Schneider Electric TR3624 120 60, TR2412 120 60, TR1524 230 50, TR2424 120 60, TR2424 230 50 User Manual

Xantrex™ TR Series

Inverter/Charger

Xantrex TR1512 120 60

Xantrex TR3624 120 60

Xantrex TR1524 120 60

Xantrex TR1512 230 50

Xantrex TR2412 120 60

Xantrex TR1524 230 50

Xantrex TR2424 120 60

Xantrex TR2424 230 50

Operation Manual

www.schneider-electric.com

Xantrex TR Series

Inverter/Charger

Operation Manual

www.schneider-electric.com

Trademarks

Schneider Electric, the Schneider Electric logo, and Xantrex are trademarks or registered trademarks of the Schneider Electric group of companies. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.

Notice of Copyright

Copyright © 2008, 2009, 2010 Xantrex Technology Inc. All rights reserved. No part of this document may be reproduced in any form or disclosed to third parties without the express written consent of:

Xantrex Technology Inc.

161-G South Vasco Road Livermore, California USA 94551

Xantrex Technology Inc. reserves the right to revise this document and to periodically make changes to the content hereof without obligation or organization of such revisions or changes unless required to do so by prior arrangement.

Exclusion for Documentation

UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”)

(A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION;

(B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK; AND

(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.SCHNEIDER-ELECTRIC.COM.

Date and Revision

March 2010 Revision C

Part Number

975-0391-01-01

Product Number

Xantrex TR1512 120 60, Xantrex TR2412 120 60, Xantrex TR1524 120 60, Xantrex TR2424 120 60, Xantrex TR3624 120 60, Xantrex TR1512 230 50, Xantrex TR1524 230 50, Xantrex TR2424 230 50

Contact Information

www.schneider-electric.com

North America	1 650 351 8237		1 925 245 1022		[e-mail]
	1 866 519 1470
La France	+0825012999				[e-mail]
Deutschland	+49	(0) 180 575 6575	+49	(0) 2102 404 7101	[e-mail]
España	+34	93 498 7466	+34	93 305 5026	[e-mail]
L'Italia	[phone]		[phone]		[e-mail]

For other country details please contact your local Schneider Electric Sales Representative or visit our website at: http://www.schneider-electric.com/sites/corporate/en/support/operations/local-operations/local-operations.page

About This Manual

Purpose

The purpose of this Operation Manual is to provide explanations and procedures for operating and troubleshooting the Schneider Electric Xantrex TR Series Inverter/Charger.

Scope

The Manual provides safety guidelines, and procedures for operating and troubleshooting the inverter. It does not provide details about particular brands of batteries. You need to consult individual battery manufacturers for this information.

Audience

The Manual is intended for anyone who needs to operate or troubleshoot the Xantrex TR Series Inverter/Charger. Installers must be certified technicians or electricians.

Organization

This Manual is organized into three chapters and one appendix.

Chapter 1, “Introduction” contains information about the features and functions of the Xantrex TR Series Inverter/Charger.

Chapter 2, “Operation” contains information about how to operate the Xantrex TR Series Inverter/Charger.

Chapter 3, “Troubleshooting” contains information about how to troubleshoot possible error conditions while using the Xantrex TR Series Inverter/Charger.

Appendix A, “Specifications” contains information about the electrical, environmental and regulatory specifications of the Xantrex TR Series Inverter/ Charger.

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About This Manual

Conventions Used

The following conventions are used in this guide.

WARNING

Warnings identify conditions or practices that could result in personal injury or loss of life

CAUTION

Cautions identify conditions or practices that could result in damage to the unit or other equipment.

Important: These notes describe things which are important for you to know, but not as serious as a caution or warning.

Model Numbering

This Manual contains information for eight models of the Xantrex TR Series

Inverter/Charger.

Within this Manual, if information applies to all models of the Xantrex TR Series Inverter/Charger then they will be referred to as the Xantrex TR Series. If information only applies to select models then the model number will be referenced as shown in the table below. Make sure you know which model Xantrex TR Series Inverter/Charger you have purchased.

	Input		Battery
Model Number	Voltage	Power	Bank Size	Frequency
Xantrex TR1512 120 60	120 Vac	1500 VA	12 Volt	60 Hz
Xantrex TR2412 120 60	120 Vac	2400 VA	12 Volt	60 Hz
Xantrex TR1524 120 60	120 Vac	1500 VA	24 Volt	60 Hz
Xantrex TR2424 120 60	120 Vac	2400 VA	24 Volt	60 Hz
Xantrex TR3624 120 60	120 Vac	3600 VA	24 Volt	60 Hz
Xantrex TR1512 230 50	230 Vac	1500 VA	12 Volt	50 Hz
Xantrex TR1524 230 50	230 Vac	1500 VA	24 Volt	50 Hz
Xantrex TR2424 230 50	230 Vac	2400 VA	24 Volt	50 Hz

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About This Manual

Abbreviations and Acronyms

AC	Alternating Current
ASC	Authorized Service Center
COM	Communications Port
DC	Direct Current
PV	Photovoltaic
RE	Renewable Energy
RMA	Return Material Authorization
Xantrex TR Series	Xantrex TR Series Inverter/Charger

Related Information

You can find more information about Schneider Electric as well as its products and services at www.schneider-electric.com.

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IMPORTANT SAFETY

INSTRUCTIONS

SAVE THESE INSTRUCTIONS

THIS MANUAL CONTAINS IMPORTANT

INSTRUCTIONS THAT SHALL BE FOLLOWED

DURING OPERATION OF ALL XANTREX TR

SERIES INVERTER/CHARGER MODELS.

WARNING: Limitations on use

The Xantrex TR Series is not intended for use in connection with life support systems or other medical equipment or devices.

General

1.Before installing and using the Xantrex TR Series Inverter/Charger, read all instructions and cautionary markings on the Xantrex TR Series Inverter/ Charger and all appropriate sections of this guide and the Xantrex TR Series Inverter/Charger Installation Manual (Part #: 975-0367-01-01). Be sure to read all instructions and cautionary markings for any equipment attached to this unit.

2.This unit is designed for indoor use only. Do not expose the Xantrex TR Series Inverter/Charger to rain, snow, or spray.

3.To reduce risk of fire hazard, do not cover or obstruct the ventilation openings. Do not install the Xantrex TR Series Inverter/Charger in a zeroclearance compartment. Overheating may result.

4.Transformerless battery chargers are not to be used with this product family due to the possible overheating and damage to the charger.

5.Use only attachments recommended or sold by the manufacturer. Doing otherwise may result in a risk of fire, electric shock, or injury to persons.

6.To avoid a risk of fire and electric shock, make sure that existing wiring is in good condition and that wire is not undersized. Do not operate the Xantrex TR Series Inverter/Charger with damaged or substandard wiring.

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Safety

7.Do not operate the Xantrex TR Series Inverter/Charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. If the Xantrex TR Series Inverter/Charger is damaged, see the Warranty section.

8.Do not disassemble the Xantrex TR Series Inverter/Charger. It contains no user-serviceable parts. See Warranty for instructions on obtaining service. Attempting to service the Xantrex TR Series Inverter/Charger yourself will void your warranty and may result in a risk of electrical shock or fire. Internal capacitors remain charged after all power is disconnected.

9.The Xantrex TR Series contains more than one live circuit (batteries and AC line). Power may be present at more than one source or from more than one location. To reduce the risk of electrical shock, disconnect both AC and DC power from the Xantrex TR Series Inverter/Charger before attempting any maintenance or cleaning or working on any circuits connected to the Xantrex TR Series Inverter/Charger. Turning off controls will not reduce this risk.

10.Use insulated tools to reduce the chance of short-circuits when installing or working with the inverter, the batteries, or a PV array.

11.Several diagrams contained within this manual are basic in nature and are included only to depict different installation options. All details may not be shown, and as such, local electrical codes must still be referenced.

Explosive Gas Precautions

WARNING: Explosion Hazard

Working in the vicinity of lead-acid batteries is dangerous. Batteries generate explosive gases during normal operation. Therefore, you must read this guide and follow the instructions exactly before installing or using your Xantrex TR Series Inverter/Charger.

1.This equipment contains components which tend to produce arcs or sparks. To prevent fire or explosion, do not install the Xantrex TR Series Inverter/ Charger in compartments containing batteries or flammable materials, or in locations that require ignition-protected equipment. This includes any space containing gasoline-powered machinery, fuel tanks, as well as joints, fittings, or other connections between components of the fuel system.

2.To reduce the risk of battery explosion, follow these instructions and those published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed.

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Safety

Precautions When Working With Batteries

WARNING: Explosion or Fire Hazard

Follow all instructions published by the battery manufacturer and the manufacturer of the equipment in which the battery is installed.

1.Make sure the area around the battery is well ventilated.

2.Never smoke or allow a spark or flame near the engine or batteries.

3.Use caution to reduce the risk or dropping a metal tool on the battery. It could spark or short circuit the battery or other electrical parts and could cause an explosion.

4.Remove all metal items, like rings, bracelets, and watches when working with lead-acid batteries. Lead-acid batteries produce a short circuit current high enough to weld metal to skin, causing a severe burn.

5.Have someone within range of your voice or close enough to come to your aid when you work near a lead-acid battery.

6.Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.

7.Wear complete eye protection and clothing protection. Avoid touching your eyes while working near batteries.

8.If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately.

9.If you need to remove a battery, always remove the grounded terminal from the battery first. Make sure all accessories are off so you don’t cause a spark.

10.Always use identical types of batteries.

11.Never install old or untested batteries. Check each battery’s date code or label to ensure age and type.

12.Batteries are temperature sensitive. For optimum performance, they should be installed in a stable temperature environment.

13.Always recycle old batteries. Contact your local recycling center for proper disposal information.

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Regulatory

	The Xantrex TR Series Inverter/Charger 120 Vac/60 Hz models are CSA
	Certified to appropriate US and Canadian standards. The 230 Vac/50 Hz
	models have been marked with the CE designation for European countries. See
	“Safety and Electromagnetic Compatibility Specifications” on page A–5 for
	more detailed information.
	The Xantrex TR Series Inverter/Charger is intended to be used for residential or
	commercial applications. Do NOT use this unit for applications for which it is not
	listed (for example, land vehicles or marine craft). It may not comply with the
	safety code requirements or could possibly present other operational or safety
	hazards.
FCC	The Xantrex TR Series Inverter/Charger has been tested and found to comply
Information	with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
for the User	These limits are designed to provide reasonable protection against harmful
	interference when the equipment is operated in a residential environment. This
	equipment generates, uses and can radiate radio frequency energy and, if not
	installed and used in accordance with this Operation Manual, may cause
	harmful interference to radio communications. However, there is no guarantee
	that interference will not occur in a particular installation. If this equipment does
	cause harmful interference to radio or television reception, which can be
	determined by turning the equipment on and off, the user is encouraged to try
	to correct the interference by one or more of the following measures:
	• Reorient or relocate the receiving antenna
	• Increase the separation between the equipment and the receiver
	• Connect the equipment into a circuit different from that which the receiver is
	connected
	• Consult the dealer where the equipment was purchased or an experienced
	radio/ TV technician for help

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Contents

IMPORTANT SAFETY INSTRUCTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vii

1 Introduction

Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2

Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3

AC Side - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4

DC Side - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5

Optional Equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5

Remote on/off Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5

DC Conduit Box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5

2 Operation

Front Panel- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2

User Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2

Service Control Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–5

Over Discharge Protection (ODP) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–8

Setting the Search Mode Threshold - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–9

Stacking Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–10

Remote Control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–10

Start-up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–11

Charge Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12

3-Stage Charging Process - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12

Standby Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13

OFF Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13

Equalize Charging - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–13

3 Troubleshooting

Troubleshooting the Xantrex TR Series - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2

Problem Loads - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8

A Specifications

Safety and Electromagnetic Compatibility Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - A–5

Warranty and Return Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

WA–1

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Figures

Figure 1-1 Front Panel Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3 Figure 1-2 AC Side of the Xantrex TR Series - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4 Figure 1-3 DC Side of the Xantrex TR Series - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5 Figure 2-1 Front Panel User Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2 Figure 2-2 Removing the Service Access Cover- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–5 Figure 2-3 Front Panel Control Interface - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–6 Figure 2-4 Automatically Calculated Discharge Cutoff Voltage per Cell - - - - - - - - - - - - - - - - - - - - 2–8 Figure 2-5 Search Mode Potentiometer Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–10

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Tables

Table 1-1 Supplemental Circuit Breaker Sizing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4 Table 2-1 Battery Charge Profiles - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–7 Table 3-1 Error Codes- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–2 Table 3-2 Troubleshooting the Xantrex TR Series - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–6 Table A-1 Electrical Specifications - 120 Vac/60 Hz Models - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–2 Table A-2 Electrical Specifications - 230 Vac/50 Hz Models - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–4 Table A-3 Environmental Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - A–5

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