Panasonic FP-X User Manual

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Panasonic FP-X User Manual

Strengthened Product Lineup to Meet Diversified Demands

FP-X Series

Programmable Controllers

01/2008

HighHigh performanceperformance

multiple functions and strengthened lineup

High-speed operation

The 32-bit RISC processor provides the top-level processing speed in compact PLCs. The scan time is 2ms or less for 5000 steps*¹. A high-speed PLC is indispensable for enhancing the functionality of equipment.

*1 Basic instructions: 40%, Data transfer and operation instructions: 60%

Large capacity program memory

FP-X, which is equipped with 32k steps*² program memory, is ideal for fully covering the increasing functions, such as communications, positioning and analog control. The ample program capacity can also support future equipment modifications.

*2 C14: 16k steps

Independent comment memory

The FP-X features an independent comment memory which facilitates program management and maintenance. Comments document a PLC project and help programmers understand the code long after the program was written.

Maximum number of I/O points

Since up to 8 expansion units can be connected to 1 control unit, the maximum number of I/O points is 300. Furthermore, with the add-on cassette and expansion FP0 adapter connected, the number of I/O points can be increased to 382.

NetworkNetwork

Up to 3 channels

3 channels are available with a combination of a communication cassette (2-channel type) and the tool port.

The combinations of a wide variety of communication functions can support diversified applications.

Ethernet

With a communication cassette (Ethernet type), inspection data, production data and error information can be easily collected.

Modbus-RTU

Communications with equipment compatible with Modbus-RTU (binary), a worldwide de-facto standard, are available without programming. E.g. temperature controllers and inverters.

PLC link

With a communication cassette (RS485 type), bit data/word data can be easily shared among up to 16 FP-X units.

Modbus-RTU

MEWTOCOL-COM master/slave

Easy communications with equipment compatible with Matsushita’s open protocol “MEWTOCOL” are available without programming. E.g. displays,

machine vision systems, temperature controllers and power meters.

PLC-Link

 

General purpose serial communications

Commands are generated/transmitted in accordance with the communication protocol of the target equipment.

Or, nonprocedural data receiving is available. E.g. measuring instruments,

barcode readers and RF-ID.

01/2008

 

Faster operation of basic instructions

Faster operation of high-level instructions

E.g. ST, AN or OR

E.g. floating point operation instructions

Reduction of total scan time

Multi-axial positioning

Temperature control

Network

Increase in

Data processing

number and

 

 

SCADA system

complexity

Multi-point I/O

of programs

 

 

Displays

 

Measuring instrument

 

Inside of FP-X

 

Comment

Independent

Program

memory

memory

Ethernet

Max.

3 Ports

General purpose serial

communications

Computer

Link

2

ProductProduct lineup FPlineup-X meets a variety of requirements

Control unit: 18 types

(14, 30 or 60 points) x (relay, NPN or PNP) x (AC or DC)

Expansion unit: 9 types

(16 points) x (relay, NPN or PNP) (30 points) x (Relay, NPN or PNP) x (AC or DC)

Expansion unit Control unit

 

Relay output

NPN output

PNP output

 

AC

 

DC

AC

 

DC

AC

 

DC

14 points

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30 points

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60 points

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16 points

(Without a power

(Without a power

(Without a power

 

supply section)

supply section)

supply section)

30 points

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43 combinations (number of I/O points)

14 to 300 points

Add-on cassette: 16 types

Digital I/O, Pulse I/O, Analog I/O, Communication (RS485, RS232C, Ethernet), External memory

PositioningPositioning

Built-in 4-axis pulse output (transistor output type)

The transistor output type C14 comes with 3-axis while C30/60 comes with 4-axis pulse output built-in the control unit. The multi-axis control, which previously required a higher-level PLC or additional positioning unit, or 2 or more PLC units, can now be achieved with only 1 FP-X transistor output type unit in a small space at a low cost. In addition, as this type does not require a pulse I/O cassette needed for a relay output type, other function expansion cassettes such as communication or analog input can be attached for more diversified applications.

 

 

 

 

 

 

 

 

 

 

XY Table + Processing Head

Semiconductor Wafer Takeout Blade

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100kHz x

20kHz x

3-axis Control with

C14

4-axis Control with C30/C60

2 axes

2 axes

01/2008

 

 

 

 

 

 

2

Product lineup

The highly expandable lineup satisfies a wide range of demands.

Control unit

 

 

 

 

 

 

 

 

Relay ouput

 

Transistor ouput

 

 

 

 

 

 

 

 

 

 

 

 

DC power supply

 

AC power supply

DC power supply

 

AC power supply

 

 

 

AFPX-C14RD

 

AFPX-C14R

AFPX-C14TD (NPN)

 

AFPX-C14T (NPN)

 

 

 

 

AFPX-C14PD (PNP)

 

AFPX-C14P (PNP)

 

 

 

 

 

 

 

 

 

 

8-point input of 24VDC

 

8-point input of 24VDC

8-point input of 24VDC

 

8-point input of 24VDC

 

Program capacity: 16k steps

6-point output of 2A relay

 

6-point output of 2A relay

0.5A/5 to 24VDC

 

0.5A/5 to 24VDC

 

2-point potentiometer

 

 

 

6-point output of transistor

 

6-point output of transistor

 

 

 

 

 

 

 

 

 

 

 

 

DC power supply

 

AC power supply

DC power supply

 

AC power supply

 

 

 

AFPX-C30RD

 

AFPX-C30R

AFPX-C30TD (NPN)

 

AFPX-C30T (NPN)

 

 

 

 

AFPX-C30PD (PNP)

 

AFPX-C30P (PNP)

 

 

 

 

 

 

 

 

 

 

16-point input of 24VDC

 

16-point input of 24VDC

16-point input of 24VDC

 

16-point input of 24VDC

 

Program capacity: 32k steps

14-point output of 2A relay

 

14-point output of 2A relay

0.5A/5 to 24VDC

 

0.5A/5 to 24VDC

 

 

 

 

14-point output of transistor

 

14-point output of transistor

 

2-point potentiometer,

 

 

 

 

 

equipped with a USB communication port

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC power supply

 

AC power supply

DC power supply

 

AC power supply

 

 

 

AFPX-C60RD

 

AFPX-C60R

AFPX-C60TD (NPN)

 

AFPX-C60T (NPN)

 

 

 

 

AFPX-C60PD (PNP)

 

AFPX-C60P (PNP)

 

 

 

 

 

 

 

 

 

 

32-point input of 24VDC

 

32-point input of 24VDC

32-point input of 24VDC

 

32-point input of 24VDC

 

Program capacity: 32k steps

28-point output of 2A relay

 

28-point output of 2A relay

0.5A/5 to 24VDC

 

0.5A/5 to 24VDC

 

 

 

 

28-point output of transistor

 

28-point output of transistor

 

4-point potentiometer,

 

 

 

 

 

equipped with a USB communication port

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Expansion unit

Relay ouput

Transistor ouput

 

 

 

 

 

 

AFPX-E16R

AFPX-E16T (NPN)

 

 

AFPX-E16P (PNP)

 

 

 

 

8-point input of 24VDC

 

8-point input of 24VDC

Remarks: 2 or more E16’s cannot be connected

8-point output of 2A relay

 

0.5A/5 to 24VDC

 

 

8-point output of transistor

serially because they cannot supply the power to

 

 

other units.

 

 

 

 

 

 

 

Remarks: Addition of up to 8 units is possible including E16 and EFP0.

DC power supply

AC power supply

DC power supply

AC power supply

AFPX-E30RD

AFPX-E30R

AFPX-E30TD (NPN)

AFPX-E30T (NPN)

AFPX-E30PD (PNP)

AFPX-E30P (PNP)

 

 

16-point input of 24VDC

16-point input of 24VDC

16-point input of 24VDC

16-point input of 24VDC

14-point output of 2A relay

14-point output of 2A relay

0.5A/5 to 24VDC

0.5A/5 to 24VDC

 

 

14-point output of transistor

14-point output of transistor

 

 

 

 

Add-on cassette

 

 

Application cassette

 

 

NEW

AFPX-IN4T3

Input/Output cassette (4-point input of 24VDC,

 

 

NPN 0.3A/3-point output of 24VDC)

 

 

 

 

 

 

 

 

 

 

 

 

AFPX-IN8

Input cassette (8-point input of 24VDC)

 

 

 

 

 

 

 

 

AFPX-TR8

Output cassette (NPN 0.3A/8-point output of 24VDC)

 

 

 

 

 

 

 

 

AFPX-TR6P

Output cassette (PNP 0.5A/6-point output of 24VDC)

 

 

 

 

 

 

 

 

 

Pulse I/O cassette

 

 

 

AFPX-PLS

(High-speed counter input: single phase 80kHz 2ch.,

 

 

 

2-phase 30kHz 1ch.)

 

NEW

 

 

(Pulse output: 1 axis 100kHz < CW/CCW, pulse + sign >)

 

 

 

 

*Cannot be built into a transistor output type.

 

 

 

 

 

 

 

 

AFPX-AD2

Analog input cassette (2 points, 0 to 10 V/0 to 20mA 12-bit

 

NEW

 

non-insulated)

 

 

 

 

 

 

 

 

 

 

 

AFPX-A21

Analog I/O cassette

 

 

NEW

Input: 2ch. (0 to 5V/0 to 10V or 0 to 20mA 12-bit insulated)

 

 

 

 

Output: 1ch. (0 to 10V or 0 to 20mA 12-bit insulated)

 

 

 

 

 

 

 

NEW

AFPX-DA2

Analog output cassette

 

 

2ch. (0 to 10V or 0 to 20mA 12-bit insulated 2ch.)

 

 

 

 

 

 

 

 

 

 

 

NEW

AFPX-TC2

Thermocouple input cassette,

 

 

(K/J type, resolution: 0.2°C, insulated 2ch.)

 

 

 

 

 

 

 

 

 

 

 

 

 

Master memory cassette with a real-time clock*

 

 

 

AFPX-MRTC

(32k steps program memory +

 

 

 

real-time clock in year/month/day/hour/minute)

 

 

 

 

*Real-time clock requires an optional battery.

 

 

 

 

(Real-time clock → Calendar timer)

 

 

 

 

 

 

 

Expansion FP0 adapter

AFPX-EFP0

Up to 3 FP0 expansion units can be connected.

 

Please refer to page 7 for details.

 

 

 

Communication cassette

AFPX-COM1

Communication cassette (RS232C 1ch.)

 

 

AFPX-COM2

Communication cassette (RS232C 2ch.)

 

 

AFPX-COM3

Communication cassette

(RS485/422 selectable 1ch. insulated)

 

 

 

AFPX-COM4

Communication cassette

(RS485 1ch. insulated + RS232C 1ch.)

 

AFPX-COM5

Communication cassette

(Ethernet 1ch. + RS232C 1ch.)

 

AFPX-COM6

Communication cassette

(RS485 2ch. insulated)

 

 

 

01/2008

FP-X series

Name and function of each part

Input terminals

Power terminals

I/O status monitor LED

USB communication port (excluding C14R) RUN/PROG. mode selection switch

Potentiometer

RS232C tool port

24V DC service power output terminals C14: 0.15A

C30, C60: 0.4A

(DC powered type has no service power output)

Control Unit

(Model: Relay output type AFPX-C30R)

Expansion Unit

(Model: Relay output type AFPX-E16R)

Input terminals

I/O status monitor LED

Add-on cassette interface cover

Connector for add-on cassette

Connector for expansion unit

Connector for battery

Connector for expansion unit

Output terminals

Connector for expansion unit

 

Connector for expansion unit

Output terminals

Add-on Cassette

(Model: Analog input cassette AFPX-AD2)

Connector for double-stacked mounting

* Only the communication cassette can be upper.

Securing hole

*Use the two opposite diagonal holes for mounting when a communication cassette is double-stacked.

Input/output terminals or communication signal terminals

01/2008

5

FP-X series

High capacity, ultra high-speed processing

The high-level basic performance provides sufficient room for future equipment expansion.

Abundant program capacity—32k steps

 

 

 

 

 

 

Program capacity

 

 

 

 

(16k steps for C14)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FP-X C30/C60

32k

 

The program capacity of 32k steps, exceeding the capacity of most compact PLCs,

C30, C60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

can flexibly handle a wide variety of applications requiring future equipment expan-

 

FP-X C14

 

16k

 

 

 

 

sion. An adequate comment area has of course been reserved. Free comment entry

C14

 

 

 

 

 

 

 

 

 

 

 

makes the program easy to understand during verification.

 

FP0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10k

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10k

 

 

 

20k

30k

steps

Equipped with an independent comment memory

Equipped with an independent comment memory separate from the program memory. All of the 100,000 I/O comments, 5000 lines of line-space comments and 5000 lines of remark comments are saved in the FP-X together with the programs.

Input comments do not decrease the program capacity.

High-speed scan at 0.32µsec for instruction processing

High-speed processing is often required for small-scale equipment control such as serial data communication, network construction or PID temperature control. Highspeed scanning at 0.32µsec/step (basic instruction) easily meets such requirements.

E.g. With a 5k step program consisting of 40% basic instructions and 60% applied instructions (data transfer and operation instructions)

Processing speed of the basic instructions (ST, OR, AND, OT etc)

FP-X 0.32 sec

0.9 sec

FP0

0.5

1.0 sec

Scan time: 1.9ms (measured time)

 

Abundant number of I/O points—Maximum 300

(up to 382 points possible by using FP0 expansion units and add-on cassettes)

When the user is unable to predict the number of I/O points required in the future for his machine or equipment, he may be unsure when selecting a PLC model. FP-X solves user concerns by providing a maximum of 300 I/O channels. This number can even be increased up to 382 points by using the add-on cassettes and FP0 expansion units.

Up to 8 expansion units (E16R, E30R, EFP0) can be connected.

C60

E30

E30

E30

Max. 300 channels

Max. 8 units

01/2008

FP-X series

Great expandability

Only 1 E16 can be connected serially.

E16 can be sandwiched with E30*

C60

E16

E16

C60

NG

Connection by using the cable included with each expansion unit.

C60

 

E30

 

E30

 

 

 

 

 

 

 

 

 

 

 

 

 

An 80-cm expansion cable is

Note: Total expansion

also available as an option.

cable length: 160cm max.

E16 E30

OK

* E30 requires an external

 

power supply

The units can be mounted very close to each other with the cable bent inside between the units in order to save space.

When further expansion or functions are required, use the existing FP0 expansion units

All control units can be expanded by up to 3 FP0 expansion units via an adapter. Applications can be expanded by using [Transistor outputs], [analog input/outputs], [thermocouple input] and [I/O link (network)].

C60

E30

E30

Max. 7 units (210 points)

Max. 96 points

 

* Only 1 expansion FP0 adapter unit can be attached to a control unit.

 

Expansion FP0 adapter

Up to 7 FP-X expansion units can be used when the expansion FP0 adapter is attached.

(AFPX-EFP0)*

In addition to the supplied 8cm expansion cable, 30cm and 80cm tpyes are available as options, allowing the units to be arranged more freely. (Total expansion cable length: 160cm max.)

Product number

Specifications

 

 

FP0-E8X

8ch. DC input, MIL connector

 

 

FP0-E16X

16ch. DC input, MIL connector

 

 

FP0-E8YT/-E8YP

8ch. transistor output, MIL connector

 

 

FP0-E8YRS

8ch. relay output, screw terminal block

 

 

FP0-E16YT/-

16ch. transistor output, MIL connector

E16YP

 

 

 

FP0-E32T/-E32P

16ch. DC input, 16ch. transistor output,

MIL connector

 

 

 

FP0-E8RS

4ch. DC input, 4ch. relay output,

screw terminal block

 

 

 

FP0-E16RS

8ch. DC input, 8ch. relay output,

screw terminal block

 

 

 

FP0-E32RS

16ch DC input,

16ch relay output screw terminal block

 

 

 

Product number

Specifications

 

 

FP0-A21

Analog 2ch. input, 1ch. output

 

 

FP0-A80

Analog 8ch. input

 

 

FP0-A04V

Analog (voltage) 4ch. output

 

 

FP0-A04I

Analog (current) 4ch. output

 

 

FP0-TC4

Thermocouple 4ch. input

 

 

FP0-TC8

Thermocouple 8ch. input

 

 

FP0-RTD6

6ch RTD input

 

 

FP0-IOL

I/O link unit

 

 

FP0-CCL

CC-link unit

 

 

FP0-DPS2

PROFIBUS remote I/O unit

 

 

We also have other units.

Please refer to the part number list at the end of this catalog.

The panel surface look clean due to the uniform unit height of 90mm.

01/2008

FP-X series

Add-on cassette (lineup)

“Require slightly more functions”, “Want to add functions to the existing equipment” —The rich variety of add-on cassettes helps solve these requirements.

The add-on cassette easily adds small quantities of functions and I/O points.

A: Available, N/A: Not available

 

Add-on Cassette

Part number

 

I/O cassette

AFPX-IN4T3

NEW

 

 

Input cassette

AFPX-IN8

 

 

Output cassette

AFPX-TR8

 

 

AFPX-TR6P

 

Cassette

 

 

 

 

Pulse I/O cassette

AFPX-PLS

 

 

(Cannot be used with a transistor

 

 

 

 

 

output type control unit.)

 

 

Application

Analog input cassette

AFPX-AD2

 

Analog output cassette

AFPX-DA2

W

 

 

 

 

 

 

NE

 

Analog I/O cassette

AFPX-A21

W

 

 

 

 

 

NE

 

Thermocouple input

AFPX-TC2

W

 

cassette

NE

 

 

 

 

 

 

Master memory cassette

AFPX-MRTC

 

 

(Only one cassette can be attached.)

 

 

 

 

 

AFPX-COM1

 

 

 

 

 

AFPX-COM2

 

 

 

 

 

AFPX-COM3

 

Communication Cassette

AFPX-COM4

 

 

 

 

 

 

(Only one of these cassettes

 

 

can be attached.)

AFPX-COM5

 

 

 

 

 

W

 

 

 

 

 

NE

 

 

 

 

AFPX-COM6

N

 

 

 

 

 

EW

 

 

 

 

 

 

Max. number of at-

 

 

tachable cassettes

 

 

 

 

 

 

 

 

C14

 

2 cassettes

 

 

 

 

 

 

 

 

C30, C60

3 cassettes

 

 

 

 

 

 

 

 

 

 

 

Specifications

Attachable position (see the figure below)

 

 

 

 

 

 

 

 

A, lower

A, upper

B

C

 

 

 

4-point input of 24VDC, Bi-direction (Sink/Source)

 

 

 

 

A

N/A

A

 

3-point output of 24VDC, NPN transistor 0.3A

 

 

 

 

 

8-point input of 24VDC, Bi-direction (Sink/Source)

A

N/A

A

 

8-point output of 24VDC, NPN transistor 0.3A

A

N/A

A

 

6-point output of 24VDC, PNP transistor 0.5A

A

N/A

A

 

High-speed counter input: single phase 80kHz 2ch or 2-phase 30kHz 1ch

A

N/A

A

 

Pulse output: 1 axis 100kHz (CW/CCW, Pulse + Sign)

 

 

 

 

attached.

2-point analog input, 0 to 10V or 0 to 20mA, 12-bit, 2ms/2ch

A

N/A

A

 

2-point analog output, 0 to 10V or 0 to 20mA, 12-bit, 2ms/2ch

A

N/A

A

can be

2-point analog input, 0 to 5V, 0 to 10V or 0 to 20mA, 12-bit, 2ms/2ch

 

 

 

A

N/A

A

battery

1-point analog output, 0 to 10V or 0 to 20mA, 12-bit, 1ms/1ch

 

 

 

 

 

 

backupa

2-point thermocouple input, K/J type, Resolution: 0.2οC, 200ms/2ch, channels insulated

A

N/A

A

32k steps program memory + all comment saving/transfer, calendar timer (real-time clock)

A

N/A

A

Only

RS232C 1ch

A

A

N/A

RS232C 2ch

A

A

N/A

 

RS485/RS422 selectable 1ch

A

A

N/A

 

RS485 1ch + RS232C 1ch

A

A

N/A

 

Ethernet 1ch + RS232C 1ch

A

A

N/A

 

RS485 2ch

A

A

N/A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Easily removable (2 screws to secure the unit)

Attachment position (see the table above)

A, upper

A, upper

A, upper

 

A, lower

A, lower B

A, lower B

C (Not attachable)

Only section A has an upper side available to attach the cassette.No add-on cassettes can be attached to section C. Only a back-

up battery can be attached.

C14

C30

C60

01/2008

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