Bosch HCG56651UC INSTALLATION INSTRUCTIONS AND OPERATION MANUAL

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Installation instructions.................

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Instructions d’installation .....................

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Instrucciones de instalación .................

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HOOD HCG56651UC

Hotte aspirante HCG56651UC

Campana extractora HCG56651UC

Table of Contents

 

Safety Definitions ..........................................................

3

IMPORTANT SAFETY INSTRUCTIONS ........................

4

General notes ........................................................................

4

Fire Safety ..............................................................................

4

Burn Prevention ....................................................................

5

Child Safety ...........................................................................

5

Cleaning Safety .....................................................................

6

Safe use .................................................................................

6

Proper Installation and Maintenance ................................

6

State of California Proposition 65 Warnings ...................

7

Causes for damages .....................................................

7

Protecting the environment ..........................................

7

General notes .................................................................

7

Fan operation ........................................................................

7

Ventilation line .......................................................................

7

Electrical connection ...........................................................

8

Before You Begin ...........................................................

8

Tools and Parts Needed .....................................................

8

Parts Included .......................................................................

8

Appliance dimensions .........................................................

9

Safety clearances .................................................................

9

Fan operation ........................................................................

9

Ventilation line .......................................................................

9

Checking the wall ..............................................................

10

Installation Procedure .................................................

10

Preparing the installation .................................................

10

Fitting the wall retainer .....................................................

10

Making the ceiling breakthrough ....................................

10

Making the wall breakthrough ........................................

10

Mounting the back-pressure flap ....................................

11

Mounting the recirculation model

 

(only for circulating-air mode) .........................................

11

Connect Electrical Supply ................................................

12

Attaching flue duct ............................................................

12

Removing the appliance ..................................................

13

Additional information on products, accessories, replacement parts and services can be found at www.bosch-home.com and in the online shop

www.bosch-home.com/us/store

2

Safety Definitions

9WARNING

This indicates that death or serious injuries may occur as a result of non-observance of this warning.

9CAUTION

This indicates that minor or moderate injuries may occur as a result of non-observance of this warning.

NOTICE: This indicates that damage to the appliance or property may occur as a result of non-compliance with this advisory.

Note: This alerts you to important information and/or tips.

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9 IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

WARNING

When properly cared for, your new appliance has been designed to be safe and reliable. Read all instructions carefully before use. These precautions will reduce the risk of burns, electric shock, fire, and injury to persons.

When using kitchen appliances, basic safety precautions must be followed, including those in the following pages.

General notes

Examine the appliance after unpacking it. In the event of transport damage, do not plug it in.

WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.

Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally.

When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

WARNING
WARNING – TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING

Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction.

Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.

When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

Ducted fans must always be vented to the outdoors.

This appliance is not intended for operation with an external clock timer or a remote control.

Fire Safety
WARNING

To reduce risk of fire and to properly exhaust air, be sure to duct air outside. Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages.

WARNING

To reduce the risk of fire, use only metal ductwork.

Always have a working smoke detector near the kitchen.

WARNING
TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:

a.Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or medium settings.

b.Always turn hood ON when cooking at high heat.

c.Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.

d.Use proper pan size. Always use cookware appropriate for the size of the surface element.

Do not flambé under the extractor hood or work with a naked flame. When switched on, the extractor hood draws flames into the filter. There is a risk of fire due to deposits on the grease filter!

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors.

In the event that personal clothing or hair catches fire, drop and roll immediately to extinguish flames.

Smother flames from food fires other than grease fires with baking soda. Never use water on cooking fires.

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9 IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING:

SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then turn off the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.

NEVER PICK UP A FLAMING PAN – You may be burned.

DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.

Use an extinguisher ONLY if:

-You know you have a Class ABC extinguisher, and you already know how to operate it.

-The fire is small and contained in the area where it started.

-The fire department is being called

-You can fight the fire with your back to an exit.

Whenever possible, do not operate the ventilation system during a cooktop fire. However, do not reach through fire to turn it off.

WARNING
RISK OF FIRE

When gas burners are in operation without any cookware placed on them, they can build up a lot of heat. A ventilation appliance installed above the cooker may become damaged or catch fire. Only operate the gas burners with cookware on them.

WARNING
RISK OF FIRE

During simultaneous use of multiple gas cooktops, a great deal of heat is created. A ventilation device located above it can become damaged or catch fire. Never use two gas cooktops together at maximum heat for longer than 15 minutes. One large burner with over 17,000 Btu/ hr (5 kW) (wok) is equal to the wattage of two gas burners.

WARNING
RISK OF FIRE

Hot oil and fat catch fire fast. Never leave hot oil and fat unsupervised. Never extinguish a fire with water. Switch off the cooking position. Suffocate flames carefully with a lid, a fire blanket or similar.

WARNING
RISK OF FIRE

Grease deposits in the grease filter can ignite.

Clean the grease filter at least every two months.

Never operate the appliance without the grease filter.

WARNING
RISK OF FIRE

Grease deposits in the grease filter can catch fire. Never work with a naked flame near the appliance (e.g. flambéing). Install the unit near a heat-producing appliance for solid fuels (e.g. wood or coal) only if there is a closed, non-detachable cover. There must be no flying sparks.

Burn Prevention
WARNING
RISK OF BURNS

The accessible parts get hot during operation. Never touch hot parts. Keep children away.

Child Safety

When children become old enough to use the appliance, it is the legal responsibility of the parents or legal guardians to ensure that they are instructed in safe practices by qualified persons.

Remove all tape and packaging before using the appliance. Destroy the packaging after unpacking the appliance. Never allow children to play with packaging material.

Do not allow anyone to climb, stand, lean, sit, or hang on any part of an appliance, especially a door, warming drawer, or storage drawer. This can damage the appliance, and the unit may tip over, potentially causing severe injury.

Do not allow children to use this appliance unless closely supervised by an adult. Children and pets should not be left alone or unattended in the area where the appliance is in use. They should never be allowed to play in its vicinity, whether or not the appliance is in use.

CAUTION

Items of interest to children should not be stored in an appliance, in cabinets above an appliance or on the backsplash. Children climbing on an appliance to reach items could be seriously injured.

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9 IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

Cleaning Safety
WARNING

Be sure the entire appliance (including the grease filters and light bulbs, if applicable) has cooled and grease has solified before attempting to clean any part of the appliance.

Do not use steam cleaners to clean the appliance.

Safe use
WARNING

Do not repair, replace or remove any part of the appliance unless specifically recommended in the manuals. Improper installation, service or maintenance can cause injury or property damage. Refer to this manual for guidance. All other servicing should be done by a qualified technician.

WARNING
RISK OF INJURY

Items placed on the appliance may fall down. Do not place any objects on the appliance.

Proper Installation and Maintenance

Have the installer show you the location of the circuit breaker or fuse. Mark it for easy reference.

This appliance must be properly installed and grounded by a qualified technician. Connect only to properly grounded outlet. Refer to Installation Instructions for details.

This appliance is intended for normal family household use only. It is not approved for outdoor use. See the Warranty. If you have any questions, contact the manufacturer.

Do not store or use corrosive chemicals, vapors, flammables or nonfood products in or near this appliance. It is specifically designed for use when heating or cooking food. The use of corrosive chemicals in heating or cleaning will damage the appliance and could result in injury.

Do not operate this appliance if it is not working properly, or if it has been damaged. Contact an authorized servicer.

Do not repair or replace any part of the appliance unless specifically recommended in this manual. Refer all servicing to a factory authorized service center.

CAUTION

Grease left on filters can remelt and move into the vent.

CAUTION

Turn power off at breaker before removing a damaged bulb. Do not touch the bulbs immediately after use. The bulbs will remain hot for several minutes.

WARNING

Make sure the appliance and lights are cool and power to the appliance has been turned off before replacing the light bulb(s). Failure to do so could result in electrical shock or burns.The lenses (if equipped) must be in place when using the appliance.The lenses (if equipped) serve to protect the light bulb from breaking.The lenses (if equipped) are made of glass. Handle carefully to avoid breaking. Broken glass can cause an injury.

Hidden surfaces may have sharp edges. Use caution when reaching behind or under appliance.

WARNING

When the hood is operated in exhaust-air mode simultaneously with a different burner which also makes use of the same chimney (such as gas, oil or coal-fired heaters, continuous-flow heaters, hot-water boilers) care must be taken to ensure that there is an adequate supply of fresh air which will be needed by the burner for combustion.

Safe operation is possible provided that the under pressure in the room where the burner is installed does not exceed 4 Pa (0.04 mbar).

This can be achieved if combustion air can flow through non-lockable openings, e.g. in doors, windows and via the air-intake/exhaust-air wall box or by other technical measures, such as reciprocal interlocking, etc.

WARNING

Avoid carbon monoxide poisoning – Provide adequate air intake so combustion gases are not drawn back into the room.

An air-intake/exhaust-air wall box by itself is no guarantee that the limiting value will not be exceeded.

Note: When assessing the overall requirement, the combined ventilation system for the entire household must be taken into consideration. This rule does not apply to the use of cooking appliances, such as cooktops and ovens.

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State of California Proposition 65

Warnings

WARNING

This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Causes for damages
9CAUTION

Risk of damage due to corrosion. Always turn appliance on when cooking to avoid condensation buildup. Condensation can lead to corrosion damages.

Always replace defective bulbs immediately to avoid an overload of the remaining bulbs.

Risk of damage due to ingress of humidity into the electronic circuitry. Never clean operator controls with a wet cloth.

Surface damage due to incorrect cleaning. Clean stainless steel surfaces in the grind direction only. Do not use any stainless steel cleaners for operator controls.

Surface damage due to strong or abrasive cleaning agents. Never use strong and abrasive cleaning agents.

Risk of damage from condensation back flow. Install exhaust vent at a slight downward slope away from the appliance (1° slope).

Protecting the environment

Unpack the appliance and dispose of the packaging in line with environmental requirements.

General notes
Fan operation

Note: Ventilation may not exit through an already operational smoke or exhaust chimney, nor a duct used for ventilating furnace installation areas.

If the ventilation is intended to pass through a smoke or exhaust that is not in operation, the responsible area heating inspector must give approval.

If the ventilation passes through an external wall, use a telescope wall sleeve.

Ventilation line

Note: The manufacturer does not assume any warranty for complaints attributable to the pipe section.

The device achieves its optimum performance by means of a short, straight exhaust air pipe and as large a pipe diameter as possible.

The optimum extraction performance is not achieved and fan noise is increased if exhaust air pipes are long and rough and if there is a large number of pipe bends or diameters less than 5 15/16” (150 mm).

The pipes or hoses for laying the exhaust air line must consist of non-combustible material.

Round pipes

An inner diameter of 5 15/16” (150 mm), but at least 4 3/4” (120 mm), is recommended.

Flat ducts

The inner cross-section must correspond to the diameter of the round pipes.

Ø5 15/16” (150 mm) approx. 27 ½ sq in (177 cm2)

Ø4 3/4” (120 mm) approx. 17 ½ sq in (113 cm2)

Flat ducts should have no sharp deflections.

Use sealing strip for deviating pipe diameters.

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Electrical connection
9WARNING
RISK OF ELECTRIC SHOCK

Parts inside the appliance can have sharp edges. The connection cable can be damaged. Do not bend or pinch connection cables during installation.

Before connecting the appliance, check the household installation. Ensure sufficient fuse protection of the household installation. The voltage and frequency of the appliance must match the electrical installation (see rating plate).

The appliance complies with protection class 1 and must only be operated in conjunction with a protective conductor terminal.

An all-pole isolating switch with at least a 3 mm contact gap must be fitted in the installation. This must remain accessible after installation.

Only a qualified electrician who takes the appropriate regulations into account may lay or replace the connecting cable.

Follow all valid standards and laws.

Ensure that the electrical connection meets the requirements of the latest version of all applicable standards and laws in the appropriate country, especially the following standards: National Electrical Code, ANSI/ NFPA 70*, or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91**.

Have a qualified electrical technician check the grounding of the appliance.

Do not ground with a gas line.

No fuse protection in the neutral or grounding circuit.

Keep the installation instructions. Only connect the appliance with a copper conductor. If possible, connect the appliance to a metal cable guide directly to the fuse box.

Ensure that the wire diameter meets the requirements of the latest version of all applicable standards and laws in the appropriate country, especially the following standards: National Electrical Code, ANSI/NFPA 70*, or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91**.

Put a protecting hose that is listed in the U.L. or C.S.A. on both ends of the connecting cable, that is, on the appliance and on the fuse box.

For copies of the standards listed, contact:

*National Fire Protection Association Batterymarch Park Quincy, Massachusetts 02269

**CSA International 8501 East Pleasant Valley Road Cleveland, Ohio 44131-5575

Before You Begin
Tools and Parts Needed

Measuring tape

Pencil

Phillips screwdriver (Posidrive) #2

Drill with the following bits: 5/16" (7.9 mm) and 3/8" (9.5 mm)

Spirit-level

Aluminum tape (DO NOT use insulating tape)

Exhaust channel (configuration depends on the installation situation)

Additional sheet metal screws (if necessary for installation of the exhaust air duct)

Saw

Parts Included

Extractor hood with fan, back-pressure flap

Lamp, already installed

Metal grease filter

Flue duct

Drill template

1x angle bracket for the flue duct

Instruction manual and installation instructions

6x screws, 5x45 mm

8x screws, 4x8 mm

2 washers

2x hollow wall plugs, 8x40 mm

4x hollow wall plugs, 10x50 mm Torx adapter, 10 & 20

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Appliance dimensions

107/8

77/8

(276 mm)

(200 mm)

357/8

(911 mm)

19/16

(40 mm)

AOnly for circulating-air mode: *Max. 46 5/16" (1177 mm) *Min. 27 7/16" (697 mm)

Only for ducted operation: *Max. 42 3/8" (1077 mm) *Min. 27 7/16" (697 mm)

Safety clearances
WARNING
RISK OF FIRE

Grease deposits in the grease filter can catch fire. The given safety clearance must be observed to avoid heat buildup. Observe the specifications for your cooking appliance. If gas and electric cooktops are used together, the largest given clearance applies.

The appliance may only be installed directly next to a cabinet or wall on one side. The wall or cabinet clearance must be at least 2" (50 mm).

The clearance between the shelf on the cooktop and the bottom of the extractor hood may not be less than 24" (610 mm) in the case of electric cooktops and 30" (760 mm) in case of gas or combined ranges.

If the installation instructions for the gas cooking appliance specify a larger distance, this must be taken into account.

Electric cooktop

Gas cooktop

Fan operation
Note: Ventilation may not exit through an already operational smoke or exhaust chimney, nor a duct used for ventilating furnace installation areas.

If the ventilation is intended to pass through a smoke or exhaust that is not in operation, the responsible area heating inspector must give approval.

If the ventilation passes through an external wall, use a telescope wall sleeve.

Ventilation line
Note: The device manufacturer does not assume any warranty for complaints attributable to the pipe section.

The ventilation opening and the exhaust air ducts must be made according to the local circumstances.

The device achieves its optimum performance by means of a short, straight exhaust air pipe and as large a pipe diameter as possible.

As a result of long rough exhaust air pipes, many pipe bends or too-small diameters, the optimum extraction performance is not achieved and fan noise is increased.

The pipes or hoses for laying the exhaust air line must consist of non-combustible material.

Smooth the connection area of the pipes before installation.

Seal the connection points of the pipes appropriately.

9

Round pipes

An inner diameter of Ø 8" (200 mm) is recommended.

Flat ducts

The inner cross-section must correspond to the diameter of the round pipes.

Ø 8" (200 mm) approx. 50.3 inches2 (324 cm2)

Flat ducts should have no sharp deflections.

Use sealing strip for deviating pipe diameters.

Checking the wall

The wall must be level, vertical and adequately loadbearing.

The depth of the bore holes must be the same length as the screws. The wall plugs must have a secure grip.

The enclosed screws and wall plugs are suitable for solid brickwork. Suitable fasteners must be used for other structures.

Installation Procedure
9CAUTION

Ensure that there are no electric wires, gas or water pipes in the area where holes are to be made.

Preparing the installation
1.Mark a vertical center line on the wall from the ceiling to the lower edge of the extractor hood.
2.Align the drill template on the center line and the bottom edge of the extractor hood and glue on.
3.Mark positions for the screws and the contour of the attachment area.
4.Mark holes for the flue's angle brackets. The center of the angle bracket is marked with a hole. Place the angle brackets in the center of the center line, align them horizontally and mark the positions of the holes.
Fitting the wall retainer
1.Drill holes with Ø 5/16" (7.9 mm) for the angle bracket.
2.Press in the wall plugs flush with the wall.
3.Screw screws (5x34 mm) into the wall plugs by hand in order to spread the plugs apart.
4.Unscrew screws.
5.Screw on the angle bracket for the flue duct.
Making the ceiling breakthrough
1.Using a spirit level, extend the center line of the drill template to the ceiling.
2.Mark the ceiling breakthrough (Ø 8 1/2" (216 mm)) at least 4 5/8" (117 mm) away from the wall.
Making the wall breakthrough
1.Using a spirit level, extend the center line of the drill template to the ceiling.
2.Depending on the curved section of the wall breakthrough (Ø 8 1/2" (216 mm)) mark at least 26 1/ 2" (660 mm) above the bottom edge of the extractor hood.
Mounting the extractor hood on the wall
9WARNING
RISK OF INJURY

The appliance is heavy. To move the appliance, 2 people are required. Use only suitable tools and equipment.

1.Initially remove the protective foil from the back of the appliance and, following installation, remove foil completely.
2.Mark the upper holes on the wall.

Note: Ensure that the holes are horizontal and aligned centered on the center line.

3.Drill the upper holes. Maintain a distance of 1/4" (6 mm) between the wall and screw head.
4.Remove grease filter.
5.Hang the extractor hood on the upper screws on the wall.
6.Mark the lower holes.
7.Remove the extractor hood from the wall.
8.Drill the lower holes.
9.Hang the extractor hood on the upper screws on the wall.

10.Tighten the upper and lower screws by hand.

10

Mounting the back-pressure flap

Using 4 screws (4x8 mm), attach the back-pressure flap to the extractor hood.

Connecting the air extractor (only for ducted operation)

Note: If an aluminum pipe is used, smooth the connection area beforehand.

1.Attach exhaust air pipe and seal.

2.Check whether the back-pressure flap works.

Mounting the recirculation model (only for circulating-air mode)
1.Use 4 screws (4x8 mm) to screw the housing for the recirculation module to the angle bracket.

$

%

&

AScrews

BRecirculation module

CAngle bracket

2.Measure the distance (x) between the lower edge of the housing for the recirculation module and the lower edge of the back-pressure flap.

$

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ARecirculation module

BClamps

CFlue duct

DExhaust air duct

3.Shorten the exhaust air pipe to the length measured.
4.Remove the recirculation module.
5.Push the exhaust air pipe onto the bottom of the recirculation module.
6.Position the recirculation module with exhaust air pipe over the air extraction duct of the extractor hood.
7.Use 4 screws to fasten the recirculation module to the angle bracket.
8.Secure connections with clamps.

11

Bosch HCG56651UC INSTALLATION INSTRUCTIONS AND OPERATION MANUAL
Connect Electrical Supply
9WARNING
RISK OF ELECTRIC SHOCK

Before wiring the appliance, interrupt the main electrical circuit at the electrical control cabinet. A circuit with 120 VAC, 15 or 20 Ampere is required.

Grounding notes: this appliance is equipped with a distributor box with 3 cables. Use the green-yellow cable for grounding the appliance. Connect the green-yellow cable to the grounding cable on the house connection to prevent electric sthock. Do not under any circumstances damage or remove the green-yellow cable. Non-adherence can cause deadly injuries or electric shock.

1.Remove the left cable passage and the cover of the motor controller. Fasten the connecting piece for the installation pipe (listed in cULUS) to the cable passage.

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Attaching flue duct

Hidden surfaces may have sharp edges. Use caution when reaching behind or under appliance.

1.Remove the protective foil from both flue ducts.
2.Push one flue duct into the other.
Notes

To prevent scratches, lay paper over the edges of the outer flue duct to protect the surface.

For ducted operation, turn the upper flue duct so that the ventilation slots point downward.

ACable passage

BCover of the motor controller

2.Connect 1/2" (12.7 mm) installation pipe to motor controller.

$

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AInstallation pipe

BPower connection

CCable connector listed in UL

3.Remove the protective foil from the extractor hood.
4.Place flue ducts on the appliance.
5.Push the inner flue duct upwards and attach it to the angle brackets on the left and right.
6.Screw the flue duct to the sides of the angle bracket using two screws.

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