OPERATOR’S
MANUAL
Model 5454
Shake Freezer
Original Operating Instructions
028765- M |
10/99 (Original Publication) |
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(Updated 12/12/13) |
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Phone:
Service:
Parts:
Date of Installation:
Information found on data plate:
Model Number:
Serial Number:
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Part Number: |
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E 1999 Carrier Commercial Refrigeration, Inc. 028765- M
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties.
All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd.
Rockton, IL 61072
Table of Contents
Section 1 |
To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1 |
Water Connections (Water Cooled Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
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Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
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Section 2 |
To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4 |
Section 3 |
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
5 |
Section 4 |
Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
7 |
Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
7 |
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Beater Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
9 |
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Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
10 |
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Syrup Tank |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
11 |
Accessories |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
12 |
Section 5 |
Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
13 |
Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
14 |
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Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
14 |
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Reset Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
14 |
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Indicator Lights - |
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Mix Low and Mix Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
14 |
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Mix . . . . . . . |
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14 |
Wash . . . . . |
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14 |
Auto . . . . . . |
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15 |
Pump . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
Thermistor Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
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Liquid Valve Body Removal Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
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Syrup Line Fitting With “CleanOut” Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
16 |
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Section 6 |
Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
17 |
Freezing Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
17 |
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Air/Mix Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
21 |
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Sanitizing . |
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25 |
Priming . . . |
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27 |
Syrup System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
28 |
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Closing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
32 |
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Draining Product From the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
32 |
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Rinsing . . . |
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32 |
Cleaning . . |
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32 |
Table of Contents |
Model 5454 |
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Table of Contents - Page 2 |
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 33 |
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Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 33 |
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Sanitizing the Syrup System . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 34 |
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Section 7 |
Important: Operator Checklist . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 36 |
During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 36 |
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Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 36 |
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Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 36 |
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The Air/Mix Pump Checklist . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 37 |
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Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 37 |
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Section 8 |
Troubleshooting Guide . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 38 |
Section 9 |
Parts Replacement Schedule . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 44 |
Section 10 |
Limited Warranty on Equipment . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 45 |
Section 11 |
Limited Warranty on Parts . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 47 |
Section 10 |
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 50 |
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 63 |
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Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.
E 1999 Carrier Commercial Refrigeration, Inc. (Updated December, 2013)
028765- M
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties.
All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd.
Rockton, IL 61072
Model 5454 |
Table of Contents |
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Section 1 |
To the Installer |
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The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor® equipment.
SOnly authorized Taylor service personnel should perform installation, maintenance, and repairs on Taylor equipment.
SAuthorized service personnel should consult OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
SAuthorized service personnel must ensure that the proper protective equipment (PPE) is available and worn when required during installation and service.
Site Preparation
Review the area where the unit will be installed. Make sure that all possible hazards to the installer, user, and the unit have been addressed.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70°-75°F (21°-24°C). The unit has successfully performed in high ambient temperatures of up to 104°F (40°C) at reduced capacities.
This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this unit for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or damage to the unit.
The authorized installer should inspect the unit for damage and promptly report any damage to the local authorized Taylor distributor.
S Authorized service personnel must remove |
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This unit is made using USA sizes of hardware. All |
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all metal jewelry, rings, and watches before |
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metric conversions are approximate and vary in size. |
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working on electrical equipment. |
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The main power supply(s) to the unit must be |
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Air Cooled Units |
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disconnected prior to performing any installation, |
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DO NOT obstruct air intake and discharge openings: |
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maintenance, or repairs. Failure to follow this |
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instruction may result in personal injury or death from |
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Air cooled units require a minimum of 3” (76 mm) of |
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electrical shock or hazardous moving parts as well as |
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poor performance or damage to the unit. |
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clearance around all sides of the freezer and 12” (305 |
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mm) of clearance on top, to allow for adequate air flow |
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across the condensers. Failure to allow adequate |
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clearance can reduce the refrigeration capacity of the |
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This unit has many sharp edges that can |
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freezer and possibly cause permanent damage to the |
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cause severe injuries. |
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compressor. |
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131212 |
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Model 5454 |
1 |
To the Installer |
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Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shutoff valve. On the underside rear of the unit, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hookup. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shutoff valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an open trap drain.
A back flow prevention device is required on the incoming water connection side. Please refer to the applicable National, State, and local codes for determining the proper configuration.
Electrical Connections
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Each freezer requires one power supply for each data label. Check the data labels on the freezer for branch circuit overcurrent protection or fuse, wire ampacity and electrical specifications. Refer to the wiring diagram provided inside of the control box, for proper power connections.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.
SStationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
SAppliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
SSupply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.
131212
To the Installer 2 Model 5454
Beater Rotation
Beater rotation must be clockwise as viewed looking into the freezing cylinder.
Note: To prevent personal injury and damage to the equipment, the following procedures must be performed by an authorized Taylor service technician.
Correct rotation on a threephase unit by interchanging any two incoming power supply lines at the freezer main terminal block only.
Correct rotation on a singlephase unit by changing the leads inside the beater motor. (Follow the diagram printed on the motor.)
Electrical connections are made directly to the terminal block. The terminal block is provided in the splice boxes located behind the left and right side panels.
Refrigerant
In consideration of our environment, Taylor uses only HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Taylor reminds technicians to be aware of and in compliance with local government laws regarding refrigerant recovery, recycling, and reclaiming systems. For information regarding applicable local laws, please contact your local authorized Taylor distributor.
WARNING: R404A refrigerants used in conjunction with polyolester oils are extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
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131212 |
Model 5454 |
3 |
To the Installer |
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Section 2 |
To the Operator |
The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor Model 5454, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Model 5454 will NOT eventually compensate and correct for any errors during the setup or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, go through these procedures in order to be properly trained and to make sure that no misunderstandings exist.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Your Taylor warranty is valid only if the parts are authorized Taylor parts, purchased from the local authorized Taylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if nonTaylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty, please see the Limited Warranty section in this manual.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste. The user is responsible for returning
the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as dropin replacements for numerous applications. It should be noted that in the event of ordinary service to this unit’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your Taylor compressor warranty. It is the unit owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this unit, Taylor has no obligation to either supply or provide replacement refrigerant either at billable or unbillable terms. Taylor will recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five (5) year Taylor warranty of the compressor.
From timeto- time Taylor may test new refrigerant alternates. Should a new refrigerant alternate prove, through Taylor’s testing, that it would be accepted as a dropin replacement for this unit, then the disclaimer in this “Compressor Warranty Disclaimer” section will not apply to the use of the alternate refrigerant approved by Taylor.
To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call Taylor or your local authorized Taylor distributor. Be prepared to provide the Model/Serial Number of the unit in question.
Note: Continuing research results in steady improvements; therefore, information in this Operator Manual is subject to change without notice.
131212
To the Operator 4 Model 5454
Section 3 |
Safety |
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We, at Taylor Company, are concerned about the safety of the operator at all times when they are coming in contact with the unit and its parts. Taylor makes every effort to design and manufacture builtin safety features to protect both operators and service technicians.
Installing and servicing refrigeration equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service refrigeration equipment. When working on refrigeration equipment, observe precautions noted in the literature, tags and labels attached to the unit, and other safety precautions that may apply. Follow all safety code requirements. Wear safety glasses and work gloves.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may also damage the unit and/or its components. Such damage may result in component replacement and service repair expenses.
DO NOT operate the unit without reading this entire Operator Manual first. Failure to follow all of these operating instructions may result in damage to the unit, poor performance, health hazards, personal injury, or death.
This unit is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge. Where limited equipment operation is allowed for public use, such as a selfserve application, supervision or instruction concerning the use of the appliance by a person responsible for their safety is required. Children should be supervised to ensure that they do not play with the appliance.
SAll repairs should be performed by an authorized Taylor service technician.
SThe main power supplies to the unit must be disconnected prior to performing installation, repairs, or maintenance.
SDO NOT operate the unit unless it is properly grounded.
SDO NOT operate the unit with larger fuses than specified on the unit’s data label.
SUnits that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
SStationary units which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
SSupply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
An equipotential grounding lug is provided with this unit. Some countries require the grounding lug be properly attached to the rear of the frame by the authorized installer. The installation location is marked
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131212 |
Model 5454 |
5 |
Safety |
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by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the unit’s frame.
DO NOT use a water jet to clean or rinse the unit. Failure to follow these instructions may result in serious electrical shock.
SDO NOT allow untrained personnel to operate this unit.
SDO NOT operate the unit unless all service panels and access doors are restrained with screws.
SDO NOT remove any internal operating parts (including, but not limited to, freezer door, beater, or scraper blades), unless all control switches are in the OFF position.
Failure to follow these instructions may result in severe personal injury, especially to fingers or hands, from hazardous moving parts.
This unit has many sharp edges that can cause severe injuries.
SDO NOT put objects or fingers in the door spout. This may contaminate the product and cause severe personal injury from blade contact.
SUSE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp.
This unit must be placed on a level surface. Extreme care should be taken when moving the unit for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or damage to the unit.
Access to the service area of the unit must be restricted to persons having knowledge and practical experience with the unit, in particular as far as safety and hygiene are concerned.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this Operator Manual for the proper procedure to clean this unit.
This unit is designed to maintain product temperature under 41_F (5_C). Any product being added to this unit must be below 41_F (5_C). Failure to follow this instruction may result in health hazards and poor freezer performance.
DO NOT obstruct air intake and discharge openings: 3” (76 mm) minimum air space around all sides, and 12” (305 mm) on top. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F (21_-24_C). The unit has successfully performed in high ambient temperatures of up to 104_F (40_C) at reduced capacities.
DO NOT run the unit without product. Failure to follow this instruction can result in damage to the unit.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the unit and at a height of 1.6 meters from the floor.
131212
Safety 6 Model 5454
Section 4 Operator Parts Identification
Exploded View
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111129 |
Model 5454 |
7 |
Operator Parts Identification |
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Exploded View Parts Identification
Item |
Description |
Part No. |
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1 |
PanelUpper Rear |
049811 |
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2 |
PanelUpper Side Right |
028639 |
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3 |
PanelLower Rear |
025128 |
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4 |
PanDrip 11- 5/8 Long |
027503 |
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5 |
Panel AssemblyLower Side R/L |
X23956 |
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6 |
CasterSwivel - 3/4- 10 ST |
021279 |
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7 |
Door AssemblyInsulated |
X22178 |
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8 |
PanelUpper Side Left |
028638 |
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9 |
StudUpper Freezer |
023909 |
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10 |
StudLower Freezer |
023910 |
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11 |
Panel AssemblyFront |
X49780 |
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12 |
CoverMix StorageCenter |
038827 |
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Item |
Description |
Part No. |
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13 |
Probe AssemblyMix w/Ball |
X35981 |
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14 |
TankMix- 15 GallonPlastic |
020275 |
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15 |
BootMix Cover |
037200 |
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16 |
FunnelMix |
036637 |
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17 |
TrayDrip 16- 7/8 L x 5- 1/8 |
020157 |
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18 |
ShieldSplash |
022765 |
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19 |
Hood |
049810 |
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20 |
GasketMix Door |
020134 |
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21 |
Cover A.- Mix Tank |
X38726 |
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22 |
Trim AssemblySide R/L |
X22424 |
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23 |
Caster- 3” Swivel 3/4- 10 Stem |
030307 |
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w/Brake |
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111129
Operator Parts Identification 8 Model 5454
Beater Door Assembly
Item |
Description |
Part No. |
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1 |
SealDrive Shaft |
032560 |
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2 |
ShaftBeater |
033235 |
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3 |
Beater A.- 7 Qt.- 1 Pin Support |
X46233 |
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4 |
BladeScraperPlastic |
046237 |
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5 |
ClipScraper Blade - 8.75 Inch |
046238 |
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6 |
BearingFront |
013116 |
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7 |
GasketDoor- 5.177 ID x 5.938 |
016672 |
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8 |
PlugPrime |
028805 |
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9 |
O- Ring - 3/8 OD x .070 W |
016137 |
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10 |
Door A.- 3 Spout - Shake |
X38815SER |
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11 |
Pin A.- Pivot |
X21781 |
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Item |
Description |
Part No. |
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12 |
O- Ring - 5/16 OD x .070 W |
016272 |
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13 |
HandleDraw Valve |
026952 |
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14 |
ButtonBrown |
021225- 2 |
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15 |
ButtonScarlet |
021225- 1 |
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16 |
ButtonPlain |
021225 |
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17 |
Valve A.- Draw |
X20152 |
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18 |
O- Ring - 1- 1/16 OD x .139 W |
020571 |
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19 |
Blade A.- Spinner |
020112 |
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20 |
CapRestrictor |
021183 |
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21 |
NutStud - General Usage |
021508 |
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081110 |
Model 5454 |
9 |
Operator Parts Identification |
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Pump Assembly
Item |
Description |
Part No. |
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1 |
CapPump |
021276- 9 |
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2 |
PinRetaining |
021276- 8 |
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3 |
Pump Assembly |
X33450 |
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3a |
Cylinder A.- Pump |
022345- 1 |
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3b |
PinRetaining |
021276- 8 |
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3c |
Piston |
032733 |
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3d |
RingCheck 2” OD x 1/2 |
020050 |
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3e |
O- Ring - 2- 1/8 OD x .139 W |
020051 |
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3f |
BodyValve |
X33451 |
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3g |
O- Ring - 13/16 OD x .139 W |
021278 |
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3h |
ElbowInlet 90 Degree |
022502- 4 |
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3i |
O- Ring - 1- 3/8 OD x .103 W |
018664 |
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3j |
RingCheck - 1- 1/4 OD x 3/8 |
033215 |
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3k |
SpringTapered 1- 7/8 L |
022456 |
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3l |
PoppetRubberBlack |
022473 |
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4 |
Line A.- Flare |
038299 |
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5 |
Tube A.- Suction - 22” |
X20450 |
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5a |
TubeVinyl 5/8 ID x 1/8 W |
02094522 |
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5b |
CounterweightSuction Tube |
020452 |
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071031
Operator Parts Identification 10 Model 5454
Syrup Tank
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Item |
Description |
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Part No. |
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1 |
TankSyrup |
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035759 |
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1a |
O- Ring - 3.437 ID |
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016037 |
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1b |
TipNylon |
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024261 |
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1c |
CoverTank |
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035759- 1 |
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1d |
O- Ring - .291 ID |
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018550 |
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1e |
Dip Tube |
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020577- 4 |
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2 |
Plug- Q.D. - CO2 |
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021077 |
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3 |
Socket- Q.D. - CO2 |
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021524 |
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Item |
Description |
Part No. |
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4 |
Socket- Q.D. - Liquid |
021026 |
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5 |
O- Ring - 5/8 OD |
016030 |
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6 |
Plug- Q.D. - Liquid |
021081 |
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6a |
Valve & Spring |
021081- 2 |
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6b |
Insert- Q.D. Plug |
021081- 1 |
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7 |
Washer- 1/4 Flare |
018595 |
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8 |
DecalSyrup Tank |
045533- 1 |
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9 |
DecalSet 4 Syrup Flavor |
021523 |
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Model 5454 |
11 |
Operator Parts Identification |
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Accessories
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Item |
Description |
Part No. |
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1 |
BrushMix Pump Body |
023316 |
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2 |
Kit A.- Tune Up 5454 |
X36568 |
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3 |
BrushFeed Tube |
021101 |
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4 |
BrushDouble Ended |
013072 |
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5 |
BrushRear Bearing |
013071 |
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Item |
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Description |
Part No. |
|||||
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6 |
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BrushDraw Valve |
014753 |
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7 |
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LubricantTaylor 4 oz. |
047518 |
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8 |
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SanitizerKay- 5 125 |
041082 |
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Packets |
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9 |
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PailMix 10 qt. |
013163 |
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Operator Parts Identification |
12 |
Model 5454 |
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Section 5 |
Important: To the Operator |
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Figure 1
ITEM |
DESCRIPTION |
|
|
1 |
Power Switch |
2 |
Reset Mechanism |
|
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3 |
Indicator Light - MIX LOW |
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4 |
Indicator Light - MIX OUT |
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ITEM |
DESCRIPTION |
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5 |
WASH Keypad |
6 |
AUTO Keypad |
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7 |
PUMP Keypad |
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8 |
Thermistor Control |
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110210 |
Model 5454 |
13 |
Important: To the Operator |
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|
|
Symbol Definitions
To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.
The following chart identifies the symbol definitions used on the operator switches.
= ON/AUTO
= OFF
= WASH
= PUMP
= MIX LOW
= MIX OUT
Power Switch
When placed in the ON position, the power switch allows “SOFTECH” control panel operation.
Reset Mechanism
The reset button is located in the upper, left corner of the decorative plate. The reset protects the beater motor from an overload condition. Should an overload occur, the reset mechanism will trip. To properly reset the freezer, turn the power switch to the OFF position. Press the reset button firmly. Place the power switch in the ON position. Press the WASH keypad and observe the freezer’s performance. Open the side access panel to check if the beater motor is turning the drive shaft in a clockwise (from operator end) direction without binding.
If the drive shaft is turning properly, press the WASH keypad to cancel the cycle. Press the AUTO keypad to resume normal operation. If the reset mechanism should trip again, contact your authorized Taylor Distributor to resolve the problem.
Indicator Lights -
Mix Low and Mix Out
When the MIX LOW light begins to flash, it indicates that the mix tank has a low supply of mix and should be refilled as soon as possible. When the MIX OUT light begins to flash, it indicates that the mix tank has an insufficient supply of mix to operate the freezer. At this time, the AUTO mode is locked out and the freezer shuts down. To initiate the refrigeration system, add mix to the tank and press the AUTO keypad. The freezer will automatically begin operation.
Mix
When the MIX keypad is pressed, the light comes on, indicating that the mix cabinet refrigeration system is operating. The mix refrigeration is controlled by the MIX keypad found on the control panel. By pressing the AUTO keypad, the MIX function is automatically turned on. The MIX function cannot be cancelled unless the AUTO mode is cancelled.
Wash
When the WASH keypad is pressed, the light comes on, indicating beater motor operation. The AUTO mode must be cancelled first to activate the WASH mode.
Important: To the Operator |
14 |
Model 5454 |
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Auto
When the AUTO keypad is pressed, the light comes on indicating that the main refrigeration system has been activated. In the AUTO mode, the WASH function is automatically cancelled. The MIX function is automatically locked in to maintain the mix in the cabinet and the PUMP function is locked in to allow coaxial air/mix pump operation as required.
Pump
When the PUMP keypad is pressed, the light comes on indicating that the coaxial air/mix pump will operate as required.
Note: An indicating light and an audible tone will sound whenever a mode of operation has been pressed. To cancel any function, press the keypad again and the mode of operation will discontinue.
Thermistor Control
The product temperature is adjusted by means of a thermistor control. Located just above the freezer door is the thermistor control knob. Turning the adjusting knob clockwise will decrease product temperature and counterclockwise will increase the temperature. Each half turn will vary the temperature approximately two degrees. Allow the refrigeration system to cycle on and off two or three times before the adjusted temperature can be evaluated.
Liquid Valve Body Removal Tool
Figure 2
This tool was designed to help remove the liquid valve body from the pump cylinder. Remove the suction line, the flare line, the retaining pin and the mix inlet fitting from the pump cylinder. Turn the air/mix pump assembly upside down. Insert the curved end under the edge of the liquid valve body and pull down as shown in the illustration below.
Figure 3
This will enable you to easily pull the liquid valve body out of the pump cylinder. To remove the piston, push down from the top end of the pump cylinder. To prevent breakage, do not allow the piston to fall free.
Model 5454 |
15 |
Important: To the Operator |
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|
|
Syrup Line Fitting With
“CleanOut” Feature
During the days operation, hardened syrup could get lodged in the syrup line fitting. To clear the syrup line of restrictions, follow these steps.
Prepare a mix pail with one gallon (3.8 liters) of an approved 100 PPM sanitizing solution with warm water.
Disconnect the restricted syrup line at the syrup tank and at the freezer door.
Place the syrup sampler on the syrup line fitting at the freezer door and press it into an empty pail. This will relieve any pressure that might be in the syrup line. Unscrew the cap on the back of the syrup line fitting and pull the cap, spring, and valve out of the fitting.
Rinse the syrup line fitting, cap, spring, and valve in the pail of sanitizing solution.
Once the components are thoroughly rinsed, place the valve, spring, and cap back inside the syrup line fitting and tighten the cap securely.
Reconnect the syrup line fitting at the syrup tank. Calibrate the syrup flow. (Refer to page 29.)
Figure 4
Important: To the Operator |
16 |
Model 5454 |
|
|
|
Section 6 |
Operating Procedures |
|
|
The Model 5454 has a 15 gallon (56.9 liter) storage container and a 7 quart (6.6 liter) freezing cylinder. The mix is pumped up to the freezing cylinder by a coaxial air/mix pump located in the front, lower mix cabinet. The freezer has a three-flavor door.
The following procedures will show you how to assemble the parts into the freezer, sanitize them, and prime the freezer with fresh mix in preparation to serve your first portion.
If you are disassembling the machine for the first time or need information to get to this starting point in our instructions, turn to page 33, “Disassembly”, and start there.
Freezing Cylinder Assembly
BE SURE THE POWER SWITCH IS IN THE “OFF” POSITION. CHECK TO MAKE SURE NO LIGHTS ARE LIT ON THE CONTROL PANEL.
Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube).
Step 1
Install the drive shaft. Lubricate the groove and shaft portion on the beater drive shaft. Slide the seal on the shaft and over the groove until it snaps into place. DO NOT lubricate the hex end of the drive shaft. Fill the inside portion of the seal with 1/4” more lubricant and evenly lubricate the end of the seal that fits onto the rear shell bearing.
Figure 5
Install the drive shaft through the rear shell bearing in the freezing cylinder and engage the hex end firmly into the gear box coupling. Be sure the drive shaft fits into the drive coupling without binding.
Figure 6
Step 2
Install the beater assembly. First check the scraper blades for any nicks or signs of wear. If any nicks are present, replace both blades. If the blades are in good condition, place the rear scraper blade over the rear holding pin on the beater.
Figure 7
Model 5454 |
17 |
Operating Procedures |
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