Siemens OCM III 7ML19985AB01 User Manual

4 (3)

Instruction Manual November 2005

open channel

OCM III

Safety Guidelines: Warning notices must be observed to ensure personal safety as well as that of others, and to protect the product and the connected equipment. These warning notices are accompanied by a clarification of the level of caution to be observed.

Qualified Personnel: This device/system may only be set up and operated in conjunction with this manual. Qualified personnel are only authorized to install and operate this equipment in accordance with established safety practices and standards.

Unit Repair and Excluded Liability:

The user is responsible for all changes and repairs made to the device by the user or the user’s agent.

All new components are to be provided by Siemens Milltronics Process Instruments Inc.

Restrict repair to faulty components only.

Do not reuse faulty components.

Warning: This product can only function properly and safely if it is correctly transported, stored, installed, set up, operated, and maintained.

Note: Always use product in accordance with specifications.

Copyright Siemens Milltronics Process

Disclaimer of Liability

Instruments Inc. 2005. All Rights Reserved

 

This document is available in bound version and in

While we have verified the contents of this

electronic version. We encourage users to purchase

manual for agreement with the

authorized bound manuals, or to view electronic versions

instrumentation described, variations

as designed and authored by Siemens Milltronics Process

remain possible. Thus we cannot

Instruments Inc. Siemens Milltronics Process Instruments

guarantee full agreement. The contents of

Inc. will not be responsible for the contents of partial or

this manual are regularly reviewed and

whole reproductions of either bound or electronic

corrections are included in subsequent

versions.

editions. We welcome all suggestions for

 

improvement.

 

Technical data subject to change.

MILLTRONICS®is a registered trademark of Siemens Milltronics Process Instruments Inc.

Contact SMPI Technical Publications at the following address:

Technical Publications

Siemens Milltronics Process Instruments Inc. 1954 Technology Drive, P.O. Box 4225 Peterborough, Ontario, Canada, K9J 7B1 Email: techpubs.smpi@siemens.com

For a selection of Siemens Milltronics level measurement manuals, go to:

www.siemens.com/processautomation. Under Process Instrumentation, select Level Measurement and then go to the manual archive listed under the product family.

For a selection of Siemens Milltronics weighing manuals, go to:

www.siemens.com/processautomation. Under Weighing Technology, select Continuous Weighing Systems and then go to the manual archive listed under the product family.

© Siemens Milltronics Process Instruments Inc. 2005

TABLE OF CONTENTS

TITLE

PAGE

ABOUT THIS ...

 

About This Manual

7

About the OCM-3

7

SPECIFICATIONS

9

Programmer

10

Transducer

11

Temperature Sensor

11

Cabling

11

Communication Software

11

INSTALLATION

 

Installing the OCM-3

13

Outline and Mounting

13

OCM-3 Layout

14

System Diagram

15

Installing the Transducer

16

Installing the Temperature Sensor

16

mA Output

17

Relays

17

Synchronization

18

Power Connections

19

Installing the Memory Back-up Battery

20

Communicating Via Computer

20

Installing the Programmer

20

7ML19985AB01

OCM III

3

START UP

 

General

21

Keypad

21

Legend

22

Initial Start Up

22

Fundamental Checks

25

OPERATION

 

Memory

27

Security

27

Units

27

Flow Calculation

28

Display

28

Damping

29

Relays

30

mA Output

30

Fail-Safe

31

Flow rate and Totalizing

31

Logging

32

Blanking

34

Temperature

34

Time and Date

34

Emulation Mode

35

Reset

35

Flow Velocity Input

36

Auxiliary Head Input

36

DC Output

37

Diagnostic Aids

37

7ML19985AB01

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4

‘D’ PARAMETER LISTING

39

‘F’ PARAMETER LISTING

41

‘P’ PARAMETER LISTING

43

‘U’ PARAMETERS FOR P3 PRIMARY ELEMENT

51

Simple Exponential Devices, P3 = 0

53

BS-3680 Rectangular Flume, P3 = 1

58

BS-3680 Round Nose Horizontal Crest Weir, P3 = 2

60

BS-3680 Trapezoidal Flume, P3 = 3

62

BS-3680 U - Flume, P3 = 4

64

BS-3680 Finite Crest Weir, P3 = 5

66

BS-3680 Thin Plate Rectangular Weir, P3 = 6

68

BS-3680 Thin Plate V-Notch Weir, P3 = 7

70

Rectangular Weir (Contracted), P3 = 8

72

Round Pipe, P3 = 9

74

Palmer-Bowlus Flume, P3 = 10

76

H - Flume, P3 = 11

78

Universal Head vs. Flow, P3 =12

80

Rectangular Area x Velocity, P3 = 13

82

Trapezoidal Area x Velocity, P3 =14

84

Modified Trapezoidal Area x Velocity, P3 = 15

86

U Channel Area x Velocity, P3 = 16

88

Circular Area x Velocity, P3 = 17

90

Gull-Wing Area x Velocity, P3 = 18

92

Egg-Shaped Area x Velocity, P3 =19

94

Universal Area x Velocity, P3 = 20

96

APPENDICES

 

Maintenance

99

Error Codes

100

Communications

101

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ABOUT THIS ...

ABOUT THIS MANUAL

Although the OCM-3 is very ‘approachable’ due its dialogue capabilities and intuitive operation, the user should be familiar with this manual. This manual provides the user with the necessary information required to install, start up and operate the OCM-3.

As the OCM-3 prompts the user with specific messages in a step-by-step fashion during programming, the Start Up section serves essentially to compliment the OCM-3. Start Up provides the user with instructions on the use of the programmer and an overview of the programming requirements.

The ‘D’, ‘F’, ‘P’ and ‘U’ parameters listed in the Parameters section provide a quick reference of the available programming and display parameters and their options. The ‘U’ parameter listing also provides mathematical and graphical details as a reference to assist the user in programming the OCM-3 to the primary element being used. The user is urged to rely on the manufacturer’s specification for obtaining and identifying the primary element to which the OCM-3 is being applied.

In short,

If you want to know about

Read

the product

About This . . .

 

Specifications

getting started

Installation

 

Start Up

how it works

Operation

 

Parameters

 

Appendices

ABOUT THE OCM-3

The OCM-3 is to be used only in the manner outlined in this instruction manual.

The Milltronics OCM-3, Open Channel Meter, is an electronic instrument designed to measure flow in open channels. It is housed in a polycarbonate enclosure and comes with a removable programmer. As a system, it is used in conjunction with a remote ultrasonic transducer (or auxiliary head measurement device) and a temperature sensor.

The OCM-3 transmits a pulse signal to the transducer which is then emitted as ultrasonic pulses. The pulses echo off the water surface and are then sensed by the transducer. The time for a pulse to echo back from the water surface is temperature compensated and converted into a measurement of head.

7ML19985AB01

OCM III

7

The OCM-3 converts the head measurement into flow rate, but also provides a velocity sensor input for applications where a flow velocity measurement is required to perform the flow calculation. The flow rate is totalized and stored in a comprehensive data log to provide detailed flow analysis.

Programming of the OCM-3 allows the operator to select the flow calculation specific to the primary measuring device (flume, weir or pipe). Special emphasis has been placed on providing the most accurate flow calculations possible. To this end, specific routines have been written to comply with the British Standards Institute’s Specifications BS-3680. These routines calculate correction factors taking into account second order effects such as approach velocity and boundary layer. In the event that flow measurement is not covered by one of the flow calculations provided, the OCM-3 can be programmed for flow measurement using one of the universal flow calculations.

The OCM-3 provides serial communication for remote programming, data log retrieval and print out for devices such as computers, PLCs and printers. Milltronics provides a standard utilities software package for OCM-3 programming, remote display and data retrieval. However, the user is not limited to the software provided. The user can develop his own software program to perform tasks suited to his specific needs.

The OCM-3 features:

multi field illuminated LCD, for ‘Flow and Total’ and ‘Relay Status’ display

0 or 4 to 20 mA output

three multipurpose relays, including remote totalization

1 to 24 months data log, subject to logging rate

extensive serial communication, including RS-232

removable infra-red programmer

AC and DC (bi-current) operation.

7ML19985AB01

OCM III

8

SPECIFICATIONS

Power:

» dc supply:

» 9 to 30 V DC, 8 W max and / or

 

» ac supply:

» 100/115/200/230 V ac ± 15%, 50/60 Hz,

 

 

20 VA max

Environmental:

» location

 

» indoor /outdoor

 

» altitude:

 

» 2000 m max

 

» ambient temperature

» – 20 to 50 °C (–5 to 122 °F)

 

» relative humidity

 

» suitable for outdoor (Type 4X/Nema 4X

 

 

 

IP65 enclosure)

 

» installation category

» II

 

» pollution degree

 

» 4

Memory

 

 

 

back-up:

» 3 V lithium battery (NEDA 5003LC or equivalent)

»operating life 1 year

»‘SuperCap’ capacitor for back-up during battery replacement

Range:

» 0.3 m min to 1.2 m max ( 1 to 4 ft)

 

 

0.6 m min to 3 m max (2 to 10 ft)

 

Resolution:

» 0.2 mm (0.007")

 

 

Accuracy:

» ±1 mm/m, calculated error less than 0.02%

Temperature

 

 

 

Compensation:

» external sensor to compensate over

 

 

the operating range

 

Programming:

» via supplied programmer and

 

 

communication link

 

Inputs:

» velocity sensor and

 

 

auxiliary head

» range:

» 0 to 10 V dc

 

 

» resolution:

» 2.7 mV

Outputs:

» transducer drive: » 44 Khz, 400 Vpp pulses of 0.1 msec typical

 

 

duration at a 100 msec typical repetition rate.

 

» instrumentation:

» range:

0-20 or 4-20 mA

 

 

» resolution:

5 uA

 

 

» maximum loading:

1 K

7ML19985AB01

OCM III

9

 

» isolation:

300 V ac continuous

» relays:

» 3 alarm/control relays

 

» 1 form ’C’ SPDT contact per relay, rated at

 

5 A at 250 V ac non-inductive or 30 V dc

» dc output:

» +24 V dc

 

 

» 20 mA average to 200 mA at 1/10 duty

 

cycle max

 

Communication: » RS-232 or ± 20 mA bipolar current loop,300,

600, 1200, 2400, 4800, 9600 or 19200 baud

Data Logs:

» variable rate on 1, 5, 15, 30 or 60 min or 24 hr

 

» 31 days minimum/2 years maximum

Display:

» illuminated liquid crystal 5 x 7 dot matrix

 

display with 2 lines of 40 characters each

Enclosure:

»Type 4X / NEMA 4X / IP65

 

» 209 mm W x 285 mm H x 92 mm D

 

(8.2" W x 11.2" H x 3.6" D)

 

» polycarbonate

Weight:

» 2.3 Kg (5.1 lb)

Approvals:

» CE *, FM, CSA NRTL/C

 

» MCERTS Class 1 open channel flow device with environment

 

operation limits at 35 °C (95 °F) at 93% relative humidity

 

SIRA MC 050058/01

PROGRAMMER

 

Enclosure:

» general purpose

 

» 67 mm W x 100 mm H x 25 mm D

 

(2.6" W x 4" H x 1" D)

 

» ABS plastic

Operating Temperature:

» –20 to 50 °C (–5 to 122 °F)

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Battery:

 

» 9 V (ANSI / NEDA 1604, PP3 or equivalent) or

 

 

3V lithium battery

TRANSDUCER

 

 

Model:

» XRS-5*

 

 

Refer to associated Transducer manual.

TEMPERATURE SENSOR

 

Model:

» TS-2, LTS-1 or LTS-1C

 

Refer to associated Temperature Sensor manual.

CABLING

 

 

Transducer:

 

» RG-62U coaxial

 

 

» maximum separation 183 m (600 ft)

 

 

» must be run in grounded metal conduit

mA Output:

 

» Belden 8760 or equivalent

Synchronisation:

 

» Belden 8760

Temperature Sensor:

» Belden 8760, 1 pair shielded/twisted,

18 AWG or equivalent

» maximum separation 183 m (600 ft)

» can be run in conduit with transducer cable

Communication: » RS-232: » Belden 8770, 3 wire shielded, 24 AWG or equivalent

»maximum separation 15 m (50 ft)

»Bipolar Current: » Belden 9552, 2 pair shielded/twisted,

18 AWG or equivalent

» maximum separation 1,500 m (5,000 ft)

*Note: The XRS-5 must be used with the TS-2 external temperature sensor when operating with the OCM-3.

Velocity Input:

» Belden 8760 or equivalent

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11

Auxiliary Input:

» Belden 8760 or equivalent

24 V Output:

» Belden 8760

COMMUNICATION SOFTWARE

Milltronics Utilities Software on standard PC floppy disk for DOS 3.1 and up.

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12

INSTALLATION

Installation shall only be performed by qualified personnel and in accordance with local governing regulations.

INSTALLING THE OCM-3

The OCM-3 should be mounted in a clean, dry area that is: within the ambient temperature range and suitable for the specified enclosure. The front cover should be accessible for programming and viewing.

It is advisable to keep the OCM-3 away from high voltage or current runs, contactors and SCR control drives.

Do not mount the OCM-3 in direct sunlight without the use of a sun shield.

This product is susceptible to electrostatic shock.

Follow proper grounding procedures.

OUTLINE AND MOUNTING

 

209 mm

 

106 mm

16 mm

(8.2")

 

 

lid screws

(4.2")

(0.6")

172 mm

91 mm

 

(6.8")

(6 places)

 

 

(3.6")

 

 

 

 

 

285 mm

 

 

 

(11.2")

 

 

 

 

programmer

 

267 mm

 

 

(10.5")

 

suitable location for

mounting holes

lid

 

conduit entrances

(accessed under

enclosure

 

lid 4.3 mm (0.17")

Milltronics reccomends using a punch for making

 

dia.,4 places

customer mounting

holes in enclosure. Use suitable cable glands to

 

maintain ingress rating.

 

screw

Non metallic enclosure does not provide grounding between connections. Use grounding type bushings and jumpers.

13

OCM III

7ML19985AB01

Siemens OCM III 7ML19985AB01 User Manual

OCM-3 LAYOUT

board A

display board

board B

All field wiring must have insulation suitable for at least 250 V.

Hazardous voltage present on transducer terminals during operation.

dc terminals shall be supplied from SELV source in accordance with IEC 1010-1 Annex H.

Relay contact terminals are for use with equipment having no accessible live parts and wiring having insulation suitable for at least 250 V.

The maximum allowable working voltage between adjacent relay contacts shall be 250 V.

14

OCM III

7ML19985AB01

SYSTEM DIAGRAM

OCM-3

mA output

relay output

auxiliary input

velocity input

RS-232

bi-polar current

(Milltronics communication)

Milltronics transducer, see Specifications

Milltronics TS-2, temperature sensor

customer device

customer alarm, pump or control device

customer device

customer device

customer device

Milltronics CVCC

Maximum system capability. Not all components or their maximum quantity may be required.

15

OCM III

7ML19985AB0198/03/05

INSTALLING THE TRANSDUCER

Max cable run 183 m (600 ft) of RG-62U or equivalent. Cable must be run in a grounded metal conduit with no other cabling (except Temp. Sensor cable).

Ground shield at OCM-3 only.

Insulate shield at junctions to prevent inadvertent grounding.

Basic Wiring – Transducer

Hazardous voltage present on transducer terminals during operation.

Note: When using the XRS-5 transducer with the OCM-3, use the TS-2 external temperature sensor. The internal temperature sensor in the XRS-5 cannot be used.

INSTALLING THE TEMPERATURE SENSOR

In order to compensate for uniform temperature change in the air between the transducer and the flow surface, the temperature sensor must be connected to the OCM-3.

Maximum cable run 183 m (600 ft) of Beldon 8760, 1 pair shielded/twisted, 18 AWG or equivalent.

Temperature sensor cable can be run with the transducer cable in a grounded metal conduit.

Ground shield at OCM-3 only.

Basic Wiring – Temperature Sensor

16

OCM III

7ML19985AB01

mA OUTPUT

isolated 0 or 4 to 20 mA output (P26) into 1 Kload maximum.

Wiring should conform to standard instrumentation practices. Ground shield at OCM-3 only.

RELAYS

relays shown in de-energized state, contacts rated at 5 A at 250 V non-inductive.

n.c. com n.o. n.c. com n.o. n.c. com n.o.

All relays are certified for use in equipment where the short circuit capacity of the circuits in which they are connected is limited by fuses having ratings not exceeding the rating of the relays.

17

OCM III

7ML19985AB01

SYNCHRONIZATION

Where two to a maximum of twelve transducers will be sharing a common conduit the OCM-3s should be synchronized. In order to synchronize OCM-3s:

» remove jumper J1 on board A on all but one OCM-3

»interconnect the SYNC terminal (TB1-20) of all OCM-3s. Insure that all OCM-3s share a common ground (TB1-34).

18

OCM III

7ML19985AB01

POWER CONNECTIONS

The OCM-3 power supply accepts 100, 115, 200 or 230 V ac per switch SW1 (board B) selection and 9 to 30 V dc.

The OCM-3 operates either under ac or dc power, or both ac and dc live simultaneously. If both ac and dc power are live, the OCM-3 normally draws power from the ac supply. In the event that the ac supply fails, the OCM-3 then draws power from the dc supply.

AC POWER

*

* switch shown in

 

‘OFF’ position,

 

select appropriate

 

voltage.

100/115/200/230 V ac, 50/60 Hz, select voltage via switch on board B

The equipment must be protected by a 15 A fuse or circuit breaker in the building installation.

A circuit breaker or switch in the building installation, marked as the disconnect switch, shall be in close proximity to the equipment and within easy reach of the operator.

DC POWER

negative dc input (TB1-24) is 9 to 30 Volt tied to ground (TB1-34)

dc input

dc terminals shall be supplied from SELV source in accordance with IEC 1010-1 Annex H.

19

OCM III

7ML19985AB01

INSTALLING THE MEMORY BACK-UP BATTERY

Disconnect power before installing or replacing the battery.

Do not install the memory back-up battery until the OCM-3 is to be used.

The unit is supplied with one battery package. Remove the battery from the package and insert it into the battery socket.

Refer to Operation \ Memory.

The memory battery, B1 (see Specifications) should be replaced yearly to insure memory back up during lengthy power outages. An on board capacitor provides one hour of memory retention in order to preserve the memory while the battery is being changed.

COMMUNICATING VIA COMPUTER

Refer to Communication.

INSTALLING THE PROGRAMMER

To program the OCM-3 via the Programmer, it must be placed into the front cover recess of the OCM-3. The back of the Programmer has a magnetic plate which will hold the programmer in place. It can be removed when programming is completed.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

 

OCM III

7ML19985AB01

START UP

GENERAL

For the initial start up, it is advisable to use the programmer for programming the OCM-3. The programmer transmits a coded infrared signal each time a key is pressed.

The OCM-3 is designed to automatically scroll through the ‘A’, ‘D’, ‘F’, ‘P’ and ‘U’ parameters in a structured sequence. The scrolling is interactive in that, depending on the option chosen for a given parameter, subsequent parameters may be skipped or modified. The user is thus prompted to satisfy only the parameters which are available to him for the application he has chosen.

KEYPAD

numeric entries with decimal point

access to ‘A’ parameters / initiates a printout while viewing ‘Flow and Total’

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

access to ‘D’, ‘F’,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

‘P’ and ‘U’

 

 

 

 

 

 

 

 

 

 

 

 

 

scrolls through selected

parameters

 

 

 

 

 

 

 

 

 

 

 

 

 

parameter options

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

scrolls Forward through negative the parameters / enters

content of entry field

scrolls Backward through the parameters / clears content of entry field

7ML19985AB01

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21

LEGEND

Press the associated programmer key:

Display shown on OCM-3:

Programmer key:

INITIAL START UP

After installation procedures have been completed, the OCM-3 may be powered up. Upon initial powering up, the unit momentarily displays:

and then scrolls through the available languages:

The OCM-3 is asking which language you prefer to communicate in!

0

(0) language

English language

 

English

selected

advance to ‘F0’

F0 enter security code < - - -

7ML19985AB01

OCM III

22

2

7

1

8

2

8

factory set security code

2.71828 must be entered

 

 

 

 

 

 

 

 

P0

language

if the wrong language

 

 

was selected, it may

 

 

0

English

 

 

 

be changed here

P1 dimensional units

0centimeters

continue programming by entering the desired options and advancing until the scroll returns to ‘P0’. It is then assumed that the user has entered all the required parameters.

P0 language

0English

For optimum calibration accuracy, an ‘F13’ should be performed prior to accessing ‘F2’, the normal operating mode.

1 3

F13

auto zero calibration

enter the current head. The

 

 

 

OCM-3 calculates ‘P46’ and

 

 

 

automatically enters the value.

e.g. 1 6 0

 

 

1

6

0

 

F13 auto zero calibration

160

F13 auto zero calibration

0completed

7ML19985AB01

OCM III

23

If data logging is desired, the time and date must be set.

4

F4 24-hr. time

e.g. 1141

1

1

4

1

 

F4

24-hr. time

11: 41 a.m.,

 

1141

seconds are always

assumed to be 00

 

F4

24-hr. time

time is displayed in

11:41:00

enter new time

hh:mm:ss

F5 (ddmmyyyy) date

e.g. 12101492

 

 

 

 

October 12, 1492

1

2

1

0

1

4

9

2

F5

 

(ddmmyyyy) date

 

12/10/1492 enter new date

The start up procedure is now complete. Enter ‘F2’ to place the OCM-3 in the normal operating mode.

2

Note: To save parameter values, return to RUN mode (F2) after programming.

The OCM-3 now displays the flow rate and total. Refer to Operation \ Display

7ML19985AB01

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24

FUNDAMENTAL CHECKS

For accurate determination of flowrate, accurate head measurement is essential. Check the following and correct if necessary.

»check D5 for correct temperature at transducer location.

»check D9 for correct distance from transducer to head.

»check D0 for accurate head measurement.

7ML19985AB01

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25

7ML19985AB01

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26

OPERATION

Upon power up, the transducer is fired periodically as set by P36. A long interval between measurements may be desirable in order to conserve power* when operating the OCM-3 from a DC source of limited capacity.

The echo is processed to determine the head (D0). The flow rate (D1) is calculated by the OCM-3 as a mathematical function (P3 and P4) of head or a function of head and velocity (P42). The flow rate is then integrated to yield the totalized flow (D2). The ‘Flow’ and ‘Total’ fields which are displayed during the normal running mode (F2) are also continuously updated.

Viewing or changing the content of a parameter (except F1, emulation) is done without disturbing the acquisition, processing or logging of flow data (see \ Security).

*restricted usage of display lighting (P14), relays (P15, 18 & 21), mA output and communications will also conserve power.

MEMORY

During a power interruption, the memory back up will hold the programming, the log and the totalizer values, and run the clock. The memory battery (B1) provides up to one year of memory retention (see Appendices \ Maintenance).

Note: To save parameter values, return to RUN mode (F2) after programming.

SECURITY

The content of all ‘A’, ‘D’, ‘F’, ‘P’ and ‘U’ parameters can be viewed without having to satisfy the security parameter, F0. However if it is desired to change the content of any of these parameters, the security parameter must be satisfied (except for resetting the running min/max displays, parameters D3/D4 and D6/D7).

Once security has been satisfied, access continues for 5 minutes after the last key is pressed or until F2 is re-entered.

The security code may be changed from its factory set value, 2.71828, by entering a new value into F10. It is imperative that the new value be recorded, as the code can not be viewed. If the code is lost, consult Milltronics.

UNITS

Programming of the OCM-3 involves setting the units of measure:

»P1 linear and velocity

»P2 temperature

»P5 flow rate and volume

If the units are changed during the course of operation, the change will be effected through all associated parameters and displays and will rescale flow and total data stored in the logs.

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27

FLOW CALCULATION

Absolute vs. ratiometric

The OCM-3 can be programmed to use either of two methods (P4) for calculating flow from the head measurement: absolute or ratiometric. The result is the same regardless of the method used. The principal difference is the information that must be entered in order for the OCM-3 to carry out the calculation. The user’s choice of method may ultimately be based upon the information which is at hand. Refer to U parameters for the primary element selected for a listing of the information required.

For the ratiometric method, it is usually sufficient that the user know the flow rate (Qcal) which occurs at maximum head (hcal).

On the other hand, absolute calculations require that the user enter information such as: the physical dimensions of the primary element and the constant relating to units of measure for both linear dimensions and flow rates.

e.g.

the general formula for flow through a single exponent primary element is:

Q = KHx

the specific formula for flow through a 45° V-notch weir is:

cfs = 1.03H2.5

thus:

Q = flow in cubic feet per second

 

K = constant of 1.03

 

H = head in feet

The absolute method is not applicable to the following:

Palmer Bowlus flume

H flume

DISPLAY

The normal display during operation is the Flow and Total Display (F2).

flow rate field

relay / "no echo" field

totalizer field

status field

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Flow Rate Field

flow rate

units, P5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Totalizer Field

total

multiplier, P32

Relay / No Echo Field

relay identification

under loss of echo condition, "NO ECHO" will alternately flash

Status Field

relay status : 0 = relay de-energized 1 = relay energized

* = alarm state (indicated when flashing)

The OCM-3 provides illumination for the LCD for easier viewing of the display. Illumination can be set (P14) to be normally on or off, or automatic. When automatic is selected, the lighting will automatically go on when keypad activity is sensed and then extinguish after 15 seconds of inactivity.

For battery operation, set display lighting to off or auto.

DAMPING

The OCM-3 provides two separate damping functions: reading and mA output. Zero or no damping allows fastest response while high or 100% provides the slowest response. The damping is usually set to provide a reliable response without sacrificing stability.

The reading damping, P13, dampens only the flow rate reading of the ‘Flow and Total’ display F2. The damping selections are: off, low, medium and high. Relay functions associated with flow rate respond to the dampened reading values.

mA output damping, P27, dampens the change in the mA output. The parameter entry is in seconds for spanning the 0 to 100% of the mA range selected (P26). Displays and relay functions associated with the mA output respond to its

dampened value.

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RELAYS

Three on board multipurpose relays are provided by the OCM-3. P15, 18 and 21 set the respective functions for relays 1, 2 and 3. Depending on the function selected, these parameters determine the need and configuration of the subsequent relay control parameters, P16, 17 (relay 1); P19, 20 (relay 2) and P22, 23 (relay 3).

If the relay is to function as a driver for a remote totalizer or as a flow sampler contact, the totalizer multiplier (P32) will be factored by the setpoint . Note that parameters P16, P19, and P22 will default to zero. When a relay is set to totalizer (P32), you must have the applicable parameter (P16 for relay 1, P19 for relay 2, or P22 for relay 3) set to something other than zero (normally 1).

Example: For relay 1

Relay totalizer factor = totalizer factor (P32) relay 1 setpoint (P16)

=100 (P32=5)

2 (P16)

=50 units/pulse

The status of each relay is shown in the display. Refer to \ Flow and Total Display.

For battery operation, have relays energizing on alarm.

mA OUTPUT

The OCM-3 provides a mA output (TB1-4/5) which can be assigned (P24) to represent the measurement of flow, head, velocity or temperature. The associated scaling, P25, is factory set to a value of ‘0’. This provides normal scaling with respect to the assigned measurement.

Normal scaling for representation of flow, head or velocity is:

» 0 or 4 mA

= 0

 

» 20 mA

= maximum measurement value for:

» P6*: flow rate

 

 

at maximum head

 

 

» P7: maximum head

 

 

» P10: velocity

 

 

at maximum head

Normal scaling for representation of temperature is:

» 0 or 4 mA = – 40 °C

» 20 mA = 60 °C

If custom scaling is required, the 20 mA corresponding value (other than 0) can be entered into P25. The range (0 to 20 or 4 to 20 mA) and damping (see Damping) are set via P26 and P27 respectively.

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