishinomiya, 662-8580, JAPAN
Telephone : +81-(0)798-65-2111
Fax |
: +81-(0)798-65-4200 |
All rights reserved. |
Printed in Japan |
Pub. No. IME-35220-F
(HIMA ) FAR-2157/BB
FURUNO Authorized Distributor/Dealer
A : FEB. 2007
F : APR. 11, 2011
*00014869215*
*00014869215*
* 0 0 0 1 4 8 6 9 2 1 5 *
The installer must read and follow all the safety instructions before attempting to install the equipment.
|
WARNING |
could result in death or serious injury. |
|
|
|
|
Indicates a potentially hazardous situation which, if not avoided, |
|
|
|
|
|
|
|
|
CAUTION |
may result in minor or moderate injury. |
|
|
|
|
Indicates a potentially hazardous situation which, if not avoided, |
|
|
|
|
|
|
|
|
Warning, Caution |
Prohibitive Action |
Mandatory Action |
|
|
|
|
|
|
WARNING
Radio Frequency Radiation Hazard
The radar antenna emits electromagnetic radio frequency (RF) energy which can be harmful, particularly to your eyes. Never look directly into the antenna aperture from a close distance while the radar is in operation or expose yourself to the transmitting antenna at a close distance.
Distances at which RF radiation levels of 100 W/m2 and 10 W/m2 exist are given in the table below.
Note: If the antenna unit is installed at a close distance in front of the wheel house, it may be necessary to halt transmission within a certain sector of antenna revolution. This can be done from the SCANNER menu.
Radiator |
Distance to |
Distance to |
|
type |
100 W/m2 |
10 W/m2 |
|
point |
point |
||
|
|||
|
|
|
|
XN4A |
1.20 m |
13.60 m |
|
|
|
|
|
XN5A |
1.10 m |
12.30 m |
|
|
|
|
i
WARNING
Do not open the equipment unless totally familiar with electrical circuits and service manual.
Only qualified personnel should work inside the equipment.
Wear a hard hat and safety belt when mounting the antenna unit.
Serious injury or death can result if someone falls from the radar antenna mast.
Construct a suitable service platform from which to install the antenna unit.
Serious injury or death can result if someone falls from the radar antenna mast.
Do not install units other than the antenna unit in a place subject to rain or water splash.
Fire, electrical shock or injury can result if water leaks into those units.
Turn off the power at the switchboard before beginning the installation.
Fire, electrical shock or injury can result if the power is on during the installation.
Use only the specified power cables.
Use of power cables that are thinner than those specified can cause fire.
Securely attach protective earth to the ship's body.
The protective earth is required to prevent electrical shock.
CAUTION
A proper license is necessary to install a radar.
See your dealer for details.
Observe the following compass safe distances to prevent interference to a magnetic compass:
|
Standard |
Steering |
|
|
compass |
compass |
|
|
|
|
|
Antenna Unit |
4.30 m |
2.80 m |
|
(60 kw) |
|||
|
|
||
|
|
|
|
Monitor Unit |
1.55 m |
1.00 m |
|
(MU-201CR) |
|||
|
|
||
Processor Unit |
1.35 m |
0.85 m |
|
(RPU-013) |
|||
|
|
||
|
|
|
|
Control Unit |
0.30 m |
0.30 m |
|
(RCU-014) |
|||
|
|
||
Control Unit |
0.95 m |
0.60 m |
|
(RCU-015) |
|||
|
|
||
|
|
|
|
Control Unit |
0.65 m |
0.45 m |
|
(RCU-016) |
|||
|
|
||
|
|
|
|
Power Supply |
0.30 m |
0.30 m |
|
Unit (PSU-006) |
|||
|
|
||
Memory Card |
|
|
|
Interface Unit |
0.90 m |
0.60 m |
|
(CU-200) |
|
|
|
Switching Hub |
1.00 m |
0.60 m |
|
(HUB-100) |
|||
|
|
||
|
|
|
|
Monitor Unit |
1.65 m |
1.05 m |
|
(MU-190) |
|||
|
|
||
|
|
|
ii
ANTENNA UNIT XN4A-RSB-106 XN4A-RSB-107 XN5A-RSB-106 XN5A-RSB-107
POWER SUPPLY UNIT
PSU-006
(For antenna motor)
24 VDC
100/110/115/220/230 VAC
RECTIFIER
φ RU-3423
1 , 50/60 Hz
200 VAC, 3φ, 50 Hz
220 VAC, 3φ, 60 Hz
110 VAC, 3φ, 60 Hz |
TRANSFORMER |
|
|
RU-5693 |
|
||
|
|
||
220 VAC, 3φ, 50 Hz |
TRANSFORMER |
|
|
RU-6522 |
|
||
|
|
||
440 VAC, 3φ, 50 Hz |
TRANSFORMER |
|
|
RU-5466-1 |
|
||
|
|
||
|
(For HV power) |
|
|
100-115V/220-230 VAC |
|
||
1φ, 50/60 Hz |
TRANSFORMER |
|
|
440 VAC, 1φ, |
|
||
RU-1803 |
|
||
50/60 Hz |
PROCESSOR |
||
|
|||
|
|
||
Navigator |
IEC-61162 Serial data |
UNIT |
|
(I/O) |
RPU-013 |
||
|
|||
Speed Log IEC-61162 Serial data |
|
||
|
(Input) |
|
|
Gyrocompass |
GYRO CONVERTER |
||
|
|
GC-10 |
|
|
AD-100 |
|
AIS
Track Controller
MEMORY CARD
INTERFACE UNIT
CU-200-FAR
MONITOR UNIT |
* |
|
MU-201CR |
|
|
or |
|
|
MU-190 |
|
|
|
|
|
|
|
|
CONTROL UNIT |
|
|
RCU-014 |
|
|
(Standard) |
|
|
OR |
100-230 VAC |
|
RCU-015 |
||
1φ, 50/60 Hz |
||
(Trackball) |
||
|
||
CONTROL UNIT |
|
|
RCU-016 |
|
|
Radar Remote |
|
|
Display |
|
|
SWITCHING HUB |
|
|
HUB-100 |
|
|
Alarm |
|
VDR
External
Monitor
TRANSFORMER
RU-1803
100-115 VAC/
: Standard supply |
220-230 VAC |
|
: Optional supply |
||
1φ, 50/60 Hz |
||
: Local supply |
||
|
* FAR-2157-BB is not equipped with a monitor unit. Procure one locally.
440 VAC
1φ, 50/60 Hz
Equipment category
Unit |
Category |
|
|
Antenna |
Exposed to weather |
|
|
Other units |
Protected from weather |
|
|
iii
Standard supply
Name |
Type |
Code No. |
Qty |
Remarks |
|
|
|
|
|
Antenna Unit |
XN4A-RSB-106 |
– |
|
200/220 VAC, 2570 mm |
|
|
|
|
|
|
XN4A-RSB-107 |
– |
1 |
24 VDC, 2570 mm |
|
|
|
|
|
|
XN5A-RSB-106 |
– |
200/220 VAC, 3210 mm |
|
|
|
|||
|
|
|
|
|
|
XN5A-RSB-107 |
– |
|
24 VDC, 3210 mm |
|
|
|
|
|
Power Supply Unit |
PSU-006 |
– |
1 |
|
|
|
|
|
|
Monitor Unit |
MU-201CR |
– |
1 |
|
|
|
|
|
|
|
MU-190 |
– |
|
|
|
|
|
||
|
|
|
|
|
Processor Unit |
RPU-013 |
– |
1 |
|
|
|
|
|
|
Control Unit |
RCU-014 |
– |
1 |
Standard type |
|
|
|
|
|
|
RCU-015 |
– |
Trackball type |
|
|
|
|||
|
|
|
|
|
Installation |
CP03-31301 |
008-572-970 |
1 |
For antenna unit |
Materials* |
|
|
|
|
CP03-25700 |
000-080-435 |
|
15 m signal cable (RW-9600) |
|
|
|
|||
|
|
|
|
|
|
CP03-25710 |
000-080-436 |
1 |
30 m signal cable (RW-9600) |
|
|
|
|
|
|
CP03-25730 |
000-082-191 |
40 m signal cable (RW-9600) |
|
|
|
|||
|
|
|
|
|
|
CP03-25720 |
000-080-437 |
|
50 m signal cable (RW-9600) |
|
|
|
|
|
|
CP03-25800 |
000-080-434 |
1 |
Cable assy. for monitor unit |
|
|
|
|
|
|
CP03-25602 |
008-535-940 |
1 |
For processor unit |
|
|
|
|
|
|
CP03-31401 |
008-572-750 |
1 |
For power supply unit |
|
|
|
|
|
|
CP03-25604 |
008-539-850 |
1 |
For control unit |
|
|
|
|
|
Accessories* |
FP03-09810 |
008-536-010 |
1 |
For monitor unit |
|
|
|
|
|
|
FP03-09850 |
008-535-610 |
1 |
For standard-type control unit |
|
|
|
|
|
|
FP03-09860 |
008-535-690 |
For trackball-type control unit |
|
|
|
|||
|
|
|
|
|
Spare Parts* |
SP03-14404 |
008-535-910 |
1 |
For processor unit, 100 VAC |
|
|
|
|
|
|
SP03-14405 |
008-535-920 |
For processor unit, 220 VAC |
|
|
|
|||
|
|
|
|
|
|
SP03-09203 |
008-424-380 |
1 |
For 24 VDC antenna unit |
|
|
|
|
|
|
SP03-14401 |
008-535-990 |
1 |
For FAR-2157's monitor unit |
|
|
|
|
|
|
SP03-15501 |
008-572-730 |
1 |
For power supply unit, 100 VAC |
|
|
|
|
|
|
SP03-15501 |
008-572-740 |
For power supply unit, 220 VAC |
|
|
|
|||
|
|
|
|
|
* See packing list at end of this manual.
Optional equipment
Name |
Type |
Code No. |
Remarks |
Gyro Converter |
GC-10-2 |
000-080-440 |
See Chapter 4. |
|
|
|
|
Rectifier Unit |
RU-3423 |
– |
100/110/115/220/230 VAC to 24 DC, |
|
|
|
for power supply unit |
|
|
|
|
|
|
|
(Continued on the next page.) |
iv
Name |
Type |
Code No. |
Remarks |
|
Stepdown |
RU-1803 |
– |
440 to 100 VAC, for processor unit |
|
Transformer |
|
|
|
|
RU-5693 |
– |
110 to 220 VAC, 3φ, for antenna unit |
||
Unit |
|
|
|
|
RU-6522 |
– |
220 to 200 VAC, 3φ, for antenna unit |
||
|
||||
|
|
|
|
|
|
RU-5466-1 |
– |
440 to 200 VAC, 3φ, for antenna unit |
|
|
|
|
|
|
Memory Card |
CU-200-FAR |
000-081-568 |
w/CP03-27430, see Chapter 4. |
|
Interface Unit |
|
|
|
|
|
|
|
|
|
External Alarm |
OP03-21 |
000-030-097 |
|
|
Buzzer |
|
|
|
|
|
|
|
|
|
Control Unit |
RCU-016 |
000-080-299 |
Remote type, w/FP03-09860 |
|
|
|
|
|
|
RAM Card |
O0RAM08MC-005 |
004-376-740 |
8MB |
|
|
|
|
|
|
DVI-RGB |
OP03-180-1 |
008-545-590 |
For installation in the field. |
|
Converter Kit |
|
|
|
|
OP03-180-2 |
008-536-070 |
For installation in field. See Ch. 4. |
||
|
|
|
|
|
Cable Assy. |
XH10P-W-6P L=20M |
000-149-748 |
Processor unitQControl unit, 20 m |
|
|
|
|
|
|
|
XH10P-W-6P L=30M |
000-149-749 |
Processor unitQControl unit, 30 m |
|
|
|
|
|
|
|
XH10P-W-5P-A L=10M |
000-149-050 |
Between control units, 10 m |
|
|
|
|
|
|
|
XH10P-W-5P-A L=20M |
000-149-051 |
Between control units, 20 m |
|
|
|
|
|
|
|
XH10P-W-5P-A L=30M |
000-149-052 |
Between control units, 30 m |
|
|
|
|
|
|
|
DVI-D/D S-LINK 10M |
000-150-200 |
Processor unitQControl unit, 10 m |
|
|
|
|
|
|
|
S03-9-5(8-8P) |
008-206-640 |
External radar, 5 m, 8-8P |
|
|
|
|
|
|
|
S03-9-10(8-8P) |
008-206-650 |
External radar, 10 m, 8-8P |
|
|
|
|
|
|
|
S03-9-15(8-8P) |
008-209-160 |
External radar, 15 m, 8-8P |
|
|
|
|
|
|
Installation |
CP03-28900 |
000-082-658 |
FR-FTPC-CY 10 m, modular |
|
Materials |
|
|
connector MPS588-C, 2 pcs. |
|
(Armored LAN- |
|
|
|
|
CP03-28910 |
000-082-659 |
FR-FTPC-CY 20 m, modular |
||
Cable Kit) |
|
|
connector MPS588-C, 2 pcs. |
|
|
|
|
|
|
|
CP03-28920 |
000-082-660 |
FR-FTPC-CY 30 m, modular |
|
|
|
|
connector MPS588-C, 2 pcs. |
|
|
|
|
|
|
Bracket Assy. |
FP03-09820 |
008-535-560 |
Hanger assy. for monitor unit |
|
|
|
|
|
|
Handgrip Assy. |
FP03-09840 |
008-535-570 |
For monitor unit |
|
|
|
|
|
|
Dust Cover |
03-163-1201 |
100-307-260 |
For monitor unit |
|
|
|
|
|
|
Clamp Assy. |
OP03-182 |
008-535-620 |
For RCU-014 |
|
|
|
|
|
|
Flush Mount Kit |
FP03-09870 |
008-535-630 |
For control unit |
|
|
|
|
|
|
|
OP03-198 |
001-008-050 |
|
|
Connection |
OP03-183 |
008-535-640 |
RCU-014QMU-201CR |
|
Stand |
|
|
|
|
OP03-185 |
008-535-660 |
RCU-014 |
||
|
|
|
|
|
Hanger Kit |
FP03-10201 |
008-539-530 |
Desktop inst. kit for CU-200-FAR |
|
|
|
|
|
|
BNC |
DSUB-BNC-1 |
000-148-528 |
For connecting VDR |
|
Connector |
|
|
|
|
Converter |
|
|
|
|
|
|
|
|
|
Switching Hub |
HUB-100 |
– |
See Operator's Manual for HUB-100, |
|
|
|
|
issued separately. |
|
|
|
|
|
|
Hood |
FP03-11500 |
001-020-090 |
For MU-201CR display unit |
|
|
|
|
|
|
Slim Hood |
FP03-11510 |
001-034-390 |
For MU-201CR display unit |
v
This page is intentionally left blank.
vi
NOTICE
Do not apply paint, anti-corrosive sealant or contact spray to coating or plastic parts of the equipment.
Those items contain organic solvents that can damage coating and plastic parts, especially plastic connectors.
Mounting considerations
The antenna unit is generally installed either on top of the wheelhouse, on the radar mast, or on a suitable platform. The mounting location should afford a good all-round view and satisfy the siting and mounting considerations mentioned below.
Siting
•No funnel, mast or derrick should be within the vertical beamwidth of the antenna unit in the bow direction, especially zero degrees ±5°, to prevent blind sectors and false echoes on the radar picture.
•Deposits and fumes from a funnel or other exhaust vent can adversely affect the aerial performance and hot gases may deform the radiator. The antenna unit must not be mounted where the temperature is more than 70°C.
•Locate a direction finder antenna clear of the antenna unit to prevent interference to the direction finder. A separation of more than two meters is recommended.
•Choose a location where reflections from the radar reflector will not be received by the radar antenna.
•The "standard" antenna unit orientation has the cable glands directed toward the bow.
•Leave sufficient space around the unit for maintenance and servicing. See the antenna unit outline drawing for recommended maintenance space.
Mounting
•Use rope and crane to hoist the antenna unit to the mounting location. Lifting fixtures are provided on the antenna chassis to which to fasten rope.
•Mount the unit parallel to the waterline.
•A hole is required in the mounting platform for the antenna cable.
•An appropriate platform should be constructed at the mounting location to facilitate installation and maintenance work.
•Connect ground wire between antenna terminal on antenna chassis and ground point.
•If the mounting platform is made of steel paint it to prevent electrolytic corrosion. DO NOT paint the antenna radiator.
1-1
Assembling the antenna unit
The antenna unit should be assembled before mounting it. Follow the procedure below to assemble the antenna unit. The numbers in parentheses refer to the parts numbers shown in the illustration on the next page.
1.Grease the O-ring(1) and set it to the O-ring groove in the flange on the rotation coupler on the antenna base. Fasten the feeder waveguide to the antenna base with hex bolts B(2). Coat the surface of the waveguide flange with silicon rubber, referring to the illustration below for instructions.
2.Loosely fasten the antenna radiator to the antenna base with hex bolts(3) and(6), flat washers(5) and (7), spring washers(4) and (8) and hex nut(9).
3.Grease the O-ring(1) for the antenna radiator and set it to the O-ring groove on the feeder waveguide flange on the antenna radiator. Fasten the feeder waveguide to the antenna radiator with hex head bolts(2).
4.Fasten the waveguide clamp(13) to the waveguide clamp insulator(14) with hex head bolt(10), flat washer(12) and spring washer(11).
5.Securely fasten the antenna radiator to the antenna base.
How to coat waveguide flange with silicon rubber
(1)Do not let sealant contact O-ring groove.
(2)Evenly coat flange with silicon rubber at the locations shown below.
Use enough silicon rubber so that it oozes out when fastening bolts. Wipe off surplus. Be sure silicon rubber does not contact choke guide or feeder waveguide.
Silicon
O-ring rubber
Choke guide
O-ring
Silicon rubber
Note: The surface to be coated with silicon rubber should be cleaned beforehand to remove foreign material or silicon rubber previously applied.
How to coat waveguide flange with silicon rubber
1-2
Antenna Radiator
Rotation Coupler
Antenna Base
Feeder Waveguide
Parts of antenna unit XN4A/XN5A
List of parts for assembling antenna unit
No. |
Name |
Type |
Qty |
|
|
|
|
|
|
1 |
O-ring |
AS568-125 |
2 |
|
|
|
|
|
|
2 |
Hex Bolt B |
M4×16 (SUS304) |
8 |
|
|
|
|
|
|
3 |
Hex Bolt |
Antenna unit XN4A: M8×25 (SUS304) |
4 |
|
|
|
|
|
|
|
|
|
Antenna unit XN5A: M8×35 (SUS304) |
|
|
|
|
|
|
|
|
|
|
|
4 |
Spring Washer |
M8 (SUS304) |
4 |
|
|
|
|
|
|
5 |
Flat Washer |
M8 (SUS304) |
4 |
|
|
|
|
|
|
6 |
Hex Bolt |
M8×30 (SUS304) |
4 |
|
|
|
|
|
|
7 |
Flat Washer |
M8 (SUS304) |
8 |
|
|
|
|
|
|
8 |
Spring Washer |
M8 (SUS304) |
4 |
|
|
|
|
|
|
9 |
Hex Nut |
M8 (SUS304) |
4 |
|
|
|
|
|
|
10 |
Hex Bolt |
M4×30 (SUS304) |
2 |
|
|
|
|
|
|
11 |
Spring Washer |
M4 (SUS304) |
2 |
|
|
|
|
|
|
12 |
Flat Washer |
M4 (SUS304) |
2 |
|
|
|
|
|
|
13 |
Waveguide Clamp |
RSB-2006-2 |
1 |
|
|
|
|
|
|
14 |
Waveguide Clamp Insulator |
03-003-4003-0 |
1 |
|
|
|
|
|
|
|
Chemiseal |
S-8400W, aluminum tube, 50g |
1 |
|
|
|
|
|
|
1-3
How to hoist antenna unit
1.Referring to the illustration below, fasten rope A of approx. 85 cm in length and fasten rope B of approx. 100 cm in length.
2.Place protective material (cardboard, foam, etc.) between rope and radiator at the asteriskmarked locations shown below, to prevent damage to the radiator.
3.Hoist the antenna slightly and confirm that the load applied to the radiator is not excessive. (If load is excessive, lower the antenna unit and adjust lengths of ropes.)
4.Hoist the antenna unit to the mounting location.
A B
How to attach hoisting ropes to antenna unit
1-4
Fastening antenna unit to the mounting platform
WARNING
Do not open the equipment unless totally familiar with electrical circuits and service manual.
Only qualified personnel should work inside the equipment.
Wear a hard hat and safety belt when mounting the antenna unit.
Serious injury or death can result if someone falls from the radar antenna mast.
Construct a suitable service platform from which to install the antenna unit.
Serious injury or death can result if someone falls from the radar antenna mast.
Note: The antenna unit is made of cast aluminum, which is subject to electrolytic corrosion if the mounting platform is steel or iron. To prevent electrolytic corrosion, use the supplied seal washers and corrosion-proof rubber mat.
Fix the antenna unit to the mounting location, referring to the procedure below and the illustration on the next page.
1.Referring to the antenna unit outline drawing, prepare a mounting platform at the mounting location for the antenna unit.
2.Lay the corrosion-proof rubber mat (supplied) on the mounting platform, aligning the holes on the rubber mat with the fixing holes on the mounting platform.
3.Lay the antenna unit on the rubber mat, orienting it so the cable gland is directed toward ship's bow.
4.Use hex bolts (M12×60), nuts, flat washers and seal washers to fix the antenna unit to the mounting platform.
5.Arrange the ground point at a location on the mounting platform that is within 300 mm from the ground terminal on the antenna unit. Fasten the ground wire (RW-4747, 340 mm) there, using the M6×25 hex bolt, nut and washers.
6.Connect the other end of the ground wire to the ground terminal on the antenna unit.
7.Coat the ground terminal, ground point on the mounting platform and fixing bolts on the antenna unit with anticorrosive sealant (supplied).
1-5
Coat with anticorrosive sealant.
Ground wire
Ground terminal is provided on antenna unit.
Ground wire
Anticorrosive sealant
Ground wire
Seal washer
Corrosionproof rubber mat
Lay rubber mat, fix antenna with bolts, nuts and seal washers. Coat with anticorrosive sealant.
Hex bolt
Springwasher
Flat washer
Springwasher
Hex nut
Hex nut
Springwasher
Flat washer
Hex bolt
How to mount the antenna unit
1-6
The monitor unit is can flush mounted in a panel or mounted on a desktop (requires optional accessories).
The FAR-2157-BB is not equipped with a monitor unit. Procure a suitable monitor unit locally. Recommended monitor: SXGA (1280×1024), aspect ratio 5:4.
For MU-190, see the applicable Operator’s Manual.
Mounting considerations
When selecting a mounting location, keep in mind the following points:
•Select a location where the screen can be viewed conveniently while facing the bow.
•Locate the unit out of direct sunlight and away from heat sources because of heat that can build up inside the cabinet.
•Locate the unit away from places subject to water splash and rain.
•Leave sufficient space on the sides and rear of the unit to facilitate maintenance, referring to the outline drawing for maintenance space.
•The monitor unit will give interference to a magnetic compass if it is placed too close to the compass. Observe the compass safe distances on page ii to prevent interference to the compass.
Mounting procedure
Flush mounting
Follow the procedure below to mount the monitor unit in a console.
1.Make a cutout in the mounting location referring to the outline drawing shown below.
2.Set the monitor unit to the hole and fix it with four self-tapping screws (6×30).
3.Attach panel hooks near the fixing holes (upper part). See next page. These are used to pull out the monitor unit from the panel for servicing.
4.Attach four panel covers to the fixing holes.
506 |
1 |
4-FIXING HOLES |
|
|
|
|
|
|
|
|
|
|
|
|
1 |
420 |
|
1 |
454 |
|
|
296 |
|
296 |
|
||
|
|
|
|
(79) |
|
|
490 |
|
506 |
1 |
4-φ8 |
|
|
|
|
534 |
|
FIXING HOLES |
80 |
|
|
|
|
|
|
30 |
Mounting dimensions for flush mounting the monitor unit
1-7
Panel hook
Panel cover
Fixing screw
How to attach panel hook and panel cover
Note: If you need to remove the monitor unit from the console, remove the four panel covers with your fingernail and use two panel hooks supplied as accessories to lift the monitor unit.
Desktop mounting
Use the optional desktop mouting kit (Type: FP03-09820, Code No.: 008-535-560) to mount the monitor unit on a desktop.
Contents of desktop mounting kit FP03-09820
Name |
Type |
Code No. |
Qty |
|
|
|
|
Hanger L |
03-163-1111 |
100-305-141 |
1 |
|
|
|
|
Hanger R |
03-163-1112 |
100-305-181 |
1 |
|
|
|
|
Hanger stay |
03-163-1113 |
100-305-191 |
1 |
|
|
|
|
Hole plug |
CP-30-HP-13 |
000-160-074-10 |
2 |
|
|
|
|
Snap button |
KB-13, Black |
000-570-276-10 |
4 |
|
|
|
|
Hex. bolt |
M6×25 |
000-162-949-10 |
4 |
|
|
|
|
Hex. bolt |
M10×30 |
000-162-884-10 |
2 |
|
|
|
|
Spring washer |
M10 |
000-864-261 |
2 |
|
|
|
|
Flat washer |
M10 |
000-864-131 |
2 |
|
|
|
|
1.Assemble two hangers and hanger stay with two hex bolts (M10×30), flat washers and spring washers and cover each hex bolt with hole plug.
2.Fix the above assembly to the mounting location with four hex bolts (M12, dockyard supply).
3.Fasten the monitor unit to the mounting hanger assembly with four hex bolts (M6×25, supplied).
4.Cover each hex bolt with a panel cover (4 pcs.).
5.Cover fixing holes for hand grips with snap buttons (4 pcs).
1-8
|
Hanger (L) |
|
|
M12 bolts for fixing |
|
|
(Dockyard supply) |
|
|
Hanger stay |
Hanger (R) |
|
|
|
Panel cover |
|
Snap button |
|
|
|
Hex bolt |
|
Flat Washer M10 |
(M6x25) |
|
Spring Washer M10 |
|
|
Hex bolt |
|
|
M10x30 |
|
Panel cover |
Hole plug |
|
|
To remove this, insert fingernail in groove.
Fastening monitor unit to hanger
Attaching hand grips
Hand grips are optionally available for the desktop-mount monitor unit. Attach them as follows:
1.Remove the snap buttons attached at step 5 on the previous page.
2.Fix hand grips with wave washers, rosette washers and flat head screws.
Wave washer
Rosette washer
Flat head screw (torque: 7.6 Nm)
Hand grip
How to attach hand grips
Attaching hood
When it is too bright in the daytime, use the optional hood (Type: FP03-11500, Code No.: 001-
020-090) to shade the screen.
Contents of hood
Name |
Type |
Code No. |
Qty. |
|
|
|
|
Hood |
FP03-11501 |
001-020-120 |
1 |
|
|
|
|
Fixing plate |
03-163-2202-0 |
100-335-560-10 |
4 |
|
|
|
|
Screw |
M4x10 D=13 US304 |
000-862-543 |
4 |
|
|
|
|
1-9
1.Desktop mounting: Fasten the fixing plates to the fixing holes with the hex head bolts (supplied).
Flush mounting: Fasten the display unit to the mounting location, and then attach the fixing plates with four self-tapping screws.
Hex head bolt
Fixing plate
Fixing hole
2.Attach the hood to the display unit (the hood is outside of the fixing plates).
3.Fasten the hood to the fixing plates with four screws supplied (M4x10).
Mounting considerations
The control unit may be mounted on a desktop, with or without the KB fixing metal (supplied) which mounts the control unit at an angle. When selecting a mounting location, keep in mind the following points:
•Select a location where the control unit can be operated conveniently while observing the display screen.
•Locate the unit away from heat sources because of heat that can build up inside the cabinet.
•Locate the equipment away from places subject to water splash and rain.
•Determine the mounting location considering the length of the signal cable between the control unit and the processor unit. (A 10 m signal cable is attached to the control unit.)
•A magnetic compass will be affected if the control unit is placed too close to it. Observe the compass safe distances on page ii to prevent interference to a magnetic compass.
Mounting procedure
Fixing with KB (keyboard) fixing plate
The KB fixing plate sits the control unit at a comfortable angle, like the retractable legs on a PC keyboard.
1.Fix the KB fixing plate to the bottom of the control unit.
2.Attach cushions (three for RCU-014, two for RCU-015/RCU-016) to the bottom of the control unit as shown below.
3.Fix the unit to a desired location with self-tapping screws (local supply).
KB fixing plate |
Cushion |
Control unit RCU-014/015/016, side view
1-10
Fixing without KB fixing plate
1.Drill four mounting holes of 5 mm diameter, referring to the outline drawing at the back of this manual.
2.Fix the control unit with four screws (M4) from the under side of the desktop. (M4 screws with a sufficient length for the thickness of the desktop should be provided locally.)
#70
136±1 |
180 |
# Minimum recommended service space |
308±1 |
4-M4 (Fixing holes |
|
(bottom) |
|
|
398 |
|
Mounting dimensions for control unit RCU-014
24 32
F1
F2
F3
F4
136±1 |
180 |
110±1 |
4-M4 (Fixing holes) |
160 |
(REAR) |
|
Mounting dimensions for control unit RCU-015/RCU-016
1-11
Flush mounting
Use the optional flush mount kit FP03-09870 (Code No. 008-535-630) to flush mount the control unit RCU-014, RCU-015 and/or RCU016 in a console.
Contents of flush mount kit for RCU-014/015/016
Name |
Type |
Qty |
|
|
|
Mounting plate |
03-163-7531 |
4 |
|
|
|
Hex bolt |
M5 |
4 |
|
|
|
Wing screw |
M5×40 |
4 |
|
|
|
Pan head screw |
M4×12 |
4 |
|
|
|
1. Prepare a cutout in the mounting location as shown in the figure below.
170±2 |
176±2 |
388 ±2 |
|
150±2 |
|
|
|
|
|
Flush mount cutout for RCU-014 Flush mount cutout for RCU-015 and RCU-016
2.Set the control unit to the cutout.
3.From the rear side, attach the mounting plate to the control unit with four screws.
4.Screw the wing screw to each mounting plate and then insert hex bolt to each wing screw.
5.Fasten each wing screw and then fasten the hex nuts as shown in the figure below.
#70 |
92 (P) |
#70 |
|
53 |
|||
|
|||
|
|
171 |
|
|
Note: P |
< |
|
|
=10 |
53 |
86 (P) |
# Minimum recommended service space
To change location of cable entrance, see page 1-14.
Flush mountmounting dimensions for control unitRCU-014 (left)and RCU-015/RCU-016
1-12
Connecting RCU-016 in series with RCU-014
1. Pass the cable from RCU-016.
2. Plug in connector to J502.
3. Clamp the copper part of the cable with the cable clamp.
Control unit RCU-014, inside view
1-13
Changing the cable entrance on control unit RCU-015/RCU-016
To change the cable entrance from the side (default) to the bottom, modify the unit as shown below.
Screw M3X8
(torque: 10.78 Nm)
3. Pass cable thru this hole.
4. In here, clamp copper part of cable with cable clamp removed at step 1.
Bottom of unit
2. Pull out cable.
Cable clamp 03-163-7804
Screw M4X8
(torque: 1.47 Nm)
1.Remove cable clamp.
J522: Plug in here to connect RCU-016 in series with RCU-015.
Changing cable entrance on control unit RCU-015/RCU-016
1-14
Mounting considerations
When selecting a mounting location, keep in mind the following points:
•Locate the processor unit away from heat sources because of heat that can build up inside the cabinet.
•Locate the unit away from places subject to water splash and rain.
•Leave sufficient space at the sides and rear of the unit to facilitate maintenance, referring to the outline drawing.
•A magnetic compass will be affected if the processor unit is placed too close to it. Observe the compass safe distances on page ii to prevent interference to a magnetic compass.
Mounting procedure
Fix the unit with four M6 bolts or self-tapping screws.
|
2-φ7 FIXING HOLES |
385 |
#50 |
|
|
370±1 |
25 |
410 |
340±1 |
380 |
|
R3 |
|
|
|
. |
|
|
|
|
5 |
|
350±1 |
|
7 |
2-FIXING NOTCH |
|
|
#Minimum recommended service space
Mounting dimensions for processor unit
Upper case assy.
Note: If you fix the unit with the cable entry up, do not unfasten the screw (M3x10) that fastens the upper case assy. and lower case assy. of the processor unit.
Lower case assy.
Do not unfasten this screw.
1-15
Mounting considerations
The power supply unit may be mounted on a bulkhead or a deck. Because it has no operation requirements it can be located almost anywhere, provided the location is well ventilated.
Mounting procedure
Fix the unit to the mounting location with four 6×20 self-tapping screws (local supply). For mounting on a bulkhead, do the following:
1.Mark location for mounting holes.
2.Screw in the self-tapping screws at the location for the bottom fixing holes, leaving a gap of about 5 mm between the bottom of the screw head and bulkhead.
3.Set the unit to the screws inserted at step 1.
4.Fasten the self-tapping screws at the top of the unit.
5.Tighten all self-tapping screws.
#50
240±1 2-φ7
FIXING
HOLE
9
440
TERMINAL
WINDOW
LED
TERMINAL
420±1
R3 . 5
7
240±1
#: MAINTENANCE SPACE
Mounting dimensions for power supply unit
GND TERMINAL
(11)
1-16
ANTENNA UNIT
POWER SUPPLY UNIT
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
TPYCY-1.5 |
TPYCY-2.5 |
|
|
|
|
|
|
|
|
||||
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
TB801
TB802
MONITOR UNIT
24 VDC |
|
|
|
|
|||||||
|
|
|
|
||||||||
200 VAC, 3φ, 50 Hz |
|
|
|
||||||||
220 VAC, 3φ, 60 Hz |
|
|
|
|
|
|
-2.5 |
||||
100/110/115/ |
|
|
|
|
|
||||||
|
RU-3423 |
|
|
|
|||||||
|
|||||||||||
220/230 VAC |
|
|
|
|
|
|
|
|
|
TPYC |
|
|
|
|
|
|
|
|
|
|
|
||
1φ, 50/60 Hz |
|
|
|
|
|
|
|
|
|
|
|
110 VAC, 3φ, |
|
|
|
|
|
|
|
|
|||
RU-5693 |
|
|
|
|
|
||||||
60 Hz |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
220 VAC, 3φ, |
|
|
|
|
|
|
|
|
|
||
RU-6522 |
|
|
|
|
|
|
|||||
50 Hz |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
440 VAC, 3φ, |
RU-5466-1 |
|
|
|
|
||||||
50 Hz |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
100-115 VAC/220-230V, |
|
|
|||||||||
|
|
||||||||||
1φ, 50/60 Hz |
|
|
|
|
|
|
|
|
|
|
|
440 VAC, |
RU-1803 |
|
|||||||||
|
1φ, 50/60 Hz
: Fabrication required
DPYC-2.5
TPYC-1.5
RW-9600 |
5/10m |
CONTROL UNIT |
|
PROCESSOR UNIT |
SINGLELINKD/D- |
||
15/30/40/50 m |
|
|
|
(Max.100 m) |
|
|
|
|
|
DPYC-2.5 |
|
|
DVI |
(RCU-014 or RCU-015) |
|
|
|
||
MEMORY CARD |
|
|
|
INTERFACE |
|
|
|
CU-200-FAR |
|
|
|
|
|
100-230 VAC |
XH10P-W-5P |
|
|
L=10/20/30 m |
|
|
|
1φ, 50/60 Hz |
|
|
|
|
|
XH10P-W-6P L=1.5/10/20/30m |
CONTROL UNIT |
||
DPYC-2.5 |
|
|
|
|
|
|
(RCU-016) |
100-115V/220-230 VAC |
|
|
F1 |
1φ, 50/60Hz |
|
|
F2 |
|
|
F3 |
|
|
|
|
F4 |
2-1
Gland for HV cable (TPYCY-1.5)
PCB 03P9436
Cover
Antenna safety switch
PCB 03P9435
Terminal strip
Cover
Gland for power cable (TPYCY-2.5) Ground terminal
Gland for signal cable (RW-9600)
Antenna unit, front view
Fabricating signal cable RW-9600
1.Use a ratchet or box wrench (diagonal 13 mm) to open portand starboard-side covers on the antenna unit.
2.Unfasten the gland nut for the signal cable and remove the gasket, flat washers (3 pcs.) and gland cap. (The gland cap may be discarded.)
3.Fabricate the signal cable as follows:
a)Remove the vinyl sheath, armor and sheath by the amounts shown in the figure below.
b)Unravel the shield to expose cores.
c)Shorten cores (except coax) considering their locations on the terminal inside the antenna unit.
d)Shorten the shield, leaving 300 mm. Attach crimp-on-lug (FV5.5-4, yellow, φ4) to shield.
e)Remove the sheath of cores by 6 mm.
f)Unravel armor.
g)Fix vinyl wire, coaxial cable and shield by taping the shield with vinyl tape at the location shown below.
Vinyl |
Armor |
Sheath |
Shield |
|
sheath |
|
|
|
|
|
20 mm |
|
550 mm |
|
|
5 mm |
|
|
|
|
|
500 mm |
|
|
|
|
|
Coaxial cable |
|
|
Shield |
|
Vinyl wire |
|
|
|
|
|
|
Taping |
|
|
6 |
|
|
|
|
|
|
|
|
|
14 5 9 |
|
Unravel armor. |
|
|
|
Core |
|
|
|
|
|
|
Shield |
|
Fold back shield. |
|
|
|
Coaxial cable |
||
|
Crimp-on lug |
|||
|
|
|
Fabricating signal cable RW-9600
2-2
4.In the order shown in the figure below, pass the gland nut, flat washers (3 pcs.) and gasket onto the signal cable.
Armor |
|
Gasket |
|
|
|
|
|
Signal cable |
||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Flat washer |
Flat washer Gland nut |
(2)(1)
5.As shown in the figure below, fold back the armor onto flat washer (2) and insert remaining armor through flat washer (3). Cut off the part of the armor that protrudes past the flat washers
(2)and (3).
Fold back armor |
|
Flat washer |
||||||||||||
|
|
|||||||||||||
|
(3)(2) |
(1) |
|
|
|
|
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Flat washer (2)
Cut off armor that protrudes past flat washer.
6.Lead the signal cable through its cable gland and then into the chassis. Coat the threaded part of gland nut with sealant (supplied) and then tighten the nut.
TB801
PCB 03P9436
Cable gland for
signal cable (RW-9600)
Antenna unit, front view
2-3
7.Using the terminal opener provided, connect cores (except coaxial cable) to their appropriate locations on TB801 on the PCB 03P9436. Refer to the interconnection diagram for wiring details.
Push down.
Terminal
opener
Wire |
|
Twist. |
WAGO connector |
|
Procedure
1.Twist core.
2.Insert terminal opener as shown and push down.
3.Insert core into hole.
4.Release terminal opener.
5.Tug on wire to confirm that it is firmly in place.
How to wire WAGO connector
TB802 on
PCB 03P9435
Cable gland for
HV cable (TPYCY-1.5)
Cable gland for |
|
|
|
Terminal TB901 |
|
|
|||
power cable (TPYCY-2.5) |
|
|
Fix coax cable with with this clamp.
Fasten shield of signal cable here.
Antenna unit, front view
2-4
8.Connect coaxial cable to TB802 on the PCB 03P9435. Fix the shield and conductor as shown below.
Fasten shield by clamp.
Taping |
Fasten conductor |
|
with screw. |
NOTICE
Fasten BARE conductor. Do not use a crimp-on lug, to prevent increased contact resistance.
How to fasten coaxial conductor
9.Referring to the illustration above for location, fasten shield (crimp-on lug FV5.5-4 attached) of signal cable with screw on chassis.
10.Pocess unused wires as follows:
a)Slip shrink tubing onto cores and heat.
b)Bind the wires with a cable tie and pass them through the cable gland on the chassis.
11.Close the cover which protects pcb 03P9436. 12.Seal the cable gland for the signal cable with putty.
2-5
Fabricating HV cable TYPCY-1.5 and power cable TYPCY-2.5
1.Unfasten the gland nut for the HV cable and remove gasket, flat washers (3 pcs.) and gland cap. (The gland cap may be discarded.)
2.Fabricate the HV cable as shown below.
|
20 mm |
Armor |
|
5 mm |
|
|
Sheath |
Sheath |
|
600 mm |
FV2-4 |
|
|
|
Vinyl |
Armor |
Conductor |
sheath |
|
S = 1.50 mm2 |
|
φ = 1.56 mm |
|
|
|
|
|
|
SECTIONAL VIEW |
How to fabricate HV cable TYPCY-1.5
3.In the order shown in the figure below, pass the gland nut, flat washers (3 pcs.) and gasket onto the HV cable.
4.As shown in the figure below, fold back the armor onto flat washer (2) and insert remaining armor through flat washer (3). Cut off the part of the armor that protrudes past the flat washers
(2) and (3).
Flat washer
(1) (2) (3)
HV cable
Gland nut |
|
|
|
|
|
|
Cut off armor that |
|
|
|
|
|
|
||
|
|
|
|
|
|
||
|
|
|
|
|
|
||
|
|
|
|
|
|
|
protrudes past washer. |
|
Gasket |
Passing flat washer, etc. onto HV cable
5.Pass the HV cable through its cable gland and then tighten gland nut.
6.Connect wiring to TB901, referring to the interconnection diagram.
7.Unfasten the gland nut for the power cable and remove gasket, flat washer (3 pcs.) and gland cap. (The gland cap may be discarded.)
2-6