Bosch HGS236UC, HGS252UC, HGS342UC, HGS455UC, HGS246UC Manual

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GAS FREE-STANDING CONVECTION RANGE
Installation Manual
For Use with Model(s): all gas models
Important Safety Instructions
Table of Contents
Important Safety Instructions ........................................................................................ 1
Preparation .................................................................................................................. 3
Installation ................................................................................................................... 4
Final Steps ................................................................................................................... 5
Please read all instructions before using this appliance.
PARTS PROVIDED:
TOOLS AND PARTS NEEDED:
Standard Measuring Tape
Phillips Head Screwdriver
1-1/4” Wrench
Pencil
T-20 Torx Screwdriver
3/8” Nut Driver
Screws (2) and Anchors (2) for Anti-tip Bracket (Style will vary depending on mounting surface)
Pipe Wrench (2)
Teflon® Tape* or Pipe Joint Compound (Appropriate for use with LP gas and Natural gas)
Channel Lock Pliers
Gas Leak Test Solution
Level
Drill and Drill Bit
Gas Supply Line (Flexible Metal Appliance Connector or Rigid Pipe)
Gas Shut Off Valve (If not already present)
Gloves and Safety Goggles
*
Teflon
is a registered trademark of
DuPont
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
Do not store or use combustible materials, gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your
building.
Immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas
supplier, call the fire department. Installation and service must be performed by a qualified installer, authorized service agency or the gas supplier.
Remove all tape and packaging before using the range. Destroy the carton and plastic bags
after unpacking the range. Never allow children to play with packaging material.
Be sure your appliance is properly installed and grounded by a qualified technician in accordance with the National Electrical Code ANSI/ NFPA No. 7 latest edition and local electrical code requirements. Important: Local codes vary. Installation, electrical connections and grounding must comply with all applicable codes.
Install only per installation instructions
included in the literature package for this range.
Ask your dealer to recommend a qualified technician and an authorized repair service.
Know how to disconnect the power to the range at the circuit breaker or fuse box in and the gas supply at the shutoff in case of an emergency.
Do not repair or replace any part of the
appliance unless specifically recommended in the manuals. All other servicing should be
done by a qualified technician. This may reduce the risk of personal injury and damage to the range.
When testing the supply piping system at
test pressures in excess of 1/2 psig (3.5 kPa), the appliance and its indiviual shut-off valve must be disconnected from the gas piping system.
When testing the supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa), the appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve.
Never modify or alter the construction of a range by removing leveling legs, panels, wire
covers, anti-tip brackets/screws, or any other part of the product.
Do not lift door by door handle. Remove the door for easier handling and installation. See Section ‘Removing Oven Door’ in Use and Care manual.
Safety Instructions
English • 1
Important Safety Instructions
WARNING
Before installing, turn power OFF at the service panel. Lock service panel to prevent power from being turned ON accidentally.
CAUTION
Unit is heavy and requires at least two persons or proper equipment to move.
WARNING
Stepping, leaning or sitting on the doors or drawers of this range can result in serious injuries and also cause damage to the range. Do not allow children to climb or play around the range. The weight of a child on an open door may cause the range to tip, resulting in serious burns or other injury.
CAUTION
Do not use the oven or warming drawer (if equipped) for storage.
WARNING
Do not store items of interest to children in the cabinets above the range or on the backguard of a range. Children climbing on the range to reach items could be seriously injured.
This appliance has been tested in accordance with the following standards:
ANSI Z21.1, Standard for Household Cooking
Appliances (USA)
CAN 1.1-M81 Interim Reqt # 58 Domestic
Cooktops (CANADA)
CAN/ CSA-C 22.2 No. 61-M89 Household Cooking
Ranges In Canada, installation must be in accordance with CAN 1-B149.1 and .2 Installation Codes for Gas Burning Appliances and/or local codes.
For Massachusetts Installations:
1. Installation must be performed by a qualified or licensed contractor, plumber or gas fitter qualified or licensed by the state, province or region where this appliance is being installed.
2. Shut-off valve must be a “T” handle gas cock.
3. Flexible gas connector must not be longer than 36 inches.
High Altitude Installation Note:
This range is CSA certified for safe operation up to an altitude of 10,000 ft. without any modifications. Exception: for use with LP, the range must first be converted using the LP conversion instructions included in this literature package.
WARNING
RANGE TIPPING HAZARD
All ranges can tip and injury could result. To prevent accidental tipping of the range, attach it to the wall, floor or cabinet by installing the Anti-Tip Device supplied.
A risk of tip-over may exist if the appliance is not installed in accordance with these instructions.
If the range is pulled away from the wall for cleaning, service, or any other reason, ensure that the Anti-Tip Device is properly reengaged when the range is pushed back against the wall. In the event of abnormal usage (such as a person standing, sitting, or leaning on an open door), failure to take this precaution could result in tipping of the range. Personal injury might result from spilled hot liquids or from the range itself.
English • 2
Steps 1 through 4: Preparation
1. Install Ventilation
Bosch strongly recommends the installation of a ventilation hood above this range. For most kitchens a certified hood rating of not less than 300 CFM is recommended. The range hood must be installed according to instructions furnished with the hood.
2. Prepare Cabinets
This unit is designed for installation near adjacent walls and projecting surfaces constructed of combustible materials.
Allow a minimum of 30 inches between overhead cabinets where range is to be installed (See Figure 1).
Required Clearances* From cooktop to materials above (See Figure 1)
There must be a minimum clearance of 30 inches between the top of the cooking surface and the bottom of an unprotected wood or metal cabinet.
24 inches is acceptable when the bottom of the wood or metal cabinet is protected by (a) not less than1/4" of flame retardant material which must be covered with (b) not less than No. 28 MSG sheet metal, 0.015 inch stainless steel’ or 0.024 inch aluminum or copper.
From range walls to adjacent materials
Figure 1) No clearance is required from unit walls to adjacent vertical combustible walls on rear, right or left.
Clearance from range top to adjacent vertical walls must be at least 4”.
NOTE: Some cabinet finishes cannot survive the temperatures allowed by U.L., particularly self-cleaning ovens; the cabinets may discolor or stain. This is most noticeable with laminated cabinets.
(See
30” Minimum
Centered
4” Min.
No Clearance to Cabinet
Wall Required
Figure 1: Cabinet Preparation
Place Gas Supply
Line and
Electrical Outlet
7 1/2"
7 1/2”
13 1/8 "
13 1/8”
4 1/2"
4 1/2”
30"
30”
Figure 2: Gas Supply Line and Electrical Outlet Placement
Here
30”
Min.
4"
3 7/8"
4” 3 7/8”
3 1/2”
3 1/2"
4 1/2"
4 1/2”
4” Min.
18”
Min.
Safety & Preparation
3. Prepare Gas Supply Line and Electrical Outlet
The gas supply line and electrical outlet must be located in the shaded space in Figure 2.
4. Prepare Walls and Floor and Install Anti-Tip Bracket
Cabinet Sidewall
1. Seal any holes in the walls or floor.
2. Adjust height of range and level by rotating the
adjustable leg supports on the bottom of the range, using 1-1/4" wrench.
3. Measure to locate bracket position as shown in
Figure 3
Figure 3.
4. Secure bracket with 2 screws adequate for
mounting surface, not included. (i.e.; for wood
Gas Connection
floor use wood screws for concrete floor use concrete anchors and screws).
Figure 4
*Instructions were determined using Standard American cabinets. Standard base cabinets measure 36" high x 24" deep . Cabinets over the cooking surface and cabinets adjacent to those over the cooking surface measure 13 inches deep from backwall. If nonstandard cabinets are used, care should be taken to alter dimensions accordingly.
Flush
Backwall
Anti-Tip Device
1 9/16”
English • 3
Step 5: Installation - Connect Gas Supply
Important note for LP users: The range is
shipped from the factory for use with natural gas. For use with propane (LP) gas, your range must first be converted using the LP conversion kit.
The gas connection is located below the back panel of the range (See Figure 4, Page 3). It is accessible through the warming drawer access panel or from the back of the range. To reach access panel, remove warming drawer. Shut off main gas supply valve before disconnecting the old range and leave it off until the new hook-up has been completed. Don’t forget to relight the
pilot on other gas appliances when you turn the gas back on.
The range can be installed using rigid pipe or a CSA International-certified flexible metal appliance connector. If using a flexible connector, always use a new connector. Apply pipe joint compound orTeflon* tape appropriate for use with LP gas and Natural gas around all male pipe threads to prevent leaks. If not already present, install gas shut off valve in an easily accessible location. Make sure all users know where and how to shut off the gas supply to the range.
Note: The installer should inform the consumer of the location of the gas shut-off valve. Flexible Connector Method (see Figure 5, this page)
1. Install male 1/2” flare adaptor at the 1/2” NPT internal thread of the range inlet. Use a backup wrench on the elbow fitting to avoid damage.
2. Install male 1/2” or 3/4” flare union adapter on the NPT internal thread of the manual shut-off valve.
3. Connect flexible metal appliance connector.
4. Make sure circuit breaker is off and then plug range cord in to electrical outlet.
5. Push range back into position insuring that range leg slides under the anti-tip bracket. The range will sit 3/4” away from the wall when properly installed.
Note: Be careful not to crimp flexible connector!
6. Carefully tip range forward to insure that anti-tip bracket engages and prevents tip-over.
Rigid Pipe Method (see Figure 6, this page)
The configuration of the rigid pipe connection will vary depending on the location of the gas pipe stub. Refer to Figure 6 for details.
1. Make sure circuit breaker is off and then plug range cord in to electrical outlet.
2. Push range back into position insuring that range leg slides under the anti-tip bracket. The range will sit 3/4” away from the wall when properly installed.
3. Carefully tip range forward to insure that anti-tip bracket engages and prevents tip-over.
4. Connect pipe to range at union. Access the connection through the access panel behind the warming drawer.
Note: Be careful not to apply pressure to warming drawer element during rigid pipe installation.
Proceed to “Test for Gas Leaks”, next column.
Test for Gas Leaks
Leak testing is to be conducted by the installer according to the instructions given in this section. Turn on Gas. Apply a non-corrosive leak detection fluid to all joints and fittings in the gas connection between the shut-off valve and the range. Include gas fittings and joints in the range if connections may have been disturbed during installation. Bubbles
appearing around fittings and connections indicate a leak.
If a leak appears, turn off supply line gas shut-off valve and tighten connections. Retest for leaks by turning on the supply line gas shut-off valve. When leak check is complete (no bubbles appear), test is complete. Wipe off all detection fluid residue. Proceed to Step 6: Final Steps.
CAUTION
NEVER CHECK FOR LEAKS WITH A FLAME. DO NOT CONTINUE TO THE NEXT STEP UNTIL ALL LEAKS ARE ELIMINATED.
CAUTION
Before you plug in an electrical cord, be sure all controls are in the OFF position.
Gas Shut­Off Valve
Regulator
Figure 5: Flexible Connector Method
elbow
nipple
union
nipple
elbow: connect to regulator here
gas shut off valve
1/2” to 3/4” gas pipe
Flexible Connector
elbow
nipple
Gas Flow to Range
Figure 6: Rigid Pipe Method
English • 4
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