Taylor 161 User Manual

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Model 161

Soft Serve Freezer

Original Operating Instructions

055155-M	8/14/08 (Original Publication)
	(Updated 5/29/12

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:


Electrical Specs: Voltage	Cycle
Phase
Maximum Fuse Size:		A
Minimum Wire Ampacity:		A

The word Taylor and the Crown design

are registered trademarks in the United States of America and certain other countries.

Taylor Company

750 N. Blackhawk Blvd.

Rockton, IL 61072

Table of Contents

Section 1	To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	1
Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		1
Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		1
Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		1
Water Connections (Water Cooled Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . .		2
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		2
Electrical Hook--Up Installation
(60 Cycle, 1 Ph, Supplied With Cord and Plug) . . . . . . . . . . . . . . . . . . . . . . . . . . . .		3
Section 2	To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	4
Compressor Warranty Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		4
Section 3	Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	5
Section 4	Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7
Model 161 .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	7
Beater Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		8
Accessories	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	9
Section 5	Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	10
Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		10
Section 6	Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	13
Assembly .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	13
Sanitizing .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	16
Priming . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	18
Closing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		18
Draining Product From the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		18
Rinsing . . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	19
Cleaning . .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	19
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		19
Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		19

Table of Contents	Model 161

Table of Contents - Page 2

Section 7	Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	21
During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		21
Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		21
Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		21
Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		22
Section 8	Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	23
Section 9	Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	26
Section 10	Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	27
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .		36

Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.

E August, 2008 Taylor (Original Publication) (Updated May, 2012)

The word Taylor and the Crown design

are registered trademarks in the United States of America and certain other countries.

Taylor Company

750 N. Blackhawk Blvd.

Rockton, IL 61072

Model 161	Table of Contents

Section 1	To the Installer

The following are general installation instructions. For complete installation details, please see the check out card.

Installer Safety

In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.

SOnly authorized Taylor service personnel should perform installation and repairs on the equipment.

SAuthorized service personnel should consult OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.

SAuthorized service personnel must ensure that the proper PPE is available and worn when required during installation and service.

SAuthorized service personnel must remove all metal jewelry, rings, and watches before working on electrical equipment.

The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.

Note: All repairs must be performed by an authorized Taylor Service Technician.

This unit has many sharp edges that can cause severe injuries.

Site Preparation

Review the area where the unit will be installed before uncrating the unit. Make sure that all possible hazards to the user and the equipment have been addressed.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F (21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.

This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.

Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.

This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.

Air Cooled Units

DO NOT obstruct air intake and discharge openings:

The Model 161 requires 6” (152 mm) on both sides, and 0” at the rear. Install the skirt provided on the right side of the unit. Minimum air clearances must be met to assure adequate air flow for optimum performance.

081208

Model 161	1	To the Installer

Water Connections

(Water Cooled Units Only)

An adequate cold water supply must be provided with a hand shut--off valve. On the underside rear of the base pan, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook--up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut--off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an open trap drain.

A back flow prevention device is required on the incoming water connection side. Please refer to the applicable National, State, and local codes for determining the proper configuration.

Electrical Connections

Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box for proper power connections.

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!

In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

101012

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.

SStationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.

SAppliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.

SSupply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

To the Installer	2	Model 161

Electrical Hook-Up Installation

(60 Cycle, 1 Ph, Supplied With Cord and Plug)

This freezer is supplied with a 3--wire cord and grounding type plug for connection to a single phase, 60 cycle, branch circuit supply. This unit must be plugged into a properly grounded receptacle. The cord and plug provided for 208/230/60/1, is 20A; therefore the wall outlet must also be 20A. Check the data label, located on the side panel, for electrical specifications.

Permanent wiring may be employed if required by local codes. Instructions for conversion to permanent wiring are as follows:

1.Be sure the freezer is electrically disconnected.

2.Remove the appropriate panel and locate the small electrical box at the base of the freezer.

3.Remove the factory--installed cord and strain relief bushing.

4.Route incoming permanent wiring through 7/8” (22 mm) hole in base pan.

5.Connect two power supply leads. Attach ground (earth) wire to the grounding lug inside the electrical box.

6.Be sure the unit is properly grounded before applying power.

Beater Rotation

Beater rotation must be clockwise as viewed looking into the freezing cylinder.

Note: The following procedures should be performed by a trained service technician.

To correct rotation on a three--phase unit, interchange any two incoming power supply lines at freezer main terminal block only. To correct rotation on a single--phase unit, change the leads inside the beater motor. (Follow diagram printed on motor.)

Electrical connections are made directly to the terminal block provided in the splice boxes which are mounted mid--level on the frame channel on the sides of the freezer.

Refrigerant

In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).

However, any gas under pressure is potentially hazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

Use only R134a refrigerant that conforms to the AHI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.

Refrigerant liquid sprayed onto the skin may

cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.

Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.

WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

120529

Model 161	3	To the Installer

Section 2	To the Operator

The Model 161 soft serve freezer has been carefully engineered and manufactured to give you dependable operation.

This unit, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator’s Manual should be read before operating or performing any maintenance on your equipment.

The Model 161 will NOT eventually compensate and correct for any errors during the set--up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no misunderstandings exist.

In the event you should require technical assistance, please contact your local authorized Taylor Distributor.

Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non--approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop--in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owner’s responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop--in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

To the Operator	4	Model 161

Section 3	Safety

We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built--in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.

IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

To Operate Safely:

DO NOT operate the freezer without reading the Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

Per IEC 60335--1 and its part 2 standards, “This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety.”

This equipment is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417--1) on the removable panel and the frame.

SDO NOT operate the freezer unless it is properly grounded.

SDO NOT operate the freezer with larger fuses than specified on the freezer data label.

SAll repairs must be performed by an authorized Taylor service technician.

SThe main power supplies to the machine must be disconnected prior to performing any repairs.

SCord Connected Units: Only Taylor authorized service technicians may install a plug on this unit.

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.

DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.

110301

Model 161	5	Safety

SDO NOT allow untrained personnel to operate this machine.

SDO NOT put objects or fingers in door spout.

SDO NOT operate the freezer unless all service panels and access doors are restrained with screws.

SDO NOT remove the freezer door or beater assembly unless the control switches are in the “OFF” position.

Failure to follow these instructions may result in severe personal injury from hazardous moving parts.

SDO NOT put objects or fingers in fill or discharge openings. Failure to follow this instruction may result in contaminated product or personal injury from blade contact.

SUSE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp and may cause injury.

DO NOT obstruct air intake and discharge openings: A minimum of 6” (152 mm) on both sides, and 0” in the rear is required. Install the skirt provided on the right side of the unit. Failure to follow this instruction may cause poor freezer performance and damage to the machine.

This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.

This freezer is designed to operate indoors, under normal ambient temperatures of 70_--75_F (21_--24_C). The freezer has successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacity.

NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

Safety	6	Model 161

Section 4 Operator Parts Identification

Model 161

Figure 1

ITEM	DESCRIPTION	PART NO.

1	PAN-DRIP 161	055206

2	PANEL -SIDE LEFT	058491

3	GASKET-HOPPER COVER	037042

4	COVER A.-HOPPER	X37963-SER

4a	KNOB-MIX COVER	025429

5	TUBE-FEED	030797

6	PANEL-REAR	058492

ITEM	DESCRIPTION	PART NO.

7	PANEL A.-SIDE-RIGHT	X58490

8	GASKET-BASE PAN	055815

9	TRAY-DRIP 16-7/8L X 4-5/16	020157-SP

10	SHIELD-SPLASH	022765

11	PANEL-LOWER FRONT	058493

12	PANEL A.-FRONT 161	X58488

Model 161	7	Operator Parts Identification

Beater Door Assembly

Figure 2

ITEM	DESCRIPTION	PART NO.

1	DRAW VALVE	024763

2	O--RING 7/8 OD X .103 W	014402

3	SEAL--VALVE	030930

4	KIT A.--DOOR 3 SPT 1.5 QT	X56906SER1

5	PIVOT PIN A.--SHORT	X38539

6	O--RING 5/16 OD X .070 W	016272

7	DRAW VALVE HANDLE	030564

8	NUT--STUD	056802

ITEM	DESCRIPTION	PART NO.

9	DESIGN CAP	014218

10	PIVOT PIN A.--LONG	X38538

11	GUIDE BEARING	014496

12	CENTER DRAW VALVE	031164

13	O--RING 2--3/4 OD X .139 W	019998

14	FRONT BEARING	023262

15	BEATER ASSEMBLY	X24689

16	SEAL--U--CUP	080534

120501

Operator Parts Identification	8	Model 161

Accessories

Figure 3

ITEM	DESCRIPTION	PART NO.

1	PAIL-6·QT.	023348
2	BRUSH-REAR BRG 1” D X 2” LG	013071

3	BRUSH-DOUBLE·ENDED	013072

4	BRUSH-DRAW·VALVE·1” OD X	013073
	2” X 17”

ITEM	DESCRIPTION	PART NO.

5	BRUSH-MIX·PUMP·BODY-3”X7”	023316
	WHITE
6	LUBRICANT-TAYLOR·4·OZ.	047518

7	KIT·A.-TUNE·UP	X31167

*	SANITIZER KAY-5 25 PKTS	SEE NOTE

*Not Shown - Note: A sample container of sanitizer is sent with the unit. For reorders, order Kay-5 part no. 041082 (200 packs) or Stera Sheen part no. 055492 (100 2 oz. packs).

110727

Model 161	9	Operator Parts Identification

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