OPERATOR'S
MANUAL
Model PH61 Heat Treatment
Thick Syrup Shake Freezer
Original Operating Instructions
048119TS |
8/5/06 (Original Publication) |
|
(Updated 9/18/14) |
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Phone:
Fax:
E-mail:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage |
|
Cycle |
|||||
Phase |
|
|
|
|
|
||
Maximum Fuse Size: |
|
|
|
|
A |
||
Minimum Wire Ampacity: |
|
|
|
|
A |
||
E 2006 Carrier Commercial Refrigeration, Inc. 048119TS
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd.
Rockton, IL 61072
Table of Contents
Section 1 |
To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1 |
Section 2 |
To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
4 |
Section 3 |
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
6 |
Section 4 |
Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
8 |
Model PH61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
8 |
|
Beater and Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
10 |
|
X57028-XX Pump A. - Mix Simplified . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
12 |
|
Accessories |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
13 |
Syrup Valve |
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
14 |
X44127 Brush Kit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
15 |
|
Section 5 |
Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
16 |
Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
16 |
|
Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
17 |
|
Liquid Crystal Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
17 |
|
Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
17 |
|
Reset Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
17 |
|
Operating Screen Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
18 |
|
Operator Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
21 |
|
Section 6 |
Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
24 |
Equipment Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
24 |
|
Daily Closing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
35 |
|
Daily Opening Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
38 |
|
Syrup Calibration & Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
40 |
|
Closing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
43 |
|
Draining Product From the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
43 |
|
Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
47 |
|
Sanitizing the Syrup Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
48 |
|
Pump Tube Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
49 |
|
PH61 Thick Syrup |
Table of Contents |
|
|
|
|
Table of Contents - Page 2 |
Section 7 |
Important: Operator Checklist . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 52 |
During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . 52 |
|
Troubleshooting Bacterial Count: . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . 52 |
|
Regular Maintenance Checks: . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . 52 |
|
Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . 53 |
|
Section 8 |
Troubleshooting Guide . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . 54 |
Section 9 |
Parts Replacement Schedule . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . 60 |
Section 10 |
Limited Warranty on Equipment . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . 61 |
Section 11 |
Limited Warranty on Parts . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . 63 |
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . . . . . . . . . . . . 66 |
|
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.
E 2006 Carrier Commercial Refrigeration, Inc. (Updated September, 2014)
048119TS
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties.
All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd.
Rockton, IL 61072
PH61 Thick Syrup |
Table of Contents |
|
|
Section 1 |
To the Installer |
|
|
The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor® equipment.
SOnly authorized Taylor service personnel should perform installation, maintenance, and repairs on Taylor equipment.
SAuthorized service personnel should consult OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
SAuthorized service personnel must ensure that the proper protective equipment (PPE) is available and worn when required during installation and service.
SAuthorized service personnel must remove all metal jewelry, rings, and watches before working on electrical equipment.
The main power supply(s) to the unit must be disconnected prior to performing any installation, maintenance, or repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the unit.
This unit has many sharp edges that can cause severe injuries.
Site Preparation
Review the area where the unit will be installed. Make sure that all possible hazards to the installer, user, and the unit have been addressed.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70°-75°F (21°-24°C). The unit has successfully performed in high ambient temperatures of up to 104°F (40°C) at reduced capacities.
This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this unit for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or damage to the unit.
The authorized installer should inspect the unit for damage and promptly report any damage to the local authorized Taylor distributor.
This unit is made using USA sizes of hardware. All metric conversions are approximate and vary in size.
131212
PH61 Thick Syrup |
1 |
To the Installer |
|
|
|
Air Cooled Units
DO NOT obstruct the unit's air intake and discharge openings:
Air cooled units require a minimum of 6” (152 mm) of clearance around all sides of the freezer. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressors.
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut-off valve. On the rear of the unit, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an open trap drain.
A back flow prevention device is required on the incoming water connection side.
Please refer to the applicable National, State, and local codes for determining the proper configuration.
Electrical Connections
In the United States, this unit is intended to be installed in accordance with the current edition of the National Electrical Code (NEC), ANSI/NFPA 70 which governs the installation of the unit at the local governmental level.
The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety.
In all other areas of the world, the unit should be installed in accordance with the existing local codes. Please contact your local authorities.
Each unit requires one power supply for each data label on the unit. Check the data label(s) on the unit for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box for proper power connections.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
CAUTION: THIS UNIT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
An equipotential grounding lug is provided with this unit. Some countries require the grounding lug be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the unit's frame.
SStationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
SAppliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
To the Installer |
2 |
PH61 Thick Syrup |
|
|
|
SSupply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.
Beater Rotation
Beater rotation must be clockwise as viewed looking into the freezing cylinder.
To correct the rotation on a three-phase unit, interchange any two incoming power supply lines at unit's main terminal block only.
To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow the diagram printed on the motor.)
Electrical connections are made directly to the terminal block provided in the main control box located under the upper left side panel on the countertop unit, or behind the service panel on the console units.
It is recommended that beater rotation be performed by an authorized Taylor service technician.
Refrigerant
In consideration of our environment, Taylor uses only HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Taylor reminds technicians to be aware of and in compliance with local government laws regarding refrigerant recovery, recycling, and reclaiming systems. For information regarding applicable local laws, please contact your local authorized Taylor distributor.
WARNING: R404A refrigerants used in conjunction with polyolester oils are extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
131212
PH61 Thick Syrup |
3 |
To the Installer |
|
|
|
Section 2 |
To the Operator |
|
|
The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. When properly operated and cared for, it will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator's Manual should be read before operating or performing any maintenance on your equipment.
The Model PH61 will NOT eventually compensate and correct for any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment's operation, both assembly and disassembly, study these procedures in order to be properly trained.
When your machine is delivered or if it has been in the OFF position for more than 24 hours, disassemble the freezer following procedures found on page 43. Follow assembly procedures on
page 24 to re-assemble your machine.
Dairy products are susceptible to bacterial contamination due to improper product handling. Therefore, be sure to use clean sanitary conditions when handling mix.
The machine must be disassembled, cleaned, sanitized, and lubricated every two weeks.
ALWAYS FOLLOW LOCAL HEALTH CODES.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
131212
Note: Your Taylor warranty is valid only if the parts are authorized Taylor parts, purchased from the local authorized Taylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non-Taylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty, please see the Limited Warranty section in this manual.
During the heat treatment process, the product is brought to a temperature sufficient to destroy bacteria and is returned to a standby temperature.
The special control system will insure that the product is heated and maintained at the set temperature for the full 30 minutes. This time is required to insure that bacteria is destroyed. If the freezer was unable to complete the heating cycle, the LCD will read:
“HEAT TREAT CYCLE FAILURE - FREEZER LOCKED - PRESS SEL KEY”. If this is the case, or if you require technical assistance, please contact your local authorized Taylor Distributor.
If the crossed out wheeled bin symbol is affixed to this unit, it signifies that this unit is compliant with the EU Directives as well as other similar end of life legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the unit to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local disposal laws, please contact the municipal waste facility and/or local authorized Taylor distributor.
To the Operator |
4 |
PH61 Thick Syrup |
|
|
|
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that in the event of ordinary service to this unit's refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your Taylor compressor warranty. It is the unit owner's responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this unit, Taylor has no obligation to either supply or provide replacement refrigerant either at billable or unbillable terms. Taylor will recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five (5) year Taylor warranty of the compressor.
From time-to-time Taylor may test new refrigerant alternates. Should a new refrigerant alternate prove, through Taylor's testing, that it would be accepted as a drop-in replacement for this unit, then the disclaimer in this “Compressor Warranty Disclaimer” section will not apply to the use of the alternate refrigerant approved by Taylor.
To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call Taylor or your local authorized Taylor distributor. Be prepared to provide the Model/Serial Number of the unit in question.
Note: Continuing research results in steady improvements; therefore, information in this Operator Manual is subject to change without notice.
131212
PH61 Thick Syrup |
5 |
To the Operator |
|
|
|
Section 3 |
Safety |
We, at Taylor Company, are concerned about the safety of the operator at all times when they are coming in contact with the unit and its parts. Taylor makes every effort to design and manufacture built-in safety features to protect both operators and service technicians.
Installing and servicing refrigeration equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service refrigeration equipment. When working on refrigeration equipment, observe precautions noted in the literature, tags and labels attached to the unit, and other safety precautions that may apply. Follow all safety code requirements. Wear safety glasses and work gloves.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may also damage the unit and/or its components. Such damage may result in component replacement and service repair expenses.
DO NOT operate the unit without reading this entire Operator Manual first. Failure to follow all of these operating instructions may result in damage to the unit, poor performance, health hazards, personal injury, or death.
This unit is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge. Where limited equipment operation is allowed for public use, such as a self-serve application, supervision or instruction concerning the use of the appliance by a person responsible for their safety is required. Children should be supervised to ensure that they do not play with the appliance.
SAll repairs should be performed by an authorized Taylor service technician.
SThe main power supplies to the unit must be disconnected prior to performing installation, repairs, or maintenance.
SDO NOT operate the unit unless it is properly grounded.
SDO NOT operate the unit with larger fuses than specified on the unit's data label.
SUnits that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
SStationary units which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
SSupply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
131212
Safety |
6 |
PH61 Thick Syrup |
|
|
|
An equipotential grounding lug is provided with this unit. Some countries require the grounding lug be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the unit's frame.
DO NOT use a water jet to clean or rinse the unit. Failure to follow these instructions may result in serious electrical shock.
SDO NOT allow untrained personnel to operate this unit.
SDO NOT operate the unit unless all service panels and access doors are restrained with screws.
SDO NOT remove any internal operating parts (including, but not limited to, freezer door, beater, or scraper blades), unless all control switches are in the OFF position.
Failure to follow these instructions may result in severe personal injury, especially to fingers or hands, from hazardous moving parts.
This unit has many sharp edges that can cause severe injuries.
SDO NOT put objects or fingers in the door spout. This may contaminate the product and cause severe personal injury from blade contact.
SUSE EXTREME CAUTION when removing the beater assembly. The scraper blades are very sharp.
This unit must be placed on a level surface. Extreme care should be taken when moving the unit for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or damage to the unit.
Access to the service area of the unit must be restricted to persons having knowledge and
practical experience with the unit, in particular as far as safety and hygiene are concerned.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this Operator Manual for the proper procedure to clean this unit.
This unit is designed to maintain product temperature under 41_F (5_C). Any product being added to this unit must be below 41_F (5_C). Failure to follow this instruction may result in health hazards and poor freezer performance.
DO NOT draw product during the HEAT cycle because of high product temperatures.
WARNING!
Some consumers are highly allergic to strawberries. In some severe cases, strawberry allergic reactions can cause death. When serving shakes, make sure the draw handle is closed automatically by the portion control device and that the white spot is visible.
DO NOT obstruct air intake and discharge openings: 6” (152 mm) minimum air space on all sides. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F (21_-24_C). The unit has successfully performed in high ambient temperatures of up to 104_F (40_C) at reduced capacities.
DO NOT run the unit without product. Failure to follow this instruction can result in damage to the unit.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the unit and at a height of 1.6 meters from the floor.
PH61 Thick Syrup |
7 |
Safety |
|
|
|
Section 4 Operator Parts Identification
Model PH61
Figure 1
140612
Operator Parts Identification |
8 |
PH61 Thick Syrup |
|
|
|
Model PH61-Thick Syrup Parts Identification List
ITEM |
DESCRIPTION |
PART NO. |
|
|
|
1 |
KIT A.-COVER-HOPPER |
X65369 |
|
|
|
2 |
AGITATOR |
X44797 |
|
|
|
3 |
PUMP A.-MIX SIMPLIFIED |
X57028-XX |
|
SHAKE |
|
4 |
PAN-DRIP-HT |
048204 |
|
|
|
5 |
PANEL-REAR |
048203 |
|
|
|
6 |
GUIDE A.-DRIP PAN-MIX PUMP |
X48228 |
|
|
|
7 |
PANEL-SIDE-UPPER-RIGHT |
056013 |
|
|
|
8 |
TRIM-REAR CORNER RIGHT |
045517 |
|
|
|
* |
TRIM-REAR CORNER LEFT |
045516 |
|
|
|
9 |
ADAPTOR A.-CASTER |
X18915 |
|
|
|
10 |
CASTER-SWV 5/8 STEM - 4” |
018794 |
|
WHEEL |
|
11 |
PANEL-LOWER·SIDE·RIGHT |
034680 |
|
|
|
12 |
SCREW-1/4-20X3/8·RHM-SS |
011694 |
|
|
|
ITEM |
DESCRIPTION |
PART NO. |
|
|
|
13 |
FASTENER-CLIP 1/4-20 U |
045865 |
|
|
|
14 |
CASTER-4" SWV 5/8 STEM |
034081 |
|
W/BRAKE |
|
15 |
DOOR A.-SYRUP CABINET |
X45325 |
|
|
|
16 |
TRAY-DRIP 14-7/8L X 5-1/8 SG |
013690 |
|
|
|
17 |
SHIELD-SPLASH·15"L |
022763 |
|
|
|
18 |
PAN A.-DRIP |
X28142 |
|
|
|
19 |
PANEL A.-LOWER SIDE |
X24397-SER |
|
|
|
20 |
PANEL A.-FRONT |
X55436 |
|
|
|
21 |
DECAL-DEC |
052280 |
|
|
|
22 |
PANEL-SIDE-UPPER-LEFT |
056012 |
|
|
|
23 |
WASHER-PLASTIC PIVOT |
013808 |
|
|
|
24 |
SCREW-10-24X1/2 TORX TRUS |
002077 |
|
|
|
25 |
PIN-RETAINING-HOPPER |
043934 |
|
COVER |
|
*NOT SHOWN
140612
PH61 Thick Syrup |
9 |
Operator Parts Identification |
|
|
|
Beater and Door Assembly
Figure 2
Operator Parts Identification |
10 |
PH61 Thick Syrup |
|
|
|
Beater & Door Assembly
ITEM |
DESCRIPTION |
PART NO. |
|
|
|
1 |
Shaft-Beater |
050985 |
|
|
|
2 |
Scraper Blade |
041103 |
|
|
|
3 |
Drive Shaft Seal |
032560 |
|
|
|
4 |
Front Bearing |
055605 |
|
|
|
5 |
O-Ring - Freezer Door |
033493 |
|
|
|
6 |
Door-TTS Shake |
055937 |
|
|
|
7 |
Handscrew (Stud Nut)-Shake |
034034 |
|
|
|
8 |
O-Ring - Pivot Pin |
016272 |
|
|
|
9 |
Pivot Pin A. |
X22820 |
|
|
|
10 |
Draw Valve Handle |
034003 |
|
|
|
11 |
Draw Valve Assembly |
X42210 |
|
|
|
ITEM |
DESCRIPTION |
PART NO. |
|
|
|
12 |
O-Ring - Draw Valve |
020571 |
|
|
|
13 |
Seal-Spinner Shaft |
036053 |
|
|
|
14 |
Driven Spinner |
034054 |
|
|
|
15 |
Blade A.-Spinner |
X41895 |
|
|
|
16 |
Restrictor Cap |
033107 |
|
|
|
17 |
Beater AssemblyShake |
X50958 |
|
|
|
18 |
Plug-Syrup Port |
053867 |
|
|
|
19 |
O-Ring-Syrup Port Plug (Green) |
053890 |
|
|
|
20 |
Retainer-Valve Pin |
054690 |
|
|
|
21 |
Retainer-Syrup Valve |
054599 |
|
|
|
PH61 Thick Syrup |
11 |
Operator Parts Identification |
|
|
|
X57028-XX Pump A. - Mix Simplified
Figure 3
ITEM |
DESCRIPTION |
PART NO. |
|
|
|
1-7 |
PUMP A.-MIX SIMPLIFIED |
X57028-14 |
|
SHAKE |
|
1 |
CYLINDER-PUMP HOPPER |
057944 |
|
SHAKE |
|
2 |
PIN-RETAINING |
X55450 |
|
|
|
3 |
PISTON-PUMP-SIMPLIFIED |
053526 |
|
|
|
4 |
O-RING-PKG *50 TO BAG* |
020051 |
|
|
|
5 |
CAP-VALVE BODY SHAKE |
056873-14 |
|
|
|
6 |
GASKET-SIMPLIFIED PUMP |
053527 |
|
VALVE |
|
7 |
ADAPTOR-MIX INLET-SHAKE- |
054944 |
|
BLUE |
|
8 |
O-RING-PKG *50 TO BAG* |
016132-SER |
|
|
|
9 |
PIN-COTTER-HAIRPIN-1/8DIA |
044731 |
|
|
|
ITEM |
DESCRIPTION |
PART NO. |
|
|
|
10 |
SHAFT A.-DRIVE-MIX PUMP- |
X41947 |
|
HOPPER |
|
10a |
CRANK-DRIVE-HOPPER MIX |
039235 |
|
PUMP |
|
10b |
SHAFT-DRIVE-MIX |
041948 |
|
PUMP-HOPPER |
|
10c |
O-RING-PKG *25 TO BAG* |
048632 |
|
|
|
10d |
O-RING-PKG *25 TO BAG* |
008904 |
|
|
|
11 |
CLIP-RETAINER-MIX PUMP |
044641 |
|
|
|
12 |
TUBE A.-FEED-HOPPER- |
X56522 |
|
SHAKE |
|
13 |
RING-CHECK-FEED-TUBE |
056524 |
|
|
|
14 |
SLEEVE A.-MIX PUMP |
X44761 |
|
|
|
140612
Operator Parts Identification |
12 |
PH61 Thick Syrup |
|
|
|
Accessories
1
KAY-5® |
Sanitizer/Cleaner |
KEEP OUT OF REACH OF CHILDREN |
CAUTION |
FOR INSTITUTIONAL USE ONLY |
1 OZ (28.4 g) |
R
L U B E
HI
4
5
2
3
6
Figure 4
ITEM |
DESCRIPTION |
PART NO. |
|
|
|
1 |
SANITIZER KAY-5 (125 PACKS) |
041082 |
2 |
LUBRICANT-TAYLOR HI-PERF. |
048232 |
|
|
|
3 |
PAIL-10 QT. |
013163 |
|
|
|
4 |
BOTTLE A.-SQUEEZE |
044818 |
|
|
|
5 |
TOOL-SHAFT-DRIVE PUMP |
047919 |
|
HPR/LVB |
|
6 |
TOOL-SHAFT-DRIVE PUMP HPR |
057167 |
|
|
|
ITEM |
DESCRIPTION |
PART NO. |
|
|
|
*7 |
KIT A.-PARTS TRAY SIMPL PMP |
X58447 |
|
(consists of 056525 & 044118) |
|
*8 |
KIT A.-ACCESSORY PH61 |
X48127 |
|
|
|
*9 |
KIT-TUNE UP SIMPL PUMP |
X49463-64 |
|
|
|
*10 |
KIT A.-RETAINER HOLDER |
X54560 |
|
|
|
*11 |
KIT A.-PERISTALTIC PUMP |
X54978 |
|
|
|
*12 |
KIT A.-SYRUP PLUG KIT TTS |
X58474 |
|
|
|
*NOT SHOWN
140718
PH61 Thick Syrup |
13 |
Operator Parts Identification |
|
|
|
Syrup Valve
Figure 5
ITEM |
DESCRIPTION |
PART NO. |
|
|
|
1-6 |
Valve-Syrup |
053874 |
1 |
Cap-Syrup Valve |
053874-001 |
|
|
|
2 |
Spring-Syrup Valve |
053874-003 |
|
|
|
3 |
Plunger-Syrup Valve w/Seals |
053874-009 |
|
|
|
3a |
O-Ring-Syrup Valve Plunger L |
053874-007 |
3b |
Plunger-Syrup |
053874-002 |
|
|
|
3c |
O-Ring-Syrup Valve Plunger S |
053874-006 |
|
|
|
3d |
Seal-Syrup Valve Plunger |
053874-008 |
|
|
|
ITEM |
DESCRIPTION |
PART NO. |
|
|
|
4 |
O-Ring-11 MM x 2MM |
053890 |
5 |
Fitting-Syrup Valve |
053874-004 |
|
|
|
6 |
Body-Syrup Valve |
053874-005 |
|
|
|
7 |
Ferrule- .625 ID Brass |
053036 |
|
|
|
8 |
Tube-Twinned Syrup |
054580-86 |
* |
Kit A.-Repair Valve |
054595 |
|
|
|
*Not Shown
Operator Parts Identification |
14 |
PH61 Thick Syrup |
|
|
|
X44127 Brush Kit Assembly
Figure 6
ITEM |
DESCRIPTION |
PART NO. |
|
|
|
1 |
Black Bristle Brush |
013071 |
|
|
|
2 |
Double End Brush |
013072 |
|
|
|
3 |
White Bristle Brush (1” x 2”) |
013073 |
|
|
|
4 |
White Bristle Brush (1-1/2” x 3”) |
014753 |
|
|
|
5 |
White Bristle Brush (1/2” x 3”) |
033059 |
|
|
|
ITEM |
DESCRIPTION |
PART NO. |
|
|
|
6 |
Brush Set (3) |
050103 |
|
|
|
7 |
Yellow Bristle Brush |
039719 |
|
|
|
8 |
White Bristle (3” x 7”) |
023316 |
|
|
|
9 |
Brush-Pump Spout |
054068 |
|
|
|
PH61 Thick Syrup |
15 |
Operator Parts Identification |
|
|
|
Section 5 |
|
|
|
|
Important: To the Operator |
|||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Item |
Description |
1 |
Power Switch |
2 |
Indicator Lights |
3 |
Flavor Selector Keypad |
4 |
Liquid Crystal Display |
5 |
Keypads |
Symbol Definitions
To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions.
Your Taylor equipment is designed with these International symbols.
The following chart identifies the symbol definitions used on the operator switches.
= OFF
= POWER
= ON
= CALIBRATE
=WASH
=PUMP
=AUTO
=MENU
=MIX LOW
=MIX OUT
=HEAT MODE
=CLEAN MANUALLY/BRUSH CLEAN
=CHOCOLATE
=STRAWBERRY
=VANILLA
=OPTIONAL
Important: To the Operator |
16 |
PH61 Thick Syrup |
|
|
|
Power Switch
The power switch is located under the control panel on the left hand side of the unit. When placed in the ON position, the power switch allows softech panel operation.
Liquid Crystal Display
The Liquid Crystal Display (LCD) is located on the front control panel. The LCD is used to show in what mode the freezer is operating and whether or not there is sufficient mix.
Indicator Lights
MIX LOW - When the MIX LOW light begins to flash, it indicates the mix hopper has a low supply of mix and should be refilled as soon as possible. The word “LOW” will also display on the LCD indicator next to the word “MIX”.
MIX OUT - When the MIX OUT light begins to flash, it indicates the mix hopper has been almost completely exhausted and has an insufficient supply of mix to operate the freezer. The word “OUT” will also display on the LCD indicator next to the word “MIX”. At this time, the AUTO mode is locked out and the freezer will be placed in the STANDBY mode. To initiate the refrigeration system, add mix to the mix hopper and press the AUTO keypad. The freezer will automatically begin operation.
HEAT MODE - When the HEAT MODE light is flashing, it indicates that the freezer is in the process of a heat cycle.
CLEAN MANUALLY - When the CLEAN MANUALLY light is flashing, it indicates that the machine must be disassembled and brush cleaned within 24 hours.
When all four indicator lights are flashing, this signifies a locked condition. Once a hard lock condition has been remedied, two lights will remain flashing until the mix low and mix out conditions have been satisfied. During a soft lock condition, all four lights will stop flashing once the unit has been placed in a heat cycle.
Reset Mechanism
The reset button is located in the right side panel. The reset mechanism protects the beater motor from an overload condition. Should an overload occur, the reset mechanism will trip. To properly reset the freezer, place the power switch in the OFF position. Press the reset button firmly. Turn the power switch to the ON position. Clear the fault. Press the WASH keypad and observe the freezer's performance. Open the side access panel to check if the beater motor is turning the drive shaft in a clockwise (from the operator end) direction without binding.
Note: Do not use metal objects to press the reset button. Failure to follow this instruction may result in serious electrical shock.
If the beater motor is turning properly, press the WASH keypad to cancel the cycle. Press the AUTO keypad to resume normal operation. If the freezer shuts down again, contact a service technician.
PH61 Thick Syrup |
17 |
Important: To the Operator |
|
|
|
Loading...