Schneider Electric XB5R ZBRN2, XB5R ZBRN1 User Manual

5 (1)

Harmony XB5R

ZBRN1/ZBRN2

User Manual

03/2019

EIO0000001177.04

www.schneider-electric.com

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.

You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.

All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.

When devices are used for applications with technical safety requirements, the relevant instructions must be followed.

Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.

Failure to observe this information can result in injury or equipment damage. © 2019 Schneider Electric. All rights reserved.

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Table of Contents

 

Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

 

About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

Chapter 1

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

 

Offer Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

Chapter 2

Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

2.1

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

 

Hardware Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

2.2

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

 

Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

 

Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28

 

Environmental Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30

 

Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32

2.3

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33

 

Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33

2.4

Data Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

 

Compatibility Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37

 

Transmitter Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

38

 

Monostable Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40

 

Set/Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

41

Chapter 3 ZBRN2 Modbus Serial Line Communication . . . . . . . . .

43

 

Communication on The Modbus Network . . . . . . . . . . . . . . . . . . . . . .

44

 

Communication and Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . .

47

 

Modbus Serial Line Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48

 

Modbus Settings and Supported Functions. . . . . . . . . . . . . . . . . . . . .

50

 

Modbus Serial Line Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

52

Chapter 4 ZBRN1 Ethernet Communication . . . . . . . . . . . . . . . . . .

55

 

Communication on The Ethernet Network. . . . . . . . . . . . . . . . . . . . . .

56

 

Addressing Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60

 

Communication and Status Indicator. . . . . . . . . . . . . . . . . . . . . . . . . .

62

 

Modbus TCP Settings and Supported Functions . . . . . . . . . . . . . . . .

64

 

Ethernet Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

65

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Chapter 5

Modbus Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67

5.1

Harmony Hub Input Channels Registers . . . . . . . . . . . . . . . . . . . . . . .

68

 

Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69

 

Type 1 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

71

 

Type 5 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

72

 

Type 6 Input Channels Registers. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73

5.2

Diagnostic Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

76

 

Module Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

77

 

Communication Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

86

 

Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

88

5.3

Configuration Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

91

 

Module Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

92

 

Communication Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

97

Chapter 6

Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

99

 

Radio Receiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

99

Chapter 7

User Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

107

 

Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

108

 

Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

111

 

Configuration Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

115

 

Diagnostic Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

128

 

SD Card Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

131

Chapter 8

DTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

133

 

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

134

 

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

135

 

Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

146

Chapter 9

SD Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

157

 

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

158

 

Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

160

 

File Management and Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . .

163

Chapter 10

First Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

169

 

First Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

170

 

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

172

 

Pairing Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

174

Chapter 11

Architectures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

179

 

IT/OT Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

179

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Schneider Electric XB5R ZBRN2, XB5R ZBRN1 User Manual

Safety Information

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device beforetryingtoinstall,operate,service,ormaintainit.Thefollowingspecialmessagesmayappear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

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5

PLEASE NOTE

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.No responsibility is assumed by Schneider Electricfor any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

6

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About the Book

At a Glance

Document Scope

This documentation is a reference for the wireless transmitters used with the ZBRN• Harmony Hub.

The purpose of this document is to:

show you how to install and operate your Harmony Hub.

show you how to connect Harmony Hub with wireless transmitters, programmable logic controllers (PLCs), and other devices.

help you become familiar with Harmony Hub features.

NOTE: Read and understand this document and all related documents (see page 8) before installing, operating, or maintaining your Harmony Hub.

The users must read through the entire document to understand all its features.

Validity Note

This documentation is valid for the ZBRN• Harmony Hub.

Thetechnical characteristicsof thedevicesdescribedinthepresentdocumentalso appearonline. To access the information online:

Step

Action

1

Go to the Schneider Electric home page www.schneider-electric.com.

2

In the Search box type the reference of a product or the name of a product range.

 

Do not include blank spaces in the reference or product range.

 

To get information on grouping similar modules, use asterisks (*).

 

 

3

If you entered a reference, go to the Product Datasheets search results and click on the

 

reference that interests you.

 

If you entered the name of a product range, go to the Product Ranges search results and click

 

on the product range that interests you.

4

If more than one reference appears in the Products search results, click on the reference that

 

interests you.

5

Depending on the size of your screen, you may need to scroll down to see the datasheet.

6To save or print a datasheet as a .pdf file, click Download XXX product datasheet.

The characteristics that are presented in the present document should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the document and online information, use the online information as your reference.

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7

Related Documents

Title of Documentation

Reference Number

Harmony XB5R Wireless and Battery-less Pushbutton

960562 (Eng),

 

960563 (Fre),

 

DIA5ED2110402EN (Eng),

 

DIA5ED2110402FR (Fre)

Harmony XB5R Expert Instruction Sheet

EIO0000000812 (Eng),

 

EIO0000000813 (Fre),

 

EIO0000000814 (Ger),

 

EIO0000000815 (Spa),

 

EIO0000000816 (Ita),

 

EIO0000000817 (Chs),

 

EIO0000000818 (Por)

Magelis Box iPC Modular and Display Optimized, Universal and

EIO0000003374 (Eng),

Performance (HMIBMI, HMIBMO, HMIBMP, HMIBMU, HMIDM) -

EIO0000003375 (Fre),

User Manual

EIO0000003376 (Ger),

 

EIO0000003377 (Spa),

 

EIO0000003378 (Ita),

 

EIO0000003379 (Chs),

ZBRN1 Instruction Sheet

S1B87888

ZBRN2 Instruction Sheet

S1B87941

ZBRCETH Instruction Sheet

S1B88209

Packages Instruction Sheet

S1A57199

Receivers Instruction Sheet

S1A57202

Transmitter with Metal or Plastic Head and Cap Instruction Sheet

S1A57198

Relay Antenna Instruction Sheet

S1A57194

Handy Box Instruction Sheet

S1A57210

You can download these technical publications and other technical information from our website at https://www.schneider-electric.com/en/download

8

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Product Related Information

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Disconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.

Always use a properly rated voltage sensing device to confirm the power off where and when indicated.

Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper ground connection exists before applying power to the equipment.

Use only the specified voltage when operating this equipment and any associated products.

Failure to follow these instructions will result in death or serious injury.

WARNING

UNINTENDED EQUIPMENT OPERATION

Only persons with expertise in the design and programming of control systems are allowed to program, install, alter, and apply this product.

Follow all local and national safety codes and standards.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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10

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Chapter 1

Introduction

Offer Description

Overview

The Harmony XB5R offer using Harmony Hub allows more flexibility and simplicity in the installation. Wireless transmitters technology reduces the wiring and the cost of installation. Harmony Hub converts radio frequency inputs into various communication protocols and operates as intermediate equipment between a transmitter and a PLC or industrial PCs (IT/OT box) that support Modbus TCP protocols.

Harmony Hub can be used with transmitters such as XB4R and XB5R wireless and batteryless pushbuttons, rope pull switch, mushroomhead pushbuttons, emergency stop monitoring, wireless and batteryless limit switches, temperature and energy sensors.

It has a wide range ofindustrial and building applications. For example, in packing lines,automatic doors in logistic centers, manufacturing of vehicles in automotive industries, for bag filling in cement industries, and for efficient use of power in office lighting.

Basic Architecture with PLC

The following figure shows the transmission between three transmitters and a ZBRN1 Harmony Hub:

NOTE: You can associate 1 Harmony Hub with up to 60 transmitters. Each transmitter has a unique ID (for example, 030079B1).

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Introduction

IT/OT Architecture

Harmony Hub provides network connectivity openness by operating as intermediate equipment between the wireless devices and PLCs (Programmable Logic Controller) or all industrial PCs (IT/OT box) that support Modbus TCP protocols.

Harmony Hub is providing an easy way to digitalize your production line to improve operation efficiency (OEE) by using a non-intrusive wireless system easy to connect to your IT system.

Harmony Hubcollectphysicalsignalsfromanoperatorinterfaceorsecondarysensingtogenerate computed data information for CMMS tools and operation management tools.

Data can be analyzed through our dedicated EcoStruxure platform through AVEVA Software, Maintenace Advisor software, and Augmented Operator Advisor application.

For details, refer to IT/OT Architecture (see page 179).

12

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Introduction

Compatible Transmitters

Harmony Hub is compatible with:

The Harmony battery-less and wireless pushbuttons offer based on radio technology

The Harmony battery-less and wireless rope pull switch

The OsiSense battery-less and wireless radio limit switches

Temperature sensors with battery

Energy sensors

The following figures show some examples of transmitters:

Example 1: pushbutton with a plastic head

Example 2: pushbutton with a metal head

Example 3: pushbutton with a plastic head enclosed in a handy box

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Introduction

Product References

ZBRN1: Standard Harmony Hub with Communication Module

1Harmony Hub

2Instruction Sheet (ZBRN1)

3 Modbus TCP Communication module

4Instruction Sheet (ZBRCETH)

NOTE: ZBRN1 must be associated with a communication module, reference ZBRCETH (Ethernet protocol).

14

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Introduction

ZBRN2: Harmony Hub for Modbus Serial Line Communication

1Harmony Hub

2Instruction Sheet

Difference Between ZBRN1 and ZBRN2

ZBRN2 has an embedded communication port for a Modbus serial line, whereas ZBRN1 can support different protocols using a communication module.

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Introduction

16

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Chapter 2

Physical Description

Purpose

This chapter provides an overview of the Harmony XB5R ZBRN1 and ZBRN2 hardware: description, output connectors, installation, and power supply connections.

What Is in This Chapter?

This chapter contains the following sections:

Section

 

Topic

Page

2.1

Product Overview

 

18

2.2

Installation

 

20

2.3

Specifications

 

33

2.4

Data Management

 

36

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Physical Description

Section 2.1

Product Overview

Hardware Description

ZBRN1

1 Four 7-segments displays with 5 LEDs

2Power LED

3Communication LED

4 Radio signal strength LED

5Power input terminal block

6Connector for the optional external antenna

7Protective plug for the connector for the optional external antenna

8 ZBRCETH Communication module inserted with 2 RJ45 Ethernet connectors

9Jog dial

10 SD memory card slot

18

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Physical Description

ZBRN2

1 Four 7-segments displays with 5 LEDs

2Power LED

3Communication LED

4 Radio signal strength LED

5Power input terminal block

6Connector for the optional external antenna

7 Protective plug for the connector for the optional external antenna 8 2 RS-485 Modbus serial line connectors

9Jog dial

10 SD memory card slot

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Physical Description

Section 2.2

Installation

What Is in This Section?

This section contains the following topics:

Topic

Page

Installation Requirements

21

Mechanical Installation

28

Environmental Features

30

Housing

32

20

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Physical Description

Installation Requirements

Before Starting

Read and understand this chapter before beginning the installation of your Harmony Hub.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Disconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.

Always use a properly rated voltage sensing device to confirm the power off where and when indicated.

Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper ground connection exists before applying power to the equipment.

Use only the specified voltage when operating this equipment and any associated products.

Failure to follow these instructions will result in death or serious injury.

Operating Environment

WARNING

UNINTENDED EQUIPMENT OPERATION

Install and operate this equipment according to the environmental conditions described in the operating limits.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Physical Description

Installation Considerations

WARNING

UNINTENDED EQUIPMENT OPERATION

Use appropriate safety interlocks where personnel and/or equipment hazards exist.

Install and operate this equipment in an enclosure appropriately rated for its intended environment.

Do not use this equipment in safety critical and hoisting machine functions due to:

No permanent communication

No acknowledge of the message from the receiver to the transmitters.

Do not disassemble, repair, or modify this equipment.

Do not connect any wiring to reserved, unused connections, or to connections designated as not connected (N.C.).

Failure to follow these instructions can result in death, serious injury, or equipment damage.

22

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Physical Description

Architecture

The following figure shows the general principle of Harmony Hub architecture:

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23

Physical Description

NOTE:

The previous figure is not exhaustive. It shows only the general principle of the architecture.

Refertothespecificationssection(see page 33)fordetailedwiringdiagramandinstructionsfor Harmony Hubs.

Refer to the user manual of your associated products for detailed wiring diagrams and instructions.

Harmony Hub can be connected to any PLC supporting the network buses listed in this document.

Connection Requirements Power Supply Connection 24...240 Vac/Vdc Network connection

RS-485 Modbus serial line network

Ethernet Modbus TCP network

24

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Physical Description

Maximum Distances

The following figure shows the maximum distance between the transmitters and the ZBRN1 Harmony Hubs:

(*) The application environment can modify the typical values.

(**) Free field (unobstructed and without electromagnetic perturbations).

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Physical Description

The following figure shows the maximum distance between the transmitters and the ZBRN2 Harmony Hubs:

(*) The application environment can modify the typical values.

(**) Free field (unobstructed and without electromagnetic perturbations).

26

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Physical Description

The level of signal attenuation depends on the material through which the signal passes:

Material

Attenuation

Glass window

10...20 %(*)

Plaster wall

30...45 %(*)

Brick wall

60 %(*)

Concrete wall

70...80 %(*)

Metal structure

60...100 %(*)

(*) Values for indication purpose only. Actual values depend on the thickness and nature of the material.

NOTE: You can add ZBRA1 or ZBRA2 antenna or both to increase the range. The reception is reduced if Harmony Hub is placed in a metal cabinet.

For further information on the use of ZBRA1 and ZBRA2 antennas, refer to the Radio chapter

(see page 99).

Impact of the radio performances in the environment:

For any environment, the radio performances are subjected to be instable due to perturbations made by any kind of industrial machines, processes, or electronic devices.

As a consequence at any time, it is possible that the radio frames sent by a transmitter will not be caught by the receiver during the perturbation.

With Harmony XB5R offer, only one radio frame is sent to the receiver, there is no permanent radio communication. This reason prevents the use of Harmony XB5R offer for applications where permanent reliability and/or permanent precisions are needed.

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Physical Description

Mechanical Installation

Mounted on DIN Rail

Harmony Hub must be installed on DIN rails complying with EN/IEC 60715.

To install Harmony Hub, use a tool to press down the D lock for inserting the DIN rail. The following figure shows the position of Harmony Hub on the DIN rail:

28

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Physical Description

Mounted on a Grid or Plate

Harmony Hub can be installed on a grid or a plate.

The following steps explain how to install the module:

Step Action

1Pull out the panel mounting hooks.

2Mount Harmony Hub on the grid or plate using the screws as shown in the following figure.

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29

Physical Description

Environmental Features

Specifications

The following table shows the general environmental specifications:

Characteristics

Specifications

Standards

 

Conformity to

R&TTE 1999/5/EC, LVD 2006/95/EC, EMC2004/108/EC

 

 

standards

 

 

 

Conformity to

EN/IEC 60947-1, EN/IEC 60947-5-1, EN/IEC60950-1, IEC61131-2, EN

 

 

standards

300440-2, EN300489-3, EN300328, EN62311

 

 

Conformity to

UL 508 (USA), CSA C22-2 n° 14 (Canada), CCC (China), Gost (Russia)

 

 

standards

 

 

 

Radio

FCC (USA), CSA, RSS (Canada), C-Tick (Australia), ANATEL (Brazil),

 

 

certifications

SRRC (China), MIC (Japan)

Agencies

 

 

UL

 

USA

UL508, 17th edition

CSA

 

Canada

CSA C22.2, No. 142-M2000

C-Tick

 

Australia

GOST

 

Russia

ANATEL

 

Brazil

FCC

 

USA

SRRC

 

China

CCC

 

China

MIC

 

Japan

RSS

 

Canada

Ambient operating

–25...+55 °C (–13...+131 °F)

temperature

 

 

Storage temperature

–40...+70 °C (–40...+158 °F)

Relative humidity

95% RH at 55 °C (131 °F)

Degree of pollution

2 (IEC60664-1)

Degree of protection

IP20

Shock resistance

Half sine wave acceleration: 11 ms 30 gn (IEC 60068-2 27)

Resistance to vibration

±3.5 mm (±0.13 in.): 5...8.14 Hz

 

 

 

1 gn: 8.14...150 Hz when mounted on a panel

 

 

 

2 gn: 8.45...150 Hz when mounted on a DIN rail (IEC 60068-2-6)

30

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