Siemens D410 User Manual

SIMOTION

D410

Commissioning Manual

Valid for SIMOTION D410 DP and D410 PN

08/2008 Edition

Preface

	Description	1
	Commissioning (hardware)	2
	Configuring SIMOTION
		3
	D410
	Commissioning (software)	4
	Maintenance and service	5
	Diagnostics data	6
	Standards and approvals	A
	ESD guidelines	B
	Appendix	C

Safety Guidelines

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.

CAUTION

without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.

NOTICE

indicates that an unintended result or situation can occur if the corresponding information is not taken into account.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The device/system may only be set up and used in conjunction with this documentation. Commissioning and operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission, ground and label devices, systems and circuits in accordance with established safety practices and standards.

Prescribed Usage

Note the following:

WARNING

This device may only be used for the applications described in the catalog or the technical description and only in connection with devices or components from other manufacturers which have been approved or recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance.

Trademarks

All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG	Copyright © Siemens AG 2008.
Industry Sector	Technical data subject to change
Postfach 48 48
90327 NÜRNBERG
GERMANY

Preface

Contents of the commissioning manual

This manual is part of the SIMOTION D4xx documentation package, Edition 08/2008. This manual describes commissioning of the SIMOTION devices D410 DP and D410 PN.

Information blocks in this manual

The following information blocks describe the purpose and use of the commissioning manual.

●Description

This section provides information pertaining to the SIMOTION system and its integration into the information landscape.

●Commissioning (hardware)

This section describes how to start up the device and what you must take into account.

●Configuring SIMOTION D410

This section describes how to integrate SIMOTION D410 in a project and how to configure the interfaces.

●Commissioning (software)

This section describes how to configure a plant and how to test the drives and axes you configured.

●Maintenance and service

This section describes how to replace a module, how to run updates, and how to modify settings.

●Diagnostics data

This section provides information about diagnostic possibilities and LED states.

●Appendices with factual information for reference (for example, Standards and Approvals, and ESD)

●Index for locating information.

SIMOTION Documentation

An overview of the SIMOTION documentation can be found in a separate list of references.

This documentation is included as electronic documentation with the supplied SIMOTION SCOUT.

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Commissioning Manual, 08/2008 Edition

Preface

The SIMOTION documentation consists of 9 documentation packages containing approximately 80 SIMOTION documents and documents on related systems (e.g. SINAMICS).

The following documentation packages are available for SIMOTION V4.1 SP2:

●SIMOTION Engineering System

●SIMOTION System and Function Descriptions

●SIMOTION Diagnostics

●SIMOTION Programming

●SIMOTION Programming - References

●SIMOTION C

●SIMOTION P350

●SIMOTION D4xx

●SIMOTION Supplementary Documentation

Hotline and Internet addresses

Technical support

If you have any technical questions, please contact our hotline:

	Europe / Africa
Phone	+49	180 5050 222 (subject to charge)
Fax	+49	180 5050 223
Internet	http://www.siemens.com/automation/support-request
	Americas
Phone	[phone]
Fax	[phone]
E-mail	mailto:[e-mail]
	Asia / Pacific
Phone	+86	1064 719 990
Fax	+86	1064 747 474
E-mail	mailto:[e-mail]

4	D410
	Commissioning Manual, 08/2008 Edition

Preface

Note

Country-specific telephone numbers for technical support are provided under the following Internet address:

http://www.siemens.com/automation/service&support

Calls are subject to charge, e.g. 0.14 €/min. on the German landline network. Tariffs of other phone companies may differ.

Questions about this documentation

If you have any questions (suggestions, corrections) regarding this documentation, please fax or e-mail us at:

Fax	[phone]
E-mail	mailto:[e-mail]

Siemens Internet address

The latest information about SIMOTION products, product support, and FAQs can be found on the Internet at:

●General information:

–http://www.siemens.de/simotion (German)

–http://www.siemens.com/simotion (international)

●Product support:

–http://support.automation.siemens.com/WW/view/en/10805436

Additional support

We also offer introductory courses to help you familiarize yourself with SIMOTION.

Please contact your regional training center or our main training center at D-90027 Nuremberg, phone [phone].

Information about training courses on offer can be found at: www.sitrain.com

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Commissioning Manual, 08/2008 Edition

Preface

Disposal and recycling

SIMOTION D410 is an environmentally friendly product! It includes the following features:

●In spite of its excellent resistance to fire, the flame-resistant agent in the plastic used for the housing does not contain halogens.

●Identification of plastic materials in accordance with DIN 54840

●Less material used because the unit is smaller and with fewer components thanks to integration in ASICs

SIMOTION D410 can be recycled because it is made with low-polluting materials.

For state-of-the art environmentally friendly recycling and disposal of your old modules, contact your Siemens representative. To locate your representative, visit us online at:

http://www.ad.siemens.com/partner

Further information / FAQs

You can find further information on this manual under the following FAQs: http://support.automation.siemens.com/WW/view/de/27585482

The following resources are also available:

●SIMOTION - Utilities & Applications CD: This CD is supplied together with the SIMOTION SCOUT and, along with FAQs, also contains free utilities (e.g. calculation tools, optimization tools, etc.) and application examples (ready-to-apply solutions such as winder, cross cutter or handling).

●The latest FAQs for SIMOTION can be found at: http://support.automation.siemens.com/WW/view/de/10805436

●SIMOTION SCOUT online help

●Additional documentation: see SIMOTION references

6	D410
	Commissioning Manual, 08/2008 Edition

Table of contents

	Preface	......................................................................................................................................................	3
1	Description...............................................................................................................................................		11
	1.1 ..........................................................................................................................	System overview	11
	1.2 ....................................................................................................................	System components	14
	1.3 .......................................................................................................	SIMOTION D410 DP display	19
	1.4 .......................................................................................................	SIMOTION D410 PN display	23
	1.5 ...............................................................................................................	The CompactFlash card	27
	1.6 ......................................................................................................................................	Licensing	28
	1.7 ........................................................................................................................	Safety information	29
2	Commissioning ......................................................................................................................(hardware)		31
	2.1 ..................................................................................................	Prerequisites for commissioning	31
	2.2 ................................................................................................	Inserting the Compact Flash card	32
	2.3 ....................................................................................................	Switching on the power supply	33
	2.4 ..............................................................................................................................	RESET button	34
	2.5 ..................................................................................................................	User memory concept	35
	2.5.1 .................................................................................................	SIMOTION D410 memory model	35
	2.5.2 ..................................................................................................	Properties of the user memories	36
	2.5.3 .....................................................................	Operator actions and their impact on user memory	38
3	Configuring ..................................................................................................................SIMOTION D410		43
	3.1 .................................................................................................................	Software requirements	43
	3.2 .....................................................................................	Inserting SIMOTION D410 into a project	43
	3.3 ..........................................................	Configuring the PROFIBUS DP interface (only D410 DP)	46
	3.3.1 ........................................................	General information about PROFIBUS DP communication	46
	3.3.2 .............................................................	Assignment of the PROFIBUS addresses in HW Config	47
	3.3.3 ..........................................................................	Operating SIMOTION D410 on PROFIBUS DP	48
	3.3.4 .......................................................................................	Creating a new PROFIBUS DP subnet	48
	3.3.5 .............................................................................	Setting the DP cycle and system cycle clocks	49
	3.3.6 ....................................................................................................	Rules for SIMOTION D410 DP	50
	3.4 ................................................................................	Configuring PROFINET (only for D410 PN)	52
	3.4.1 ...............................................................	General information about PROFINET communication	52
	3.4.2 ..........................................................................	Operating SIMOTION D410 PN on PROFINET	53
	3.4.3 .................................................................................	Setting the send cycles and system clocks	56
	3.4.4 ....................................................................................................	Rules for SIMOTION D410 PN	58
4	Commissioning .......................................................................................................................(software)		61
	4.1 .........................................................................................................	Overview of commissioning	61
	4.2 ........................................................................................	Configuring the system in offline mode	62
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Commissioning Manual, 08/2008 Edition

Table of contents

	4.2.1	Overview.....................................................................................................................................	62
	4.2.2	Accessing the drive wizard..........................................................................................................	63
	4.2.3	Configuring the components.......................................................................................................	64
	4.2.4	Aligning HW Config.....................................................................................................................	70
	4.2.5	Downloading the project to SIMOTION D410.............................................................................	71
	4.3	Configuring the system in online mode.......................................................................................	73
	4.3.1	Overview.....................................................................................................................................	73
	4.3.2	Establishing the online connection..............................................................................................	74
	4.3.3	Starting automatic configuration .................................................................................................	75
	4.3.4	Editing SINAMICS components..................................................................................................	77
	4.3.5	Aligning HW Config.....................................................................................................................	78
	4.3.6	Download the project to SIMOTION D410..................................................................................	78
	4.4	Creating an axis..........................................................................................................................	79
	4.5	Integrating additional encoders (optional)...................................................................................	81
	4.5.1	General information.....................................................................................................................	81
	4.5.2	Configure the encoder interface on the drive side......................................................................	82
	4.5.3	Configuring a second encoder for a TO axis in SIMOTION........................................................	83
	4.5.4	Configuring external encoders in SIMOTION .............................................................................	84
	4.6	Using drive-related I/Os by SIMOTION.......................................................................................	85
	4.6.1	Onboard I/Os and terminal modules configuration overview......................................................	85
	4.6.2	Use of message frame 39x.........................................................................................................	87
	4.6.3	Free message frame configuring with P915/P916 (only TM15/TM17 High Feature) .................	91
	4.6.4	Configuring free message frames by means of BICO................................................................	92
	4.6.5	Expanding a message frame......................................................................................................	97
	4.6.6	Using high-speed outputs for output cams on D410.................................................................	100
	4.6.7	Using probe inputs on D410......................................................................................................	101
	4.6.8	Outputs of cam outputs and probe inputs on TM15/TM17 High Feature .................................	105
	4.7	Creating and programming TM41.............................................................................................	106
	4.7.1	Overview...................................................................................................................................	106
	4.7.2	Configuring TM41 at SINAMICS Integrated..............................................................................	106
	4.8	Creating a DMC20 ....................................................................................................................	107
	4.8.1	DMC20 hub properties..............................................................................................................	107
	4.8.2	Creating a DRIVE-CLiQ hub.....................................................................................................	108
	4.9	Testing the configured drive using the drive control panel .......................................................	109
	4.10	Testing the configured axis using the axis control panel..........................................................	111
	4.11	Downloading and saving user data...........................................................................................	113
	4.12	Deleting data.............................................................................................................................	114
	4.12.1	Overview of data deletion..........................................................................................................	114
	4.12.2	Resetting the memory of SIMOTION D410 ..............................................................................	115
	4.12.3	Deleting user data from the CompactFlash Card .....................................................................	117
	4.12.4	Restoring the default settings of SINAMICS Integrated............................................................	118
	4.12.5	Restoring the default settings of SIMOTION D410...................................................................	118
	4.13	System shutdown......................................................................................................................	119
5	Maintenance and service.......................................................................................................................		121
	5.1	Replacing modules....................................................................................................................	121
	5.1.1	Removing and replacing the SIMOTION D410.........................................................................	121
	5.1.2	Replacing DRIVE-CLiQ components........................................................................................	124
	5.2	Replacing the fan......................................................................................................................	125

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	Commissioning Manual, 08/2008 Edition

			Table of contents
	5.3	Performing a software and firmware update ..............................................................................	126
	5.4	SIMOTION CompactFlash Card ................................................................................................	131
	5.4.1	Replacing the CompactFlash Card ............................................................................................	131
	5.4.2	Writing and deleting data on CompactFlash Cards ...................................................................	131
	5.4.3	Formatting the CompactFlash Card ...........................................................................................	132
	5.4.4	Bootloader on the CompactFlash card ......................................................................................	133
6	Diagnostics data....................................................................................................................................		135
	6.1	Diagnostics by means of LED displays ......................................................................................	135
	6.2	Extended diagnostic capabilities ................................................................................................	138
A	Standards and approvals.......................................................................................................................		139
	A.1	General rules ..............................................................................................................................	139
	A.2	Safety of electronic controllers ...................................................................................................	140
	A.3	Electromagnetic Compatibility ....................................................................................................	142
B	ESD guidelines......................................................................................................................................		143
	B.1	ESD definition ............................................................................................................................	143
	B.2	Electrostatic charging of individuals ...........................................................................................	143
	B.3	Basic measures for protection against discharge of static electricity ........................................	144
C	Appendix	................................................................................................................................................	145
	C.1	List of abbreviations ...................................................................................................................	145
	Index......................................................................................................................................................		147

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Commissioning Manual, 08/2008 Edition

Description

1

1.1System overview

Overview

In SIMOTION D, the SIMOTION functionality is integrated directly in the closed-loop control module of the SINAMICS S120 drive system.

SIMOTION D410 is a module drive system for single axes, which solves demanding drive tasks for a very wide range of industrial applications. SIMOTION D410 supplements D425, D435 and D445, the three power levels for multi-axis connections.

SIMOTION D is an integral part of the Totally Integrated Automation (TIA) concept. TIA features standardized data management, configuration and communication over all products and systems. Thus, an extensive toolbox of automation modules is also available for SIMOTION D410.

Application

Combining a power module with SIMOTION D410 forms a compact single drive for machine and plant engineering.

Applications include:

●Machine concepts with central drive (e.g., pressing, printing and packaging machines, . .

.)

●Modular machine concepts where the machine modules broken down to single axes

●Single drives with high accuracy, stability and concentricity requirements (compared with standard drives) in machine and industrial plant engineering

●Single drives for transport tasks (conveying, raising, lowering)

●Single drives with integrated PLC functionality and expanded motion control functionality such as output cam or cams

●Drives without power recovery (wire drawing, extruding)

●Drive connections with high availability requirements (incoming supply failure may not cause all axes to fail)

Product variants

SIMOTION D410 comes in two variants:

●SIMOTION D410 DP with PROFIBUS DP interface.

●SIMOTION D410 PN with PROFINET interface.

D410	11
Commissioning Manual, 08/2008 Edition

Description

1.1 System overview

System integration

SIMOTION provides an optimized system platform for automation and drive solutions where the main focus is on motion control applications and technology tasks.

The SIMOTION system is made up of three components:

●SIMOTION SCOUT Engineering System

●Runtime Software

●Hardware platforms

The innovative SIMOTION concept involves integrating pure automation and motion functions, which have been traditionally isolated in the past.

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SIMOTION can be used with all machines with motion control tasks. The focus is on a simple and flexible solution to a wide variety of motion control tasks. In order to achieve this in the best way possible, a new system approach has been introduced:

the fusion of motion control with two other control functions, which are found in most machines: PLC and technology functions.

This approach enables motion control of axes and machines with only one system. The same applies to technology functions, such as pressure control of a hydraulic axis. A seamless switch can be made from position-controlled positioning mode to pressure control.

12	D410
	Commissioning Manual, 08/2008 Edition

Description 1.1 System overview

Combining the three control functions of motion control, PLC and technology functions has the following benefits:

●Lower engineering expenditure and higher machine performance.

●Interfaces between individual components requiring rapid response are no longer needed.

●Simple, standardized and transparent programming and diagnostics for the complete machine.

D410	13
Commissioning Manual, 08/2008 Edition

Description

1.2 System components

1.2System components

Overview

SIMOTION D410 communicates with the components of the automation landscape via the following interfaces:

●PROFIBUS DP (SIMOTION D410 DP only)

●PROFINET (SIMOTION D410 PN only)

●DRIVE-CLiQ (DRIVE Component Link with IQ)

●Power Module Interface (PM-IF)

●SIMOTION D features a SINAMICS Integrated drive element. Communication with the SINAMICS Integrated (node 3) is via PROFIBUS mechanisms (DP integrated).

The most important system components and their functions are listed in the following table.

Table 1-1	System components
Components		Function
SIMOTION D410		... is the central motion control module.
		The module contains the programmable SIMOTION Runtime in
		SIMOTION D410 and the SINAMICS S120 drive software.
		You can use the integrated rapid digital I/Os as:
		• Homing inputs
		• Inputs for measuring inputs
		• User-addressable process inputs/outputs
		• Outputs for fast output cams
		The measuring sockets can output any analog signals.
		The DRIVE-CLiQ interface permits a fast connection to the SINAMICS drive
		components.
System software		The system software is delivered separately on a CompactFlash card (not
		included in the scope of delivery).
		Note: An additional license is not required for the real axis technology.
Power supply (PS)		... provides the electronic power supply for SIMOTION D410 (e.g., SITOP
		power supply).
		Note: If the SIMOTION D410 is snapped-on to a PM340 power module, the
		power module may be used as the sole supply for the SIMOTION D410 in
		certain cases (e.g., when digital outputs are not used, etc. . .). See the section
		entitled in the SIMOTION D410 Manual.

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	Commissioning Manual, 08/2008 Edition

Description 1.2 System components

PROFIBUS DP

SIMOTION D410 DP can communicate via PROFIBUS DP interface to the following components:

Table 1-2	Components on PROFIBUS DP
Components		Function
PG/PC programming device		... configures, sets parameters, programs and tests using the
		SIMOTION SCOUT Engineering System (ES).
SIMATIC HMI device		... is used for operator control and monitoring functions. It is not
		absolutely required to run SIMOTION D410.
Drive units with		... convert speed setpoints into signals for controlling the motor and
PROFIBUS DP interface		supply the power required to operate the motors.
(e.g., SINAMICS,		Can also be operated as an isochronous, equidistant Slave on the
SIMODRIVE 611 universal)		PROFIBUS DP.
SIMATIC ET 200M		Modular I/O system for control cabinet installation and high channel
		densities.
SIMATIC ET 200S		Finely scalable I/O system for control cabinet installation and
		particularly time-critical applications; including motor starters, safety
		technology and individual grouping of load groups.
SIMATIC ET 200pro		Modular I/O system with IP65/IP67 rating for machine-related
		applications with no control cabinet; with new features such as more
		compact designs, integrated PROFIsafe safety technology,
		PROFINET connection and live module replacement.
SIMATIC ET 200eco		I/O system with IP65/IP67 rating for machine-related applications
		with no control cabinet, with a flexible and fast connection system in
		ECOFAST or M12.
Gateways		• DP/AS Interface Link 20E and DP/AS Interface Link Advanced for
		the PROFIBUS DP gateway to AS Interface
		• DP/DP coupler to connect two PROFIBUS DP networks
Teleservice adapter		Remote diagnosis
Other controls (e.g.,
SIMOTION or SIMATIC)

Note

Note that only one real axis can be used on a SIMOTION D410.

D410	15
Commissioning Manual, 08/2008 Edition

Description

1.2 System components

Note

Please note that not all modules for the I/O systems listed above are enabled for SIMOTION. Moreover, system-related functional differences can come into play when these I/O or I/O systems are used on SIMOTION vs. on SIMATIC. For example, special process-control functions (e.g., HART modules, etc.) are not supported by SIMOTION for the ET 200M distributed I/O system.

A list of all I/O modules that can currently be used with SIMOTION is available under the following link:

http://support.automation.siemens.com/WW/view/de/11886029

In addition to the I/O modules enabled for SIMOTION, all certified standard slaves can, in principle, be connected to SIMOTION if they support the following:

●Cyclic data traffic (DP-V0) and, possibly

●Acyclic data traffic (DP-V1) or

●Isochronous data traffic (DP-V2)

These modules are integrated via the GSD file from the device manufacturer.

Note

Please note that in individual cases further boundary conditions must be fulfilled in order to integrate a standard slave into SIMOTION. For example, "driver modules" in the form of function blocks are required for some modules, which enable integration or make it especially easy.

For modules enabled for SIMOTION (e.g., S7-300 module FM 350-1, etc.), these driver modules are part of the SIMOTION SCOUT Engineering System command library.

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	Commissioning Manual, 08/2008 Edition

Description 1.2 System components

PROFINET

SIMOTION D410 PN can communicate via PROFINET interface to the following components:

Table 1-3	Components on PROFINET
Components		Function
The master computer (at		... communicates with other devices via Ethernet.
company and production
management level)
PG/PC programming device		... communicates with the SIMOTION SCOUT Engineering
		Systems (ES), STEP 7 and HMI (Human Machine Interface).
SIMATIC HMI device		... is used for operator control and monitoring functions. It is not
		absolutely essential for running SIMOTION D410.
Drive units with PROFINET		... convert speed setpoints into signals for controlling the motor
interface (e.g., SINAMICS S120		and supply the power required to operate the motors.
with CBE20)
SIMATIC ET 200M		Modular I/O system for control cabinet installation and high
		channel densities.
SIMATIC ET 200S		Finely scalable I/O system for control cabinet installation and
		particularly time-critical applications; including motor starters,
		safety technology and individual grouping of load groups.
SIMATIC ET 200pro		Modular I/O system with IP65/IP67 rating for machine-related
		applications with no control cabinet; with new features such as
		more compact designs, integrated PROFIsafe safety technology,
		PROFINET connection and live module replacement.
Gateways		• IE/AS Interface Link PN IO for the PROFINET IO gateway to
		AS Interface
		• PN/PN coupler to connect two PROFINET IO networks
Other controls (e.g., SIMOTION
or SIMATIC)

Note

Note that only one real axis can be used on a SIMOTION D410.

Note

A list of all I/O modules that can currently be used with SIMOTION is available at the following link:

http://support.automation.siemens.com/WW/view/de/11886029

D410	17
Commissioning Manual, 08/2008 Edition

Description

1.2 System components

DRIVE-CLiQ

SIMOTION D410 can communicate via DRIVE-CLiQ interface to the following components:

Table 1-4	Components on DRIVE-CLiQ
Components		Function
SINAMICS S120 AC DRIVE drive		... convert speed setpoints into signals for controlling the motor
units		and supply the power required to operate the motors. The
(with CUA31/CUA32)		AC DRIVE component PM340 is connected via CUA31/CUA32.
		No more than one PM340 can be connected. Chassis power
		module is connected via DRIVE-CLiQ.
		Note: Booksize components are not supported!
TM15 and TM17 High Feature		The terminal modules TM15 and TM17 High Feature are used to
terminal modules		implement probe inputs and cam outputs. In addition, terminal
		modules provide drive-related digital inputs and outputs with
		short signal delay times.
TM31 terminal module		... enables terminal expansion via DRIVE-CLiQ (additional
		analog and digital inputs/outputs).
TM41 terminal module		... enables terminal expansion (analog and digital inputs/outputs)
		and encoder simulation via DRIVE-CLiQ. The TM41 can be
		connected to a real axis. It is important to note that exactly one
		real axis can be configured on the D410.
TM54F terminal module		... enables terminal expansion (secure digital inputs/digital
		outputs) for controlling the secure motion monitoring functions of
		the integrated drive.
SMx sensor modules		... enable the acquisition of encoder data from the connected
		motors via DRIVE-CLiQ.
Motors with DRIVE-CLiQ interface		... allow simplified commissioning and diagnostics, as the motor
		and encoder type are identified automatically.
DMC20		... expands the number of DRIVE-CLiQ nodes

Note

Note that SIMOTION D410 does not support the CX32 expansion!

18	D410
	Commissioning Manual, 08/2008 Edition

Description 1.3 SIMOTION D410 DP display

1.3SIMOTION D410 DP display

View

The following figure shows SIMOTION D410 DP with the interfaces and front elements.

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Note

The label underneath the mode selector lists the switch settings for the operating states of the SIMOTION D410.

D410	19
Commissioning Manual, 08/2008 Edition

Description

1.3 SIMOTION D410 DP display

Interfaces

The SIMOTION D410 DP interfaces are described in the following tables.

Table 1-5	SIMOTION D410 interfaces
Interface		Description
Digital inputs/outputs		12-pin Mini Combicon:
X121		• 4 digital inputs: for connecting switches or proximity sensors
		• 4 digital inputs/outputs: for connecting actuators and sensors
DRIVE-CLiQ interface		8-pin RJ45plus socket to connect DRIVE-CLiQ nodes
X100
PROFIBUS DP interface		9-pin SUB-D socket to connect to PROFIBUS DP
X21
Power Module Interface		8-pin direct connector to connect to a blocksize power module
(PM-IF)
Encoder interface (HTL / TTL		15-pin SUB-D socket for connecting HTL, TTL and SSI encoders.
/ SSI)
X23
EP terminals/temperature		8-pin Mini Combicon for connecting Safety Integrated input terminals
sensor connection		or for connecting temperature sensing via KTY or PTC
X120
Power supply connection		4-pin screw terminal connection to connect the 24 V DC load power
X124		supply
Measuring sockets		Sockets to output analog signals
T0, T1, T2 and M

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Description 1.3 SIMOTION D410 DP display

Nameplates

The following figure shows you all the information included on the nameplates located on the side of the unit.

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Figure 1-3 SIMOTION D410 nameplate

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Commissioning Manual, 08/2008 Edition

Description

1.3 SIMOTION D410 DP display

The following nameplate includes the SIMOTION D410 DP barcode numbers and is located on the front side of the module.

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Figure 1-4 SIMOTION D410 DP nameplate (example)

Note

The contents of the individual nameplate fields on the current module may differ from those described in this Manual (e.g., updated product status, space for approvals and identifications, etc.).

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	Commissioning Manual, 08/2008 Edition

Description 1.4 SIMOTION D410 PN display

1.4SIMOTION D410 PN display

View

The following figure shows SIMOTION D410 PN with the interfaces and front elements.

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Figure 1-5 Location of interfaces and front elements in SIMOTION D410 PN

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Commissioning Manual, 08/2008 Edition

Description

1.4 SIMOTION D410 PN display

Interfaces

The SIMOTION D410 PN interfaces are described in the following tables.

Table 1-6	SIMOTION D410 interfaces
Interface		Description
Digital inputs/outputs		12-pin Mini Combicon:
X121		• 4 digital inputs: for connecting switches and proximity sensors
		• 4 digital inputs/outputs: for connecting actuators and sensors
DRIVE-CLiQ interface		8-pin RJ45plus socket to connect DRIVE-CLiQ nodes
X100
PROFINET interface		8-pin RJ45plus socket to connect to PROFINET
(ports X200 and X201)
Power Module Interface		8-pin direct connector to connect to a blocksize power module
(PM-IF)
Encoder interface (HTL / TTL /		15-pin SUB-D socket for connecting HTL, TTL and SSI encoders.
SSI)
X23
EP terminals / temperature		8-pin Mini Combicon for connecting Safety Integrated input
sensor connection		terminals or for connecting temperature sensing via KTY or PTC
X120
Power supply connection		4-pin screw terminal connection to connect the 24 V DC load
X124		power supply
Measuring sockets		Sockets to output analog signals
T0, T1, T2 and M

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	Commissioning Manual, 08/2008 Edition

Description 1.4 SIMOTION D410 PN display

Nameplates

The following figure shows you all the information included on the nameplates located on the side of the unit.

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Figure 1-6 SIMOTION D410 nameplate

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Commissioning Manual, 08/2008 Edition

Description

1.4 SIMOTION D410 PN display

The following nameplate includes the MAC address of the PROFINET interface (ports X200 and X201) and is located on the front side of the module.

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Figure 1-7 SIMOTION PN nameplate (example)

Note

The contents of the individual nameplate fields on the current module may differ from those described in this Manual (e.g., updated product status, space for approvals and identifications, etc.).

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	Commissioning Manual, 08/2008 Edition

Description 1.5 The CompactFlash card

1.5The CompactFlash card

CompactFlash card

The following figure shows you all the information included on the nameplate of the CompactFlash card (CF card).

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Figure 1-8 CompactFlash card

Pre-installed runtime licenses

For versions V4.1 SP1 HF6 and higher, pre-installed licenses are printed on the type plate of the CF card as a Z option underneath the order number.

Example with Z option for a combined SIMOTION IT license + 2 TControl licenses: 6AU1400-2PA00-0AA0-Z

Z=J00+T02

A maximum of 7 different Z options are printed on the type plate of the CF card. When there are more than 7 different Z options, the text "Z = see delivery order" is printed on the CF card in place of the Z option.

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Commissioning Manual, 08/2008 Edition

Description

1.6 Licensing

Available Z options / licenses for SIMOTION D CF cards

The following Z options are available for SIMOTION D410:

TControl temperature control:

●Txx – TControl license and number (e.g. T03 = 3 TControl licenses) SIMOTION IT:

●D00 – IT DIAG license

●X00 – OPC XML-DA license

●J00 – Combined license for SIMOTION IT, comprises SIMOTION IT Virtual Machine for Java applications, SIMOTION IT DIAG and SIMOTION IT OPC XML-DA

Safety functions:

●Fxx - License for SINAMICS Safety Integrated Extended Functions (e.g., F01 = 1 license for safety functions)

1.6Licensing

SIMOTION D410 licensing

SIMOTION D410 is a modular drive system for single-axis applications. D410 contains the Motion Control technology functions for exactly one real axis (speed-controlled, positioning, synchronized axis or cam). This means that these technology functions do not require an additional license. It is not possible to increase the number of axes using licenses. Along with the one real axis, further virtual axes can be configured and loaded.

Licenses are required for runtime functions such as SIMOTION IT DIAG. These can be preinstalled on a CompactFlash card (CF card) or ordered separately.

Additional references

For more information about license management, see the SIMOTION SCOUT Configuring Manual. General information about licensing can be found in the Motion Control SIMOTION, SINAMICS S120 catalog and motors for production machines catalog, PM21 2008.

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	Commissioning Manual, 08/2008 Edition

Description 1.7 Safety information

1.7Safety information

Observe the following safety information when working with SIMOTION D410 and its components!

CAUTION

The CompactFlash card may only be unplugged and plugged in when SIMOTION D410 is switched off (zero current)!

CAUTION

The 50 mm clearances above and below the components must be observed. The ventilation openings may not be covered by connecting cables.

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