YAMAHA TTR125LS, TTR125, TTR125S, TTR125 2004 PARTS CATALOGUE 04

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TTR125 (5HPP) EUROPE,S.AFRICA

TTR125S (5HPP/5HPR) USA,OCEANIA/CANADA

TTR125L (5HPU) EUROPE,S.AFRICA

TTR125LS (5HPU/5HPV) USA,OCEANIA/CANADA

1C5HP-100E1

( 2C5HP-100E1 )

TTR125/TTR125S

TTR125L/TTR125LS

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited. Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1.Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2.Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.The number of components for assembly

•Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

•The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO.	DESCRIPTION	Q’TY REMARKS
2F5–83310–60	FRONT FLASHER LIGHT ASSY	2
115–83311–60	.BULB (6V–18W)	1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO.	DESCRIPTION	Q’TY	REMARKS
2N4–24110–00–X5	FUEL TANK COMP.	2	MXR
3J1–24240–10	.GRAPHIC, FUEL TANK	1	FOR MXR

5.Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

6. The asterisk (*) before a reference number indicates modified items after the first edition.

FOREWORD

7. Applicable Serial No.
Engine Serial No.	Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation	Colour Name	Colour Code

DPBSE(*)	DEEP PURPLISH BLUE SOLID E	0583

SL	SILVER	0035

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

When using this parts catalogue, please be sure to cross–reference the “model code –

production code No.” in the catalogue with the “model code – production code No.” indi-

Model

Production

Country

Model

Production

Country

cated on the Model Label affixed onto the product concerned.

Code

Code No.

(destination)

Code

Code No.

(destination)

(2)

“Model Label” Indication

010

U.S.A.

040

HOLLAND

020

AUSTRALIA

050

SWITZERLAND

030

AUSTRIA

DENMARK

GERMANY

060

FINLAND

040

BELGIUM

IRELAND

(3) Model Label Affixing Location

HOLLAND

NORWAY

050

SWITZERLAND

5HPU

070

SPAIN

DENMARK

080

FRANCE

060

FINLAND

090

UNITED KINGDOM

5HPP

IRELAND

100

GREECE

NORWAY

120

NEW ZEALAND

070

SPAIN

SOUTH AFRICA

080

FRANCE

130

PORTUGAL

090

UNITED KINGDOM

140

SWEDEN

(4)

Colouring Information

100

GREECE

5HPV

010

CANADA

NEW ZEALAND

Model Code

Colouring

Colour

Colour Name

Abbrevia-

120

Type Code

Code

tion

SOUTH AFRICA

5HPP

0583

DEEP PURPLISH BLUE SOLID E

DPBSE

130

PORTUGAL

5HPR

0583

DEEP PURPLISH BLUE SOLID E

DPBSE

140

SWEDEN

5HPU

0583

DEEP PURPLISH BLUE SOLID E

DPBSE

5HPR

010

CANADA

5HPV

0583

DEEP PURPLISH BLUE SOLID E

DPBSE

010

U.S.A.

020

AUSTRALIA

5HPU

030

AUSTRIA

GERMANY

040

BELGIUM

CONTENTS

ENGINE
CYLINDER ............................................................................	B2
CRANKSHAFT & PISTON ....................................................	B3
VALVE ...................................................................................	B4
CAMSHAFT & CHAIN ...........................................................	B5
OIL PUMP .............................................................................	B6
INTAKE .................................................................................	B7
CARBURETOR .....................................................................	B8
EXHAUST .............................................................................	B10
CRANKCASE ........................................................................	B12
CRANKCASE COVER 1 .......................................................	B13
STARTER ..............................................................................	B14
CLUTCH ................................................................................	B15
TRANSMISSION ...................................................................	C2
SHIFT CAM & FORK .............................................................	C4
SHIFT SHAFT .......................................................................	C5
CHASSIS
FRAME ..................................................................................	C6
FENDER ................................................................................	C8
SIDE COVER ........................................................................	C9
REAR ARM & SUSPENSION ...............................................	C10
STEERING ............................................................................	C13
FRONT FORK .......................................................................	C14
FRONT FORK 2 ....................................................................	D2
FUEL TANK ...........................................................................	D4
SEAT .....................................................................................	D6
FRONT WHEEL ....................................................................	D7
FRONT WHEEL 2 .................................................................	D8
FRONT BRAKE CALIPER ....................................................	D9
REAR WHEEL .......................................................................	D10
STEERING HANDLE & CABLE ............................................	D12
FRONT MASTER CYLINDER ...............................................	D13
STAND & FOOTREST ..........................................................	D14
GENERATOR ........................................................................	E2
HANDLE SWITCH & LEVER ................................................	E3
HANDLE SWITCH & LEVER 2 .............................................	E4
ELECTRICAL 1 .....................................................................	E5
INDEX
NUMERICAL INDEX .............................................................	M1

FIG.		1 CYLINDER

REF.			PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV		REMARKS
NO.			PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV		REMARKS

1	5HP–11111–00			HEAD, CYLINDER 1		1		1		1		1
2	2UJ–11133–10			.GUIDE, VALVE 1		1		1		1		1
3	22F–11134–10			.GUIDE, VALVE 2		1		1		1		1
4	93440–10109			.CIRCLIP		2		2		2		2
5	90153–06029			.SCREW, HEXAGON		1		1		1		1

6	90430–06014			.GASKET		1		1		1		1
7	90116–06503			BOLT, STUD		2		2		2		2
8	5HH–11185–00			COVER, CYLINDER HEAD SIDE 1		1		1		1		1
9	5HP–11161–00			ABSORBER 1		4		4		4		4
10	93210–71462			O-RING		1		1		1		1

11	95027–06020			BOLT, FLANGE		2		2		2		2
12	22F–11186–00			COVER, CYLINDER HEAD SIDE 2		2		2		2		2
13	93210–44704			O-RING		2		2		2		2
14	90105–08724			BOLT, FLANGE		4		4		4		4
15	90201–08609			WASHER, PLATE		4		4		4		4

16	94701–00265			PLUG, SPARK (ND U22FSR-U)		1		1		1		1		UR
	94701–00366			PLUG, SPARK (NGK CR7HSA)		1		1		1		1		UR
17	5AP–11181–00			GASKET, CYLINDER HEAD 1		1		1		1		1
18	99530–10114			PIN, DOWEL		2		2		2		2
19	90110–06014			BOLT, HEXAGON SOCKET HEAD		2		2		2		2

20	5HP–11310–10			CYLINDER		1		1		1		1
21	5HP–11351–00			GASKET, CYLINDER		1		1		1		1
22	93210–57634			O-RING		1		1		1		1

FIG. 2 CRANKSHAFT & PISTON

REF.		PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV		REMARKS
NO.		PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV		REMARKS

1	5HP–11400–00		CRANKSHAFT ASSY		1		1		1		1
2	5HP–W1141–00		.CRANK 1		1		1		1		1
3	4LS–11681–01		.PIN, CRANK 1		1		1		1		1
4	93310–6290C		.BEARING		1		1		1		1
5	4LS–11651–02		.ROD, CONNECTING		1		1		1		1

6	5HP–11422–00		.CRANK 2		1		1		1		1
7	5AP–11536–00		.GEAR, DRIVE		1		1		1		1
8	93306–20597		BEARING		1		1		1		1
9	5HP–11631–00–A0		PISTON (STD)		1		1		1		1
	5HP–11636–00		PISTON (0.50MM O/S)		1		1		1		1		AP

	5HP–11638–00		PISTON (1.00MM O/S)		1		1		1		1		AP
10	2TK–11633–00		PIN, PISTON		1		1		1		1
11	93450–16068		CIRCLIP		2		2		2		2
12	4LS–11603–00		PISTON RING SET (STD)		1		1		1		1
	4LS–11605–00		PISTON RING SET (0.50MM O/S)		1		1		1		1		AP

	4LS–11607–00		PISTON RING SET (1.00MM O/S)		1		1		1		1		AP
13	5HP–11500–00		BALANCER ASSY		1		1		1		1
14	93306–20221		BEARING		2		2		2		2
15	90280–03017		KEY, WOODRUFF		1		1		1		1
16	90201–120E8		WASHER, PLATE		1		1		1		1

17	90179–12248		NUT		1		1		1		1

FIG.		3 VALVE

REF.			PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV	REMARKS
NO.			PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV	REMARKS

1	5HP–12111–00			VALVE, INTAKE		1		1		1		1
2	5HP–12121–00			VALVE, EXHAUST		1		1		1		1
3	2HX–12119–00			SEAL, VALVE STEM		2		2		2		2
4	22F–12116–00			SEAT, VALVE SPRING		2		2		2		2
5	5HP–12113–00			SPRING, VALVE INNER		2		2		2		2

6	22F–12118–01			COTTER, VALVE		4		4		4		4
7	22F–12117–02			RETAINER, VALVE SPRING		2		2		2		2
8	50M–12151–00			ARM, VALVE ROCKER		2		2		2		2
9	22F–12159–00			SCREW, VALVE ADJUSTING		2		2		2		2
10	90170–05302			NUT		2		2		2		2

11	22F–12156–00			SHAFT, ROCKER 2		2		2		2		2

FIG. 4 CAMSHAFT & CHAIN

REF.		PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV	REMARKS
NO.		PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV	REMARKS

1	5HP–12170–00		CAMSHAFT ASSY 1		1		1		1		1
2	4UL–1111F–00		PLATE		1		1		1		1
3	90110–06226		BOLT, HEXAGON SOCKET HEAD		1		1		1		1
4	5AP–12176–00		SPROCKET, CAM CHAIN		1		1		1		1
5	90201–08326		WASHER, PLATE		1		1		1		1

6	90101–08590		BOLT		1		1		1		1
7	94581–94088		CHAIN		1		1		1		1
8	5AP–12231–00		GUIDE, STOPPER 1		1		1		1		1
9	5HP–12241–01		GUIDE, STOPPER 2		1		1		1		1
10	5AP–15598–00		COLLAR		1		1		1		1

11	90105–06557		BOLT, FLANGE		1		1		1		1
12	4ST–12210–00		TENSIONER ASSY, CAM CHAIN		1		1		1		1
13	4RF–12213–00		GASKET, TENSIONER CASE		1		1		1		1
14	95027–06016		BOLT, FLANGE		2		2		2		2
15	90430–06014		GASKET		2		2		2		2

FIG.		5 OIL PUMP

REF.			PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV	REMARKS
NO.			PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV	REMARKS

1	5AP–13300–00			OIL PUMP ASSY		1		1		1		1
2	4GL–13325–00			.GEAR, PUMP DRIVEN (34T)		1		1		1		1
3	99001–05600			.CIRCLIP		1		1		1		1
4	90208–07052			.WASHER, CONICAL SPRING		1		1		1		1
5	22F–13329–01			GASKET, PUMP COVER		1		1		1		1

6	90155–06009			SCREW, FLAT FILLISTER		2		2		2		2
7	90340–12097			PLUG, STRAIGHT SCREW		1		1		1		1
8	90430–12213			GASKET		1		1		1		1
9	22F–13411–01			STRAINER, OIL		1		1		1		1
10	5HH–13324–00			GEAR, PUMP DRIVE		1		1		1		1

11	5AP–13451–00			FILTER,ROTARY		1		1		1		1

YAMAHA TTR125LS, TTR125, TTR125S, TTR125 2004 PARTS CATALOGUE 04

FIG.		6 INTAKE

REF.			PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV	REMARKS
NO.			PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV	REMARKS

1	5HP–13586–00			JOINT, CARBURETOR 1		1		1		1		1
2	16G–13569–00			PLUG, BLIND		1		1		1		1
3	90467–10039			CLIP		1		1		1		1
4	93210–30611			O-RING		1		1		1		1
5	91317–06020			BOLT		2		2		2		2

6	90450–44062			HOSE CLAMP ASSY		1		1		1		1
7	5HP–14411–01			CASE, AIR CLEANER 1		1		1		1		1
8	5HP–14412–00			CAP, CLEANER CASE 1		1		1		1		1
9	5HP–14422–00			CAP, CLEANER CASE 2		1		1		1		1
10	5HP–14450–00			ELEMENT ASSY, AIR CLEANER		1		1		1		1

11	5HP–14437–00			DUCT		1		1		1		1
12	5HP–14453–00			JOINT, AIR CLEANER 1		1		1		1		1
13	50M–14452–00			SEAL		1		1		1		1
14	3GM–14452–00			SEAL		1		1		1		1
15	97707–50520			SCREW, TAPPING		3		3		3		3

16	5HP–2811G–00			BAND		1		1		1		1
17	34K–14484–00			PLATE, CLEANER CASE FITTING		1		1		1		1
18	26A–14436–00			HOOK		1		1		1		1
19	90267–40073			RIVET, BLIND		3		3		3		3
20	92907–04200			WASHER		3		3		3		3

21	3AJ–1443E–00			PIPE, DRAIN		1		1		1		1
22	90467–15012			CLIP		1		1		1		1
23	5HP–14472–00			PLATE, ELEMENT		1		1		1		1
24	MS0–1443E–00			PIPE, DRAIN		1		1		1		1
25	90467–14015			CLIP		1		1		1		1

26	90119–06044			BOLT, WITH WASHER		3		3		3		3
27	90460–46206			CLAMP, HOSE		1		1		1		1

FIG.		7 CARBURETOR

REF.			PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV		REMARKS
NO.			PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV		REMARKS

1	5HP–14101–10			CARBURETOR ASSY 1		1		1		1		1
2	5HP–1490J–00			.NEEDLE SET		1		1		1		1
3	4LS–14131–00			.SPRING, THROTTLE VALVE		1		1		1		1
4	5DG–14106–00			.CABLE ADJUST SCREW SET		1		1		1		1
5	4LS–14126–00			.GASKET		1		1		1		1

6	5HH–14112–25			.VALVE, THROTTLE 1		1		1		1		1
7	5HP–1410A–10			.STARTER SET		1		1		1		1
8	5HH–14103–00			.THROTTLE SCREW SET		1		1		1		1
9	4LS–14191–00			.PLUG, DRAIN		1		1		1		1
10	3H1–14147–00			.O-RING		1		1		1		1

11	3H1–14962–00			.WASHER		1		1		1		1
12	4LS–14923–20			.SCREW, PILOT		1		1		1		1
13	5K7–14134–00			.SPRING, AIR ADJUSTING		1		1		1		1
14	24W–14184–00			.GASKET, FLOAT CHAMBER		1		1		1		1
15	21V–1414M–26			.NOZZLE, MAIN		1		1		1		1

16	5HP–14142–15			.JET, PILOT (# 15)		1		1		1		1
17	5HP–14145–00			.SETTER, NEEDLE JET		1		1		1		1
18	620–14231–21			.JET, MAIN (#105)		1		1		1		1		STD
	620–1423A–71			.JET,MAIN(#102.5)		1		1		1		1		AP
19	583–14561–00			.O-RING		1		1		1		1

20	5HH–14185–00			.FLOAT		1		1		1		1
21	5HP–14107–18			.NEEDLE VALVE SET		1		1		1		1
22	127–14186–00			.PIN, FLOAT		1		1		1		1
23	1A0–14196–00			.PIPE		1		1		1		1
24	26H–14197–00			.PIPE		2		2		2		2

25	66E–14251–00			.NIPPLE		1		1		1		1
26	5HP–14348–00			.PIPE 1		1		1		1		1

FIG.		7 CARBURETOR

REF.			PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV	REMARKS
NO.			PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV	REMARKS

27	5CA–14197–00			.PIPE		1		1		1		1
28	98507–03006			.SCREW, PAN HEAD		1		1		1		1
29	92907–03100			.WASHER, SPRING		1		1		1		1
30	98507–04014			.SCREW, PAN HEAD		4		4		4		4
31	92907–04100			.WASHER, SPRING		4		4		4		4

32	4LS–14147–00			.O-RING		1		1		1		1
33	5AP–14940–00			.DIAPHRAGM ASSY		1		1		1		1
34	5HP–14280–00			.COVER, CARBURETOR		1		1		1		1
35	5AP–14933–00			.SPRING, DIAPHRAGM		1		1		1		1
36	1HX–14231–16			.JET, MAIN (# 80)		1		1		1		1

37	1HX–14231–29			.JET, MAIN (#145)		1		1		1		1
38	5V7–14153–00			.WASHER, MAIN JET		1		1		1		1
39	5HP–14565–00			.SCREW		1		1		1		1
40	5HP–14216–00			.SCREW		1		1		1		1

FIG.		8 EXHAUST

REF.			PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV	REMARKS
NO.			PART NO.		DESCRIPTION		5HPP		5HPR		5HPU		5HPV	REMARKS

1	5HP–14711–10			MUFFLER 1		1		1		1		1
2	22W–24181–00			DAMPER, LOCATING 1		1		1		1		1
3	95027–06010			BOLT, FLANGE		3		3		3		3
4	5HP–14780–00			SPARK ARRESTER ASSY		1		1		1		1
5	5HP–14628–00			PROTECTOR, EXHAUST PIPE		1		1		1		1

6	4BD–14766–00			WASHER, PROTECTOR		6		6		6		6
7	90206–06090			WASHER, WAVE		3		3		3		3
8	98980–06008			SCREW, BIND		3		3		3		3
9	5HP–14628–10			PROTECTOR, EXHAUST PIPE		1		1		1		1
10	5HP–1479H–00			COVER, 1		1		1		1		1

11	4BD–14766–00			WASHER, PROTECTOR		4		4		4		4
12	90183–04047			NUT, SPRING		2		2		2		2
13	4BD–14766–00			WASHER, PROTECTOR		4		4		4		4
14	90206–06090			WASHER, WAVE		2		2		2		2
15	98980–06008			SCREW, BIND		2		2		2		2

16	5HP–14758–00			PROTECTER, SILENCER		1		1		1		1
17	5HP–1479J–00			COVER 2		1		1		1		1
18	90183–04047			NUT, SPRING		2		2		2		2
19	4BD–14766–00			WASHER, PROTECTOR		4		4		4		4
20	90206–06090			WASHER, WAVE		2		2		2		2

21	98980–06008			SCREW, BIND		2		2		2		2
22	4BR–14613–00			GASKET, EXHAUST PIPE		1		1		1		1
23	95607–06200			NUT, SELF U-FLANGE		2		2		2		2
24	95817–10040			BOLT, FLANGE		1		1		1		1
25	90201–101J1			WASHER, PLATE		2		2		2		2

26	90185–10002			NUT, SELF-LOCKING		1		1		1		1
27	90179–08491			NUT		1		1		1		1

B10

FIG.

8 EXHAUST

REF.

PART NO.

DESCRIPTION

5HPP

5HPR

5HPU

5HPV

REMARKS

NO.

90201–087A9

WASHER, PLATE

90105–081A7

BOLT, FLANGE

B11

+ 39 hidden pages

YAMAHA TTR125LS, TTR125, TTR125S, TTR125 2004 PARTS CATALOGUE 04

FOREWORD

MODEL LABEL

ENGINE

CHASSIS

CYLINDER

3 VALVE

5 OIL PUMP

6 INTAKE

7 CARBURETOR

8 EXHAUST