Taylor C300 NP User Manual

0 (0)

Model C300 NP

Non-Pressurized

Slush Freezer

Original Operating Instructions

055072NP

9/22/06 (Original Publication)

(Updated 5/6/11)

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Fax:

E-mail:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:

Electrical Specs: Voltage

 

Cycle

Phase

 

 

 

 

 

Maximum Fuse Size:

 

 

 

 

A

Minimum Wire Ampacity:

 

 

 

 

A

E September, 2006 Taylor

 

 

 

 

All rights reserved.

 

 

 

 

055072NP

 

 

 

 

The word Taylor and the Crown design

are registered trademarks in the United States of America and certain other countries.

Taylor Company

750 N. Blackhawk Blvd.

Rockton, IL 61072

Table of Contents

Section 1

To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Water Cooled Refrigeration Units (Water Cooled Units Only) . . . . . . . . . . . . . . . .

1

Water Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Section 2

To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Compressor Warranty Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Section 3

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Section 4

Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6

Beater Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Accessories

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Section 5

Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Liquid Crystal Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Operational Mode Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Operator Menu Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Syrup Out Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

CO2 Out Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Water Out Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Audio Alarm Silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Product Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Sampling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Daily Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Section 6

Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

Assembly .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

Sanitizing .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

Priming/Brixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

120 Day Closing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

Draining Product From the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

Rinsing . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

Cleaning . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

Model C300 NP

Table of Contents

 

 

 

 

Table of Contents - Page 2

Section 7

Important: Operator Checklist . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . 29

During Cleaning and Sanitizing . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . 29

Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . 29

Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . 29

Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . 30

Section 8

Troubleshooting Guide . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . 31

Section 9

Parts Replacement Schedule . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . 33

Section 10

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . 34

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . 43

Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.

E September, 2006 Taylor (Original Publication) (Updated May, 2011)

All rights reserved. 055072NP

The word Taylor and the Crown design

are registered trademarks in the United States of America and certain other countries.

Taylor Company

750 N. Blackhawk Blvd.

Rockton, IL 61072

Table of Contents

Model C300 NP

 

 

Section 1

To the Installer

The Model C300NP is designed for indoor use only.

DO NOT install the machine in an area where a water jet could be used. Failure to follow this instruction may result in serious electrical shock.

Air Cooled Units

Air cooled units require a minimum of 3” (76 mm) of air space on the rear and left side to the top of the unit, 0” on the right side, and 12” (305 mm) to the ceiling. This is required to allow for adequate air flow through the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor(s).

Water Cooled Refrigeration Units

(Water Cooled Units Only)

On the back of the unit, two additional 3/8” (9.5 mm) F.P.T. water connections for condenser inlet and outlet have been provided for easy hook-up. 3/8” (9.5 mm) inside diameter water lines should be connected to the machine. Flexible lines are recommended if local codes permit. Failure to use adequate size water lines may cause the unit to go on high head pressure and shut down.

Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve.

DO NOT INSTALL A HAND SHUT-OFF VALVE ON THE “OUT” LINE! Water cooled units are counter flow and the water should flow in this order: First through the automatic water valve. Second, through the inlet located at the bottom of the condenser. Third, through the outlet fitting located at the top of the condenser to an open trap drain.

IMPORTANT: Water pressures are pre-set at the factory. Do not adjust the water pressure.

Improper water adjustments may cause operation discrepancies.

Water Connections

An adequate cold water supply must be provided with a hand shut-off valve. On the back of the unit, a 3/8” (9.5 mm) male flare water connection has been provided for easy hook-up. A flexible line is recommended, if local codes permit. A minimum of 25 psi water pressure is required to avoid having the unit cut out the low water pressure switch. A booster pump must be provided if this pressure is not available. It is always a good practice to have a filter system to improve the quality of the water and to avoid clogging the operating components.

Note: Water lines beyond 200 ft. (61 m) require 1/2” (13 mm) water lines.

INSTALL POTABLE WATER CONNECTION WITH ADEQUATE BACK-FLOW PROTECTION TO COMPLY WITH APPLICABLE NATIONAL, STATE AND LOCAL CODES.

It is always a good practice to have a filter system to improve the quality of the water and to avoid clogging the operating components.

IMPORTANT: The water filter (064422-SER) must be thoroughly flushed with water before connecting it to the machine. This removes any loose particles present from the manufacture of the filter that could clog the flow control. To flush the filter, connect the inlet end of the filter to the water supply. Position the outlet end of the filter over an empty pail. Open the water supply. Allow water to flow through the filter until the water exiting the filter is clear. Close the water supply. Attach the outlet end of the filter to the machine. Reopen the water supply.

Figure 1

071010

Model C300 NP

1

To the Installer

 

 

 

Electrical Connections

Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the control box for proper power connections.

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!

In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

Beater rotation must be clockwise as viewed looking into the freezing cylinder.

Figure 2

The following procedures should be performed by a trained service technician:

To correct rotation on a single-phase unit, change the leads inside the beater motor. Follow the diagram printed on the motor. (Note: Three-phase units have single-phase motors.)

110506

To the Installer

2

Model C300 NP

 

 

 

Section 2

To the Operator

 

 

The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation.

The Model C300NP, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and scheduled maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator's Manual should be read before operating or performing any maintenance on your equipment.

Your freezer will NOT eventually compensate and correct for any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the equipment's operation study these procedures together in order to be properly trained and to make sure that no misunderstandings exist.

In the event you should require technical assistance, please contact your local authorized Taylor Distributor.

Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non-approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine's refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owner's responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

110506

Model C300 NP

3

To the Operator

 

 

 

Section 3

Safety

 

 

We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both the operator and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions.

IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

DO NOT operate the freezer without reading this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

Per IEC 60335-1 and its part 2 standards, “This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety.”

This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment's frame.

DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.

110506

SDO NOT operate the freezer unless it is properly grounded.

SDO NOT operate the freezer with larger fuses than specified on the freezer data label.

SAll repairs must be performed by an authorized Taylor service technician. The main power supplies to the machine must be disconnected prior to performing any repairs.

SCord Connected Units: Only Taylor authorized service technicians may install a plug on this unit.

SStationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source, must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

SAppliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices, such as a GFI, to protect against the leakage of current, installed by authorized personnel to the local codes.

SSupply cords used with this unit shall be oil-resistant, sheathed, flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.

Safety

4

Model C300 NP

 

 

 

CAUTION: This unit is pressurized when in operation. The control switch must be in the OFF position until the unit is completely assembled. No part should ever be removed from the machine while it is in operation. No parts should be removed until the control switch has been turned to the OFF position. Failure to follow this instruction may result in severe personal injury from hazardous moving parts or from the impact of propelled parts.

SDO NOT allow untrained personnel to operate this machine.

SDO NOT operate the freezer unless all service panels and access doors are restrained with screws.

SDO NOT remove any internal operating parts (example: freezer door, beater, scraper blades, etc.) unless all control switches are in the OFF position.

Failure to follow these instructions may result in severe personal injury from hazardous moving parts.

This unit has many sharp edges that can cause severe injuries.

SDO NOT put objects or fingers in the door spout. This may contaminate the product and cause severe personal injury from blade contact.

SUSE EXTREME CAUTION when removing the beater asssembly. The scraper blades are very sharp.

This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.

Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.

DO NOT obstruct air intake and discharge openings: Air cooled units require a minimum of 3” (76 mm) of air space on the rear and left side to the top of the unit, 0” on the right side, and a minimum of 12” (305 mm) air clearance to the ceiling. This is required to allow for adequate air flow through the condenser(s). Failure to follow this instruction may cause poor freezer performance and damage to the machine.

This freezer is designed to operate indoors, under normal ambient temperatures of 70°-75°F (21°-24°C). The freezer has successfully performed in high ambient temperatures of 104°F (40°C) at reduced capacities.

NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

Model C300 NP

5

Safety

 

 

 

Taylor C300 NP User Manual

Section 4 Operator Parts Identification

9

10

2

1

11

4

5

6

7

3

8

9

Figure 3

ITEM

DESCRIPTION

PART NO.

 

 

 

1

PANEL-SIDE-LEFT

054676

2

PANEL-REAR

054672

 

 

 

3

PANEL-SIDE-RIGHT

054671

 

 

 

4

DISPLAY-LIGHTED

054683-27

 

 

 

5

PANEL-FRONT-UPPER

054669

 

 

 

6

PANEL-FRONT-SHELL

054668

 

 

 

ITEM

DESCRIPTION

PART NO.

 

 

 

7

PANEL-FRONT-LOWER

054670

8

SHELF-DRIP TRAY

057938

 

 

 

9

TRAY-DRIP

057738

 

 

 

10

SHIELD-SPLASH

057939

 

 

 

11

SWITCH-ROCKER-OFF-ON

078418

 

 

 

Operator Parts Identification

6

Model C300 NP

 

 

 

Beater Door Assembly

 

 

 

8

 

 

 

6

5

12

 

4

 

 

 

1a

 

 

7

 

 

 

1b

 

 

 

2

 

 

 

1c

 

 

 

9

 

 

5

1d

 

12

 

3

 

 

 

 

1e

10

1f

1j

1g 1h

1i

11

Figure 4

ITEM

DESCRIPTION

PART NO.

 

 

 

1

DOOR A.-SLUSH-SLFCLOSE-

X57323

 

ICE BUSTER (COMPLETE)

(1a-1j)

1a

CAP A.-SPRING RETAINER

X30591

 

 

 

1b

SPRING-COMP.970X.082X3.87

030344

 

 

 

1c

PIN-VALVE HANDLE

031974

 

 

 

1d

VALVE-DRAW *SLUSH*SLFCL

047734-SP

 

 

 

1e

O-RING-1”OD X .139W

032504

 

 

 

1f

HANDLE A.-DRAW-SLUSH-BLK

X47384

 

 

 

1g

PLUG-PRIME*STNLS

050405

 

 

 

1h

O-RING-.563 OD X .070W-#013

043758

 

 

 

1i

DOOR A.-PARTIAL-SLUSH

X57324-SER

 

 

 

1j

BUSTER-ICE

047735

 

 

 

ITEM

DESCRIPTION

PART NO.

 

 

 

2

GASKET-DOOR 5.109”ID

014030

 

 

 

3

BEARING-FRONT

013116

 

 

 

4

BEATER A.-7QT-1 PIN

X46233

 

 

 

5

BLADE-SCRAPER-PLASTIC

046237

 

9-13/16L

 

6

SHAFT-BEATER

036412

 

 

 

7

O-RING-7/8 OD X .139W

025307

 

 

 

8

SEAL-DRIVE SHAFT

032560

 

 

 

9

ARM-BAFFLE

047729

 

 

 

10

BAFFLE ASSEMBLY

X47731

 

 

 

11

NUT-STUD

043666

 

 

 

12

CLIP-SCRAPER BLADE 8.75”

046238

 

 

 

081110

Model C300 NP

7

Operator Parts Identification

 

 

 

Accessories

2a

1

2b

2c

2d

3

KAY-5®

Sanitizer/Cleaner

5

KEEP OUT OF REACH OF CHILDREN

 

CAUTION

4

FOR INSTITUTIONAL USE ONLY

 

1 OZ (28.4 g)

Figure 5

ITEM

DESCRIPTION

PART NO.

 

 

 

1

PAIL-MIX 10 QT

013163

 

 

 

2a

BRUSH-MIX PUMP BODY-3”X7”

023316

 

 

 

2b

BRUSH-DOUBLE ENDED

013072

 

 

 

2c

BRUSH-REAR BRG 1”DX2“L

013071

 

 

 

ITEM

DESCRIPTION

PART NO.

 

 

 

2d

BRUSH-DRAW VALVE 1-1/2”OD

014753

 

 

 

3

KIT A.-TUNE UP

X56829

 

 

 

4

LUBRICANT-TAYLOR HI PERF

048232

 

 

 

5

SANITIZER KAY-5 125 PACKETS

041082

 

 

 

*ITEMS 2a-2d ARE INCLUDED IN BRUSH

A.-PACKAGE, PART NO. X64275

Operator Parts Identification

8

Model C300 NP

 

 

 

Section 5

Important: To the Operator

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

3

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

OFF

AUTO

PRIME

BEATER

ALARM

OFF

AUTO

PRIME

BEATER

MENU

 

 

 

 

SILENCER

 

 

 

 

SELECT

1

 

 

 

 

 

 

 

 

6

Figure 6

ITEM

DESCRIPTION

 

 

1

PRODUCT LIGHT - LEFT SIDE

 

 

2

CONTROL SWITCH

 

 

3

KEYPAD - LEFT SIDE

 

 

4

LIQUID CRYSTAL DISPLAY

 

 

5

KEYPAD - RIGHT SIDE

 

 

6

PRODUCT LIGHT - RIGHT SIDE

 

 

Symbol Definitions

To better communicate in the International arena, symbols have replaced words on many of our operator switches, function, and fault indicators. Your Taylor equipment is designed with these International symbols.

The following chart identifies the symbol definitions.

= OFF

= ON

Model C300 NP

9

Important: To the Operator

 

 

 

Control Switch

The control switch is located at the top left corner of the control channel. When placed in the ON position, allows SLUSHTECH operation.

Liquid Crystal Display

The Liquid Crystal Display (LCD) is located on the front control panel. The LCD is used to show the current operating mode of the freezing cylinders. The LCD also indicates whether there is enough syrup, CO2, and water being supplied to the freezer. If an error in the machine operation occurs, a warning tone will sound and the word “FAULT” will flash on the third line of the display.

Operational Mode Display

The displays below illustrate the Operational Mode Displays. This information appears on the LCD during normal operation.

When the unit is plugged into the wall receptacle and the control switch is in the ON position, this screen appears.

SAFETY TIMEOUT

ANY KEY ABORT

This display will remain on the LCD for 60 seconds unless a key is pressed. If any key is pressed (or 60 seconds passes) then the next screen appears.

OFF

MODE

OFF

OK

SYRUP

OK

CO2-OK

 

WATER-OK

Note: Syrup, CO2 and water are satisfied.

Pressing the AUTO (- ->) keys on both sides of the unit will display this screen.

AUTO

MODE

AUTO

OK

SYRUP

OK

CO2-OK

 

WATER-OK

Line 1 indicates the operating mode for each freezing cylinder.

Line 2 indicates the status of the syrup systems in each freezing cylinder. As long as syrup is available, the word “OK” will appear on the LCD. When the syrup supply is insufficient, the word “OUT” will flash on the LCD. The same rules apply to the fourth line which indicates the status of the CO2 and the H2O.

The third line of this display is a fault indicator. If an error in machine operation occurs, the word “FAULT” will be displayed on the LCD.

BEATER

MODE

BEATER

OUT

SYRUP

OUT

- -FAULT- -

 

- -FAULT- -

CO2-OUT

 

H2O-OUT

 

 

 

Operator Menu Display

The OPERATOR MENU is used to enter into the operating screens. To access the OPERATOR MENU, simply press the MENU (SEL) key. The cursor will flash under the letter “A”, indicating that this is screen A. To select a different screen, use the AUTO (- ->) and OFF (<- -) keys to move the cursor to the desired screen selection and press the MENU (SEL) key.

OPERATOR MENU

A B C D E F G H I

EXIT MENU

<- - -

->

SEL

Important: To the Operator

10

Model C300 NP

 

 

 

Operator Menu Timeout

If the display is left in the operator menu or any of the operator menu selections, except for Current Conditions, the display will return to the system mode screen 60 seconds after the last keypress. The Current Conditions screen will be displayed until manually changed.

Finding Current Fault Conditions

Screen B is FAULT DESCRIPTION. The fault description will indicate if there is a fault in one of the freezing cylinders. When the actual fault is corrected, the warning tone will stop. Only item 9 requires pressing the OFF (<- -) key to clear the fault message and the warning tone.

Fault Messages

Beater Overload

Beater is out on overload.

 

 

Chk Refrig Sys Psi

Compressor is out on high

 

head pressure.

 

 

Thermistor Short

Shorted thermistor probe.

 

 

Thermistor Open

Open thermistor probe.

 

 

H2O Pressure Low

Water pressure is low.

 

 

CO2 Pressure Low

CO2 pressure is low.

Syrup Pressure

Syrup is no longer present.

Low

 

 

 

BRL Temp 2 High

Freezing cylinder

 

temperature is above 120°F

 

(49°C).

 

 

BRL Not Cooling

Freezing cylinder is not

 

cooling after 5 minutes.

 

 

No Fault Found

No fault conditions are

 

apparent.

 

 

The following are explanations of the possible faults and the display screens. Lines 2 and 3 indicate the faults found in freezing cylinders 1 and 2 respectively.

1.NO FAULT FOUND - No fault conditions are apparent.

FAULT DESCRIPTION

L:NO FAULT FOUND

R:NO FAULT FOUND

CLR

+ + +

SEL

2.BEATER OVERLOAD - Beater motor is out on overload. When this fault occurs, the machine automatically turns off. The fault clears when the condition is corrected.

FAULT DESCRIPTION

 

 

L: BEATER OVERLOAD

 

R: BEATER OVERLOAD

 

CLR

+ + +

SEL

3.CHK REFRIG SYS PSI - Compressor is out on high head pressure. When this fault occurs, the machine automatically turns off. The fault clears when the condition is corrected.

FAULT DESCRIPTION

 

 

L: CHK REFRIG SYS PSI

 

R: CHK REFRIG SYS PSI

 

CLR

+ + +

SEL

4.THERMISTOR SHORT - One or both of the barrel (freezing cylinder) thermistor probes are faulty.

FAULT DESCRIPTION

 

 

L: THERMISTOR SHORT

 

R: NO FAULT FOUND

 

CLR

+ + +

SEL

5.THERMISTOR OPEN - One or both of the barrel (freezing cylinder) thermistor probes are faulty.

FAULT DESCRIPTION

 

 

L: THERMISTOR OPEN

 

R: NO FAULT FOUND

 

CLR

+ + +

SEL

Model C300 NP

11

Important: To the Operator

 

 

 

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