Whirlpool AGB 485/WP, AGB 486/WP, AGB 500/WP, AGB 483/WP, AGB 484/WP Instructions for installation, use and maintenance

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064_03

 

07/2007

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Instructions for installation, use and maintenance

GAS KITCHENS

AGB 483/WP • AGB 492/WP AGB 484/WP • AGB 493/WP AGB 486/WP • AGB 494/WP AGB 485/WP • AGB 490/WP AGB 495/WP • AGB 499/WP AGB 500/WP • AGB 356/WP AGB 489/WP • AGB 491/WP AGB 488/WP • AGS 775/WP ADN 019/WP • ADN 021/WP

 

CHARACTERISTICS

 

Supplied by:

 

Date:

 

Customer Service:

 

FAX

 

e-mail

064_03 - GAS KITCHENS

07/2007

 

2 · 26

INDEX

1

Diagram

4

 

 

 

2

Features of the appliances

9

 

 

 

3

Technical data

9-10

 

 

 

4

Installation instructions

11

4.1

Safety rules

11

4.2

Structure, framework and safety devices of the appliances

11

 

4.2.1 Cooking zone

11

 

4.2.2 Oven

11

 

Gas version GN 2/1 and MAXI

11

 

Gas version GN 1/1 ventilated

11

 

Electric version GN 2/1

11

 

Electric version GN 1/1 ventilated

11

 

4.2.3 Neutral cabinet

11

4.3

Assembly

11

 

4.3.1 Installation premises

11

 

4.3.2 Statutory regulations and technical requirements

11

 

4.3.3 Installation

12

 

4.3.4 Installation operations

12

 

4.3.5 Gas connection

12

 

4.3.6 Smoke extraction

12

 

4.3.7 Electrical connection

12

 

4.3.8 Equipotential

12

 

 

 

5

Operation preparation

12

5.1

Preparation and Start-up

12

 

5.1.1 Start-up

12

 

5.1.2 Check of power

12

 

5.1.3 Checking the input pressure

13

 

5.1.4 Power check with volumetric method

13

 

5.1.5 Power check for operation with liquid gas

13

 

5.1.6 Check of pilot flame

13

 

5.1.7 Checking the primary air

13

 

5.1.8 Operation Control

15

 

5.1.9 Operator training

15

 

5.1.10 Conversion and adjustment

15

 

5.1.11 Replacement of burner nozzles

15

 

5.1.12 Setting reduced capacity power

15

 

5.1.13 Replacement of pilot nozzle (gas oven GN 2/1)

15

 

5.1.14 Replacement of pilot nozzle (gas oven MAXI)

15

 

5.1.15 Replacement of nozzle of gas ovens GN 1/1 and MAXI

15

 

5.1.16 Replacement of burner nozzle (gas oven)

15

 

5.1.17 Adjusting the pilot flame solid top

15

 

5.1.18 Replacing the burner nozzle solid top

15

 

5.1.19 Adjusting the low flame solid top

15

5.2

Maintenance

16

5.3

Replacing parts

16

 

5.3.1 Gas valve (open flames)

16

 

5.3.2 Thermocouple (open flames)

16

 

5.3.3 Gas ring ignition plug

16

 

5.3.4 Plug (gas oven)

16

 

5.3.5 Gas valve (gas oven)

16

 

5.3.6 Thermocouple (gas oven)

16

 

5.3.7 Main burner (gas oven)

16

 

5.3.8 Heating elements (electric oven GN 1/1)

17

 

5.3.9 Heating elements (electric oven GN 2/1)

17

 

5.3.10 Fan for electric and gas ovens GN 1/1

17

 

5.3.11 Solid top burner

17

 

5.3.12 Solid top tap

17

 

5.3.13 Solid top pilot burner

17

 

5.3.14 Solid top ignition plug

17

 

5.3.15 Solid top thermocouple

17

 

 

 

6

Instructions for use

18

6.1

Safety, cleaning and repair rules

18

 

 

 

6.2

Start-up

18

 

6.2.1 Lighting and disconnecting open flame burner

18

6.3

Lighting and shutting down a gas oven

18

 

6.3.1 Lighting the pilot (gas oven GN 1/1)

18

 

6.3.2 Lighting the pilot (gas oven GN 2/1 and MAXI)

18

 

6.3.3 Lighting the main burner and temperature adjustment

 

(gas ovens GN 2/1 and MAXI)

19

 

Shutdown

19

 

6.3.4 Lighting the main burner and temperature adjustment

 

in gas oven GN 1/1

19

 

Shutdown

19

6.4

Lighting and shutdown of electric oven GN 1/1

19

6.5

Lighting and shutdown of electric oven GN 2/1

19

6.6

Turning the solid top on and off

19

6.7

Turning the appliance off in case of breakdown

20

 

6.7.1 What to do in case of failure or prolonged period of

 

 

disuse

20

6.8

Appliance care and frequency of maintenance

20

6.9

Recommendations for handling stainless steel industrial

 

 

kitchens

20

 

6.9.1 Useful information on stainless steel

20

 

6.9.2 Warnings and advice for maintenance of stainless steel

 

appliances

20

 

6.9.3 WEEE Directive

21

 

 

 

7

Appendix: Electrical diagrams

23-25

064_03 - GAS KITCHENS

07/2007

3 · 26

1 - DIAGRAM

AGB 484/WP - AGB 486/WP

AGB 492/WP - AGB 493/WP

ADN 021/WP

 

400

 

 

 

 

800

 

 

 

 

 

700

 

 

300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

970

1/2"

900

1/2"

 

1/2"

150

21

21

21

100 150

53

294

53

53

694

53

52

506

142

AGB 484/WP - AGB 486/WP

AGB 492/WP - AGB 493/WP

ADN 021/WP

 

 

 

 

 

295

6.0

390

4806

4.0

6.0

5390

kW

kW

kW

 

 

 

 

 

 

 

 

350

4.0

 

 

6.0

4.0

 

kW

 

1/2"

kW

kW

1/24"3

310

220

255

310

200

200

200

400

200

AGB 483/WP

800

4.0 kW

Ø 100 mm

6.0 kW

Ø 120 mm

 

 

1/2"

21

 

21

53

694

53

064_03 - GAS KITCHENS

07/2007

4 · 26

1 - DIAGRAM

AGB 494/WP - AGB 485/WP

 

 

 

AGB 494/WP - AGB 485/WP

 

AGB 495/WP - ADN 019/WP

 

 

 

AGB 495/WP - AGB 490/WP

 

 

 

 

 

 

 

 

 

 

 

ADN 019/WP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1200

 

 

 

 

 

 

 

700

 

 

300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

970

1/2"

900

1/2"

150

21

 

 

 

 

 

 

 

21

 

 

 

 

 

 

100

 

150

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

53

 

 

 

1094

 

 

 

53

 

52

 

 

706

 

 

 

 

 

 

142

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AGB 490/WP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1200

 

 

 

 

1200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2"

 

 

1/2"

21

 

21

21

 

21

53

1094

53

53

1094

53

480

220

4.0

4.0

6.0

kW

kW

kW

6.0

4.0

4.0

kW

kW

kW

AGB 494/WP - AGB 485/WP

AGB 495/WP - AGB 490/WP

ADN 019/WP

390

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2"

4.0 kW

Ø 100 mm

 

 

 

 

 

 

 

 

 

310

 

 

 

 

6.0 kW

Ø 120 mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200 400 400 200

064_03 - GAS KITCHENS

07/2007

5 · 26

Whirlpool AGB 485/WP, AGB 486/WP, AGB 500/WP, AGB 483/WP, AGB 484/WP Instructions for installation, use and maintenance

1 - DIAGRAM

AGB 499/WP

AGB 499/WP

AGB 500/WP

140

400

800

6.0 kW

53

294

53

53

694

53

4.0 kW

200 200

AGB 500/WP

140

4.0

6.0

kW

kW

700

6.0 4.0 kW kW

200 400 200

140

AGB 499/WP - AGB 500/WP

700

340

270

55

35

4.0 kW

Ø 100 mm

6.0 kW

Ø 120 mm

1200

4.0

4.0

 

6.0

 

 

kW

kW

 

kW

 

 

700

 

 

53

1094

53

6.0

4.0

 

4.0

 

 

kW

kW

 

kW

 

 

200

400

400

200

 

 

064_03 - GAS KITCHENS

07/2007

6 · 26

 

 

 

 

 

1 - DIAGRAM

 

 

 

 

 

 

 

 

T

 

 

 

 

 

T

 

 

 

 

 

50

 

 

 

 

 

50

 

 

 

 

220

 

 

 

 

 

220

900

 

 

 

465

900

 

 

 

 

465

AGB 481/WP

 

 

 

AGB 491/WP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

G

 

 

13,5

±1

38 ±2

165

 

 

13,5

±1

38 ±2

140

 

 

 

 

 

 

 

52,5

695

 

52,5

52,5

1095

1095

 

52,5

 

6.0

 

 

 

 

 

6.0

 

 

 

 

kW

 

 

700

 

 

kW

 

 

 

 

 

 

 

 

 

 

 

 

700

 

4.0

 

G

 

 

 

4.0

 

 

 

 

 

 

 

 

 

 

 

 

 

kW

 

±1

 

 

 

kW

 

 

 

 

 

280

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

 

 

800

 

 

 

 

1200

 

 

 

 

AGB 489/WP

 

 

 

 

AGB 491/WP

 

 

 

 

4.0 kW

 

 

 

 

 

 

 

 

 

 

Ø 100 mm

 

 

 

 

 

 

 

 

 

 

6.0 kW

 

 

 

 

 

 

 

 

 

 

Ø 120 mm

 

 

 

 

 

 

 

 

 

 

064_03 - GAS KITCHENS

 

 

 

 

 

 

 

 

 

07/2007

 

 

 

 

 

7 · 26

 

 

 

 

 

 

 

 

 

 

1 - DIAGRAM

 

 

 

 

 

 

 

 

 

T

 

 

 

 

 

T

 

 

 

 

 

 

50

 

 

 

 

 

50

 

 

 

 

 

220

 

 

 

 

 

220

 

875

 

 

 

465

875

 

 

 

 

465

 

 

AGB 488/WP

 

 

 

AGS 775/WP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

G

 

 

 

13,5

±1

38 ±2

140

 

 

13,5

±1

38 ±2

140

 

 

 

 

 

 

 

 

 

52,5

695

 

52,5

52,5

1095

1095

 

52,5

 

 

 

 

 

 

 

6.0

6.0

 

 

250

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

700

 

kW

kW

 

 

 

 

 

 

 

 

 

 

 

 

 

280

700

 

 

 

G

 

 

4.0

4.0

 

G

 

 

 

 

 

280 ±1

 

 

kW

kW

 

280 ±2

170

 

 

 

 

 

 

 

 

 

 

 

800

 

 

 

 

 

200

 

 

 

 

 

 

 

 

 

1200

 

 

 

 

 

4.0 kW

 

 

 

 

 

 

 

 

 

 

 

Ø 100 mm

 

 

 

 

 

 

 

 

 

 

 

6.0 kW

 

 

 

 

 

 

 

 

 

 

 

Ø 120 mm

 

 

 

 

 

 

 

 

 

 

 

064_03 - GAS KITCHENS

 

 

 

 

 

 

 

 

 

07/2007

 

 

 

 

 

8 · 26

 

 

 

 

 

 

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