Taylor 341, 340, 342 User Manual

5 (1)

Models 340, 341, 342

Slush Freezers

Operating Instructions

028764-M

1/97

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:

Electrical Specs: Voltage

 

Cycle

Phase

 

 

 

 

 

Maximum Fuse Size:

 

 

 

 

A

Minimum Wire Ampacity:

 

 

 

 

A

E January, 1997 Taylor All rights reserved.

028764--M

The word Taylor and the Crown design

are registered trademarks in the United States of America and certain other countries.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd.

Rockton, IL 61072

Table of Contents

______________________________________________________________________________

Section 1

To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Water Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Section 2

To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Compressor Warranty Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2

Section 3

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Section 4

Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4

Section 5

Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Consistency Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Indicator Light - “Mix Low” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

For Your Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

Section 6

Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Assembly .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10

Sanitizing .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14

Priming . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15

Closing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Draining Product From the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

Rinsing . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

Cleaning . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19

Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19

Section 7

Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

Section 8

Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

Section 9

Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

Section 10

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32

Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.

Table of Contents

Models 340, 341, 342

Notes:

Models 340, 341, 342

Table of Contents

Section 1

To the Installer

 

 

This machine is designed for indoor use only.

DO NOT install the machine in an area where a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.

Water Connections

(Water Cooled Units Only)

An adequate cold water supply with a hand shut-off valve must be provided. On the underside of the base pan, two 3/8” I.P.S. (for single-head units) or two 1/2” I.P.S. (for double-head units) water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection for both double-head and single-head units. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an open trap drain.

Air Cooled Units

The model 340 air cooled unit requires a minimum of 6” (152 mm) of clearance around both sides of the freezer. It is recommended to install a skirt to one side of the unit, and to place the back of the unit against a wall. The models 341 and 342 air cooled units require a minimum of 3” (76 mm) of air clearance around all sides.

Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.

Electrical Connections

Each freezer requires one power supply for each data label. Check the data label(s) on the freezer for fuse,

circuit ampacity and electrical specifications. For proper power connections, refer to the wiring diagram provided inside of the electrical box.

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!

In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

Beater rotation must be clockwise as viewed looking into the freezing cylinder.

Note: The following procedures should be performed by a trained service technician.

To correct rotation on a three-phase unit, interchange any two incoming power supply lines at the freezer main terminal block only.

To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow the diagram printed on the motor.)

Electrical connections are made directly to the terminal block. The terminal block is provided in the main control box located under the upper left side panel on counter models or behind the service panel on console models.

050307

Models 340, 341, 342

1

To the Installer

 

 

 

Section 2

To the Operator

 

 

The freezer you have purchased has been carefully engineered and manufactured to provide dependable operation. The Taylor Slush Models 340, 341, and 342, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, these machines will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator’s Manual should be read before operating or performing any maintenance on your equipment.

Your Taylor freezer will NOT eventually compensate and correct for any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation study these procedures together in order to be properly trained and to make sure that no misunderstandings exist.

In the event you should require technical assistance, please contact your local authorized Taylor Distributor.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owner’s responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

061211

To the Operator

2

Models 340, 341, 342

 

 

 

Section 3

Safety

 

 

We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.

IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

To Operate Safely:

DO NOT operate the freezer without reading this operator’s manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

SDO NOT operate the freezer unless it is properly grounded.

SDO NOT attempt any repairs unless the main power supply to the freezer has been disconnected.

SDO NOT operate the freezer with larger fuses than specified on the freezer data label.

Failure to follow these instructions may result in electrocution or damage to the machine. Contact your local authorized Taylor Distributor for service.

DO NOT use a water jet to clean or rinse the freezer. Failure to follow this instruction may result in serious electrical shock.

SDO NOT allow untrained personnel to operate this machine.

SDO NOT operate the freezer unless all service panels and access doors are restrained with screws.

SDO NOT remove the door, beater, scraper blades, drive shaft, or torque rotor shaft unless all control switches are in the OFF position.

SDO NOT put objects or fingers in the door spout.

Failure to follow these instructions may result in contaminated product or severe personal injury to fingers or hands from hazardous moving parts.

USE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp and may cause injury.

These freezers must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.

DO NOT obstruct air intake and discharge openings:

Models 341/342: 3” (76 mm) minimum air space on all sides.

Model 340: 6” (152 mm) minimum air space on sides and 0” at the rear. It is recommended to install a skirt to one side of the unit, and to place the back of the unit against a wall.

Failure to follow this instruction may cause poor freezer performance and damage to the machine.

These freezers are designed to operate indoors, under normal ambient temperatures of 70_--75_F (21_--24_C). The freezers have successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacities.

NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

061211

Models 340, 341, 342

3

Safety

 

 

 

Section 4 Operator Parts Identification

Model 340

1

2

3

 

9

10

12

13

8

11

7

4

6

5

Item

Description

Part No.

 

 

 

1

Cover A.-Hopper

X38458

 

 

 

2

Gasket-Hopper Cover

038375

 

 

 

3

Tube-Feed

015176-9

 

 

 

4

Skirt-Air Flow

049069

 

 

 

5

Pan-Drip 19-1/2 Long

035034

 

 

 

6

Tray-Drip

013690

 

 

 

7

Shield-Splash

022763

 

 

 

Item

Description

Part No.

 

 

 

8

Panel-Right Side

047007

 

 

 

9

Panel-Rear

047008

 

 

 

10

Panel-Left Side

047006

 

 

 

11

Leg-4”

013458

 

 

 

12

Louver-Side

013631

 

 

 

13

Panel A.-Front

X46881

 

 

 

020729

Operator Parts Identification

4

Models 340, 341, 342

 

 

 

Model 341

1

2

3

 

12

4

12

13

4

8

9

7

9

6

14

10

5

11

Item

Description

Part No.

 

 

 

1

Cover A.-Hopper

X38458

 

 

 

2

Gasket-Hopper Cover

038375

 

 

 

3

Tube-Feed

015176-9

 

 

 

4

Panel-Upper Side (Left/Right)

024576

 

 

 

5

Pan-Drip

035034

 

 

 

6

Tray-Drip

013690

 

 

 

7

Shield-Splash

022763

 

 

 

Item

Description

Part No.

 

 

 

8

Panel-Rear

013637

 

 

 

9

Panel A.-Lower Side (Left/Right)

X24397

 

 

 

10

Wheel-Caster

018794

 

 

 

11

Panel-Service

013638-SP1

 

 

 

12

Louver-Side (Left/Right)

013631

 

 

 

13

Panel A.-Front

X46881

 

 

 

14

Adapter A.-Caster

X18915

 

 

 

020729

Models 340, 341, 342

5

Operator Parts Identification

 

 

 

Taylor 341, 340, 342 User Manual

Model 342

1

2

5

11

4

15

14

7

6

8

3

11

13

12

10

16

9

Item

Description

Part No.

 

 

 

1

Cover A.-Hopper

X38458

 

 

 

2

Gasket-Hopper Cover

038375

 

 

 

3

Tube-Feed

015176-9

 

 

 

4

Panel-Upper Left Side

028700

 

 

 

5

Pan-Drip

027503

 

 

 

6

Tray-Drip

014533

 

 

 

7

Shield-Splash

037041

 

 

 

8

Panel-Service

024439-SP1

 

 

 

Item

Description

Part No.

 

 

 

9

Wheel-Caster

018794

 

 

 

10

Panel A.-Lower Right Side

X44855

 

 

 

11

Louver-Side (Left/Right)

017471

 

 

 

12

Panel-Rear

017563

 

 

 

13

Panel-Upper Right Side

028701

 

 

 

14

Panel A.-Lower Left Side

X44853

 

 

 

15

Panel A.-Front

X25807

 

 

 

16

Adapter A.-Caster

X18915

 

 

 

020729

Operator Parts Identification

6

Models 340, 341, 342

 

 

 

Models 340, 341, 342 Beater Door Assembly

17

16

15

12

13

11

19

10

9

4

14 3

5

2

1

8

 

 

 

 

7

 

 

6

 

 

18

Item

Description

Part No.

 

 

 

1

Door A.-Partial

X39248

2

Handle A.-Draw-Slush

X25124

 

 

 

3

Valve-Draw

047734

 

 

 

4

Valve A.-Handle Pin

X25929

 

 

 

5

O-Ring-1 OD x .139 W

032504

 

 

 

6

Buster-Ice

047735

 

 

 

7

O-Ring-.291 ID x .080 W

018550

 

 

 

*8

Torque Assembly

X14488

 

 

 

9

Bearing-Guide

014496

 

 

 

10

Gasket-Door-5.109 D x 5.63 OD

014030

 

 

 

Item

Description

Part No.

 

 

 

11

Bearing-Front

013116

12

Beater A.-7 QT-1 Pin Support

X46233

 

 

 

13

Clip-Scraper Blade*8.75”*

046238

 

 

 

14

Torque Arm

014500

 

 

 

15

Shaft-Beater

035418

 

 

 

16

Seal-Drive Shaft

032560

 

 

 

17

O-Ring-7/8 OD x .139 W

025307

 

 

 

18

Stud Nut

029880

 

 

 

19

Blade-Scraper-Plastic 9-13/16L

046237

 

 

 

*Note: Use optional Torque Assembly X27027--1,

Arm--Torque 029549, and Spring--Torque*Red* 020232 for soft slush application.

040826

Models 340, 341, 342

7

Operator Parts Identification

 

 

 

Accessories

2

3

6

U

L

4

9

KAY-5®

Sanitizer/Cleaner

KEEP OUT OF REACH OF CHILDREN

CAUTION

FOR INSTITUTIONAL USE ONLY

1 OZ (28.4 g)

1

8

BE

5

STERA

SHEEN

G R E E N

L A B E L

SANITIZER & CLEANER (MILKSTONE REMOVER)

7

Item

Description

Part No.

 

 

 

1

Kit A.-Tune Up

X39969

 

 

 

2

Brush-Rear Bearing

013071

 

 

 

3

Brush-Double Ended

013072

 

 

 

4

Brush-Mix Pump Body

023316

 

 

 

5

Lubricant-Taylor Lube

047518

 

 

 

Item

Description

Part No.

 

 

 

6

Brush-Draw Valve

013073

 

 

 

7

Cap-Restrictor

020213

 

 

 

8

Sanitizer--Stera Sheen

065293

 

(Model 342 only)

 

 

 

 

9

Sanitizer--Kay 5 (Models 340

041082

 

& 341)

 

 

 

 

071017

Operator Parts Identification

8

Models 340, 341, 342

 

 

 

Section 5

Important: To the Operator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 1

 

 

 

 

 

 

 

 

 

 

Item

 

 

 

 

Description

 

 

 

 

 

 

 

 

1

 

 

Control Switch

 

 

 

 

 

 

 

 

2

 

 

Consistency Control

 

 

 

 

 

 

 

 

3

 

 

Indicator Light -- “Add Mix”

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Symbol Definitions

To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.

The following chart identifies the symbol definitions used on the operator switches.

= ON/AUTO

= OFF

= WASH

Control Switch

The center position is “OFF”. The left position is “WASH”, which activates only the beater motor. The right position is “AUTO”, which activates the beater motor and the refrigeration system.

Consistency Control

The viscosity (thickness) of the slush is controlled by a sensing device called the consistency control. The consistency control knob is located under the control channel. To achieve a thicker slush, turn the knob clockwise and counterclockwise to achieve a thinner slush consistency.

Allow the refrigeration system to cycle on and cycle off two or three times before an accurate consistency can be evaluated.

Indicator Light - “Add Mix”

A mix level indicating light is located on the front of the machine. When the light is on, it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible. If mix is not added, a freeze-up may occur, causing eventual damage to the beater, blades, drive shaft, and freezer door.

For Your Information

The Models 340 and 341 come equipped with an optional rack assembly and four syrup jars. Each syrup jar holds 16 ounces (453.6 grams) of syrup. One pump stroke will dispense 1/4 ounce (7 grams) of syrup.

Because of the many different types of syrups on the market today, the syrup to slush ratio will vary. Consult the label or manufacturer for the proper amount of syrup for the desired drink size.

To serve slush product, simply add the flavor and open the draw valve. The slush product should blend with the syrup with no stirring necessary. If it does not, the product is too thick and the consistency control should be adjusted to a thinner consistency.

Models 340, 341, 342

9

Important: To the Operator

 

 

 

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